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User Manual BL67-programmable Gateway BL67-PG-DP (EN)

1. Cable Routing PE evedscestasetouatsuaaa eseuvvesoaaavesdavvertasecseduaveeoavesnecuavedds Cable Routing Inside and Outside of Cabinets Cable Routing Outside Buildings Lightning Protection sss sssssssssssssssssssss Transmission Meio s sccsiisscosicsccsscsvecscecontscssniisecnidcsontavsnsudeecniivsoadscesniiscvostavtautaveeciisevsaaveeniicecaatistesiiacraativvasi RR SCENE RE Del Potential Relationships Generals E Electromagnetic Compatibility EMC 4 ee eee eene eene eene rene tnnt rn een setas eene tasto ase ta seen setas esas sna sena 7 6 Ensuring Electromagnetic Compatibility sesinin Grounding of Inactive Metal Components PE COTRBCLIOFL cerco neigen Earth Free Operation Mounting Bor l e Shielding of cables qM 7 8 Potential Compensation ERR TET 7 9 Switching Indu tive Loads 4 itte et e Ie e ee eI reet eH Eee eee ERR Ee RAE eere iet 7 9 Protection against Electrostatic Discharge ESD eessen 7 9 Appendix Network Configuration Changing the IP address of a PC network interface Card EEN 8 3 Changing the IP address in Windows 2000 Windows XP EEN 8 3 Changing the IP address in Windows NIT 8 4 Changing the
2. Industrial Automation IFQNal lt 470 THEN wax UMS ENDIF Eb pottom 250 THEN bottom botom ofset MANUAL das unkionsergebni jen auf engt pin ren werten und Leg BL67 programmable Gateway UNCHFURCK FURCK TUNRCHK Turck zx IER All brand and product names are trademarks or registered trade marks of the owner concerned Edition 05 2011 Hans Turck GmbH Muelheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG Muelheim an der Ruhr Subject to alterations without notice Industri A Danger A Electrical voltage The following precautions must be taken before starting the installation E Disconnect the power supply of the device E Ensure that devices cannot be accidentally restarted E Verify isolation from the supply E Earth and short circuit E Cover or enclose neighboring units that are live E Follow the engineering instructions AWA of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system E Before installation and before touching the device ensure that you are free of electrostatic charge E The functio
3. A BL67 Systembus communi cation bus interface Ethernet 5 VDC 24 VDC short circuit protection Power bus sens BE 4 4 GND D301047 0511 BL67 PG DP Technical Data Industri A Table 2 Supply voltage Technical data Ethernet gateway Demands on the voltage supply acc to EN 61131 2 System supply VI U 24 VDC used to generate the galvanically isolated module permissible range 18 to 30 VDC bus supply Field supply Vo U 24 VDC permissible range 18to 30 VDC current consumption lys 600 mA current consumption CPU module bus at maximum system extension maximum output current lmg max 1 3 A maximum output current of module bus supply short circuit and overload max 4A short circuit and overload protection ly protection of the sensor supply from gateway or power feeding module Field bus PROFIBUS DP baud rate Einstellung der Adressbereich Feldbus 9 6 kbps to 12 mbps Setting the baud rate autobaud function Address range 1 125 via CoDeSys see also DP address setting via CoDeSys page 4 12 1 99 via rotary coding switch see also DP address setting via rotary coding switches page 4 12 Isolation voltages Uns 500 V AC Ethernet service interface Uren 500 V DC Ethernet module bus Uys Vo
4. Communication parameters of the target Configuration of the BL67 Station o Assignment of the PROFIBUS DP slave addresses via CoDeSys parameters ENEE 5 12 Assignment of the PROFIBUS DP slave addresses via rotary coding switches ees 5 12 Configuration of the VO modules etie store etuceet tepore Han Parameterization of the I O modules ENEE Addressing the in and output data Mapping of PROFIBUS DP input and output words PLC Programming n Online X n Creating a boot project a Sourcecode download tete niet tuere elei ees Guidelines for Station Planning Mod le Arrangement S EOEROTERETEOTOTART I DIU UN 6 2 Random Module Arrangement 6 2 Complete PLANNING EET EC 6 3 Maximum System Extension sresseseerssveenssveenennennennennensennnnsenennsenensvennnsnennnnenennvnesnsvesnnnvenneveensnnnenennensensensenene 6 4 Creating Potential Groups RR 6 5 D301047 0511 BL67 PG DP 6 4 6 5 7 1 74 1 71 2 713 714 7 2 7 2 1 73 73 1 73 2 733 7 3 4 7 3 5 7 4 7 5 7 5 1 7 5 2 8 1 8 1 1 8 1 2 8 2 10 Industr A Plugging and Pulling Electronic Modules eeseenesevseneenennnennenenennenenennennnnnnennennnennenenennenensnnennenenennennenennnnnnnenenen 6 6 Extending an Existing KEE d E 6 7 Guidelines for Electrical Installation General MICHAEL 7 2 EE
5. uuuuuusssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 1 3 W WIN 2000 ME 8 3 WIN NE eer 8 4 WINXP irine EE PE 8 3 10 1 Index 10 2 D301047 0511 BL67 PG DP Industrial Automation www turck com Hans Turck GmbH amp Co KG 45472 M lheim an der Ruhr Germany WitzlebenstraBe 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail moreQturck com Internet www turck com D301047 0511
6. Obtain an IP address automatically r Use the following IP address IP Address 192 168 1 5 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 1 Obtain DNS server address automatically r C Use the following DNS server addresses Preferred DNS server Altemate DNS server D301047 0511 BL67 PG DP 8 3 Appendix Changing the IP address in Windows NT 1 Openthe folder Network in the Control Panel 2 Activate TCP IP connection in the tab Protocols and click the Properties button Figure 57 Network configuration WIN NT Network Identification Services Protocols Adapters Bindings Network Protocols Add Remove Eropeties Update Description Transport Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Close Cancel 3 Activate Specify IP address and set the address as follows Figure 58 Microsoft TCP IP Properties 2 x Specify IP address IP Address DNS WINS Address Routing An IP address can be automatically assigned to this network card by a DHCP server If your network does not have a DHCP server ask your network administrator for an address and then type it in the space below Adapter 1 Intel 82557 based 10 100 Ethernet PCI Adapter m C Obtain an IP address from a DHCP server Specify an IP address IP Ad
7. s EEPROM Thus they will get lost in case of a subsequent address assignment via a BootP DHCP or PGM 4 14 D301047 0511 BL67 PG DP Address setting on Ethernet Industri A Attention A After changing the position of the rotary coding switches a voltage reset must be carried out to store the new address 4 6 4 Address setting via BootP mode The address setting is carried out by a BootP server in the network after the start up of the gateway In order to activate the BootP mode the rotary coding switches have to be set to 300 Figure 23 9 94 BootP mode 8 x 100 7 6 5 4 901 2 3 x 10 65 4 901 2 x 7 3 6 5 4 Note The IP address as well as the default subnet mask assigned to the gateway by the BootP server are stored in the gateway s non volatile memory If the gateway is subsequently switched to rotary or PGM mode the settings carried out via BootP IP address subnet mask etc will be taken from the module s EEPROM 4 6 5 Address setting via DHCP mode The address setting is carried out by a DHCP server in the network after the start up of the gateway In order to activate the DHCP mode the rotary coding switches have to be set to 400 Figure 24 9 9 4 DHCP Modus 8 x 100 7 65 4 901 2 7 3 x 10 6 5 4 901 2 x 3 6 5 4 D301047 0511 BL67 PG DP 4 15 Technical Features Note i The IP address as well as the default subnet mask assigned to the gateway by the DHCP server are stor
8. D301047 0511 BL67 PG DP 4 9 Technical Features Commercially available PS 2 cable with adapter cable SUB D PS 2Connection with I O ASSISTANT Connection Cable Figure 15 8 BL67 gateway connected to PC via special cable The I O ASSISTANT cables have a PS 2 male connector connection for female connector on gateway and a SUB D female connector connection for male connector on PC Figure 16 PS 2 male connector on the connection cable 43 to the gateway i top view 3 e my 6 1 Figure 17 54321 9 pole SUB D female connector E on the cable for connecting to PC 9876 top view Connection Using Commercially Available Cables A further possibility to connect PC and BL67 gateway is to use a commercially available connection and adapter cable The connection shown in the following figure PS2 male PS2 male is a 6 wire 1 1 connection Figure 18 Connection between PC and BL67 gateway via commercially available cable ASUB D female B PS 2 female d PS 2 male C PS 2 male The following two cables are necessary E 1x PS 2 cable PS 2 male connector PS 2 male connector commercially available keyboard extension cable 4 10 D301047 0511 BL67 PG DP Connection possibilities Industri A E 1xadapter cable PS 2 female connector SUB D female connector commercially available extension cable for a PC mouse Figure 19 34 PS 2 female connectoronthe 2 5 gateway top view 1 6 Figur
9. Danger This sign can be found next to all notes that indicate a source of hazards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution A Attention This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the system hardware and software and to the facility Note This sign can be found next to all general notes that supply important information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation D301047 0511 BL67 PG DP List of Revisions Industri A 1 4 List of Revisions In comparison to the previous manual edition the following changes revisions have been made Table 1 Chapter Subject new changed List of revisions Description 3 Technical Data Field bus page 4 5 X DP address setting via CoDeSys page 4 12 X DP address setting via rotary coding switches page 4 12 X 4 Assignment of the PROFIBUS DP slave addresses via X CoDeSys parameters page 5 12 Assignment of the PROFIBUS DP slave addresses via rotary X coding switches page 5 12 Note The publication of this manual renders all previous editions invalid D301047 0511 BL67 PG DP 1 5 About this Manual 1 6 D301047 0511 BL67 P
10. labelling etc are described in a separate manual E BL67l O modules TURCK Documentation No German D300572 English D300529 Furthermore the manual mentioned above contains a short description of the project planning and diagnostics software for TURCK I O systems the engineering software I O ASSISTANT D301047 0511 BL67 PG DP General Information Industri A 1 2 General Information Attention Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment This manual contains all necessary information about the prescibed use of the programmable TURCK gateway BL67 PG DP It has been specially conceived for personnel with the necessary qualifications 1 2 1 Prescribed Use Danger A The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical descriptions and only with certified components and devices from third party manufacturers Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble free and safe operation of these devices 1 2 2 Notes Concerning Planning Installation of this Product Danger A All respective safety measures and accident protection guidelines must be considered carefully and without exception D301047 0511 BL67 PG DP 1 3 About this Manual 1 3 Description of Symbols Used A
