JH600B-User-Manual
Contents
1. JIALING JH6VOB Users or Maintenance Manual Nameplate Frame No Engine No Position Finished Motorcycle and Operational Units Ked K pa d Irs BALA A mz E 7 0 N Z E E kt wet ad BE Fs ee 7E er Frame Number Position While mounting the nameplate the number shall be provided in the form of rubbing by vehicle management department EEE Combination Meter Bs Finished Motorcycle and Operational Units E D 000008 1 Speedometer Indicates the instantaneous 6 Tachometer Indicates the operating speed of the velocity of the motorcycle engine 2 RH turn indicator lt 2 Green Page 12 7 Mode button and adjust button Page 11 3 Hi beam indicator D Blue 8 Water temperature alarm indicator 4 Neutral gear indicator N Green 9 Battery voltage alarm indicator 5 RH turn indicator E Green Page 12 10 Fuel alarm indicator 11 LCD display e Motorcycle Key Ea Finished Motorcycle and Operational Units caian The combined ignition switch fuel tank lock and seat This motorcycle is equipped with a rnaster key and cushion lock can be operated with the same one key a spare key Combined Ignition Switch nue Finished Motorcycle and Operational Units The combined ignition switch is under the instrument Position The ignition circuit is connected with the master switch circuit the key can be pulled out w position The ignit2. behind through the left and right rearview mirrors Pa E important Ws Motorcycle with Sidecar Driving Ma Please remember Safety protection articles High quality protective articles only serve as a means of protection Never ignore traffic safety just because you have worn high quality protective articles An excellent driver of motorcycle with sidecar always drives prudently Properly wearing safety protection articles may ensure the driver and passenger s safety Most of the victims in the fatal accidents during the motorcycle riders and passengers are due to the head injury to ensure your safety always wear conforming protective articles such as anti collision helmet dirt proof goggles gloves etc the passenger shall also observe this rule In the course of driving the temperature of the exhaust muffler is very high so driver and passenger should wear quality leather clothes durable leather shoes and gloves etc a L a PRECAUTION uj At 3 ot OA d L 1 TS LY i P ETIT T ja F T unes H D tera Puree hie har ey H GR sam r tA s h GA 3 Instructions ar Measures to be prompted during operating inspecting and maintaining AN Note Special instructions or disposal measures given to prevent motorcycle from being damaged Warning Special instructions or measures given to avoid serious damages or personal injuries Engine Run in Gag Motorcycle
3. 40 Motorcycle with Sidecar Reverse Operation 41 Safe Driving Directions 42 Shut down 43 Reliability EE Safety Inspection Before driving certain inspections and maintenance must be carried out The following inspection items take only several minutes saving not only time that would be spent troubleshooting when driving but also ensuring safe driving x Fuel volume x Engine oil level gt Clutch handle holder behavior X Throttle control lever behavior x Front Rear brake pressure and brake fluid level gt lt Whether or not the front rear and side wheel brakes function normally and whether or not the brake shoe needs to be replaced Condition of rim and tire Condition of driving chain Engine Coolant X Indicator light warning light and various lightings X Article carrying condition X Check the flexibility and stability of the steering handle by turning it XX Check whether or not the fasteners of the front rear wheel spindles rear fork damper engine suspension and electrical component etc are loosened if they are fasten them In case of any abnormality repair promptly or consult the designated service center for solutions Pre trip Inspection Items A Note The user should check the tightness and safety of the fuel passage and whether or not the oil pipe line is loosened if it is re tighten and re mount The electric devices between the ignition coil and spark
4. Local View EES Finished Motorcycle and Operational Units 1 LH rear view mirror 2 LH combination switch Page 12 3 Reverse gear locking lever Page 40 4 Combination meter Page 7 5 Combined ignition switch Page 9 6 RH combination switch Page 13 7 RH rear view mirror 8 Front brake handle Page 24 9 Fueller handle 10 Hydraulic accumulator Page 29 11 Fuel tank lock Page 18 12 Liquid transport tube connector 13 Clutch operating lever Page 21 JIALING China Jialing Industrial Co Ltd Group Add Yongjia Avenue 111 Bishan Chongqing China Tel 86 23 61954232 61954080 Fax 86 23 61953642 Http www jialing com cn E mail europe jialing com cn European Market asia ialing com cn Asian Market shaoyong jialing com cn African Market tangyouhong jialing com cn American Area Market
5. certified servicemen they know about and have good command of the technical development trend ee cal Motorcycle Maintenance The maintenance time and mileage cycle defined herein is for the safe driving and prolonging the service life of the motorcycle Do follow the relevant regulations to carry out maintenance to the motorcycle Note For the damage caused during repair and maintenance by the service station not authorized by our company we shall not bare any responsibility Genuine parts Therefore please go to your local service station to ask professionals who have received special For your driving safety please use parts and training and qualifications to carry out the accessories recognized by JIALING Company maintenance AN JIALING s service centers at all places have the Note latest technical information and data as well as F aen technical skills In case of any problems with your BTT damage to the motorcycle due to motorcycle consult the local service center for any application of parts and accessories not solutions recognized by JIALING we shall not bear Since this motorcycle is made with high any responsibility technology special techniques and skills as well as special service tools diagnosing and detecting instruments are necessary for completing the For the installation and use of JIALING s genuine related repair and maintenance as well as keeping Parts accessories and other recognized
6. the engine is too high please stop to wait for the engine to get cooled Note If the coolant level is conforming while the water temperature lamp illuminates frequently the engine temperature is high or the coolant is consuming too fast go to the JIALING designated service center for inspection promptly 29 gum Safety Inspection Lighting and Indicator Light Headlamp lighting adjustment The adjustment can be made to the headlamp in the left right and vertical directions Facing the motorcycle head use a 1 Torx driver to poke through the guiding slot the left hand headlamp adjusting nut clockwise or counterclockwise to enable the lamplight to move up and down poke the right hand headlamp adjusting nut to enable the lamplight to move leftwards and rightwards Before driving check the performances of the headlamp rear position lamp stop lamp turn signal lamp horn and instrument as well as various indicators so as to ensure a good operation response Warning When the fuse is burnt only replace it Note If the battery voltage alarm lamp on the dashboard illuminates before starting it indicates low battery voltage recharge it if it illuminates after starting it indicates a complete vehicle recharging system failure go to the JIALING designated service station with a fuse of the same specification directly for inspection as soon as possible short circuit without using fuse or
7. the failure risk of the motorcycle with sidecar maintain its optimum performance and prolong its service life Our JIALING designated service stations at various places will provide you with quality after service We hope you will enjoy the comfort and pleasure it brings to you during your driving The data specifications and instructions stated in this manual are determined according to our latest design for which Jialing Group has the right of updating Therefore all technical modifications we made are subject to modification without notice A Letter to Customers Kz s Note This product executes the standard Q QD918 2006 please follow regulations as specified herein andthe related traffic laws rules and regulations to operate This manual is one of the necessary accessories for this motorcycle The copyright hereof reserved to Jialing Group No one is allowed to duplicate it without our written permission and all those who are in breach shall be prosecuted The composition of this manual complies with The relevant regulations in the standards GB9969 1 1998 and GB T79678 2005 JIALING GROUP shall reserve the right of explanation Items marked with asterisk shall be subject to When the odometer reads more than the maintenance by persons from Jialing Service maximum value given in the table its repair and Station If the user has special service tools maintenance period shall still repeat as per t
