User manual - SurA Doming
Contents
1. off the box 2 When the electricity returns switch the box on again The display will show 5 5 0 0 The 5 on the right indicates the last set curing time 3 Do the necessary programming for the curing process and press the START STOP key W A SurA Chemicals Phone 49 36 41 35 29 0 z Fax 49 36 41 35 29 29 e Am Posener Weg 2 e mail sura chemicals t online de hemicals D 07751 Bucha b Jena Germany www surachemicals de User manual 4 5 Resetting 1 The box is switched off 2 Press down the AZ key 3 Switch on the box by using the On Off key 4 After a short time release the AZ key All current values are deleted apart from how long the lamps have been in use 4 6 Changing the tubes 1 Switch off the box and disconnect the plug from the mains 2 Warning The box heats up during the curing process 3 Before being opened to have the tubes replaced the box must without fail be allowed to cool sufficiently 4 Turn the box through 180 and lay it carefully down on its upper side 5 Carefully unscrew the bolts for the lower part of the box and remove the bottom section of the housing 6 Pull out the shunt remove the clips and take the tubes out of their sockets 7 Putin the new tubes and reassemble the box in reverse order of the instructions above Note tube replacement If only one of the lights is being replaced the total numbers of hours registered by the timer should not be reset If there i2. remove the needle plug and insert a dosing needle Set the necessary air pressure prepare to press the foot control but do not do until so the cartridge is aimed at the label with the power of the needle at the label centre The shot of doming material will diffuse to the edge on its own if required more can be added to achieve the right coating thickness correct incorrect It is possible to make the SurACer 4450 material a little more runny by warming it first in warm water Air may get into the SurACer 4450 material in the course of application Prick any bubbles with a Knife point or other metal or glass pointed object If the SurACer 4450 material overshoots the edges of the label slightly it will retreat Larger scale overflows can be removed with a suitable tool such as a spatula or m SurA Chemicals Phone 49 36 41 35 29 0 Fax 49 36 41 35 29 29 Am P sener Weg 2 ail h Is t online d Ce D 07751 Buchab Jena Germany wwwsurachemicasde te User manual stylus If large quantities of SurACer 4450 are spilt they can be blotted up and wiped away with absorbent cloth or paper The coating task will have to be started anew SurAChem 5380 should be used for cleaning up the surface as it may be destroyed by other cleaners The intensity of the exposure may decrease after a certain time If the curing time exceeds 10 minutes it is recommended that the lamp be replaced Always act in accordance with the product descri
3. User manual SurALux Light Curing Box 8207 Updated February 07 1 0 SurACer 4450 specifications in brief see Product Information The SurACer 4450 makes it possible to upgrade advertising materials innovatively with its combinations of materials and processes e Components with no isocyanates skin irritation and environmental hazards eliminated e Cured under light rapidly hardened e Stable when mixed easy to handle e Highly transparent 3 dimensional in effect e Resistant to weather and UV light suitable for outdoor use e Highly adhesive enduring bond e Very flexible multiple applications Under the SurALux curing light 8207 SurACer 4450 hardens so quickly that the material is ready for delivery much sooner and thus more cheaply than has been the case for earlier comparable products The advantages include environmentally friendly storage and disposal and the fact that transport by mail services is risk free SurACer 4450 is distributed in convenient reasonably priced quantities which involve no additional costs 2 0 SurALux Light Curing Box 8207 The SurALux Light Curing Box 8207 is the means of curing coatings made with SurACer 4450 The result will be see through coating of the substrate crystal clear and highly flexible The substrate may have been produced by silkscreen printing inkjet dye sublimation or printed transfers SurACer 4450 will coat all these The material of the su
4. and on a disposable palette with functional transport safety devices The box must be placed upside down i e with the adjustable feet facing upwards on the pallet If the original packing is not used by the customer for return of the box any damage during transport will be charged to the customer and invoiced accordingly Exchange or replacement of accessories or repair will be organised via the seller curl SurA Chemicals Phone 49 36 41 35 29 0 Fax 49 36 41 35 29 29 a Am Posener Weg 2 mail chemicals t online d hemicals D 07751 Bucha b Jena Germany wwwasurachemicalsde S