11. 1xM12 8 E 1xM23 1x M23 19 E 1x7 8 for Power Feeding Module El Figure4 example of a base module 2 2 4 EndPlate An end plate on the right hand side physically completes the BL67 station It protects the module bus connections of the last base module in a station and guarantees the protection class IP67 Figure5 end plate D301047 0511 BL67 PG DP 2 5 BL67 Philosophy 2 6 D301047 0511 BL67 PG DP Industri A 3 Ethernet 3 1 System Description 2 3 1 1 Ethernet eds 2 3 1 2 Tele 2 3 1 3 Network AO TE EE 3 3 1 4 Patan re 3 IP Internet Protocol eec nee REESEN Eed RR N aaaea aN NREN diaaa 4 TCP Transmission Control Protocol AA 4 3 1 5 Checking the communication via poing sionalel A 4 3 1 6 ARP Address Resolution Protocol sssssssssssssssesensersrsnnnnnnteaeteerrnnnnnnntanneretentnnnnnnanneeernnntnnnnnnnnneee eent 5 3 1 7 Transmission Media a s 5ssastem enka raden 5 D301047 0511 BL67 PG DP 3 1 Ethernet 3 1 System Description 3 1 1 3 1 2 3 2 Originally developed by DEC Intel and Xerox as DIX standard for data transmission between office equipment Ethernet stands for the IEEE 802 3 CSMA CD specification published in 1985 The rapid increase of application and the worldwide use of this technology enables problem free and above all cost effective conn
12. 3 Guidelines for Electrical Installation PROFIBUS DP Media specification The bus stations are connected to one another via fieldbus cables which comply with the RS 485 specifications and with DIN 19245 Accordingly the cable must have the following characteristics Table 9 Parameter CableA Parameter of DIN 19245 part 3 cable type A Characteristic impedance 35 bis 165 3 bis 20 MHz 100 bis130 f 2100 kHz Capacitance per unit length lt 30 nF km Loop resistance 110 O km Wire diameter 0 64 mm Wire cross section 0 34 mm Terminating resistor 220 Q Attention The adherence to these parameters becomes more important the higher the baud rate the more stations there are on the bus and the longer the length of the cable Abbildung 52 Representation of a PROFIBUS DP cable Shield inside Twisted cable pair we Be terminating DIS Station FF ne E23 Cable types Turck offers a variety of cable types for fieldbus lines as premoulded or bulk cables with different M12 connectors The ordering information for the available cable types can be found in the internet under www turck com 7 4 D301047 0511 BL67 PG DP Potential Relationships Industri A 7 2 Potential Relationships 7 2 1 General The potential relationship of a Ethernet system realized with BL67 modules is characterized by the following E The system supply of gateway and I O m
13. 3 5 3 BL67 Hardware Configuration eeeeervnvneeersssssnnnnnnnnnennennsnnsnnnnnnnnnneneenssnssnnnnnnnnnennenssssnnnnnnnnnnnenenssnnnnnnee 5 5 4 Configuration Programming of the PG in CoDeSys esssssossonnnnssssnensnsnnnnnunnnnnnnnnensnnnnnunnnnnnnnnnenssnnee 6 5 4 1 Creating a new project EE 6 Communication parameters of the target AAA 7 5 4 2 Configuration of the BL67 Gitoatton REENEN 10 Assignment of the PROFIBUS DP slave addresses via CoDeSys parameters 12 Assignment of the PROFIBUS DP slave addresses via rotary coding switches 12 Configuration of the I O modules AAA 13 5 4 8 Parameterization of the I O modules A 13 5 4 4 Addressing the in and output data 14 5 4 5 Mapping of PROFIBUS DP input and output words A 15 5 5 PLC Programming 16 5 5 1 euim M M peter 16 5 5 2 Greating a boot lee 18 5 5 3 oo0urcecode download EE 18 D301047 0511 BL67 PG DP 5 1 Configuration of the BL67 PG DP with CoDeSys 5 1 General This chapter describes the configuration of a BL67 station with the programmable Ethernet gateway with PROFIBUS DP interface in CoDeSys Controller Development System from 3S Smart Software Solutions GmbH on the basis of an example 5 1 1 System requirements Installation of CoDeSys version 2 3 5 8 Installation of the BL67 target files TSP Turck xxx zip c
14. Busaddress Management function Note The access of the IO ASSISTANT to the gateway is only possible if the gateway is op erated in PGM mode see also Address setting via PGM mode page 4 16 4 18 D301047 0511 BL67 PG DP Address setting on Ethernet Figure 28 Changing the IP address Bm w iPLiPt OU Busaddress management Online available devices IndustrialNet 192 168 1 15 255 255 255 0 Device type Online ID IP address Netmask Gateway Ethernet address Mode Unknown 0 192 168 119 169 255 255 0 0 192 168 1 252 00 07 46 00 04 48 DHCP BL20 GW EN IP 1118110 192 168 1 99 2552552550 192 168 1 1 00 07 46 00 0F C4 ROTARY Unknown 0 192 168 250 31 255 255 0 0 192 168 1 252 00 07 46 00 04 04 BOOTP 0 136 129 1 254 255 1 46 FF ERR Unknown 0 192 168 250 254 255 0 0 0 Planned devices Device type OnlinelD Busaddress Designation Tag Device short name Disconnected G Data set esel Administrator Attention When using Windows XP as operating system difficulties may occur with system inte grated firewall It may inhibit the access of PACTware l O ASSISTANT V3 to the Ethernet network In this case please adapt your firewall respectively or deactivate it see also Deactivating adapting the firewall in Windows XP page 8 5 D301047 0511 BL67 PG DP 4 19 Technical Features 4 7 SET Button The SET button on the gateway is u
15. D H D D A N N S N N N Mount the mounting rails over a large surface area and with a low impedance to the support system using screws or rivets Remove the isolating layer from all painted anodized or isolated metal components atthe connection point Protect the connection point against corrosion for example with grease caution use only suitable grease D301047 0511 BL67 PG DP 7 7 Guidelines for Electrical Installation 7 4 Shielding of cables Shielding is used to prevent interference from voltages and the radiation of interference fields by cables Therefore use only shielded cables with shielding braids made from good conducting materials copper or aluminum with a minimum degree of coverage of 80 96 The cable shield should always be connected to both sides of the respective reference potential if no exception is made for example such as high resistant symmetrical analog signal cables Only then can the cable shield attain the best results possible against electrical and magnetic fields A one sided shield connection merely achieves an isolation against electrical fields Attention AN When installing please pay attention to the following the shield should be connected immediately when entering the system the shield connection to the shield rail should be of low impedance the stripped cable ends are to be kept as short as possible the cable shield is not to be used as a bonding conductor Ifthe
16. During it s start up the module waits for the address setting via the BootP server This is indicated by the red flashing MS LED The LED begins to flash green as soon as the address setting via the server is completed The station is ready for communication D301047 0511 BL67 PG DP 4 13 Technical Features 4 6 2 Default setting of the gateway The gateway s default settings are the following IP address 192 168 1 254 subnet mask 255 255 255 000 default gateway 192 168 1 1 Note The gateway can be reset to these default settings by the user at any time To reset the gateway please set the three coding switches at the gateway to 000 followed by a power on reset Note i 000 is no operation mode Setting the three coding switches to 000 only serves to reset the gateway to the default settings 4 6 3 Address setting via the rotary mode When using the rotary mode the last byte of the gateway s IP address can be set via the rotary coding switches at the gateway Note i All other network settings are stored in the module s non volatile EEPROM and can not be changed in the rotary mode Addresses in the range from 0 to 254 can be allocated The addresses 0 and 255 are reserved for broadcast messages in the subnet The following example shows the setting of the address 173 Figure 22 g 0 Address setting 8 x 100 x1 Attention A The settings carried out in the rotary mode are not stored in the module
17. G On recommended This setting blocks all outside sources from connecting to this computer with the exception of those selected on the Exceptions tab Don t alle Select this when you connect to public networks in less secure locations such as airports You will not be notified when Windows Firewall blocks programs Selections on the Exceptions tab will be ignored Off not recommended Avoid using this setting Turning off Windows Firewall may make this computer more vulnerable to viruses and intruders Windows Firewall is using your domain settings What else should know about Windows Firewall D301047 0511 BL67 PG DP 8 5 Appendix Adapting the firewall The firewall remains active the option Don t allow exceptions it deactivated Figure 60 Activating the Windows firewall General Exceptions Advanced Windows Firewall helping to prc Windows Firewall helps protect your computer by preventing unauthorized users from gaining access to your computer through the Internet or a network On recommended This setting blocks all outside sources from connecting to this computer with the exception of those selected on the Exceptions tab C Don t allow exceptions Select this when you connect to public networks in less secure locations such as airports You will not be notified when Windows Firewall blocks programs Selections on the Exceptions tab will be ignored 8 Off
18. Table 7 LED Status Meaning Remedy LED displays GW Off CPU not supplied Green Firmware active gateway ready to operate and transmit Green Firmware not active If LED IO red gt Firmware flashing download necessary 1Hz Green Firmware active gateway hardware Replace the gateway flashing defect 4Hz Red Controller is not ready VCC levelis Check wiring at the gateway and not within the required range gt the voltage supply possible reasons Dismount modules too many modules connected to Replace the gateway the gateway short circuit in connected module hardware error in gateway D301047 0511 BL67 PG DP 4 21 Technical Features Table 7 LED displays 4 22 LED Status Meaning Remedy IO Off CPU not supplied Check the voltage supply at the gateway Green Module bus is running the configured module bus station corresponds to the physically connected station communication is active Green Station is in the Deactivate the I O ASSISTANT flashing I O ASSISTANT Force Mode Force Mode 1Hz Green Maximum number of modules at Check the number of modules flashing the gateway is exceeded connected to the gateway 4Hz dismount modules Red Controller is not ready Veg level is Check wiring at the gateway and not within the required range gt the voltage supply possible reasons Dismount modules too many modules connected to Replace the