8. use nonconforming fuse is prohibited 05 Cargo Loading A Safety Inspection pages A Note The motorcycle has certain requirements for the mass of the carried cargos Improper cargo loading may affect the overall performance and driving stability of the motorcycle The center of mass of the loaded cargo should be ata lower position near the center of the motorcycle All cargos must be fastened on the motorcycle and the loaded cargos should be distributed evenly on both sides to keep the balance of the vehicle body when the center of mass of the cargo is far away from that of the motorcycle the operating stability of the driver may be affected thus causing potential safety hazard Based on the mass of the loaded cargos and the driving road condition there are certain regulations on the tire pressure Page 27 Do not bind large and heavy articles onto the steering handle front shock absorber and mudguard otherwise the motorcycle may not drive stably and steering flexibly The mass of cargo loaded on the sidecar shall be no more than 50kg The mass of cargo loaded on the passenger armrest shelf shall be no more than 5kg It is strictly prohibited to exceed the load limit 320kg of the motorcycle e mua Safety Inspection Warning Refitting the motorcycle with sidecar or change any devices of it may neither guarantee the driving safety of the motorcycle with sidecar nor legal behavior The user
9. with Sidecar Driving Sa Run in refers to an approach used to ensure the optimum status of the joint surfaces between all parts of a new vehicle on a section of road during its first driving The run in mileage is 2000 km Avoid full open operation of throttle and strictly control the engine speed to make the top speed not exceeding 4500rpm Note Constantly change the motorcycle s speed gear positions do not drive the motorcycle with sidecar at a fixed throttle position and fixed gear position Do not carry excessively heavy objects maximum load You are required to change engine oil in every run in period i e 500km 1200km and 2000km Run in period operation 1 0 500km run in The opening of the throttle bar shall not exceed 1 2 of the maximum opening Drive for every 30 minutes you should stop the engine and cool it for 10 minutes 2 500 1200km run in When driving the opening of the throttle bar shall not exceed 2 3 of the maximum opening Do not use the fully open operation of the throttle 3 1200 2 000km run in When driving the opening of the throttle bar shall not exceed 3 4 of the maximum opening A Note After the 2000km run in change the oil filter member while changing engine lubricant and go to the designated service station for maintenance according to the requirements of the maintenance period table 36 Motorcycle with Sidecar Starting Miles Motorcycle with Sid
10. 0B motorcycle Motorcycle with Sidecar to the covered service with sidecar we shall from the date of purchasing Station to apply for repair offer a two year Three Guarantees policy Consult your local service station for the implementing rules Matters not covered herein shall execute the Implementing Rules for the Responsibility of Repair Change and Return of Motorcycle Product and the power of final interpretation shall belong to JIALING Group Ts ML Service Record Table captar a o e LO l Postalcode gt are SG TD PN HR Bar type pasting area Frame Number Engine number Nameotseter aaia number Name otwaranyunt aae number Address ofwarantyunit Comactpeson This table is prepared in duplicate one is for the service station and the other is for the user 76 Ls Service Record Table AA A A AAKXA User adres porteria e ene Engine number omer tee er Address of warranty unit Contact person This table is prepared in duplicate one is for the service station and the other is for the user y 2 CE IA IR AR STORIE Service Record Table Maa Service Record Table for Initial Spot Check 2000km Free for the first time N customer s Gender User Tel name User addres 2 2 is in ls a ee Number ry ee 3 purchase o La of Name Surveyed by Manager of service station service station f o Sp
11. 90 end of the motorcycle for repair adjustment and Socket 19x16 changing parts during driving Double ended spanner 10x13 68 Finished Motorcycle RH View Finished Motorcycle and Operational Units PAT N es Sr A 19 Side frame 20 Sidecar front position lamp 21 Sidecar 22 Side wheel 23 Sidecar rear position lamp 14 Spare wheel 15 Baggage rack 16 Sidecar seat 17 Sidecar armrest 18 RH front turn signal lamp Cleaning and Maintenanc AS In order to ensure the appearance quality of the After cleaning totally flush with large quantity of motorcycle with sidecar regular cleaning should fresh water be carried out to the motorcycle checking for damage abrasion fluid leakage and fuel leakage Note Lubricate the driving chain While cleaning do not carry out high pressure cleaning to the following location Before driving onto the highway do the braking which may damage the motorcycle with test of the brake to make it restore to the normal sidecar condition Dry the motorcycle with sidecar and start the engine to let it run for several minutes Ignition switch electrical switch instrument muffler outlet radiator lower part of cushion AN Note Sooner after cleaning the motorcycle with sidecar its braking performance may somewhat reduce 69 i Storage of Motorcycle with Sideca puma L For long period of storage e g stored in winter
12. Easy Difficult All lighting indicating behavior Spot check service station User signature Signature and seal B a OA A Service Record Table a Service Record Table for Three Guarantees Spot Check 8000km Driving miles Dateofsuvey i Surveyed by Spot check diagnosis record identifier Y OK A Adjustment C Clean l Disassembling Checking P Replacing Supplying E ie Frontandrearbrakefluid Frontandrearbrakepad TT k A Front brake handle travel 10 20mm Front rear side wheels l TT Rearbrakepedaltravel 10 30mm e Hever ata E 2 Front rear side wheel _ spindle slacked Tire pressure Steering stembehavior Slack Tight OoOo o gt Die e andia travel 192000 TT EI We A a a ee AA ls Engine Engine oil Volume Low High_ PEM wie keine cT aT lt a ee A ea Si Batre GS Suspending bolt fastening White Black Blue A A IA EA EE AA A S A A A amy Ee eae Cooling device Coolant TC io CL es N eee ee Start 1 Starting performance Easy Difficut Sari O SA E IE nome a N Electric fitting__ electrolyte f o Various switch behavior ec o e il All lighting indicating behavior Spot check service station User signature Signature and seal Ll Service Record Table A SRT Service Record Table for Three Guarantees Spot Check 12000km Driving miles __ Datoofsuvey Surveyedby Spot che
13. Replacement lt 51 Driving Chain Adjustment 76 Precautions NP ec 64 Battery 52 Driving Chain Lubricating 77 Service Record Table 65 Battery Removal l 53 Brake Disc Inspection 78 Service Record Table l 66 Spark Plug 54 Brake Disc Inspection 79 Service Record Table 67 Tools 55 Inspection amp Adjustment of 80 Service Record Table Steering Backstay Cable 68 Cleaning and Maintenance 81 Service Record Table 56 Inspection amp Adjustment of 69 Storage of Motorcycle with Sidecar Steering Backstay Cable 82 Service Record Table 70 Use after Storage 57 Instructions for Replacing Bulb 83 Service Record Table 1 Dimension Parameters magma Safety Inspection Driving Chain Inspection Vertical sag If the slag of the chain is too small the chain may easily get worn if too big it may easily generate noise and affect the driving safety Note Place the motorcycle with sidecar on the level ground with the engine gear at neutral position and turn off the combined ignition switch Jack up the motorcycle with a jack to lift the rear wheel above the ground Check the vertical sag of the driving chain by placing fingers between the driving chains and swinging them up and down and the rated value of its vertical sag is 25 35 mm If the sag of the driving chain is beyond the specified range adjustment should be made Inspect the abrasion of all chain units of the driving chain In case of poor lu
14. andle travel T 10 20mm a ie Rear brake pedaltravel _ 10 30mm side wheels Front rear Front rear side wheel Lh ad spindle slacked AA EEE E s T IE AAN 3 a q q lt Chainswg 25 35mm Engine EngineoilVolume Low High A OR Da E Suspending bolt fastening af eae a TS ARE ae TES Abnormalsound White Black Blue Exhaust smoke LowHigh o Cootingdavice LO fm EE 77 ae Easy Difficult EN A ee TRR oe 8 Electric fitting eee E Various switch behavior A ES AMA All lighting indicating behavior A aT User s User signature comments This table is prepared in triplicate the first page is for the user the second page is to be sent back to the service station and the third page is for the service station 79 Finished Motorcycle TOP view Finished Motorcycle and Operational Units st e o n 24 Rear brake pedal 26 RH secondary pedal 25 RH primary pedal 27 Exhaust muffler lll Service Record Table Kn 9 Service Record Table for Initial Spot Check 2000km Free for the first time sust ma rs ds o Mee HEE e eN E oo a A Ti e y e Date of purchase Dateofsumey Postaleade L oo Name of service ol by RE station l service is Spot check diagnosis record identifier y OK A Adjustment C Clean Disassembling Checking P Replacing S Supplying l E a CoM Inspection items e ts ee _ eoar brake pack J Fro