5. and the exposure area Fig 3 SurALux 8207 timer Using the and keys set the curing time desired The maximum curing time that can be set is 10 minutes Press the START STOP button to select the field which is to be exposed to the light Pressing the or keys brings up the choice between the various zones a ab abc bc ac c or b JN s rA SurA Chemicals Phone 49 36 41 35 29 0 4 z Fax 49 36 41 35 29 29 Am P sener Weg 2 e mail Sura chemicas tonin de Chemicals D 07751 Bucha b Jena Germany wwwssurachemicals de User manual 3 2 Starting and stopping the curing process Start the timer by pressing the Start Stop key This starts the curing process Whatever the set time it is possible to interrupt the curing process by pressing this key again at any moment When the P is showing it means pause or break Pressing the START STOP button will continue the light curing process The internal cooling fan will start up automatically after approximately 3 minutes and will remain in action up to the start of the next curing cycle The decreasing curing time is displayed When this process has finished E for ended will show together with the last set time in minutes and there will be an audible signal 3 3 Factors that influence the necessary curing time e the thickness of the coat to be cured e the size of the area to be cured the type of film used a the temperature of th
6. bstrate may be polyester PVC sheets metallic films moulded aluminium or other moulded shapes All these can be given an aesthetically attractive gloss by being printed and then domed with SurACer 4450 With the 8207 SurALux light curing box it is now possible to mass produce domed items in SurACer 4450 and what is more these can include long pieces of text or decorative strips or other eye catching surfaces in lengths up to 1 530 mm The area in the tray for light curing purposes is up to 1 530 x 400 mm The tray can be pulled out like a drawer and will take up to 6 sheets of A4 margins or 3 sheets of A3 margins The curing procedure can be set electronically in intervals of one minute between 3 and 10 minutes using the timer The cooling is automatic The operating instructions must be followed without fail The 3 segments of the usable area in the curing tray can be switched on separately or together so that it is possible to restrict the light curing to the area of the sheet with the domes The irradiation is within the range of visible light and in the UV A range and will produce no ozone m SurA Chemicals Phone 49 36 41 35 29 0 5 Fax 49 36 41 35 29 29 4 Am Posener Weg 2 e mail sura chemicals t online de hemicals D 07751 Bucha b Jena Germany www surachemicals de User manual 2 1 Technical data Input voltage 230 V AC Working voltage 12 VDC Size 1570 x 520 x 240 mm Exposure time between 5 a
7. e SurACer 4450 Try out the curing of SurACer 4450 on labels with a diameter of 2 5 to 3 mm and coating thickness between 1 4 and 1 5 mm 3 4 Guidelines for exposure time Type Coating thickness Surface Approximate time Label 1 0 2 0 mm 1 10 cm 5 min Label 1 5 2 0 mm 1 100 cm 7 min Text 1 5 2 5 mm bis 60 mm height 5 min Text 1 5 2 5 mm gt 60 mm height 1 1 5 min Surface 1 0 2 0 mm d lt 60 mm 5 min Surface 1 5 2 5 mm d gt 60 lt 150 mm 1 1 1 5 min J Always experiment to check out that these examples of application apply to the current case Check curing by pressing a fingernail into the coated surface If the pressure mark is no longer visible after a short time the curing is complete In case of doubt cut through the label to ascertain that it is hard throughout If this is not the case the curing time must be extended a minute at a time Over curing by setting the time too long will do no harm Note where bigger surface areas are involved the curing time can be divided up to avoid damage to the surface Example 7 minutes 1 1 1 4 minutes SurA Chemicals Phone 49 36 41 35 29 0 Fax 49 36 41 35 29 29 Am P sener Weg 2 h Is t online d cots D 07751 Buchab Jena Germany wwwsurachemicasde l STe User manual The principle for the curing process is that a section has been completely cured if further exposure no longer alters the degree of hardness of that area and the surface i
8. nd 8 minutes depending on size of motif and thickness of coating Area treated up to 1530 x 400 mm maximum high 45 mm Standards CE mark UV light thirty 36 Watt tubes giving UVA exposure and visible light Fuse 5 amp Scope of delivery One SurALux 8207 core apparatus see Fig 1 One 230 V cable with plug Three A3 backing sheets One user manual 3 0 Commissioning e When the packaging has been removed place the curing box on a firm surface and level it up e Check it over for visible defects Also check that all items have been delivered as ordered e Plug the cable into a 230 V socket e Switch on the box with the On Off switch e 5 5 0 0 appears on the display The 5 on the right indicates the curing time pre set by the manufacturer 5 minutes e Pull the shunt open until it meets the stop e The coated sheets must be attached to the backing sheet by means of spray fixative e Place the backing sheet into the tray of the shunt and push it closed Tray of the shunt Timer sets the curing time and the exposure area Fig 1 Controls of the SurALux 8207 Light Curing Box SurA Chemicals Phone 49 36 41 35 29 0 s Fax 49 36 41 35 29 29 Am Posener Weg 2 e mail sura chemicals t online de Chemicals D 07751 Bucha b Jena Germany wwwssurachemicals de User manual P Fig 2 SurALux 8207 Light Curing Box with tray of the shunt pulled to open position 3 1 Using the timer to set the curing time