19. data cable is connected via a SUB D connector the shielding should never be connected via pin 1 but to the mass collar of the plug in connector The insulation of the shielded data cable should be stripped and connected to the shield rail when the system is not in operation The connection and securing of the shield should be made using metal shield clamps The shield clamps must enclose the shielding braid and in so doing create a large surface contact area The shield rail must have a low impedance for example fixing points of 10 to 20 cm apart and be connected to a reference potential area The cable shield should not be severed but routed further within the system for example to the switchgear cabinet right up to the interface connection Note i Should it not be possible to ground the shield on both sides due to switching arrangements or device specific reasons then it is possible to route the second cable shield side to the local reference potential via a capacitor short connection distances If necessary a varistor or resistor can be connected parallel to the capacitor to prevent disruptive discharges when interference pulses occur A further possibility is a double shielded cable galvanically separated whereby the innermost shield is connected on one side and the outermost shield is connected on both sides D301047 0511 BL67 PG DP Potential Compensation Industri A 7 5 Potential Compensation Potential di
20. data line reception transmission data P 5 Shield Shield connection protective earth 4 8 D301047 0511 BL67 PG DP Connection possibilities Industri A Note F Please note the special SUB D connector should have 4 inductances pro 100 nH to 110 nH in the P and the N supply wires recommended by the PROFIBUS User Organization 4 4 3 Power Supply via 7 8 connector The power supply is realized via a 7 8 male connector on the gateway Figure 14 power supply via 4 5 7 8 male A r connector 3 Table 5 Pin Color 7 8 Description Pin assignment of No the 7 8 power supply connector 1 black GND 2 blue GND 3 green PE Protective earth yellow 4 brown Vi Ug Feed in of nominal voltage for input modules sensor supply also used for the generation of the system supply voltage 5 white Vo U Feed in of nominal voltage for output modules can be switched off separately 4 4 4 Serial interface PS2 female connector The PS 2 female connector is used for the gateway s connection to the I O ASSISTANT project planning and diagnostic software or as programming interface for connection to the software CoDeSys V 2 3 of 3S according to IEC 61131 3 The interface is conceived as a 6 pole mini DIN connector In order to connect the gateway to the PC two types of cables can be used E special I O ASSISTANT connection cable from TURCK IOASSISTANT ADAPTERKABEL BL20 BL67 Ident no 6827133
21. gateway the gateway short circuit in connected module hardware error in gateway IO Red Non adaptable modification of the Compare the planned BL67 station flashing physically connected station with the physical station 1Hz Check the physical station for defective or incorrectly fitted electronics modules Red no module bus communication At least one module has to be flashing plugged and has to be able to 4Hz communicate with the gateway Red green Adaptable modification of the Check the physical station for flashing physically connected station pulled or new but not planned 1Hz data transfer possible modules RUN STOP Off No program loaded into the gateway Green Application loaded to gateway program running Green Application loaded to gateway PLC Start the gateway the PLC flashing not yet started or stopped program Red PLC test during gateway start Vec Off CPU not supplied Check the system supply at the gateway Green Module bus and CPU running D301047 0511 BL67 PG DP Status Indicators Diagnostic Messages Gateway Industri A Table 7 LED Status Meaning Remedy LED displays Vo Off No voltage supply Check the system supply at the gateway Output Check the wiring at the gateway Green supply ok and the voltage supply Green Undervoltage Vo system running Check the system supply at the flashing gateway 1 Hz Green Overvoltage Vo syst
22. that extensions to the station mounting further modules should be carried out only when the station is in a voltage free state D301047 0511 BL67 PG DP 6 7 Guidelines for Station Planning 6 8 D301047 0511 BL67 PG DP Industri A 7 Guidelines for Electrical Installation 7 1 ET EET ID Tr 2 7 1 1 GON e 2 csc m 2 7 1 2 CADIS ROWING RE PEE 2 Cable Routing Inside and Outside of Cabinets AAA 2 Cable Routing Outside BulldingS 2 00 tetro eet anne 3 7 1 3 ghtning Protection pep C 3 7 1 4 Nri NET E 3 pl ALE E ml ETS EIER EE A 7 2 Potential Relationships M 5 7 2 1 EE 5 7 3 Electromagnetic Compatibility EMC eee eese ee eee eren eate eee e eee e teet ee eee etae eee eee e e eese eese eese eu 6 7 3 1 Ensuring Electromagnetic Compatibility AAA 6 7 3 2 Grounding of Inactive Metal Components nemen nemen n nnn enn nnne nnn 6 7 3 3 PE CoOnmecCtion e 6 7 3 4 Earth Free Operation 6 7 3 5 Mounting BE C E E 7 7 4 Shielding of cables 8 7 5 Potential Compensation P 9 7 5 1 switching Inductive Loads kanna een A 9 7 5 2 Protection against Electrostatic
23. x length x height mm inch 64 5 x 145 0 x 77 5 2 54 x 5 71 x 3 05 Danger This device can cause radio disturbances in residential areas and in small industrial areas residential business and trading In this case the operator can be required to take appropriate measures to suppress the disturbance at his own cost D301047 0511 BL67 PG DP 4 7 Technical Features 4 4 Connection possibilities 4 4 1 Programming interface Ethernet The connection of the BL67 Ethernet gateways to the Ethernet network is done via the 4 pole M12 female connector Ethernet It is designed as a D coded connector according to PNO and ODVA standards Figure 12 M12 female RY connector 49 95 Table 3 Pin No Pin assignment TD Transmission Data 2 RD Receive Data 3 TD Transmission Data 4 RD Receive Data Serial interface The programming of the gateways BL67 PG xxx can also be done via the Serial interface PS2 female connector page 4 9 on the gateway 4 4 2 PROFIBUS DP A reverse keyed M12 x 1 female connector is provided for the gateway communication via the PROFIBUS DP fieldbus E M12x1 female connector Figure 13 2 PBDP female 06 connector 1 090 3 O 5 Table 4 Pin No M12x1 Description PIN assignment of theM12x1 1 5V Supply of external devices connectors 2 A data line reception transmission data N 3 GND Data reference potential 4 B
24. 32 32 BL67 2RFID A 8 4 BL67 2RFID C 8 4 A Attention Ensure that a sufficient number of Power Feeding modules are used if the system is extended to its maximum D vie when the user activates the command Station gt Verify If the system limits are exceeded the software I O ASSISTANT generates an error message D301047 0511 BL67 PG DP Maximum System Extension Industri A 6 3 1 Creating Potential Groups Power Feeding modules can be used to create potential groups The potential isolation of potential groups to the left of the respective power distribution modules is provided by the base modules D301047 0511 BL67 PG DP 6 5 Guidelines for Station Planning 6 4 Plugging and Pulling Electronic Modules BL67 enables the pulling and plugging of electronic modules without having to disconnect the field wiring The BL67 station remains in operation if an electronic module is pulled The voltage and current supplies as well as the protective earth connections are not interrupted Attention A If the field and system supplies remain connected when electronic modules are plugged or pulled short interruptions to the module bus communications can occur in the BL67 station This can lead to undefined statuses of individual inputs and outputs of different modules 6 6 D301047 0511 BL67 PG DP Extending an Existing Station Industri A 6 5 Extending an Existing Station Attention AN Please note
25. 9 6 D301047 0511 BL67 PG DP 10 Index A ddressing EP 4 12 APR Address Resolution Protocol 3 5 B base modu les 2 ee ee 2 5 e Lee 2 2 C 816 BE TE NN ME NE 5 2 Se E target ee FERN 5 2 POOt Project zusehen 5 18 communication parameters ssssesesssess 5 7 Sei Oe tele EE 5 9 5 10 PROFIBUS DP slave address A 5 12 PROFIBUS DP Slave Adresse sees 5 12 programming EE 5 6 RS232 communication 5 8 target installation 5 3 TOP IP Eevel 2 u a east 5 8 E earth free operation ua 7 6 electromagnetic compatibility 7 6 electronic modules rrrnnrrnnnnonnnnvrnnnnnnnnrrennnnrnnnrnnnnnrnnnnnnn 2 4 electrostatic discharge NEEN 7 9 ENEE 7 6 uw aec 6 3 end plate 4 ee 2 5 ESD electrostatic discharge sssssssssss 7 9 Ethernet inneren Ere exter tede Re tedden heftene 3 2 ata transfer u 3 3 iuo lc 3 2 ullepam 3 2 manufacturer identifier mmrrnnnnrnnnnnnnnrrennnnrnnnrnnennrnnnnr 3 2 ug qe 3 2 network classes e 3 3 mU o nr ii DM 3 2 system description essen 3 2 F flexibility 2 2 G gateway addressing zu eek 4 12 BOOTP mode ee 4 15 DHCP mode EE 4 15 PGM M de 22 tenter ita ipei etos en dE 4 16 rotary mode EE 4 14 Structure EE 4 4 technical
26. Discharge ESD A 9 D301047 0511 BL67 PG DP 7 1 Guidelines for Electrical Installation 7 1 7 1 1 7 1 2 General Notes General Cables should be grouped together for example signal cables data cables heavy current cables power supply cables Heavy current cables and signal or data cables should always be routed in separate cable ducts or bundles Signal and data cables must always be routed as close as possible to ground potential surfaces for example support bars cabinet sides etc Cable Routing Correct cable routing prevents or suppresses the reciprocal influencing of parallel routed cables Cable Routing Inside and Outside of Cabinets To ensure EMC compatible cable routing the cables should be grouped as follows Various types of cables within the groups can be routed together in bundles or in cable ducts Group 1 shielded bus and data cables shielded analog cables unshielded cables for DC voltage lt 60 V unshielded cables for AC voltage lt 25 V Group 2 unshielded cables for DC voltage 60 V and x 400 V unshielded cables for AC voltage gt 25 V and lt 400 V Group 3 unshielded cables for DC and AC voltages 400 V The following group combination can be routed only in separate bundles or separate cable ducts no minimum distance apart Group 1 Group 2 The group combinations Group 1 Group 3 and Group 2 Group 3 must be routed in separate cable ducts with a minimum d
27. G DP Industri A 2 BL67Philosophy 2 1 IL TEEDHIATIOO 2 2 1 1 EG OT SER 2 2 1 2 Convenient Handing ua EIER 2 2 2 BL67 Components eserseneenvnnnnnennnnnennnnnnnennennennnnsnnnnnennennensnnnenennennensnnnnnennsnennnnnenennsnnensennenennennenseneenennee 3 2 2 1 E E 3 2 2 2 El tronic Modules vanen 4 Power Feeding Modules eee Reed eee ng ee IEEE engeren sukat 4 2 2 3 Base Modules sa 5 2 2 4 Edru a 5 D301047 0511 BL67 PG DP 2 1 BL67 Philosophy 2 1 2 1 1 2 1 2 The Basic Concept BL67 is a modular IP67 I O system for use in industrial automation It connects the sensors and actuators in the field to the higher level master BL67 offers modules for practically all applications Digital input and output modules E Analog input and output modules amp Technology modules RS232 interface A complete BL67 station counts as one station on the bus and therefore occupies one fieldbus address in any given fieldbus structure A BL67 station consists of a gateway power distribution modules and I O modules The connection to the relevant fieldbus is made via the bus specific gateway which is responsible for the communication between the BL67 station and the other fieldbus stations The communication