15. brication add lubricant in case of defect chain units excessive wear etc replace them Inspect the abrasion of the large and small sprocket wheels In case of serious tooth abrasion teeth missing or broken teeth replace it nr Wheel Ri oe Safety Inspection tanned Tire specifications and tire pressure Tire specification Front tire 4 10 18 75P Tire pressure Normal load Front tire 300KPa A Note Before driving check the tire pressure tire abrasion degree cutting trace and insertion of nail or other sharp objects check the tire and wheel rim for depression or deformation check the wheel rim spokes for degree of tightness If any defect is found go to the service center for inspection or replacement _ Side tire Rear tire 410 18 75P Full load Rear tire Side tire Front tire Rear tire Side tire 360KPa 320KPa _350KPa 450KPa 380KPa Inspect the pressure of front rear tires The inspection of tire pressure should be carried out in the state of cold tire Correct tire pressure will guarantee optimum driving stability and comfort as well as prolong the tire s service life Incorrect tire pressure may cause abnormal abrasion of tire inner outer tire damage and tire separating with wheel rim In extreme cases it may result in safety accident l Wheel ca Safety Inspection ME Check tire tread Bottom line of the tire tread abrasion i
16. ck diagnosis record identifier Y OK A Adjustment C Clean Disassembling Checking P Replacing S SN Category Inspection items CESR ee e 7 S A AS i ASES E AS EA E Front brake handle travel 10 20mm _____ Rearbrakepedaltravel 40 30mm Cd l Se Sars Front rear side Front rear side wheel E wheels spindle slacked ES E A 3 Control device Steering stem behavior Slack Tight J A five ito handle travel T Z A l MERDO Bete ae ee eee era 5 Engine Engine oil Volume LowHigh IES oa R L Be Bees E po Suspending bolt fastening White Black Blue po Abnormal sound Low High Daai PEER DORA 777 T L O eee T a IA AA A N A rl as 7 Starr Starting performance EasyDifficut AE A AA A A A C A rc A a A IIA MG a BI PE IRA behavior L Se A A a Signature and seal E Linn Service Record Table Gams Service Record Table for Three Guarantees Spot Check 16000km Driving miles Dateofsumwey T Surveyedby Spot check diagnosis record identifier V OK A Adjustment C Clean Disassembling Checking P Replacing DIAGNOSIS Supplying e i 1 JBRAKE sd Frontandrearbrakefluid Ll IA ee ee AA pT Front brake handle travel 10 20mm EIA ey fear beaks pedal Y E G wheels spindle slacked _ AO ALIS A A 3 Controidevice Steering stembehavior Slack Tight 4 Drive Cuutchhandiet
17. cle is not in use for a long to prevent it short out period remove the battery and store it in a well ventilated dark place after being recharged to The battery breather pipe must be reduce electricity discharging and leakage To connected without bending or twisting in the store it with it on the motorcycle remove the above mentioned way Bent or knotted negative pole lead breather pipe may increase the pressure inside the battery thus damage it 66 Spark Plug E Spark plug selection Reference model NGKCRE8E Domestic model NHSPB8RC JIALING genuine spark plug recommended Inspection and replacement of spark plug Remove the spark plug cap and clean the dirt around it remove the spark plug with the socket wrench in the tool bag and remove the carbon deposit and dirt with the wire brush Check for spark plug damage ablation between electrodes and gasket intactness In case of damage replace the spark plug Use the thickness gauge to check the gab between the spark plug s electrodes The normal gap should be 0 7 0 8mm While mounting the spark plug manually screw the spark plug in place with hand and then use the spark plug socket wrench to fasten it a y a a A a pien Tools AE RARE REA ROTA The following tools are in the tool bag Cross Slotted combination screwdriver Screwdriver handle component Alligator wrench 135 Tools are equipped under the seat cushion at the Allen wrench 6x
18. cts the electrolyte flush with fresh water immediately If electrolyte accidentally enters your eyes flush your eyes with fresh water for at least 15 minutes and seek medical advice immediately The electrolyte belongs to toxic chemicals In case you swallow it accidentally drink large quantity of water or milk and then drink magnesium oxide emulsion or plant oil and seek medical advice immediately The electrolyte level shall be between the scale marks MAX upper limit and MIN lower limit When the battery electrolyte level is low remove the battery corking and carefully add distilled water to the upper limit scale mark with a small plastic tube A Note The battery can only be added with distilled water if running water is used the service life of the battery will be shortened Do not add battery electrolyte When changing batter use the battery of the same specification 65 The battery is under the seat cushion Remove the pressure plate screw 4 pieces and the electrode connecting screw 2 to take out the battery support so as to check the battery electrolyte Regularly clean the connector posts of the positive AN vo T T TR T and negative poles of the battery To clean them Note remove the battery and ensure the wiring of both When removing battery remove the poles is not loosened negative pole lead first then the positive pole lead and turn off the ignition switch When the motorcy
19. display gradually increase the brightness of the LCD 4 Aggregate driving distance MODEL 1 amp backlight source MODEL 2 Aggregate driving time MODEL 3 When in MODEL 2 press this button to reset the short range travel distance When in MODEL 3 press this button to reset the subtotal driving time Clock A Finished Motorcycle and Operational Units a When in MODEL 1 Clock press TIME SE 1 button to enter clock adjustment Press and hold down the SET button for more than 2 seconds Note the hour digit blinks at this moment short press v the SET button the number will increase When M MODEL 3 P fase the Vane incrementally while long press the SET button button to enter the failure code display Do the number will increase rapidly not enter this setting at will Press and hold down the SET button for more than 5 seconds the minute digit blinks at this moment short press the SET button the number will increase incrementally while long press the SET button the number will increase rapidly When in the failure code press the MODEL button to exit Stop pressing button for more than 5 seconds to complete adjustment Hs LH Combination Switch Block Finished Motorcycle and Operational Units RE 9 1 Overtaking light button Press this button the hi beam illuminates directly release this button gt Position Front Rear RH turn signal lamps
20. djustment is completed Brake System Inspection a Safety Inspection Warning To ensure the safe operation of the brake system the repair or replacement of the brake system shall be carried out only by staff from JIALING designated Service A Note In case of the lack of pressure in the control device or any question to the use of the brake system do not ride the motorcycle consult the JIALING designated service Cantor center and make inspection promptly Before each driving check Since the hydraulic disc brake operates at X Pressures of the front rear brake pedals high temperature the replacement of brake pad and brake fluid should not exceed the requirement as specified so as to ensure X Check the hydraulic oil cup hydraulic the safety and reliability of the brake brake hose and all connecting pieces for leakage X Level of hydraulic oil cup Wear conditions of front rear side brake pads and discs lt Whether or not the front rear and side wheel s hydraulic brakes function normally Front Brake Hydraulic Oil Inspection Kiel Safety Inspection Ma The grade of the brake hydraulic oil is DOT4 non petroleum base brake fluid a Instructions The normal wear of brake may lower the level of hydraulic oil in the brake oil cup Check front brake fluid level Place the motorcycle with sidecar on the level ground Check the level of hydraulic oil in the front brake
