User Manual
Contents
1. The functional earth FE must be connected to the protective earth PE or the equipotential bonding The system installer is responsible for establishing this connection Connection and signal cables are to be installed so that any inductive or capacitive interference does not impair the automation functions The installation of automation devices and their operating elements is to be carried out in such a way as to prevent unintentional operation In order to prevent cable or wire breakage on the signal side generating undefined states in the automation devices appropriate safety measures are to be taken for the I O coupling on the hardware and software side Ensure a reliable isolation of the extra low voltage for the 24 volt supply Only those power supply units that comply with IEC 60 364 4 41 i e HD 384 4 41 S2 VDE 0100 part 410 are to be deployed Fluctuations or deviations of the mains voltage from the nominal value should not exceed the tolerance limits specified in the technical data otherwise malfunctions and dangerous states may occur Emergency stop devices complying with IEC EN 60 204 1 must remain effective in all operating modes of the automation installation Releasing the emergency stop devices must not cause a restart Devices for mounting in housings or cabinets desktop or portable units are only to be operated and controlled with the housing closed Measures are to be taken to ensure the2. FOUNDATION FIELDBUS DIAGNOSTIC POWER CONDITIONER SYSTEM DPC 49 4RMB YO USER MANUAL Fieldbus All brand and product names are trademarks or registered trade marks of the owner concerned Edition 11 08 Hans Turck GmbH M lheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG M lheim an der Ruhr Subject to alterations without notice Industri A 0 About this manual Descriptions of used sSyMmbolSs iiii 0 2 Introduction ina 0 2 1 Introduction Performance characteristics iuiiii ERE EEN EEK HELLERE SEE 1 2 Expanded diagnostics o sacca 1 2 Simple CIAGNOSUWCS ww 1 4 unl M H 1 4 Diagram DPCG 49 4RMB YO 2 2 E Eee E ERE elia 1 5 2 Mounting and installation General safety instructions fatica 2 2 Mounting bref Instruction mL ae einer 2 2 Dimensional drawing LS SEA diana RR NR EEA Masts reae SN KEN Y dn ai Davee aeu 2 3 IVI QUIEN NG OPERE 2 3 DOMOUNTING EE E RANA 2 4 Connections and population of the DPC 49 A4RMB YO esses essen eene nennen nnn nn nnn 2 5 DBPO 49 IPS 2 5 Dummy modules for unpopulated
3. DPC 49 4RMB lt a YO onto the mounting rail D301165 1108 FF Diagnostic Power Conditioner System 2 3 Mounting and installation Demounting For demounting push the DPC 49 4RMB YO to the top This is how you push the bottom groove together 1 The upper snap fit can be easily pulled from the mounting rail The DPC 49 ARMB YO may be tilted to the front and pushed off the mounting rail with a movement to the bottom 2 Figure 5 Removing the DPC 49 4RMB YO from the mounting rail ry SN SYS 2 4 D301165 1108 FF Diagnostic Power Conditioner System Industri A Connections and population of the DPC 49 4RMB YO The backplane DPC 49 4RMB YO is designed to accommodate up to eight power supply modules and one diagnostics module All connection terminals and ground bolts are positioned on the backplane Figure 6 Unpopulated backplane DPC 49 4RMB YO DPC 49 IPS1 The DPC 49 IPS1 module is a galvanically isolated power supply module for FOUNDATION M fieldbus Isolated Power Supply Figure 7 Power supply module gt 71 p HEB D301165 1108 FF Diagnostic Power Conditioner System 2 5 Mounting and installation The power supply modules DPC 49 IPS1 contain the functional part of the system this means decoupling of the H1 segment power supply from the external power supply creation of the power supply and current limiting for the