28. I O ASSISTANT enables direct access to the Ethernet network via the Ethernet cable Naturally the access to the single station via the service interface at the gateway is possible as well Figure 26 Busaddress looo PW3 PACTware management File Edit View Project Device Extras Window Help Das dc m 99 AR Bas Project r Device tag Ad HOST PC Fa Connect Boje3e 231480 d y Load from device Store to device Parameter Measured value Simulation Diagnostics Display channels Channels p Download Manager Print Compare offline Compare online B Delete device Set value Scan list Properties lt TCP IP gt BL Service Ethernet Identification About Busaddress management Browser HIMA Export Accessory Preset DTM TAG address tag DTM maintenance Administrat X Write device data to File D301047 0511 BL67 PG DP 4 17 Technical Features Figure 27 Search for Net work nodes Busaddress management A Search func By er EE Online available devices A tion in the busaddress IndustrialNet 182 168 1 15 255 255 255 0 management Devicetype Online ID lPaddress Netmask Gateway Ethernet address Me Planned devices Devicetype Online ID Busaddress Designation Tag The IP address as well as the subnet mask of the TURCK Ethernet gateways can be changed according to the application by using the integrated
29. IP address via l O ASSISTANT sssssccsssssccssssecssssecssssecessseccsnssecssssecesssscesussessnssecssssseesseessnssseesnnseesnsseeesnneeesnesees 8 5 Deactivating adapting the firewall in Windows NP 8 5 Nominal Current Consumption of Modules at Ethernet rssonssonesonnsnonennnennnennnnenonennnennossnnnsnnnsnnnsnnnnenene 8 7 Glossary Index D301047 0511 BL67 PG DP iii D301047 0511 BL67 PG DP Industri A 1 Aboutthis Manual 1 1 Documentation Concept MM 2 1 2 O3IQEEDLilp MM 3 1 2 1 Prescnbed Use Luse een 3 1 2 2 Notes Concerning Planning Installation of this Droduch 3 1 3 Description of Symbols Used sssssssssssnnnnnnnnnssnnssnsnsnnnnnnnnnssnssssnssnssnsnnnnsnnnsnnnsnsssssnnnnnnnnnnnnnnnnsssennes 4 1 4 lariqui gn ra 5 D301047 0511 BL67 PG DP 1 1 About this Manual 1 1 Documentation Concept This manual contains information about the programmable BL67 Ethernet gateway with PROFIBUS DP interface BL67 PG DP The following chapters contain a short BL67 system description a description of the field bus system Ethernet exact information about function and structure of the BL67 Ethernet gateways as well as all bus specific information concerning the connection to automation devices the maximum system extension etc The bus independent I O modules for BL67 as well as all further fieldbus independent chapters like mounting
30. KB DI TSP Turck BL67 PG DP 13 10 2006 FE gt Note EL observe that the files have to be stored in this directory structure after having been extracted from the zip file Otherwise problems may occur during the target installation 5 2 1 Installation The target installation in CoDeSys is done using the Start gt Programs 3S Software gt CoDeSys V2 3 Install Target command Figure 31 Install Target 3 Microsoft Update Ze Set Program Access and Defaults A CoDeSys ENI Server 5 amp CoDeSys HMI gt gt Le Accessories a CoDeSys SP PLCWinNT gt B Micro Innovation g CoDeSys SP RTE A Documents gt startup gt LS 3 d CoDeSys SoftMotion V2 3 4 Internet Explorer Le Communication Bl CoDeSys UserManual V2 3 Eh Settings E ks Gal Outlook Express 35 Homepage CoDeSys V2 3 EY Search windows Media Player 35 Licensing Manager el CoDeSys Visualization V2 3 ES 3 vare d V VersionInfo 7 cepesys WebServer a First Steps with CoDeSys InstallTarget D301047 0511 BL67 PG DP 5 3 Configuration of the BL67 PG DP with CoDeSys Search the target information file BL67 xxx tnf using the Open button and add the TURCK gateways to Possible Targets Figure 32 Select the target file Target Information File TNF The BL67 target is installed using the Install button The BL67 PG DP can now be found under Ins
31. PRG The block PLC PRG is automatically generated and is cyclically called by the runtime system PLC PRGis always the main program in a Single Task program If PLC PRG is deleted or renamed the project must be controlled using a task configuration 5 6 D301047 0511 BL67 PG DP Configuration Programming of the PG in CoDeSys Figure 35 CoDeSys Untitled PLC PRG PRG FBD EN zii xi New File Edit Project Insert Extras Online Window Help 18 x CoDeSys project Agel Ho ee S eeo 1 mese es O001YPROGRAM PLC PRG ONLINE OV READ Now the communication parameters for the target have to be adapted Communication parameters of the target Figure 36 CoDeSys Untitled PLC PRG PRG FBD o xi Opening the b File Edit Project Insert Extras Online Window Help l8 gt communication parameters All Gja E Login GARS Logout Gir 58 Download Run FS Stop Shift F8 an PLC_PRG PRG original Toggle Breakpoint F9 Breakpoint Dialog Step over F10 F8 GErl F5 Gtrl F7 F7 e Force Shift FE7 Gtr Shift F7 Greate boot project Write file to PLG Read file from PLE Allows setting of the communication parameters ONLINE Dv READ Mark localhost via TCP IP in the Channels field and define a new channel by pressing the New button D301047 0511 BL67 PG DP 5 7 Configurat
32. RotaryMode 2 The setting in parameter DPSlaveAddr will be ignored 3 If the parameter DPSlaveAddrMode is set to Rotary the DP address is built from the settings of the two lower rotary coding switches x10 x1 Those two rotary coding switches will be used doubly see also DP address setting via rotary coding switches page 4 12 Figure 42 CoDeSys PG DP pro Steuerungskonfiguration Bl x Assignment of the fi Datei Bearbeiten Projekt Einf gen Extras Online Fenster Hilfe 18 x PROFIBUS DP ale ESTER A slave address via E E Globale Variabl B Configuration BLB7 PG DE rotary coding MI T switches 89 Alarmkonfiguration 32 Arbeitsbereich if Bibliothek sverwalter DN Logbuch EI PLC Browser 1 Steuerungskonfiguration J T askkonfiguration Traceaufzeichnung B 3 D J sS v 35 R DPSlaveAddrMode iRotaryMode DPSlaveAddress 1 ONLINE UB LESEN 5 12 D301047 0511 BL67 PG DP Configuration Programming of the PG in CoDeSys Configuration of the I O modules Mark the BL67 IO SLOT and add the I O modules to the gateway in the Input Output tab Bone BER Selecting the ij File Edit Project Insert Extras Online Window Help 8 x 1 0 modules ziell Dora AR Configuration BL67 PG E 4 esources E E Global Variables E library C Programme 3 Modbus Registers e Max length of input data 1024 Byte Length of input data C library
33. Standard lib 22 1 Max length of output data 1024 Byte Length of output data Sl Tools Max length of in output data 2048 Byte Length of in output 89 Alarm configuration Max number of modules 34 Number of modules 5 Library Manager Ci Input Modules Selected Modules Hj Log 24M Ej PLC Browser PD 4DI P Base parameters Input Output User parameters BREE PLC Configuration 4 8DI PD A Sampling Trace i 2A TC Target Settings elete I i EI Task configuration f m A Watch and Recipe Ma 8D0 0 54 P i399 Workspace T 204 EH 1R5232 ei Output Modules E In Output Modules amp Empty Modules ONLINE OV READ Attention When configuring the BL67 station in the software please observe that the order of the modules added to the gateway has to match the physical module order of the hardware configuration 5 4 3 Parameterization of the I O modules For the parameterization of an I O module mark the respective module in the Selected Modules field and press the Properties button In the Module Properties dialog box each Parameter can be changed by double clicking the Value Figure 44 xi Parameterization of I O modules Ed Config 0x43 0x41 0x70 0x55 0x22 Length input Byte 4 Cancel Length output Byte 0 Symbolic names Vv channel Ki activate diagnostic Ki release Bit 2 0 value representation ki integer 15bit sign X Bit 1301 current mo
34. TTL 6 time lt ims TTL 6 Reply from 192 168 1 1 bytes time ims TTL 6 Ping statistics for 192 168 1 1 Packets Sent 4 Received 4 Lost z loss Approximate round trip times in milli seconds Minimum ms Maximum ims Average ms ERST D301047 0511 BL67 PG DP System Description Industri A 3 1 6 ARP Address Resolution Protocol In each TCP IP capable computer ARP serves to clearly assign the worldwide unique hardware addresses MAC IDs to the single IP addresses of the network nodes via internal tables Using ARP in the DOS prompt every node in a network can be clearly identified via its MAC ID E Write a ping command for the respective station IP address example x ping 192 168 1 100 Via the command x arp a the MAC ID 00 07 46 ff 60 13 for this IP address is determined This MAC ID clearly identifies the network node Figure 9 Cen WINDOWS system32 cmd exe Bl x Determination o Copyright 1985 2861 Microsoft Corp the MAC ID ofa is not recognized as an internal or external command operable program or batch file BL67 module via D ouis id acd a dad N gt ping 1 ARP Pinging 192 168 1 1 with 32 bytes of data Reply from 192 168 1 1 bytes 32 Reply from 192 168 1 1 byt Reply from 192 168 1 1 byt Reply from 192 168 1 1 hytes 32 time lt ims TTL 6 Ping statistics for 192 168 1 188 Packet Sent 4 Received 4 Lo
35. VI to Uys 1000 V DC Use service interface 1000 V DC PLC data Programming Software CoDeSys V 2 3 Released for V 2 3 5 8 Programming languages IEC 61131 3 IL LD FDB SFC ST Application tasks 1 D301047 0511 BL67 PG DP 4 5 Technical Features 4 6 No of POUs Program Organization Unit 1024 Programming interfaces RS232 interface Ethernet Processor RISC 32 bit Cycle time lt 1 ms for 100 IL commands without I O cycle Real Time Clock RTC yes but no buffering during voltage breakdown Memory Program memory 512 KByte Data memory 512 KByte Input data 4 KByte Output data 4 KByte Non volatile memory 16 KByte Ambient conditions Ambient temperature Ambient 0 to 55 C 32 to 131 F tstore 25 to 85 C 13 to 185 F Relative humidity 5 up to 95 inside level RH 2 no condensation at 45 C storage temperature Climatic tests according to IEC 61131 2 Corrosive gas according to IEC 60068 2 42 43 SO 10 ppm rel humidity lt 75 no condensation HS 1 0 ppm rel humidity lt 75 no condensation Resistance to vibration according to EN 61131 10 to 57 Hz constant yes amplitude 0 075 mm 1 g 57to 150 Hz constant yes acceleration 1 g Vibration mode frequency cycles with a change rate of 1 octave min Vibrati
36. al processing Hinweis he programmable BL67 gateway BL67 PG DP is designed as a Single Task System The gateway is the connection between the BL67 I O modules and the Ethernet network It handles the entire process data traffic between the I O level and the fieldbus and generates diagnostic information for higher level nodes and the software tool I O ASSISTANT 4 2 1 Programming The gateways BL67 PG xxx are programmable according to IEC 61131 3 using the software tool CoDeSys V2 3 from 3S Smart Software Solutions GmbH g CoDeSys For programming the gateway the following programming languages according the standards can be used LD Ladder FDB Function Block Diagram IL Instruction List ST Structured Text SFC Sequential Function Chart D301047 0511 BL67 PG DP 4 3 Technical Features 4 3 Technical Data Figure 10 BL67 PG DP A power supply B Ethernet C PROFIBUS DP D SET button E service interface F rotary coding switches G module bus LED H designation I status LED J RUN STOP LED K LEDs for supply voltage monitoring L PROFIBUS DP LED B MEthernet LEDs GW RUNISTOP 4 3 1 Gateway structure The BL67 gateway has the following structure Figure 11 Gateway o8 Service structure Poo Interface PS 2 00 fe E DP uc DP Interface memory module bus ep RY Ethernet Interface