21. e may damage the engine drive system and other parts and components 39 i eee Motorcycle with Sidecar Reverse Operation mus Motorcycle with Sidecar Driving aE Locking Unlocking Reverse gear lock up lever Motorcycle with Sidecar reverse operation 1 Park the motorcycle with sidecar and set the A engine to neutral gear position Note 2 Move the reverse gear lock up lever upwards change from the lock up position to open position After reversing move the reverse gear 3 Firmly grasp the clutch handle with your left lock up lever downwards to its original hand detach the clutch and tread the shift arm ti lock ti downwards to let the gearbox enter reverse gear POSItion lock up position position the gear position indicator now display RY 4 Gradually start the throttle with your right Confirm the reverse gear lock up lever is locked in hand and slowly release the clutch handle with place your left hand make these two actions cooperate well to ensure the motorcycle with sidecar starts steadily 40 Safe Driving Directions LZ Motorcycle with Sidecar Driving When it is necessary to decelerate or shut down the motorcycle release the throttle first and then gradually apply rear brake and front brake while changing the high gear position to low gear position to realize deceleration and shut down If it is necessary to carry out emergency braking release throttle first and firmly grasp t
22. e side rack by fastening with 4 bolis Since we can not test the products produced by A other manufacturers if you chose to use accessories produced by other manufacturers we All accessories contained in the packing case of Note shall not bear any responsibility the motorcycle with sidecar are specially designed and manufactured and all of them have been tested on the motorcycle 3 Important sz Motorcycle with Sidecar Driving Safe driving The motorcycle with sidecar is a unique motor vehicle capable of providing rider with comfort and convenience To ensure the optimum performance of your motorcycle with sidecar you must carry out pre trip inspection and proper repair and maintenance to your motorcycle As a rider you shall also confirm you are in good physical condition so as to control the motorcycle with sidecar in the optimum condition Y Warning To safely drive the motorcycle with sidecar you must observe the related traffic laws rules and regulations No drunk driving This motorcycle has good starting acceleration and surpassing acceleration performance the driver and passenger should make sufficient preparation before driving The driver of the motorcycle with sidecar shall not be allowed to drive the motorcycle before passing the test carried out by the traffic administrative department and acquiring the Driver s License of Motorcycle with Sidecar it is prohibited to lend the mot
23. ecar Driving A Note Do nat start the motorcycle in a narrow space so that the exhaust fume can be easily diffused In case of clutch switch failure change a Insert the key into the ignition switch and turn it promptly failing to do so may cause safety clockwise to the position and move the accident emergency shut off switch to the YY position Turn on the combined ignition switch It is strictly prohibited to start the engine Set to any gear position not including reverse y _ When in neutral gear the neutral indicator lamp when the clutch is not detached otherwise it N illuminates hold the clutch handle with your may damage the parts and components or left hand detach the clutch cause safety accidents Fx A A Motorcycle with Sidecar Starting RS Motorcycle with Sidecar Driving EE Start 5 Press down the electric start switch 7 on the right combination switch while turning the throttle handle to properly give fuel to start the engine A While using the electric start switch G release it in 3 5 seconds otherwise the battery may discharge too fast thus affecting Note ii To prolong the service life of the engine the service life of the battery warm up the engine for several minutes after cold start of the motorcycle do not let the After starting the engine release the electric cold engine run at high speed start switch immediately and when t
24. ection and Filling Kd Safety Inspection cd A Note After a long period of use the engine lubricant may be exhausted It is necessary to check the lubricant level as per regulations and refill as required While checking the lubricant level ensure operation is carried out upon stopping the engine after the engine s normal operating temperature is reached Park the motorcycle with sidecar on the plane ground and carry out inspection using the following methods 1 Place a small mirror into the gap between the sidecar and the motorcycle from the double seat cushion observe from the position of the seat cushion the engine oil view reflected by the mirror 2 Lean over to observe the engine oil view from lower left on the right hand side of the sidecar The lubricant within the service port shall be between the upper and lower scale marks When the lubricant level is lower than the lower scale mark add lubricant Unscrew the plug screw of the oil filling port and add lubricant of the specified grade up to the upper scale mark Screw down the plug screw of the oil filling port and start the engine and confirm after stopping that the oil level complies with requirements Check for fuel leakage e Clutch Handle Safety Inspection Ran If the free stroke of the clutch handle is too big the clutch will separate incompletely if too small the clutch will combine poorly This may cause damage to the clutc
25. failed bulb and replace it with a new one 60 gu Instructions for Replacing Bulb AAA A Replacement of front turn lamp bulb A 1 Remove the connecting screws on the front and Note rear bodies of the turn lamp Before replacing bulb turn off the ignition 2 Turn it counterclockwise to take out the lamp switch socket combination 3 Remove the failed bulb and replace it with a new one 61 aala Es Instructions for Replacing Bulb Pe A gs p t mnb ba E e Y hna gt E A ee Ra a w C2 gt a a z Se 4 dE a Ir hia Ae A Note Before replacing bulb turn off the ignition switch B Replacement of rear turn lamp bulb A Replacement of rear position lamp bulb 1 Unlock the seat cushion 1 Unlock the seat cushion 2 Turn it counterclockwise to take out the rear turn 2 Turn it counterclockwise to take out the rear lamp socket combination position lamp socket combination 3 Remove the failed bulb and replace it with a new 3 Remove the failed bulb and replace it with a new one one Glad Replacement of Sidecar Front Rear Position Lamp Hai T Unscrew the fastening screws on the back cover of the front and rear position lamps of the sidecar Turn it counterclockwise to remove the position lamp socket Remove the failed bulb and replace it with a new one e K ate ed Fuse Inspection and Replacement Ke Fuse specifications 1 30A main f
26. for Remove the battery and store it in a well ventilated more than 1 month it is necessary to take certain dry cool and dark place measures to eliminate the quality reduction when it is not in use In addition necessary repair should be carried out before storing the motorcycle Aerate the tire to the specified pressure and place otherwise you may forget the problems need to be the motorcycle with sidecar above the heel with repaired when you use it after it has been stored front rear and side wheels off the ground for long l Use cloth or materials with strong breathability to Clean and dry the motorcycle and paint and wax cover the motorcycle with sidecar and store it in a the entire motorcycle place free of sunshine and rain where the temperature difference is small and ventilation is good 70 Kd Use after Storage Remove the coverings on the motorcycle with sidecar and clean the motorcycle Check the battery voltage If the voltage is below 12 3 V recharge and mount the battery Check tire pressure Check the braking Do the pre driving inspection Add fresh fuel and try riding the motorcycle with sidecar in a safe place to check whether its performance is normal When use it after being stored for more than 6 months it is necessary to change the engine oil to avoid abnormal engine abrasion due to deteriorate engine oil Pha errad DOR O H Parameters SEARS OS Wide 1 580mm 3 Fron
27. h The free stroke of the clutch handle 10 20mm To adjust the free stroke of the clutch handle solenoid 2 Fasten the lock nut when the free stroke of the clutch complies with requirements Note After the free stroke of the clutch handle is well When using the clutch handle the user adjusted try riding the motorcycle for a certain distance and check whether the clutch should grasp or release it completely and try engagement and detachment are reliable to avoid grasping to half way or release to If the clutch is seriously worn or burnt replace it half way half clutching otherwise may and such replacement shall be carried out by staff Cause clutch worn or burnt from the JIALING designated service center Loosen the lock nut Q and rotate the adjusting q Ma Safety Inspection Inspection of fueller control line Check whether the clutch handle can flexibly turn from full close to full open positions and whether it can return reliably Check whether or not the throttle control line between the fueller handle and the throttle body is intact If the control line is twisted off clogged or routed improperly change the control line or rewire it mnn Fueller Handle Adjustment of fueller handle s free stroke The free stroke of the fueller handle is 2 6 mm Unscrew the lock nut and then turn the adjusting solenoid to adjust the free stroke of the fueller handle fasten the lock nut after a