4. 1108 FF Diagnostic Power Conditioner System 2 1 Mounting and installation General safety instructions Warning When mounting and installing please observe that the limit values of the connection data are not exceeded at any time Mounting brief instruction Use the following brief instruction for mounting the DPC system to feed power to the H1 segment Required components E Backplane DPC 49 4RMB YO Power supply module DPC 49 IPS1 Dummy modules for unpopulated slots BM DPC M System connector AKB 336 Yokogawa 1 Populate the backplane with one or two redundancy modules of type DPC 49 IPS1 page 2 5 for each segment 2 Connect the power supply to the backplane DPC 49 4RMB YO Power supply page 2 7 3 Connect the H1 connections to the host page 2 7 4 Connect the field side H1 connections H1 connections to the field page 2 7 2 2 D301165 1108 FF Diagnostic Power Conditioner System Industri A Dimensional drawings Figure 3 Dimensional drawing for the u 113 DPC 49 4RMB r 220 107 Yo i Mounting To mount the DPC 49 4RMB VYO push the nut of the backplane onto the mounting rail from the bottom 1 Here the backplane should slightly tilt to the front Press the backplane against the mounting rail until the snap fit latches in a way that is noticeable 2 Here the bottom nut and groove must be slightly pressed together Figure 4 Latching of the 77 2
5. in the switch position top and therefore switched off Note The connection assembly ALF111 may be connected to Host A or Host B D301165 1108 FF Diagnostic Power Conditioner System 2 11 Mounting and installation If you would like to establish a redundancy on the host side as well please connect the DPC 49 4RMB YO system per the following diagram Figure 16 Redundancy of the host side and the power supply modules ALF111 ALF111 redundant VENIS e SIV NA NA Diagnostic slot zgaga pee bl de pool bl de agan Pwr A Pwr B 1 2 Field 3 4 Note DE The switch must be in the switch position bottom and therefore switched on 2 12 D301165 1108 FF Diagnostic Power Conditioner System Industr A Shielding The below diagram shows the internal shield potential yellow of the DPC 49 4RMB YO To connect the shield potential equalization a threaded bolt M5 is available which is connected to the shield groove the connectors and the diagnostics bus Shielding is done by placing the shield onto the shield grooves figure Correctly strippe
6. of the devices is based on the proper transport storage assembly and installation as well as careful user operation and maintenance Warning It is imperative that the safety and accident prevention regulations for the respective application are adhered to D301165 1108 FF Diagnostic Power Conditioner System Industri A 1 Introduction Performance characteristics esee eese eee esee ne ENE LENE 2 Exparided diagriostlCS ida ite rea putet dtt eut 2 Functionality Des 2 Simple diagnostics HD 4 System overview zuaunnnnnnnnnnnnnnnununnnnnnunnnnnnun nun nanninannan Eaa Enana Enia nun nnununun nun ninian ianiai aii 4 Diagram DPG 49 4RMB YO ere energie eo iux ed Tanne 5 D301165 1108 FF Diagnostic Power Conditioner System 1 1 Introduction Performance characteristics 1 2 The DPC system Diagnostic Power Conditioner System is a power supply system for the assembly of FOUNDATION fieldbus H1 segments It provides comprehensive diagnostic possibilities for monitoring FOUNDATION fieldbus segments and therefore supports system wide asset management For example a DPC system consists of one or more backplanes DPC 49 4RMB YO with up to eight power supply modules each DPC 49 IPS1 Per backplane up to four H1 segments may be redundantly operated and monitored in the FOUNDATION fieldbus The diagnostic data from the H1 se
7. slots nn eee rr rr RR ARR RR RAR RKS RKA RR RR RR RR ES 2 6 H1 connections to the host ii 2 7 Hi connections to the field 23 an aen ek EE ita ida 2 7 Powersupply seruan BER AERREE ENEREFERERTETERSSPRERTEPHENFURREFFEIESEFLEFFESFEREFPERSTRTETFEPERFERFERFELHEURRLEFESTERLFREPRPFHNTT 2 7 Connection Concepts 2 9 Redundaneyarz n 2 9 Switch FUNCTIONALITY E 2 10 Connection CIA OT amS s iei pp ep EB ect iaia 2 11 Eu ESS eee 2 13 GIOUNdiNg 2 14 LEDs of the DPC 49 IPS1 module rriiiiiiiie iii 2 14 D301165 1108 FF Diagnostic Power Conditioner System i D301165 1108 FF Diagnostic Power Conditioner System Industri A Warning Dangerous electrical voltage Before beginning installation work Disconnect the device from the power supply Protect against accidental restart Verify isolation from the supply Earth and short circuit the supply Cover or close off neighbouring units that are live The assembly instructions provided for the device are to be complied with Only suitably qualified personnel according to EN 50 110 1 2 VDE 0105 part 100 are authorised to carry out work on this device system When conducting installation work ensure that you are free of electrostatic charge before touching the device