37. ameters Max lenath of input data 1024 Byte Length of input data Max lenath of output data 1024 Byte Lenath of output data Length of in output Number of modules Selected Modules Input Words 2 Input Words Dutput Words ER Sampling Trace 4 Input Words ep Target Settings ii Task configuration 70 Watch and Recipe 1 32 Workspace 8 Input Words 16 Input Words 32 Input Words E Output Modules ONLINE OV READ Therefore a symbolic address allocation is also recommended for the PROFIBUS DP registers see also Note on page 5 14 D301047 0511 BL67 PG DP Configuration of the BL67 PG DP with CoDeSys 5 5 PLC Programming Programming is done in the POUs tab Figure 48 CoDeSys BL67 PG EN Step2 pro PLC PRG PRG CFC Programming in File Edit Project Insert Extras Online Window Help POUs tab LE nie Xie 1 eale eich ae 0001 PROGRAM PLC PRG C PRG PRG Hugo 9 Online Change JSInpu The program has changed Do you want to load the changes ONLINE CHANGE Load all BL67 Input Word0 is PROFIBUS Output Word 0 1 BL67 8D0 0 5A P WORD TO BYTE E InputRegister 0 OutputByte 0 IVY QBO Loading libr ONLINE OV READ After the completion of the program it is compiled using the Project gt Rebuild all command 5 5 1 Online The connection to the gateway is establish
38. an be downloaded from www turck com Figure 29 CoDeSys The IEC 61131 3 Programming System Version 2 3 6 4 Build Jul 14 2006 Copyright 1994 2006 by 35 Smart Software Solutions GmbH 35 We software Automation 5 2 D301047 0511 BL67 PG DP Installation of the BL67 Target Support Packages 5 2 Installation of the BL67 Target Support Packages Before configuring the BL67 station with CoDeSys and programming the BL67 PG DP the BL67 Target Support Package short targets has to be installed Target files contain all information necessary for integrating a system into the programming tool The Target Support Package TSP for the BL67 PG DP can be downloaded from the TURCK homepage as a zipped archive TSP Turck BL67 PG DPxxx zip This archive contains the target file and other manufacturer specific files like libraries etc which are necessary for the operation of the gateway at CoDeSys The files have to be stored on your PC showing following directory structure MER fm ISP Turck BL67 PG DP Directory UTER En structure of the File Edit View Favorites Tools Help AN target file OQ 3 pO search gt Folders Fiz Address TSP_Turck_BL67_PG_DP V1 0 7 0 x Go A Name Type Packed Size Folder Tasks C3BL67 PG DP Cfg File Fo OKB Extract all files Oper PG DP Lib File Fo OKB Oblxx File Fo 0KB C Common Lib File Fo OKB Other Places al Hibe TNF File 1KB E BL67 PG DP trg TRG File 4
39. and HF signal cables Intelligent modules Intelligent modules are modules with an internal memory able to transmit certain commands e g substitute values and others IP Abbreviation for Internet Protocol protocol for the packet oriented and connectionless transport of data packets from a transmitter to a receiver crossing different networks D301047 0511 BL67 PG DP 9 3 Glossary 9 4 Lightning protection All measures taken to protect a system from damage due to overvoltages caused by lightning strike Low impedance connection Connection with a low AC impedance LSB Least Significant bit Mass All interconnected inactive components that do not take on a dangerous touch potential in the case of a fault Master Station in a bus system that controls the communication between the other stations Module bus The module bus is the internal bus in a station The modules communicate with the gateway via the module bus which is independent of the fieldbus MSB Most Significant bit Ping Implementation of an echo protocol used for testing whether a particular host is operating properly and is reachable on the network from the testing host PLC Programmable Logic Controller Potential compensation The alignment of electrical levels of electrical components and external conductive components by means of an electrical connection Potential free Galvanic isolation of the reference potentials in I O modules of
40. aves or stations in a bus system i e reading inputs and writing outputs Bus line Smallest unit connected to a bus consisting of a PLC a coupling element for modules on the bus and a module Bus system All units which communicate with one another via a bus D301047 0511 BL67 PG DP 9 1 Glossary 9 2 Capacitive coupling Electrical capacitive couplings occur between cables with different potentials Typical sources of interference are for example parallel routed signal cables contactors and electrostatic discharges Check back interface The check back interface is the interface from the counter module to the internal module bus The bits and bytes are converted by the gateway from the respective type of communication applicable to the fieldbus in to the module specific bits and bytes Coding elements Two piece element for the unambiguous assignment of electronic and base modules Configuration Systematic arrangement of the I O modules of a station Control interface The control interface is the interface from the internal module bus to the counter module The commands and signals directed to the counter module are converted by the gateway from the respective type of communication applicable to the fieldbus in to the module specific bits and bytes CPU Central Processing Unit Central unit for electronic data processing the processing core of the PC DHCP Client Server protocol which reduces the effort o
41. ccccccccccccscccscceccccsccccecccscccscccscccsccsscccess 12 4 5 1 DP address setting via CoDeSys KREE 12 4 5 2 DP address setting via rotary coding ewitches ernennen 12 4 6 Address setting on Ethernet cccssssssssssensnennnnunnnnnsnnnensnsnnnunnnnnnnnnnnensnsnsnunnnnnnnnnnenssnnnsunnnnnnnnnnnnensene 13 4 6 1 ESP JE de M 13 4 6 2 Default setting of the gateway ue 14 4 6 3 Address setting via the rotary moqde A 14 4 6 4 Address setting via Boot mode Abee NENNEN 15 4 6 5 Address setting via DHCh mode been 15 4 6 6 Address setting via POM mode REENEN NENNEN 16 4 6 7 Addressing via PGM DHCP PEERS 16 4 6 8 Address setting via I O ASSISTANT 3 EDTJDTMI 17 4 7 SET Button e seeeeseensenvvnnnnennnnnnnnnnnnnennnnnnnnnnnnnenennnnnnnnennennnnnnnnnnnnnenennsennnnennsnnnnnenennnnnsnnennenennsnnennenneenennen 20 4 8 Status Indicators Diagnostic Messages Gateway reeeersssssrnnnnnnnneneenssssnnnnnnnnnnennnenssssnnnnnnnnnnnnenssnnennne 21 4 8 1 Diagnostic Messages vla EEDS iicet apetito ee cat ite EEA AAi 21 D301047 0511 BL67 PG DP 4 1 Technical Features 4 1 General This chapter contains the general technical description of the programmable BL67 Ethernet gateway with integrated PROFIBUS DP slave BL67 PG DP 4 2 D301047 0511 BL67 PG DP Function 4 2 Function The programmable BL67 gateways can be used as an autonomous PLC or as a de central PLC in a network interconnection for fast sign
42. d file From PLC 4080 41 Be Starts the PLC ONLINE BL67 PG DP SIM RUNNING BP FORCE OV READ 5 5 3 Sourcecode download 5 18 Using the option Online gt Sourcecode download stores all necessary symbolic information of the CoDeSys project to the PG If the symbolic information is not stored within the PG a project upload from the PG is not possible D301047 0511 BL67 PG DP Industri A 6 Guidelines for Station Planning 6 1 Module Arrangement 2 6 1 1 Random Module Arrangement revrnnnnnnnvvnvnnnnnnvnnennnnnnvnnonnnnnnvnnnnnnnnnnnennennnnnennennnnnnnnnennnnnnnnnnnnnnnennnnnnenne 2 6 2 Complete Planning 3 6 3 Maximum System Extension eeeeeeevvvvvveeeersessnnnnnnnnennnennenssnnnnnnnnnennnennsnssnnnnnnnnnennenssrssnnnnnnnnnnenensenensnnee 4 6 3 1 Creating Heu EI UI nennen een 5 6 4 Plugging and Pulling Electronic Modules sssreeeevvvveeeeeeserssnnnnnnnnneneeesssnssnnnnnnnnnenenenssnssnnnnnnnnnneneensenneee 6 6 5 Extending an Existing Station ssssssssssssnnsnnnnnnnnnnsnsnnsnnnnsnnnnnnnnnsnsnnsnssssnnnsnnnnnnnnnsssssnnnnsnnnnnnnnnssssssnnnns 7 D301047 0511 BL67 PG DP 6 1 Guidelines for Station Planning 6 1 Module Arrangement 6 1 1 Random Module Arrangement The arrangement of the I O modules within a BL67 station can basically be chosen at will Attention AN Please observe that RFID m
43. d up the communication between a PC and an Ethernet module both have to be nodes of the same network If necessary the nodes network addresses have to be adapted one to another Please read chapter 8 Changing the IP address of a PC network interface card page 8 3 D301047 0511 BL67 PG DP System Description Industri A 3 1 3 Network Classes The available networks are divided into the different network classes A B and C Figure 6 Class Network addresses Bytes for net Bytes for host No of the possible Network classes address address networks hosts A 1 XXX XXX XXX 1 3 126 274 126 xxx xxx xxx B 128 0 xxx xxx 2 2 214 216 191 255 xxx xxx C 192 0 0 xxx 3 1 2 256 223 255 255 xxx According to their predefined address 192 168 1 xxx the BL67 gateways are thus nodes of a Class C network 3 1 4 Datatransfer The data are transferred from a transmitter to a receiver via the Ethernet This data transfer uses no acknowledgement of reception which means data telegrams can get lost Data transfer via Ethernet without any protocol implementation can thus not be absolutely safe In order to assure a safe transmission of data frame protocols like TCP IP are used Figure 7 LAYER 7 Telegram Modbus etc structure TCP TCP DATA Header TCP Segment IP IP DATA Header IP Package Ethernet EtherNet DATA Header lt EtherNet gt Pac
44. data e 4 4 gateways nnncnennnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnn 2 3 I inductive loads protective circuit s 7 9 IP Internet Protocol ccccccecsceeeeeeeeeeneeeeeeeesseeeeeseeeeees 3 4 ege TEE 3 2 PG p 8 3 D301047 0511 BL67 PG DP M module arrangement 22ssusunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 2 mounting rail ssssesseesseeseeeeeeeeeeeeeen nennen 7 7 P PE Connection emm 7 6 pin assignment field bus connection EE 4 8 et ele Uer ta teen anara nn nie 4 9 ele Unie NEE 6 3 plugging electronic modules A 6 6 potential group austsida narre 6 5 potential relationships 7 5 potential compensation cable seeeeesss 7 9 power feeding modules rurrrnnrnrnnnnrnnvnrnnnnnnnnnrnnnnnnnnnnnnenn 2 4 prescribed use eeeseeseeseeeeseeeeeeen nenne 1 3 protection class IP67 seen 2 2 2 5 pulling electronic modules A 6 6 S safety aspects una 1 3 safety measures racer tete x Rene nresnani 1 3 service InterfaCe 1 rre bere pian 4 9 SET tiom mM 5 5 tnm 7 8 SVIMBOIS E R 1 4 System extension uneeennsennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 7 system extension maximum nnuenssnssnnnnnnnnnnnnnnnnnnnnnnnnnn 6 4 T TCP Transmission Control Protocol 3 4 TCP IP e EE 3 2 transport appropriate
45. de K1 0 20mA Bit 0 0 channel K2 activate Bit 3 0 diagnostic Ki release Bit 2 0 value representation Ki integer 15bit sign Bit 1 OF current mode K2 0 20mA Bit 0 0 D301047 0511 BL67 PG DP 5 13 Configuration of the BL67 PG DP with CoDeSys 5 4 4 Addressing the in and output data In and output addresses are automatically assigned to the gateway and the connected modules Note Theassignment ofthe in and output addresses is done automatically and cannot be changed by the user In case of configuration changes this assignment is also adapted automatically which may cause byte adjustments It is therefore recommended to add symbolic addresses to the logical address assignment of in and outputs and to use only these symbolic addresses in the PLC program see Figure 45 Hardware configuration with symbolic address allocation Figure 45 Configuration BLBT PG DP Hardware 8L67 10j8LOT BLE7 hamna configuration O e 2AM with symbolic input word 0 AT IW0 WORD address j err WORD Address 7051 F B 4DLP allocation spm Alogicaladdress Ar npt Bye SAT sues BYTE assignment ads 8X86 PD automatic i ARS Bsymbolicaddress B DEP assignment B 800 054P application MEN LL specific 1R8232 A double click directly to the left of the entry of automatic addressing AT opens the input field for the symbolic addressing Figure 46 onfi