28. handle with great effort for several times to ensure perfect braking capacity 49 Remove Rear Tiras Support the motorcycle with a jack to lift the rear Installation is carried out in the reverse order of wheel above the ground removal Remove the rear chain case and chain guard AN board 4 screws Note Remove the rear wheel spindle fastening nut The brake disc must be clamped within the unscrew the chain adjuster screw and detach the Drake caliper the rear wheel spindle passes rear chains to leave the rear wheel spindle through from left to right Remove the rear wheel assembly ee ea After installing the chain the chain swag A Note must be adjusted as per regulations When the wheel is removed do not use the rear brake pedal The scale lines on both sides of the chain adjuster must be consistent with each other When lowering the wheel do not damage the brake disc Torque of rear wheel spindle nut 80 100 N m 50 mus Side Wheel Dismounting g 1 Side brake caliper Rear component 2 Clamp nut A 3 Side brake caliper Front component Note 4 Brake fixing bolt The brake disc must be clamped within the Support the sidecar with a jack to lift the side wheel brake caliper above the ground Torque of side wheel clamp nut 80 100 N m Remove the four fixing bolts on the side brake caliper component from the inner side of the sidecar wheel O WARNING Unscrew the side wheel fasteni
29. he After starting give fuel evenly slowly turning engine is running do not press the electric the throttle handle start switch otherwise the engine may be damaged 98 itt ti ELL Start Gearshift operation Ls Motorcycle with Sidecar Driving E This model has 4 speed constant mesh 1 reverse gear Note Confirm before starting that the parking lock lever is open After the idle speed of the engine is table firmly grasp the clutch handle with your left hand pull the gearshift pedal with your left foot to let the gearbox enter low gear first gear position Gradually turn the throttle handle with your right hand and slowly release the clutch handle with your left hand make these two actions cooperate well to ensure the motorcycle with sidecar starts steadily When reaching steady driving state detach the clutch while reducing the engine speed pull the gearshift pedal upwards to let the gearbox enter the second gear gradually increase the engine speed and evenly release the clutch handle to ensure the motorcycle with sidecar drives steadily Refer to the above procedures for the operation of the 3 and 4 gear Reducing gear position shall be operated in the opposite direction A Note While gear shifting confirm the gear arm is tread in place before releasing the clutch handle When the clutch is not detached or the throttle is reduced do not change gear position otherwis
30. he clutch handle detach the clutch at the same time and then decidedly apply front and rear braking The track on the road steel plate within the building area and the wet ditch cover are very slippery When driving over them you should decelerate in advance and carefully keep the vehicle body vertical otherwise the motorcycle may be out of control due to the sideslip of the tire When driving on wet or slack road surface you should operate steadily in stead of sudden accelerating sharp turning and emergent braking otherwise the motorcycle may easily be out of control even causing turnover When approaching the curved road or making turn release throttle first or use the braking system to lower the vehicle speed otherwise the motorcycle may be difficult to be controlled due to the excessively high speed at the moment of making turn thus easily causing motorcycle sideslip or turnover When passing by the automobiles parked roadside you should notice that the driver or passenger who can not see you in such vehicles may open the door that blocks your direction of forward motion The brake pad may get wet when you cleaning the motorcycle Check all braking system before starting the motorcycle Do not carry excessive luggage on your motorcycle otherwise the motorcycle may easily lose its balance S A Shut down eee Motorcycle with Sidecar Driving EA When it is necessary to shut down the braking to s
31. he mile maintenance accessories or maintenance ability it interval as stipulated in the table can carry out maintenance by itself m i N y The adjustment of the timing chain tension must Items marked with two asterisks shall be be carried out with special service tools according to subject to maintenance only by persons from the maintenance manual Jialing Service Station to ensure safety i Y The throttle clearance adjustments shall only be Note While driving in a dusty area it shall be carried out by persons from Jialing Service Station cleaned more often 46 EEE Replacement of lubricant Instructions Before lubricant changing sufficiently warm up the engine and then stop the engine and discharge the engine lubricant When discharging lubricant place an empty oil container under the engine to prevent the environment from being polluted by the lubricant Place the motorcycle with sidecar on the level ground and remove the engine s oil filling port plug screw and then remove the engine s oil discharging plug screw2 at the bottom of the engine Clean off the iron chips absorbed on the engine s discharging plug screw AT Dns Replacement of Lubricant Bo _ Remove the oil filter cap take out the oil filter element and clean it and then remount the oil filter AN element and discharging plug screw Note For motorcycle within its run in period refer Refill about 2300 ml of conf
32. ially carry out the key counterclockwise to lock the fuel tank filtering prior to refilling ib r Lubricant Selection Ri Safety Inspection Selecting viscosity as per temperature conditions wad TW JIALING O Fuel economical efficiency Low temperature propert w lemperalure properly a Low temperature starting property Application of engine oil of high quality can safeguard the engine and prolong its service life The initially added lubricant for this engine is the engine oil for four stroke motorcycle provided by BP Company with the grade being 10W 40SG When you need to change engine oil select the engine oil of SAE viscosity grade and SG quality grade or higher The engine oil solely for JIALING motorcycle is recommended l To sufficiently reflect the excellent performance of JIALING motorcycle and provide better protection for motorcycle user s seat China JIALING Group and BP Company British have jointly developed the special engine oil for BP JIALING motorcycle O Lubricating property under high 1 temperature Noee reduction property under high temperature High Performance sre q im N a A TT 10W 40 asiri The trademarks on the outer packing of the engine oil are bp EHS L ME JIALING Y Warning Application of engine oil of poor quality will have an impact on the functional performance and life span of the motorcycle engine 195 Lubricant Insp
33. ion circuit is disconnected with the master switch circuit the key can t be pulled out TD Position Turn the steering lever left to the maximum press the koy the AX position and turn counterclockwise to position the steering mechanism is locked up and the key can be pulled out to unlock the directional lock simply insert the key and turn it in the opposite direction A Note It is possible to lock up the steering mechanism only when the steering lever is at the far left end When the motorcycle with sidecar is not in use the steering mechanism needs to be locked up Ka maal PE counterclockwise to the rear position lamps light up and the key can be pulled out the steering mechanism remains locked at this moment Position Insert the key and turn position the front and A Note The stop light can only be used in a short period and attention should be paid to the stored energy of the battery otherwise the motorcycle may fail to be started LCD Display and Button Function Finished Motorcycle and Operational Units mal Three buttons on the dashboard 5 MODEL button By pressing this button the LCD will circularly LCD Display display MODEL 1 MODEL 2 and MODEL 3 1 Gear display 6 TIME SET button Page 11 2 Clock MODEL 1 Short range driving distance 7 RESET button MODEL 2 Subtotal driving range MODEL 3 When in MODEL 1 press this button to 3 Fuel level