8. H1 segment as well as galvanic isolation from the external power supply from the other H1 segments and from the H1 diagnostics Note i With the TURCK DPC system the quality of the modulated data on the H1 segment remains unchanged The power supply modules DPC 49 IPS1 are operated on the backplane A H1 segment can be redundantly supplied by two power supply modules Each DPC 49 IPS1 module terminates a H1 segment with the help of the integrated terminating resistor The modules are plugged onto the backplane in the respective position see designation A overview page 1 5 The latching tips must latch onto the rail in a noticeable manner Dummy modules for unpopulated slots Unpopulated slots should be populated with BM DPC dummy modules Figure 8 BM DPC 2 6 D301165 1108 FF Diagnostic Power Conditioner System Industri A H1 connections to the host The connection of the higher host system occurs via system connectors of type AKB 336 Yokogawa figure DPC 49 4RMB YO with legend page 1 5 Figure 9 Connector pin assignment to host t H1 connections to the field The field side connection occurs via four 3 pole unpluggable screw connectors with threaded flange connection cross section 0 2 4 mm see designation F overview page 1 5 Figure 10 Pin assignment S 1 Seg of the 3 pole 2 Seq unpluggable OOO 3 u S s screw 123 SSM connector with thre
9. aded flange Power supply The power can be redundantly fed Connection concepts page 2 9 The connection occurs via 2 pole unpluggable screw connectors with threaded flange connection cross section 0 2 4 mm see designation H overview page 1 5 Figure 11 Pin assignment of the 2 pole 1 Pwr unpluggable Bo oJ 2 Pwr screw 12 connector with threaded flange Note i The required voltage is between 18 VDC and 32 VDC D301165 1108 FF Diagnostic Power Conditioner System 2 7 Mounting and installation EMC filter and overvoltage protection All type of connections to the power supply cables are protected with the help of EMC filters which have the following functionalities Inverse polarity protection and overvoltage protection up to 60 V Overvoltage shutoff off 36 V on 33 V The EMC filters are covered with a black plastic plug Note F Defective filters may be replaced In this case remove the black plastic plug which is affixed with a screw Attention When replacing the filter the correct installation direction must be observed because otherwise the system may be damaged 2 8 D301165 1108 FF Diagnostic Power Conditioner System Industri A Connection concepts The DPC 49 4RMB YO is designed for the Single and or Redundancy Operation Here Single means only one power supply is connected only one power supply module is plugged for each segment and only one hos
10. correct restarting of a program following interruption due to a voltage drop or failure Dangerous operating conditions even short term should not occur as a result If required an emergency stop should be carried out External measures are to be implemented at those locations where faults in the automation installation could lead to injury to persons or damage to property These measures must guarantee safe operating conditions even in the event of a fault or malfunction e g by means of independent limit switches or mechanical locking devices etc The electrical installation must be carried out in accordance with the relevant regulations e g in respect of the cable cross sections uses and protective earth connections All work involving transport installation commissioning and maintenance is to be carried out exclusively by qualified personnel in accordance with IEC 60 364 i e HD 384 or DIN VDE 0100 and national accident prevention regulations All covers and doors must be kept closed during operation D301165 1108 FF Diagnostic Power Conditioner System iii D301165 1108 FF Diagnostic Power Conditioner System Industri A 0 About this manual Descriptions of used symbols uaun20auaunuunnaununannununnnnununannnnunannununannunnnunnunununnunnnunnnnnnannnunnenn 2 Introduction sii A E E T A E E E E E E 2 D301165 1108 FF Diagnostic Power Conditioner System 0 1 About this manual Descriptions of use