9. ption 4 0 Further important functions of the timer 4 1 To read out how long the lamps have been in use Switch the box on Now press the AZ button an A will show Press the and buttons to go through the options for exposure area Pressing the START STOP button now gives the operating time for the lamp in the relevant exposure area The period of use appears on the display in hours minutes and seconds Pressing the START STOP button will select another exposure area Pressing the AZ button again will bring up the display mode for exposure time and area settings ely NO 4 2 To reset the total lamp use time for individual areas to zero 1 For reset the period of use for the relevant zone must be selected by following point 4 1 above 2 After that hold down both buttons and at the same time 3 An audible confirmation will come after about 3 seconds and the relevant counter will be at zero 4 3 Pressing the START STOP key while the lamp is on 1 If the START STOP key is pressed the box will switch itself off and the curing process will be interrupted 2 A P will appear on the display to signify Parking The figure after the P is the exposure time which has been set After the dot the remaining exposure time is displayed 3 When the START STOP key is pressed exposure will continue If continuous curing is the plan this method of switching on and off is not recommended 4 4 Electricity cut 1 Switch
10. s an electricity cut the procedure as in 4 4 must be followed when the box is next used 5 0 Guarantee transport 5 1 The SurALux light curing box 8207 is guaranteed for 24 months from the date of purchase For repair or replacement it must be returned to the manufacturers at the purchaser s cost 5 2 The guarantee covers 1 faults in the box such as defective materials functions or workmanship 2 damage to the box during transport 5 3 The guarantee does not cover 1 faults caused by faulty operation improper use abuse of the equipment or wear and tear which applies also to the lights and fuses 2 incorrect assembly or the insertion of parts not obtained from the manufacturer 3 claims for replacement of materials consequential damage or loss of production 5 4 Damage sustained during transport and anything missing from the goods supplied must be notified immediately in writing to the supplier whose fax number is 49 3641 352929 m SurA Chemicals Phone 49 36 41 35 29 0 Fax 49 36 41 35 29 29 4 Am Posener Weg 2 e mail sura chemicals t online de hemicals D 07751 Bucha b Jena Germany www surachemicals de User manual The damage and incompleteness must also be reported to the delivery company and the seller For the rest the sellers terms and conditions of business and guarantees will apply 5 5 If it is necessary to return the box to the supplier this is only permitted in the original packing
11. s no longer sticky 3 5 General Notes At the end of the exposure time pull the shunt open until it meets the stop The ventilation will continue and so dissipate the heat from the exposure cavity If there is too much heat in the exposure cavity the coating material will be reactive on insertion It is therefore necessary always to ensure adequate heat dissipation by leaving the box open for long enough The tray of the shunt should thus stay open at least until the next curing process is started At the end of a period of operation the SurALux Light Curing Box 8207 should be fully cooled before the On Off switch is turned to Off Never attempt to cure without using cold or at most lukewarm backing sheets made of aluminium or glass There must be a space left between the backing sheet and the bottom of the shunt The backing sheets supplied must be sprayed with have to be treated with removable spray fixative before film is placed on it The film from which the squared backing foil has been removed is placed on the backing sheet To coat it with SurACer 4450 doming material connect the DG 8301 applicator to the mains connect the airline between the KK 8440 compressor and the applicator and then between applicator and cartridge Seal the end of the cartridge with the needle plug fill the SurACer 4450 with coating material insert the piston and close it with the variable cartridge grip Then hold the cartridge pointing upwards
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