34. must observe the regulations of the traffic administrative department on the use of motorcycle If you have any good idea about refitting the motorcycle just write to us and we will be responsible for the implementation upon confirmation Any behavior of refitting the motorcycle without authorization may cause negative effect any person who fails to follow this advice shall be responsible for all consequences Motorcycle Refitting Note The user shall not add or change the motorcycle s circuit and other electrical equipments This may make the motorcycle s electrical system overloaded thus resulting in fuse melting or short circuit of line even generating spark thus burn the vehicle etc For any consequences due to users refitting or changing vehicle lines or other electrical equipments including increasing the power we shall noi bear any responsibility Since the data stored in the ECU controller are determined based on a lot of experiments and road tests any illegal treatment to the ECU controller may result in safety failure If you have made any modification to the ECU controller the guaranty for your motorcycle shall be cancelled Attachment l ua Safety Inspection Instructions for the installation of gun rack As an accessory the gun rack can be installed separately Take out the gun rack and 4 gun rack bolts 3 from the packing case of the gun rack and mount the gun rack on the front of th
35. n parking on sloped road surface the Before the motorcycle is started move away the parking locking system is necessary for the safe safety handle firmly hold and release the front parking of motorcycle brake handle and the parking locking handle will flip away automatically that is to say the front brake 1 Front brake handle handle can be operated freely 2 Parking locking handle 3 Safety handle Y Warning Locking When parking the motorcycle with sidecar confirm the parking locking system is locked The parking system of the motorcycle with and before starting confirm the parking sidecar is on the front brake handle locking handle is unlocked Park the motorcycle and hold the front brake handle with your right hand When it is on the ground with bigger slope confirm the parking reliability and other Move the parking locking handle with your right external forces can be used to help parking forefinger to lock the front brake handle in the braking state And finally move the safety handle in place to seize the parking locking handle 14 Cushion Helmet Lock Bias Finished Motorcycle and Operational Units E A lt Counter cl esis Wid Ll To remove lock the seat cushion Insert the key into the keyhole and turn it clockwise in place and pull the cushion to the up rear to open the cushion Insert the front end of the cushion into the To open close the helmet shackle in place and gently p
36. n the center of outer tire Outer tire of front wheel 2 5mm Outer tire of rear wheel 2 5mm Outer tire of side wheel 2 5mm A Check the wheel rim Using over worn tire is extremely dangerous AN probably affecting the pulling force stability aian steering and controlling When the tire tread For every 1000km s driving check the in the center of the tire reaches the specified degree of tightness of the spokes to ensure limit change the tire immediately Note driving safety Es ee ES Coolant Inspection Check the level of coolant in the hydraulic accumulator when it is lower than the lower scale mark add conforming coolant to raise the level to the upper scale mark of the hydraulic accumulator2 The coolant should be prepared according to the specified proportion i e the antifreeze agent and distilled water occupy 50 respectively Never add only antifreeze agent or only distiied water In case the hydraulic accumulator is exhausted check the coolant level in the radiator reservoir too Warning If the engine is not completely cooled down it is strictly prohibited to open the coolant cap otherwise the coolant may blow off thus causing serious burn injury Before opening the coolant cap confirm both the engine and the radiator are cooled down A Safety Inspection The wat r temperature alarming lamp on the dashboard illuminates to indicate that the temperature of
37. ng nuts and remove Upon completion of installation pull the the side wheel brake handle with great effort for several AN PET AO Te times to ensure perfect braking capacity Note After the side brake caliper component is removed do not touch the front brake handle and rear brake pedal When lowering the wheel do not damage the brake disc Installation is carried out in the reverse order of removal Unscrew the rear wheel spindle nut Rotate the chain adjuster screws on both sides and adjust the vertical swag of the driving chain into a specified range Fasten the rear wheel spindle nut Instructions WARNING Always screw down the rear wheel spindle Ensure the scale lines of the chain adjuster nut with specified torque on both sides are consistent with each other A gag Driving Chain Lubricating EEE Moving direction gt Instructions The driving chain includes many interlocked parts failing to make appropriate maintenance may speed up the chain abrasion Clean and lubricate the chain once every 500km while driving in a more dusty area such maintenance should be especially strengthened Carefully remove the elastic locking plate with sharp nose pliers detach the chain links and remove the chains remove the big and small sprockets with tools simultaneously Clean the big and small sprockets and driving chain in the wash oil to remove all dirt and mud and then air dr
38. nt brake handle travel 10 20mm _ Reema bac Rear brake pedal travel_ 10 30mm aaa aie per Front rear Front rear side wheel side wheels spindle slacked AO ee Sa 3 Steering stem behavior __ ann device L Drive S handle travel 10 20mm 25 35mm ee ee e e es CERA Ro IE R L ARDE NARA NIC Suspendingboltfastening Tp OE ET ma sound a J A Exhaustsmoke Louia device L CoolingFan Start Start Starting performance Easy Difficult Idle speed Electric electrolyte fitting Various switch behavior All lighting indicating ee User s comments Ps VOEE pelis tae This table is prepared in triplicate the first page is for the user the second page is to be sent back to the service station and the third page is for the service station 80 Li es Service Record Table 7 9 Service Record Table for Three Guarantees Spot Check 4000km Spot check diagnosis record identifier N DK A Adjustment C Clean l Disassembling Checking P Replacing Supplying BRAKE Front and r ar brake fluid ME AA MA a Front brake nandt raver 10 20mm 2 Front rear side Front rear side wheel pee Je e ee HH 7 oy E OT 1 A b ar 1 EE e T stem boravior_ Seeron sd a fome Clutch nanate raver 10 20mm Sid Suspending bolt White Black Blue Inspection items fastening a de Abnormal sound Low High Cooling Fan
39. oil cup When the oil level is lower than the scale LOWER add the specified hydraulic oil promptly Warning The brake fluid is strongly corrosive never splash it onto the surfaces of painted or plastic pieces in case it splashes into the eyes or on the skin immediately flush with large amounts of fresh water and see a doctor Nonconforming brake fluid may result in braking failure Go to the local JIALING designated service center to replace and add hydraulic oil Rear Brake Hydraulic Oil Inspection A A AR Safety Inspection Aaa Instructions The normal wear of the brake may lower the level of the hydraulic oil in the brake oil cup Check rear brake fluid level Y Warning Place the motorcycle up right and observe the t is not allowed to be lower the mark MIN level of brake fluid MAX Highest level MIN x asian Lowest on the rear brake oil cup E al Table of Content 44 Motorcycle Maintenance 45 Maintenance Period Table 58 Instructions for Replacing Bulb 46 Lubricant Replacement 59 Instructions for Replacing Bulb 47 Lubricant Replacement 60 Instructions for Replacing Bulb 72 Drive System Parameters 48 Front Tire Removal 61 Instructions for Replacing Bulb 73 Engine Parameters 49 Rear Wheel Removal 62 Sidecar Front Rear Position Lamp 74 Engine Parameters l Replacement 50 Side Wheel Dismounting 75 Electrical Device Parameters A 63 Fuse Inspection and
40. orcycle to persons without the Driver s License of Motorcycle with Sidecar Before starting the engine you must check the motorcycle with sidecar and confirm its safety this may avoid the occurrence of safety accident and zero part damage In order to prevent from injury you should Wear striking clothes Xx not be too close to other motor vehicles and properly use signals like turn lamp horn brake lamp etc not drive in the blind area of other drivers sight view Strictly observe all traffic laws including the local traffic rules Since speeding is one of the major causes for accident the speed shall not exceed the allowed road condition When making turn and changing lane you must use appropriate signal light to remind others Be more careful when you are driving on the turning road crossing road entrance of parking lot expressway or roads with barriers ahead While driving the motorcycle with sidecar your two hands should firmly grasp the steering handle with two feet treading on the left and right primary pedals the passenger on the main body of the motorcycle should firmly grasp the armrest or firmly embrace the driver s waist with two hands with two feet treading on the left and right secondary pedals The passenger on the sidecar should fasten the seat belt and firmly grasp the armrest on the sidecar Besides eyeing to the front left and right the driver should also observe the road condition