46. dress 192 168 1 5 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 1 Advanced 8 4 D301047 0511 BL67 PG DP Network Configuration Changing the IP address via I O ASSISTANT The Busaddressmanagement integrated in the I O ASSISTANT offers the possibility to browse the whole Ethernet network for connected nodes and to change their IP address as well as the subnet mask according to the application Note Please read Address setting via l O ASSISTANT 3 FDT DTM page 4 17 for the procedure for changing the IP address via I O ASSISTANT 8 1 2 Deactivating adapting the firewall in Windows XP If Windows XP is used as operating system problems with the system integrated firewall may occur in case of an access of outside sources to your computer or in case of tools like the I O ASSISTANT which are used for changing the IP address of the gateways In this case you can deactivate the system integrated Windows XP firewall completely or adapt it to your application Deactivating the firewall Open the Windows Firewall dialog in the control panel of your PC and deactivate it as follows Figure 59 Deactivating the Windows firewall General Exceptions Advanced Windows Firewall indows Firewall is helping to protect your PC Windows Firewall helps protect your computer by preventing unauthorized users from gaining access to your computer through the Internet or a network
47. e 20 12345 9 pole SUB D male connector MEM on PC top view WV 4 Pin assignment The table below shows the pin assignment when using a PS 2 cable and adapter Table 6 PS 2 9 pole serial Pin assignment interface on PC when using PS 2 cable and adapter Pin No Standard PS 2 BL67 gateway PS 2 Pin No Male connector Anotsupportedby male connector female connector all adapter 1 CLK 45V 4 6A DTR DSR cables from gateway 2 GND GND 5 GND 3 DATA not connected 4 n c DATA2 TxD 2 RxD 5 45V CtrIMode 7 RTS 6 n c CLK2 RxD 3 TxD D301047 0511 BL67 PG DP 4 11 Technical Features 4 5 Address setting on PROFIBUS DP The addressing of the BL67 PG DP at PROFIBUS DP can be different ways 1 Parameter settings in CoDeSys DP addresses from 1 to 125 can be set 2 Rotary coding switches at the gateway DP addresses from 1 to 99 can be set 4 5 1 X DP address setting via CoDeSys In order to address the slave at the PROFIBUS DP via CoDeSys please read the explanation in Assignment of the PROFIBUS DP slave addresses via CoDeSys parameters page 5 12 4 5 2 DP address setting via rotary coding switches 1 Set the parameter DPSlaveAddrMode in CoDeSys to RotaryMode 2 The slave s DP address is taken from the settings of the two lower rotary coding switches at the gateway x1 x10 see also Assignment of the PROFIBUS DP slave addresses via rotary coding switches page 5 12 3 Thosetwo rotary c
48. ection to existing networks Ethernet MAC ID The Ethernet MAC ID is a 6 byte value which serves to definitely identify an Ethernet device The MAC ID is determined for each device by the IEEE Institute of Electrical and Electronics Engineers New York The first 3 bytes of the MAC ID contain a manufacturer identifier TURCK 00 07 46 xx xx xx The last 3 bytes can be chosen freely by the manufacturer for each device and contain a definite serial number A label on the TURCK modules shows the respective MAC ID In addition to that the MAC ID can be read out using the software tool I O ASSISTANT IP address Each Ethernet host receives its own IP address In addition to that the node knows its netmask and the IP address of the default gateway The IP address is a 4 byte value which contains the address of the network to which the node is connected as well as the host address in the network The default IP address of the gateway BL67 PG DP is predefined as follows IP address 192 168 1 254 netmask 255 255 255 0 gateway 192 168 1 1 The netmask shows which part of the IP address defines the network as well as the network class and which part of the IP address defines the single node in the network In the example mentioned above the first 3 bytes of the IP address define the network They contain the subnet ID 192 168 1 The last byte of the IP address defines the node s address within the network Note i In order to buil
49. ed in the gateway s non volatile memory If the gateway is subsequently switched to rotary or PGM mode the settings carried out via DHCP IP address subnet mask etc will be taken from the module s EEPROM DHCP supports three mechanisms for IP address allocation n automatic allocation the DHCP server assigns a permanent IP address to a client amp In dynamic allocation DHCP assigns an IP address to a client for a limited period of time After this time or until the client explicitly relinquishes the address the address can be re assigned E In manual allocation a client s IP address is assigned by the network administrator and DHCP is used simply to convey the assigned address to the client 4 6 6 Address setting via PGM mode The PGM mode enables the access of I O ASSISTANTs to the module s network settings In order to activate the PGM mode the rotary coding switches have to be set to 500 Figure 25 PGM mode 8 x 100 x 1 Note i In the PGM mode all network settings IP address subnet mask etc are read from the module s internal EEPROM The settings carried out in the rotary mode are stored in the module s non volatile EEPROM 4 6 7 Addressing via PGM DHCP The addressing of the gateway via PGM DHCP is at the moment comparable to the addressing via DHCP see page 4 15 4 16 D301047 0511 BL67 PG DP Address setting on Ethernet Address setting via I O ASSISTANT 3 FDT DTM The software
50. ed with Online gt Login Figure 49 CoDeSys BL67 PG EN Stepz pro PLC PRG PRG CFC 5 DI xl Download of the File Edit Project Insert Extras Online Window Help 81 x program Dele EIGIHEIEIEIG siet M deit gjeje isl 0001 PROGRAM PLC PRG ri The program has changed Do you want to load the changes ONLINE CHANGE E No Cancel Load all r 0 is Modbus InputByte 0 OutputRegister 0 IBO Ha BL67 Input Register 0 is Modbus Output Register 0 BL67 8DO 0 5A P WORD_TO_BYTE InnitRanictor N ONLINE BL67 PG EN_192 168 1 1 SIM RUNNING BP FORCE OV READ 5 16 D301047 0511 BL67 PG DP PLC Programming Download the program to the gateway and start it with Online gt Run Figure 30 ox Starting the Fie Edt Project Insert Extras Online Window Help lalxi E IB Login AIEHFB program a sjal glsd lg pia a balm e akd 5 dur ele K alej FI POUs 0002 Download PLC_PRG PRG Run F5 Stop SES Reset Reset cold Reset original z Toggle Breakpoint F9 Wd Breakpoint Dialog Step over HI Step in Fe Single Cycle Ctrl F5 ADD Write Values Chlatr Force Values F7 Release Force Shift F7 Write Force Dialog Ctrl Shift F7 BL67 Output Word is PROFIBUSIn Show Call Stack BYTE TO WORD 3 7 Display Flow Control OutputRegiste 10 QW Simulation GE Co
51. em running flashing 4 Hz V Off No voltage supply Check the wiring of the voltage supply at the gateway Green sensor supply ok Green undervoltage V system running Check the wiring of the voltage flashing supply at the gateway 1Hz Green Overvoltage V system running flashing 4Hz Red Short circuit or overload at sensor Automatic restart when supply gt sensor supply is switched debugging off DP Green PROFIBUS DP communication established Red PRFOFIBUS DP communication Check the PROFIBUS DP wiring as disturbed well as the settings for slave address and baudrate LINK ACT Off No Ethernet link Check the Ethernet connection Green Link 100 Mbit s Green Ethernet Traffic 100 Mbit s flashing Yellow Link 10 Mbit s Yellow Ethernet Traffic 10 Mbit s flashing D301047 0511 BL67 PG DP 4 23 Technical Features Table 7 LED Status Meaning Remedy LED displays MS Green Displays the logical connection to an Ethernet Node Green Gateway is ready for operation flashing Red Gateway indicates error Red DHCP BootP search of settings flashing 4 24 D301047 0511 BL67 PG DP Industri A 5 Configuration of the BL67 PG DP with CoDeSys 5 1 General nn 2 5 1 1 oystem requirerrients uskrevne peer XR Ee REX ees 2 5 2 Installation of the BL67 Target Support Packages veces eee eee teet n nenne esee eese tens assesses eaae eee enoo 3 5 2 1 LE EEE eege eege D eg Eege
52. f assigning IP addresses or other parameters Serves for dynamic and automatic configuration of devices Digital A value e g a voltage which can adopt only certain statuses within a finite set mostly defined as 0 and 1 DIN German acronym for German Industrial Standard EIA Electronic Industries Association association of electrical companies in the United States Electrical components All objects that produce convert transmit distribute or utilize electrical power e g conductors cable machines control devices EMC Electromagnetic compatibility the ability of an electrical part to operate in a specific environment without fault and without exerting a negative influence on its environment EN German acronym for European Standard ESD Electrostatic Discharge Field power supply Voltage supply for devices in the field as well as the signal voltage D301047 0511 BL67 PG DP Industri A Fieldbus Data network on sensor actuator level A fieldbus connects the equipment on the field level Characteristics of a fieldbus are a high transmission security and real time behavior Force Mode Software mode which enables the user to set his plant to a required state by forcing certain variables on the input and output modules G GND Abbreviation of ground potential 0 Ground Expression used in electrical engineering to describe an area whose electrical potential is equal to zero at any
53. fferences can occur between installation components that are in separate areas and these E are fed by different supplies have double sided conductor shields which are grounded on different installation components A potential compensation cable must be routed to the potential compensation Danger A Never use the shield as a potential compensation A potential compensation cable must have the following characteristics amp Low impedance In the case of compensation cables that are routed on both sides the compensation line impedance must be considerably smaller than that of the shield connection max 10 of shield connection impedance E Should the length of the compensation cable be less than 200 m then its cross section must be at least 16 mm 0 025 inch If the cable length is greater than 200 m then a cross section of at least 25 mm 0 039 inch is required amp The compensation cable must be made of copper or zinc coated steel amp The compensation cable must be connected to the protective conductor over a large surface area and must be protected against corrosion amp Compensation cables and data cables should be routed as close together as possible meaning the enclosed area should be kept as small as possible 7 5 1 Switching Inductive Loads In the case of inductive loads a protective circuit on the load is recommended 7 5 2 Protection against Electrostatic Discharge ESD Attention AN Electron