11. d from each other Host A is connected to SegmentxA and Host B is connected to slot SegmentxB This setting is to be selected when a redundancy of the host system is utilized and the power supply modules were redundantly plugged Figure 13 Switch position a bottom A B switch on A off switch See designation L overview page 1 5 connects the Host A connection to the Host B connection Both connections are connected via the slot SegmentxA and the slot SegmentxB This setting is to be selected when only one host system is utilized and the power supply modules were redundantly plugged As an alternative the host system may be connected to Host A or Host B Figure 14 Switch position top switch off Los D301165 1108 FF Diagnostic Power Conditioner System Industri A Connection diagrams Connect your DPC 49 4RMB YO system per the following diagram if you desire to realize a redundancy of the power supply of the segments by only using one ALF111 Figure 15 Redundancy of the power supply modules ALF111 Diagnostic slot lesi le o 2 a 2 ojo leo oo eo e o a o e ooo Pwr A Pwr B 1 2 Field 3 4 Note The switch must be
12. d cable with cable end sleeve for optimum protection of the braided shield and positioning onto the shield groove page 2 13 or alternatively by connecting the drain wire to the connector Figure 17 Shield potential O O of the DPC 49 4RMB YO Diagnostics Bus A Host B lm pees desse Segment out 1 4 The following diagrams show a correctly stripped cable and the positioning of the shield onto the shield groove In order to protect the sensitive braided shield we recommend to use a cable end sleeve for the shield as shown in the following diagram The Figure 19 shows positioning of the shield without the cable end sleeve Figure 18 Correctly stripped cable with cable end sleeve for optimum protection ofthe braided shield and positioning onto the shield groove D301165 1108 FF Diagnostic Power Conditioner System Mounting and installation Figure 19 Correctly stripped cable and positioning onto the shield groove Grounding YS B ES To connect the potential equalization a threaded bolt see designation J overview page 1 5 is available The potential equalization is connected to the metal housing components The potential equalization is not connected to the shield potential LEDs of the DPC 49 IPS1 module Table 1 LED diagnostics LED Behavior Function Pwr OFF The module has no power supply Green The p
13. d symbols Introduction 0 2 Warning This symbol is positioned next to warnings that indicate a source of danger This may involve personal injury and system damage hardware and software For the user this symbol means Please use extreme caution when proceeding to work Attention This symbol is positioned next to warnings that indicate a potential source of danger This may involve possible personal injury and damage to systems hardware and software and installations Note This symbol is positioned next to the general instructions that point out important information concerning one or more operating steps The respective instructions may facilitate the work and help avoid additional work caused by the wrong operating steps for example This manual contains the necessary information for the intended use of the TURCK products for the FOUNDATION fieldbus system Diagnostic Power Conditioner It was specifically developed for qualified personnel with the required technical know how The first chapter serves as a product introduction and describes the product s most basic features Chapter 2 provides support for professional mounting and installation Warning A The devices described in this manual must only be used for the intended applications found in this manual and the respective technical description and only in connection with certified OEM devices and OEM components The correct and safe operation