41. orming fresh lubricant to the run in period standard to change oil from the oil filling port into the engine and check lubricant and oil filter element whether or not the lubricant oil level is between the upper and lower scale marks and whether the While driving in a more dusty area the time engine leaks oil Then remount the oil filling port period for cleaning and replacing lubricant plug screw oil and cleaning oil filter element shall be shorter Turn on the ignition switch to start the motorcycle keep it running until the normal operating temperature of the engine is reached Turn off the ignition switch and check from the viewport whether or not the lubricant level is between the upper and lower scale marks 48 wheel above the ground Unscrew the 4 vibration damper plate screws screw out the front wheel spindle with a spanner to take out the front wheel A Note After the front wheel is removed do not touch the front brake handle When lowering the wheel do not damage the brake disc Installation is carried out in the reverse order of removal Support the motorcycle with a jack to lift the front AN Note The brake disc must be clamped within the brake caliper While screwing down the vibration damper plate bolts fasten the upper bolts first Torque of front wheel spindle 50 60N m Torque of vibration damper plate 8 12 N m WARNING Upon completion of installation pull the brake
42. ot check diagnosis record identifier Y OK A Adjustment C Clean 1 Disassembling Checking P Replacing S Supplying bel El SN l BRAKE Frontand rear brake fluid _ Front and rear brake pac E A po Front brake handle trave a a E oo _ Rearbrakepedaltawel_ 40 30mm _____ wheels slacked 3 Control device l Steering stem behavior Slack Tight_ 4 Drive Clutchhandietravel 10 20mm _ A O ee eee CEE Engine a lei TT OO eS Te A VOE Suspending boltfastening D E Abnormal sound White Black Blue EES HHR H ene a E E Sa TSE el BEH a A RE Easy Difficult MI K AA Electric fitting Electrolyte C ARE ae eee Various switch behavior behaviors Other O Stee ies L ad SE A comments This table is prepared in triplicate the first page is for the user the second page is to be sent back to the service station and the third page is for the service station E Din Service Record Table REE Service Record Table for Initial Spot Check 2000km Free for the first time Led i a e AO name oe ETE 8 RE HIE ee al eee ees ee DGI er purchase l Name Surveyed by Manager of station w R Spot check diagnosis record identifier Y OK A Adjustment C Clean Disassembling Checking P Replacing _ SUPP Ss k sa E DIAGNOSIS Treatment Front and rear brake fluid Front and rear brake pad EA ___ Front brake h
43. plug should be securely connected to prevent from safety accident due to the spark generated 16 Fuel iii i iii Ee Safety Inspection The grade of fuel used in this motorcycle is the lead free gasoline of no less than 93 A Note The leaded gasoline may damage the W exhaust purifier Warning Before driving check for sufficient fuel and check DO not drive until the fuel in the tank is for fuel leakage The fuel tank volume of this mode exhausted otherwise the risk of driving is about 19 L safety may be resulted in As a flammable product gasoline can not A be refilled until the engine is turned off at a Note well ventilated place At the motorcycle filling station or places for gasoline storage itis strictly prohibited to smoke or approach of any kind of fire source When the low fuel warning light illuminates refill fuel as soon as possible The fuel reserve of this model is about 3 L Fuel Ga Safety Inspection ET To add fuel A The fuel level in the tank should not exceed Unlock the fuel tank lock the neck of the tank filler after fuel refilling lock the fuel tank cap correctly Note Lift the dust cap and insert the key into the keyhole of the fuel tank turn the key by 90 degree and pull it upwards When refilling fuel into the fuel tank a Lock the fuel tank strainer should be added over the fuel tank Press down the fuel tank cap in place and turn filler yee Aer also espec
44. products your motorcycle in good condition Therefore consult your local JIALING service station please go to the JIALING designated service centers for consultation and operation before you completely confirm you re able to settle it Within the period of Three Guarantees users should go to the designated service station for spot check and maintenance according to the run in period requirement and the contents of the maintenance period table 44 AS Maintenance Period Table Regular maintenance shall be carried out to the motorcycle with sidecar in a specified period Before proceeding thoroughly clean the motorcycle with sidecar The meanings of various symbols in the table are as follows Carry out inspection cleaning adjustment lubrication or replacement C Clean R Replace L Lubricate Maintenance times Period _ Odometer km 2 000km_ 4 000km 8 000km 12 000km SE Ea TO Oe TT E Replace every 15000km driving Maintenance items Clutch Front rear and side brake Brake Pad E Brake fluid Front and rear brake lamp switch 45 Preface Thank you for purchasing JIALING JH600B motorcycle with sidecar This manual introduces the basic operations and maintenance methods for this model Please read it carefully before driving to enable you to use repair and maintain the motorcycle correctly ensure traffic safety effectively reduce
45. ravel_ 10 20mm DUO ing ee ne E 5 Engine Engine oil Volume T Low High A de A o A ee ee E E o pp Suspending boitfastening White Black Blue gt A e AE gt IT LL EA ae A Sn E ee T TES Bia see ee ee eee eee en ee 9 E TZ 7 Str Staringperormance Easy Difficult T A A A e Fs e A AA Sees AAA A ree behavior A A A Spot check service station User signature Signature and seal 84 es Service Record Table T itt Service Record Table for Three Guarantees Spot Check 2000km Driving mies _ Date of survey Surveyed by Spot check diagnosis record identifier N OK A Adjustment C Clean Disassembling Checking P Replacing S Supplying E DIAGNOSIS SN _ l Ta fluid Me A aed A _ travel al S e travel x f 2 Front rear side Front rear side Ll a Y depen _ wheels wheel spindle slacked a iE bh i Ea ms o behavior i E l e Glew es E A O A ll S Engine EngineolVolume Lowigh TT Ca ss a 2 a rod ia e AA A e E fastening eee lio E IA ee peed ag ite TA ai gs 7 i Joe ee ee ee i Caine ow Ee Cia ed ne ES LE Start Starting performance Easy Difficut Idle speed Electric fitting Electrolyte Barer i lt gt gees LT RER T 8 E Hp behavior ERE noe E behavior PE A PAN Spot check service station User signature Signature and seal 85 Headstock
46. ress its rear end to Insert the key into the keyhole and turn it make it clipped in the locker to lock the cushion counterclockwise to open the helmet hook Turn it in the opposite direction to close the helmet hook C a A eee Ser ihe ee A Letter to Customers 1 Preface Finished Motorcycle and Operational Units 2 Finished Motorcycle LH View i x Finished Motorcycle RH View 4 Finished Motorcycle TOP View 5 Headstock Local View 6 Nameplate Frame No Engine No Position 7 Combination Meter 8 Motorcycle Key 9 Combined Ignition Switch 10 LCD Display and Button Function 11 Clock Setting 12 LH Combination Switch Block 13 RH Combination Switch Block 14 Parking Locking System Steering Lock System 15 Cushion Helmet Lock Safety Inspection 16 Pre trip Inspection Items 17 Fuel 18 Fuel 19 Lubricant Selection 20 Lubricant Inspection and Filling 21 Clutch Handle 22 Fueller Handle 23 Brake System Inspection 24 Front Brake Hydraulic Oil Inspection 25 Rear Brake Hydraulic Oil Inspection 26 Driving Chain Inspection 27 Wheel 28 Wheel 29 Coolant Inspection 30 Lighting and Indicator Light 31 Cargo Loading 32 Motorcycle Refitting 33 Accessories Motorcycle with Sidecar Driving 34 Important 35 Important 36 Engine Run in 37 Motorcycle with Sidecar Starting 38 Motorcycle with Sidecar Starting 39 Start Gearshift operation
47. t Check the toe in of the side wheel is within the specified range 5mm and retain the positions of the front wheel and side wheel Turn the position of the adjusting nuts on the steering backstay cable until the wire rope of the steering control cable is tensioned and screw down the fastening nuts ET Finished Motorcycle LH View Ge Finished Motorcycle and Operational Units 1 Head lamp 7 Combined rear position lamp 2 Steering control lever Stop lamp rear position lamp rear steering lamp 3 Double seat cushion 8 Helmet cushion lock Page 15 4 LH secondary pedal 9 Driving chain 5 Tools Under seat cushion 10 LH primary pedal 6 Armrest 11 Gear shift pedal Page 39 12 Fuel tank Page 17 13 LH front turn signal lamp Sn eee a Meese Instructions for Replacing Bulb HE A A Note Note Before replacing bulb turn off the ignition When removing the instrument be careful to switch disconnect the instrument connection line Remove the 8 screws on the dashboard housing to remove the dashboard housing and instrument R Games Instructions for Replacing Bulb iii Replacement of headlamp bulb 1 Remove the bulb patch plug 3 Remove the jump ring 2 Pull out the waterproof rubber housing 4 Take out the failed bulb and replace it with a new one 59 Replacement of front position lamp bulb 1 Pull out the position lamp socket 2 Remove the