54. given point In neutral grounding devices the potential is not necessarily zero and one speaks of the ground reference Ground connection One or more components that have a good and direct contact to earth Ground reference Potential of ground in a neutral grounding device Unlike earth whose potential is always zero it may have a potential other than zero H Hexadecimal System of representing numbers in base 16 with the digits 0 9 and further with the letters A B C D E and F Hysteresis A sensor can get caught up at a certain point and then waver at this position This condition results in the counter content fluctuating around a given value Should a reference value be within this fluctuating range then the relevant output would be turned on and off in rhythm with the fluctuating signal m I O Input output Impedance Total effective resistance that a component or circuit has for an alternating current at a specific frequency Inactive metal components Conductive components that cannot be touched and are electrically isolated from active metal components by insulation but can adopt voltage in the event of a fault Inductive coupling Magnetic inductive couplings occur between two cables through which an electrical current is flowing The magnetic effect caused by the electrical currents induces an interference voltage Typical sources of interference are for example transformers motors parallel routed network
55. guration BL67 PG DP Symbolic BLS7 I0 8LOT addressing 0 0 BOOL t Bit 1 AT IX0 1 BOOL B BOOL Bit 2 BOOL Bit 4 X0 5 BOOL Bit 5 X0 6 BOOL Bit 6 X0 7 BOOL Bit 7 DI D BOOL Bit 8 X1 1 BOOL Bit 9 X1 2 BOOL Bit 10 1 3 BOOL Bit 11 X1 4 BOOL Bit 12 1 6 BOOL Bit 13 1 6 BOOL Bit 14 v L 5 14 D301047 0511 BL67 PG DP Configuration Programming of the PG in CoDeSys 5 4 5 Mapping of PROFIBUS DP input and output words For the PROFIBUS DP communication of the BL67 PG DP with a higher level master the in and output words have to be added to the PLC configuration Therefore chose the necessary in and output words under Configuration BL67 PG DP PROFIBUS DP Slot and add them to the PLC configuration The in and output addresses for each PROFIBUS DP register of type WORD are automatically assigned Figure 47 BER Configuration of i File Edit Project Insert Extras Online Window Help lelx the in and output BL seede ER av words E Resources Configuration BL67 PG DP 3 0 Global Variables F BuerdosLon hu Barepaanelers ae library Standard ib 22 E ProfbusDPISLOT B gi Tools Input Word Alarm configuration Ei Output Word Max length of in output data 2048 Byte fi Library Manager AT QWO WOF Max number of modules 34 E Loo E Input Modules PL Browser Input Word BE PLC Configuration User par
56. hanging the IP address in Windows 2000 Windows XP The IP address is changed in the Control Panel in Network and Dial up Connections 1 Open the folder Local Area Connection and open the dialog Local Area Connection Properties via the button Properties in the dialog Local Area Connection Status 2 Mark Internet Protocol TCP IP and press the Properties button to open the dialog Internet Protocol TCP IP Properties Figure 55 g Local Area Connection Properties 1 2 x Local Area Connection Properties Connect using SR Intel 21140 Based PCI Fast Ethernet Adapter Configure Components checked are used by this connection ivi Client for Microsoft Networks M 8 File and Printer Sharing for Microsoft Networks MY Intemet Protocol TCP IP General Install Uninstall Properties Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in taskbar when connected 3 Activate Use the following IP address and assign an IP address of the network mentioned above to the PC Network interface card see the following figure Figure 56 Changing the PC s IP address General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings
57. ic modules and base modules are at risk from electrostatic discharge when disassembled Avoid touching the bus connections with bare fingers as this can lead to ESD damage D301047 0511 BL67 PG DP 7 9 Guidelines for Electrical Installation 7 10 D301047 0511 BL67 PG DP Industri A 8 Appendix 8 1 Network Configuration X 2 8 1 1 Changing the IP address of a PC network interface Card 3 Changing the IP address in Windows 2000 Windows XP 3 Changing the IP address in Windows NT nnne nnne 4 Changing the IP address via UO AGGISTANT AAA 5 8 1 2 Deactivating adapting the firewall in Windows SP 5 8 2 Nominal Current Consumption of Modules at Ethernet cccccccccscccsssssccccsscccccccsccccscccscccscccces 7 D301047 0511 BL67 PG DP 8 1 82 Appendix 8 1 Network Configuration Note i In order to build up the communication between the BL67 gateway and a PLC PC or a network interface card both devices have to be hosts in the same network The network is already defined by the default settings in the BL67 gateways The default IP address for the BL67 gateways is 192 168 1 254 see also chapter 3 page 3 2 section IP address If necessary please adjust the IP address of the PLC PC or the network interface card D301047 0511 BL67 PG DP Network Configuration 8 1 1 Changing the IP address of a PC network interface card C
58. ion of the BL67 PG DP with CoDeSys In the dialog box Communication Parameters New Channel the name for the new channel is edited and the communication interface is selected in the Device field The BL67 gateway offers 2 possible communication interfaces 1 PS 2 female connector for a serial RS232 communication 2 Ethernet connector M12 4 pole D coded for a TCP IP Level 2 communication Figure 37 Defining a new channel 5 8 Communication Parameters 8 r Channels localhost via Tcp lp meer ker Communication Parameters New Channel xi Name ocahost via Tcp lp Device eral R eral driver Tcp lp Level 2 35 Tcp lp level 2 driver Tcp lp Level 2 Route 35 Tcp Ip Level 2 Router Driver gt Cancel x Gk Cancel Remove Gateway Update D301047 0511 BL67 PG DP Configuration Programming of the PG in CoDeSys Select the preferred interface and set the parameters depending on the interface as follows 1 serial RS232 communication Figure 38 x Setting the NND r Channels communication E localhost via Tcp lp seria RS232 parameters for localhost via Tcp lp RS232 Name Value Comment Port COM1 38400 No 1 Motorola byteorde Remove Gateway du Update Attention The Parameter Motorola byteorder must be set to YES Otherwise no error free o
59. istance of 10 cm apart This is equally valid for inside buildings as well as for inside and outside of switchgear cabinets D301047 0511 BL67 PG DP General Notes Industri A Cable Routing Outside Buildings Outside of buildings cables should be routed in closed where possible cage type cable ducts made of metal The cable duct joints must be electrically connected and the cable ducts must be earthed Danger A Observe all valid guidelines concerning internal and external lightning protection and grounding specifications when routing cables outside of buildings 7 1 3 Lightning Protection The cables must be routed in double grounded metal piping or in reinforced concrete cable ducts Signal cables must be protected against overvoltage by varistors or inert gas filled overvoltage arrestors Varistors and overvoltage arrestors must be installed at the point where the cables enter the building 7 1 4 Transmission Media Ethernet For a communication via Ethernet different transmission media can be used E coaxial cable 10Base2 thin koax 10Base5 thick koax yellow cable E optical fibre 10BaseF twisted two wire cable 10BaseT with shielding STP or without shielding UTP Note i TURCK offers a variety of cable types for fieldbus lines as premoulded or bulk cables with different connectors The ordering information for the available cable types can be found in the BL67 catalog D301047 0511 BL67 PG DP 7
60. kage D301047 0511 BL67 PG DP 3 3 Ethernet 3 1 5 IP Internet Protocol The Internet Protocol is a connection free transport protocol The protocol does not use acknowledgement messages telegrams can get lost It is thus not suitable for safe data transfer The main functions of the internet protocol are the addressing of hosts and the fragmentation of data packages TCP Transmission Control Protocol The Transmission Control Protocol TCP is a connection oriented transport protocol and is based on the Internet Protocol A safe and error free data transport can be guaranteed by means of certain error diagnostic mechanisms as for example acknowledgement and time monitoring of telegrams Checking the communication via ping signals You can check the communication between nodes in a network using ping signals in the DOS prompt of your PC For that purpose please enter the command ping and the IP address of the network node to be checked If the node answers the ping signal it is ready for communication and takes part in the data transfer Figure 8 ping signal 3 4 WINDOWS system32 cmd exe Be Microsoft Windows XP Version 5 1 2666 lt C gt Copyright 1985 2861 Microsoft Corp is not recognized as an internal or external command operable program or batch file G gt ping 192 168 1 1 Pinging 192 168 1 180 4 AM PA TT EEUU Reply from 192 168 1 1 byt 2 time ims TTL 6 time lt ims
61. mmunication Parameters Bl Sourcecode download Create boot project WORD_TO_BYTE Write File to PLC Kaen Read file from PLC d mj E Starts the PLC ONLINE BL67 PG DP SIM RUNNING BP FORCE OV READ Note Please observe projects must be downloaded and saved as boot projects for further information see the description in the following section Creating a boot project in order to be stored permanently to the gateway All other projects are deleted in case of a boot up of the gateway D301047 0511 BL67 PG DP 5 17 Configuration of the BL67 PG DP with CoDeSys 5 5 2 Creating a boot project With Online create boot project your program is saved as a boot project which is stored to the BL67 PG DP and is automatically loaded at every re start of the gateway IUe 3s LI i cx Create boot Fie Edit Project Insert Extras Online Window Help lal xl ji Im Logn AER project alle ja es jns g pa s gjeje nilale 0002 Download EG Run F5 Stop SES Reset Reset cold Reset original Toggle Breakpoint F9 Breakpoint Dialog Fig FB Ctri F5 H Write Values Clap pus 9 Force Values ai Release Force Shift F7 Write Force Dialog Ctrl Shift F7 BL67 Output Word is PROFIBUSII Se Fri BYTE TO WORD 1 um NN mu Display Flow Control EE 3 meters Ei Sourcecode download 7 BL67 800 0 54 P Zar WORD_TO_BYTE Rea
62. mmunication with the gateway is possible Please observe that the communication with the PG is only possible with a baudrate of 115200 Baud when using the serial RS232 interface D301047 0511 BL67 PG DP 5 9 Configuration of the BL67 PG DP with CoDeSys 2 TCP IP Level 2 communication Adapt the gateway s communication parameters IP address Motorola byteorder as shown in the following figure Figure 39 Setting the communication parameters for TCP IP Level 2 rm Channels r cp lp Level 2 LE ro x E localhost via Tcp lp localhost ber Tcp lp e Motorola byteorder Yes Remove Gateway V pr HE Update Attention A The Parameter Motorola byteorder must be set to YES Otherwise no error free communication with the gateway is possible Note i When setting the IP address of the gateway please observe that it has to match the settings of you PC network interface card Otherwise no communication can be built up between PC and PG please read chapter 8 Network Configuration 5 4 2 Configuration of the BL67 Station 5 10 D301047 0511 BL67 PG DP Configuration Programming of the PG in CoDeSys Open the PLC Configuration in the Resources tab Figure 40 PLC Configuration iij File Edit Project Insert Extras Online Window Help CoDeSys Untitled PLC Configuration lol sl fe x Bee oo 1 amp amp 8A ml 3 Resource