14. e Description DD Device Description please refer to the D301163 glossary Simple diagnostics If the requirement is limited to redundancy monitoring of the power supply modules DPC 49 IPS1 and the external power supply only the diagnostic module DPC 49 DU is needed which signals an alarm via a relay alarm contact System overview Figure 1 System overview with expanded diagnostics 1 4 Asset Management System FDT frame TURCK DTM diagnostics information sent to the process data physical layer of the H1 segments HSE field device a D 5 fs zl un un i I power supply 5 FOUNDATION fieldbus H1 segment 1 to segment 16 D301165 1108 FF Diagnostic Power Conditioner System System overview Industri A Diagram DPC 49 4RMB YO Figure 2 DPC 49 4RMB YO with legend DPC 49 IPS1 page 2 5 Slot for the diagnostic modules DPC 49 ADU or DPC 49 DU Connection for Diagnostic Bus Adaress switch Adar for diagnostic bus H1 connections to the host page 2 7 H1 connections to the field page 2 7 Connection for the Interference Alarm Relay Power supply page 2 7 Shield connection Shielding page 2 13 Connection of the housing potential equalization Grounding page 2 14 Overvoltage protection and EMC filter Switch for selecting the redundancy concept rACT rIOoOmmoouU please refer to the manual D301167 Diagnost
15. gments are collected via a diagnostic module DPC 49 ADU which is plugged into the backplane and then transferred to the HSE interface module DPC 49 HSEFD 24VDC The raw data is processed in the DPC 49 HSEFD 24VDC and transferred to the higher asset management system For basic redundancy monitoring of the power supply modules only the diagnostic module DPC 49 DU is needed which signals an alarm via a relay alarm contact Expanded diagnostics TURCK developed the FOUNDATION fieldbus Diagnostic Power Conditioning System DPC System for the long term detection of interferences on a H1 FOUNDATION fieldbus segment Next to the start up support of a fieldbus system the DPC system primarily shall detect subtle changes within single fieldbus segments over a long period of time and prevent interferences and even failures with the help of appropriate alarm signals With the FOUNDATION fieldbus HSE Field Device developed by TURCK diagnostic data relating to the Physical Layer of up to 16 H1 segments are made accessible to the asset management system The asset management system contains data relating to the Physical Layer of the H1 segment whereby this asset becomes manageable in the asset management system and system availability is increased The physical level of the fieldbus and thus its communication may be interfered with by external influences These external influences often cause an unexpected failure only after a longer per
16. ics D301165 1108 FF Diagnostic Power Conditioner System 1 5 Introduction 1 6 D301165 1108 FF Diagnostic Power Conditioner System Industri A 2 Mounting and installation General safety instructions uuuunu0u0unnunnnnnnunnnnnnnnnnunnnnnnnnnnnnnunnnunnunnnnnnunannnnununnnnunannnnunununnunen 2 Mounting brief instruction sssssssssssssssssnsssnssnnsnnsnnnsnnnnnnn enn nen ann ana aa IRR ire ieri 2 Dirriensional drawings eiie eitis EEG beer tk essei iaia 3 MOUNTING RE 3 4 Connections and population of the DPC 49 4RMB YO zuuunuuunuunununuunnnununnnnnnunnnnnnnnnnnnnannnn 5 DPC 40 IP um lean glia aa 5 Dummy modules for unpopulated slots pp 6 H1 connections to the host oasi 7 Hi sconnections to the field una ee een 7 PowersUupplV 7 EMC filter and overvoltage protection ii 8 Connection concepts nuauuuuuunnnnnnnnnnnnunnnnnnnnnnn nn nn nun nn nnnnnnnnnnnnnn nun nnnnununnunununnunnnannunnnunnnnnnunnnnnn 9 inizio UNG SC Vasas tentander ELE 9 Switch TUN CHONAITY see svens rnen Rs Ern ne een aaa 10 COMIMECTION We lo z Ta 01 ERR Es 11 Shielding e 13 Grounding e 14 LEDs of the DPC 49 IPS1 module u 2022000020000n00nann0nnunnnn ann an nun nun ann ann an nun nun annannunnunannannen 14 D301165
17. iod of time Examples of these types of influences are Ageing of cables possibly accelerated by moisture Loosening cable connectors especially when vibration occurs Insufficient grounding and shielding which only become evident when EMC conditions change Cables with incorrect capacitive and inductive values Ageing of communication electronics Functionality Each motherboard has a slot for a diagnostic module DPC 49 ADU or DPC 49 DU The ADU ADU Advanced Diagnostics Unit please refer to the D301163 Glossary can consecutively multiplex each segment and collect many types of data This data is sent to the intelligent HSE field device DPC 49 HSEFD 24VDO where it is evaluated D301165 1108 FF Diagnostic Power Conditioner