48. t and rear wheelbase 1 540mm Front side wheelbase E 1 150mm Rear side wheelbase 390mm 1 080mm Tread i 150mm Min ground clearance Min turning diameter 6 000mm 36 38 Steering handle corner Complete vehicle kerb mass iil 320kg Max design pay mass Front wheel size and pressure APA O Rear wheel size and pressure 4 10 IDIOPAGURDS 4 10 1875P380Kpa Side wheel size and pressure iz Front brake Hand operating panel type Pace baraig Foot operating panel type Sas Front or rear follow up braking Fuel tank volume 19L Fuel model 93 gasoline 7 gums Drive System Parameters qs Clutch form Wet oil bath multiwafer Clutch operating system Manual mechanical Variable speed gear 4 speed constant mesh 1 Reverse Gear shifting mode Left foot operated to and back type R N 1 2 3 4 e y K A el Engine Parameters maa Mode Single cylinder top mounted camshaft type 4 stroke and 4 throtle Cylinder displacement 589 9ml Compression ratio 9 7 1 Max power 27kw 6000r min Max torque 48N m 4500 500r min o Valve clearance cold IN 0 09 0 14mm EX 0 17 0 22mm Air filter Oilpaper filter Idle speed 1500 150r min Cooling method Water cooling x A PRECAUTIONS e cd Three Guarantees regulations In case of defect with the motorcycle with sidecar send your motorcycle and the Instruction Manual for the Use and Maintenance of JH600B For all users who buy JIALING JH60
49. t due to abrasion change the brake pad it Li Inspection 8 Adjustment of Steering Backstay Cable MA 1 Lower steering wheel Remove the three fastening screws 2 on the 2 Steering wheel cover screw steering wheel cover to remove the steering wheel cover check whether or not the steering control The steering control cable control the side wheel cable is abnormally worn if it is change it rotation by turning the handle to realize the promptly synchronization of the side wheel and main wheel In case of abnormality with the steering of the Check whether or not the nuts are loose if they motorcycle with sidecar check the steering control are fasten them promptly cable Check whether or not the wire rope is prolonged if itis adjust it promptly 56 Ex Inspection amp Adjustment of Steering Backstay Cable EEEE 1 Lower steering wheel 3 Steering cable adjusting nut A Note Steering control cable adjustment The abnormal wear loosening or prolonging Unscrew the fastening nuts exterior and adjusting of the steering control cable may easily nuts interior on the two steering control cables make the motorcycle with sidecar fails to until the cable is relaxed control the steering Adjust the direction of the front wheel the centers If the toe in of the side wheel is beyond the of the front and rear wheels are in the same specified range go to JIALING service straight line station for adjustmen
50. teadily stop the motorcycle and then motorcycle gradually release throttle to reduce turn off the ignition switch clock the parking locking speed and change the low gear position tu the lever and finally lock the motorcycle s steering neutral gear position at the same time The lock neutral gear indicator lamp on the dashboard illuminates now gently apply front and rear 42 Reliability Mmmm Motorcycle with Sidecar Driving Ea At present high grade motorcycle technique is It is suggested that even if the guaranty period has getting more and more complicated which expired the motorcycle still be sent to the requires people to master more skills to settle JIALING designated service station for repair and some problems possible to occur with this maintenance Only in this way may your JIALING motorcycle Therefore people must have enough motorcycle be at the optimum running state know how and correctly use precision tools to guarantee the successful maintenance The process of vehicle abrasion is progressive and invisible Through repair and maintenance made at The best way to meet this requirement is to get JIALING designated service station you can be help from the JIALING designated service station accurately aware of the condition of your Because the professional servicemen there have motorcycle and prevent the occurrence of failure received special training at Jialing Factory and from causing more losses to you become
51. the hi beam goes out the RH turn signal lamp green blinks and the flasher gives knocking sounds 2 Headlight dimmer switch l To turn off the turn signal simply push down the When using this button the lamp switch On button in the center Kr de han P the combination switch should be at position 4 Horn switch Press down the horn switch to honk release this switch to stop honking 3 Low beam gt Hi beam the hi beam indicator D on the dashboard illuminates blue 3 Turn signal switch Position Front Rear Left turn signal lamps the LH turn signal lamp green blinks and the flasher gives knocking sounds RH Combination Switch Block Eee Finished Motorcycle and Operational Units 1 Flameout switch PS Position The position lamp instrument A Position Ignition circuit switch In case of lamp and taillight illuminate emergency press this button to make the running engine flame out When the switch is set to this 0 Position The head lamp position lamp position the engine does not start instrument lamp and taillight are turned off Position Indicates the ignition circuit 3 Electric starting button 62 Page 38 switched on 2 Head lamp switch X Position The head lamp instrument lamp and taillight illuminate LE Parking Locking System Ga Finished Motorcycle and Operational Units Unlocking Parking Locking System Unlocking Whe
52. use protects the circuits of the finished motorcycle 2 20A EFI protects the circuits of electronic fuel injection system Y WARNING When the fuse fails it must be replaced with a fuse of the specified model never connect 5 15A SIGN protects the circuits of signal system the circuit with a lead otherwise it may turn lamp position lamp brake lamp horn damage the electric device and may Replace fuse possibly cause motorcycle burning The main fuse is inside the starter relay so it is possible to replace it by removing the relay connector Spare fuse is available inside the relay rubber housing 3 15A EMS protects the circuits of engine management system fan starter relay fuel pump relay ECU car anti theft device 4 15A LIGHT protects the circuits of headlight Secondary fuse 2 is inside the fuse block it is possible to replace the fuse by opening the fuse block Spare fuse is available inside the fuse block rubber housing 64 Bes Accumulator eS S AS ETT G Se ee ee ee eee E x 521 Z K ANA S Es N its A pi sag FPE Ris Pb IST E n hra BAS merg e i 1 pa et re Battery electrolyte inspection and adding This model uses 12V14Ah lead acid battery Y WARNING The battery contains sulfuric acid The electrolyte contacting with skin or eyes may cause serious burn So please wear protective clothing and safety goggles If skin conta
53. y them Check all parts of the big and small sprockets and driving chain for abrasion and damage and replace it if necessary Apply right amount of engine oil on the big and small sprockets and driving chain or use spray type chain lubricant to lubricate them While assembling remount them in the reverse order and adjust the vertical swag of the chain Note While mounting the spring locking pieces its opening end shall be in the opposite direction with the normal movement of the driving chain ett Front wheel brake Instructions Since the hydraulic disc brake operates at high temperature the replacement time of brake pad and brake fluid should not exceed the requirement as specified so as to ensure the safety and reliability of the brake Page 44 When the hydraulic disk brake system needs to be repaired or changed it can only be carried out by staff from Special Service Station of Jialing Brake Pad Inspection eann Check the thickness of brake pad There must be apparent notch on the brake pad If the mark is not apparent due to abrasion change the brake pad 54 E Brake Pad Inspection Instructions Visually check the rear brake for the thickness of When the hydraulic disk brake system the brake pad on which there must be apparent needs to be repaired or changed it can only notch be carried out by staff from JIALING designated service station If the mark is not apparen
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JH600B User Manual