System Performance characteristics Industri A This is measured Ambient temperature of the system External power supply 1 External power supply 2 Level of the segment current Number of active H1 devices on a H1 segment LAS signal level Noise voltage Jitter Ripple Lowest signal level Highest signal level Device address of the device with the lowest signal level This is counted Number of all received frames Number of CRC errors Sequence error when a Return Token Frame does not follow a Pass Token Frame Number for IDLE frames Number of frames which are not contained in the table Possible frames that may follow a Pass Token please refer to the D301163 Manua
18. l Number of signals of type Pass Token Number of signals of type Return Token Number of signals of type Time Distribution Number of signals of type Compel Data Number of signals of type Data 1 Data 2 Number of signals of type Data 3 Data 5 Number of signals of type Disconnect Connection Number of signals of type Establish Connection This is determined Bus load via Link Maintenance Frames Bus load via Cyclic Frames Bus load via Acyclic Frames Bus load via Idle Frame Share of unused bus time Idle Time Note S Explanations of the measurement values signal types and frames can be found in the glossary of the D301163 manual D301165 1108 FF Diagnostic Power Conditioner System 1 3 Introduction These values can be sent to a higher asset management system via FF HSE For each parameter preliminary alarms and main alarms are parameterized in the DPC 49 HSEFD 24VDC If a limit value is overreached or underreached a FF alarm can be automatically sent via HSE The relay for signalling the group interference drops out for the time the limit value is overreached or underreached For the startup of the DPC system with the FDT technology TURCK provides the DTM DTM Device Type Manager please refer to the D301163 glossary for the DPC 49 HSEFD 24VDC If the DPC system is to be integrated into a control system with the help of a FOUNDATION fieldbus HSE configurator TURCK provides a Devic
19. ower supply of the module is ok On OFF The output is switched off manually Yellow The output is switched on manually This possibility exists in the simulation mode If no ADU is available the IPS1 modules remain switched on Load OFF No field devices are connected There is no load current flow Yellow Field devices are connected There is a load current flow of gt 10 mA Com OFF H1 communication does not exist Yellow H1 communication exists Failure OFF The output voltage is ok Red The output voltage is erroneous Overload or short circuit on the output of the DPC 49 IPS1 module Output current 800 mA Output voltage 27 5 V D301165 1108 FF Diagnostic Power Conditioner System Industrial Automation www turck com Hans Turck GmbH amp Co KG 45472 M lheim an der Ruhr Germany Witzlebenstra e 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail more turck com Internet www turck com D301165 1108
20. t system is available Redundancy The following areas can be redundantly designed and therefore failure protection is realized External power supply In this case two power supplies must be available which are connected to both of the 2 pole connectors Pwr A and Pwr B Power supply modules for the segments Two DPC 49 IPS1 modules are plugged to supply one segment with power Attention The left power feed Pwr A supplies the left power supply modules of a segment The right power feed Pwr B supplies the right power supplies of a segment Host systems Here two connection assemblies of type ALF111 from Yokogawa must be available To realize a redundancy operation the DPC 49 ARMB YO backplane has two connectors Host A and Host B and one switch to isolate the two systems Figure 12 Redundancy concept with switch for isolating redundant host systems Host A Host B a 1A o o o o BI2A 2BI3A SB 4A 4 00000 00000 Diagnostic slot laeoo Pwr A Pwr B 1 2 Field 3 4 e o o e l2 o oo a o e o o o D301165 1108 FF Diagnostic Power Conditioner System 2 9 Mounting and installation Switch functionality The following diagram shows the switch see designation L overview page 1 5 in the position on In this switch position the connections Host A and Host B are isolate
Download Pdf Manuals
Related Search