63. modules contain the functions of the BL67 modules Power Feeding modules digital and analog input output modules technology modules Electronic modules are plugged onto the base modules and are not directly connected to the wiring They can be plugged or pulled when the station is being commissioned or for maintenance purposes without having to disconnect the field wiring from the base modules Figure3 electronic module Power Feeding Modules Power Feeding modules distribute the required 24 V DC field voltage to the I O modules They are necessary for building groups of modules with different potentials within a BL67 station or if the rated supply voltage for the outputs cannot be guaranteed Power Feeding modules are potentially isolated from the gateway the adjoining power supply module and the I O modules to the left side Note nm For detailed information about the individual BL67 I O components please refer to the chapters 2 to 8 of the manual BL67 I O modules TURCK Documentation No German D300572 English D300529 The Appendix to the manual mentioned above contains amongst others a list of all BL67 components and the assignment of electronic modules to base modules D301047 0511 BL67 PG DP BL67 Components 2 2 3 Base Modules The field wiring is connected to the base modules These are available in the following connection variations 1xM12 2xM12 2x M12 P 4 x M12 4 x M12 P E 4xM8 8x M8 E
64. nal earth FE must be connected to the protective earth PE or to the potential equalization The system installer is responsible for implementing this connection E Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions E Install automation devices and related operating elements in such a way that they are well protected against unintentional operation E Suitable safety hardware and software measures should be implemented for the I O interface so thata line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation E Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures sh
65. ncerning Planning Installation of this Product eese rtt ntt ttt nnt notti nnno ttes nnus 1 3 Description of Symbols Used eere eee e eese eene eene eee ette senses enses seas etas ss seas eto sees sis poss setas eese snas ena 1 4 List OF REVISIONS 35 055scccccvssessseseseccnsesdssetsssessescseensssccsssesusestessaudesentsostseasssvocsessssudsosssaossousiscesstaseesssssteuesossstousssase 1 5 BL67 Philosophy NN e a a a A E E 2 2 Flexibil Yaren ean a a a R 2 2 Convenient Handling euer 2 2 BL67 Components ssssssssssssssssnusnnnssnsssssnnnnnsssssnsnnnnsnsnnnnnnnnnunssssssnsnnnsnssnsnsssssnsnsnsnsssssssnsnssnssnsssnsnsssssssssnsnsnnee 2 3 Gate rye een 2 3 Electronic Modules otteeeesssssssteetteeesssssse 2 4 Power Feeding Modules 2 4 Bas amp Modules M 2 5 SR E E 2 5 Ethernet E EMCUDIIISDLUm 3 2 Ethernet MAC ID E IP UAT SSS aa Network Classes a M Data transfer IP Internet Protocol TCP Transmission Control Protocol Checking the communication via ping signals sseersseersssrerssssrerssssersssssessasserssessesssseesssssersssssessserssssserssssersasserssssersasserseeseenr 3 4 ARP Address Resolution Protocol s sesrsrseserseevevsenerserssrse
66. net Industri A 8 2 Nominal Current Consumption of Modules at Ethernet Table 10 Module Current consumptions on 24 V DC nominal current consumptions of the modules at Ethernet BL67 GW EN Power supply modules BL67 PF 24VDC 9 mA Digital input modules BL67 4DI P 9 mA BL67 8DI P 9 mA BL67 ADI PD lt 35mA BL67 8DI PD lt 35mA BL67 4DI N lt 8mA BL67 8DI N lt 8mA Analog input modules BL67 2Al I 10 mA BL67 2Al V 10 mA BL67 2AI PT 13mA BL67 2AI TC 10 mA Digital output modules BL67 4DO 0 5A P lt 9mA BL67 ADO 2A P 9 mA BL67 8DO 0 5A P 9 mA BL67 ADO 2A N lt 24mA BL67 8DO 0 5A N lt 24mA BL67 16DO 0 1A P 9 mA Analog output modules BL67 2AO l 12mA BL67 2AO V 17mA Digital combi modules BL67 4DI ADO PD lt 35 mA BL867 8XSG PD lt 35 mA D301047 0511 BL67 PG DP 8 7 Appendix Table 10 Module nominal current consumptions of Current consumptions on 24 V DC the modules at Ethernet Technology modules BL67 1RS232 lt 28 mA BL67 1RS485 422 lt 20 mA BL67 1SSI lt 32mA BL67 1CVI lt 24 mA Note i Please find any information about the bus independent module specific current consumptions in the manual BL67 I O modules TURCK Documentation No German D300572 English D300527 8 8 D301047 0511 BL67 PG DP Industri A 9 Gl
67. not recommended Avoid using this setting Turning off Windows Firewall may make this computer more vulnerable to viruses and intruders Windows Firewall is using your domain settings What else should know about Windows Firewall Inthe Exceptions tab add the programs or services for which you want to allow the access to your computer Figure 61 n EP Windows Firewall Exceptions tab General Exceptions Advanced Windows Firewall is blocking i programs and services selectd to work better but might increg To allow communications with a program by adding it to the Exceptions list Programs and Services select the program or click Browse to search for one that is not listed Name Programs BOOTP DHCP Server Intemet Reversi O File and Printer Sharing d Internet Spades O Launch nywhere GUI Ei Intervideo WinDVD LeechFTP intervideo WinDVD 4 Remote Assistance C Remote Desktop Me Maren 3 80 O UPnP Framework di iTunes ava Web Stat LY Keil uVision2 Keyboard Customizer Utility D LeechFTP Add Program Path C Program Files Turck Software assistant Display a notification wher Note Despite an active firewall the I O ASSISTANT for example is now able to browse the network for hosts and the address changing via the software is possible for the connected nodes 8 6 D301047 0511 BL67 PG DP Nominal Current Consumption of Modules at Ether
68. nsenseusessevessersersevsensensrsrssessensensnensersensevseneensrssssensersensensenerssensssensersenser 3 5 Transmission Media seen 3 5 Technical Features cL me M 4 2 d ail RENEE M 4 3 Programming eisen OO TL LLLI 4 3 IEnIcarcm E 4 4 Gateway StrUCtU 4 4 e Dh ETsd Dive cril E To srsedaesnebedese 4 8 Programming Minn Le EE 4 8 Ethernet Serial interface s PROFIBUS DP us ten Power Supply via 7 8 connedor vu usse ettet c bei pete tete corte hee desai inia aaside eee eco 4 9 Serial interface PS2 female connector EENEG 4 9 4 5 4 5 1 4 5 2 4 6 4 6 1 4 6 2 4 6 3 4 6 4 4 6 5 4 6 6 4 6 7 4 6 8 4 7 4 8 4 8 1 5 1 5 1 1 5 2 5 2 1 5 3 5 4 5 4 1 5 4 2 5 4 3 5 4 4 5 4 5 5 5 5 5 1 5 5 2 5 5 3 6 1 6 1 1 6 2 6 3 6 3 1 Connection Using Commercially Available Cables eee teee ettet eterne ntis no nttts nonet 4 10 Address setting on PROFIBUS DP cce eee ee cerne eene eene eene enses tenen senos etes een setas etes eene etas ena etes een sena sena 4 12 DP ddress setting via CODESysu saksiske Ein 4 12 DP address setting via rotary coding SWitCheS neersseerssesrsserasserssssrsssersssesss
69. oding switches are used twice in the rotary mode see Figure 21 Decimal rotary coding switches for the address setting Example Setting of the rotary coding switches x100 1 x10 5 x1 7 gt 157 IP address gt 57 DP address 4 12 D301047 0511 BL67 PG DP Address setting on Ethernet 4 6 Address setting on Ethernet The addressing of the gateway on Ethernet can be realized via different modes rotary mode manual addressing via rotary coding switches E PGM mode manual addressing via software E BootP mode DHCP mode automatic addressing via BootP DHCP server at the boot up of the gateway The setting of the address modes is done via the 3 rotary coding switches at the gateway Note It is not necessary to address the station s internal module bus Attention AN The cover ofthe decimal rotary coding switches must be closed by tightening the screw after use The seal in the cover must not be damaged or slipped The protection class IP67 can only be guaranteed when the cover is closed correctly Figure 21 9 0 4 tdelivery status Decimal rotary 8 2 switch setting 000 coding switches 7 al x10 for the address 6 54 setting 9 0 4 8 2 7 3 x10 6 5 4 901 8 2 7 3 x1 6 5 4 000 192 168 1 254 1 254 static rotary 300 BootP 400 DHCP 500 PGM 600 PGM DHCP Attention A After every change of the address mode a voltage reset must be carried out 4 6 1 LED behavior
70. odules as well as the field supply are realized via one power feed at the gateway All BL67 modules gateway Power Feeding and I O modules are connected capacitively via base modules to the mounting rails The block diagram shows the arrangement of a typical BL67 station Figure 53 gateway l O module l O module power feeding Block diagram of field module bus a BL67 station eise sy Vi D301047 0511 BL67 PG DP 7 5 Guidelines for Electrical Installation 7 3 Electromagnetic Compatibility EMC BL67 products comply in full with the requirements pertaining to EMC regulations Nevertheless an EMC plan should be made before installation Hereby all potential electromechanical sources of interference should be considered such as galvanic inductive and capacitive couplings as well as radiation couplings 7 3 1 Ensuring Electromagnetic Compatibility The EMC of BL67 modules is guaranteed when the following basic rules are adhered to Correct and large surface grounding of inactive metal components Correct shielding of cables and devices Proper cable routing correct wiring Creation of a standard reference potential and grounding of all electrically operated devices Special EMC measures for special applications 7 3 2 Grounding of Inactive Metal Components All inactive metal components forexample switchgear cabinets switchgear cabinet doors supporting bars mounting plates
71. odules used within a station always have to be mounted directly following the gateway slot 1 to 4 Nevertheless it can be useful with some applications to group certain modules together 6 2 D301047 0511 BL67 PG DP Complete Planning Industri A 6 2 Complete Planning The planning of a BL67 station should be thorough to avoid faults and increase operating reliability Attention If there are more than two empty slots next to one another the communication is interrupted to all following BL67 modules D301047 0511 BL67 PG DP 6 3 Guidelines for Station Planning 6 3 Maximum System Extension A BL67 station can consist of a gateway and a maximum of 32 modules equivalent to 1 m station length The following overview shows the maximum number of channels possible under these conditions The entire station is made up of the respective channel type only Table 8 Maximum system extension Alimited dueto the high current consumption max 1 5 A on the module bus 5 V 6 4 Module type maximum number Channels Modules BL67 4DI P 128 32 BL67 8DI P 256 32 BL67 4DO xA P 128 32 BL67 8DO xA P 256 32 BL67 16DO 0 1A P 512 32 BL67 4DI4DO PD 256 32 BL67 8XSG PD 256 32 BL67 2Al x 64 32 BL67 2AI PT 64 32 BL67 2AI TC 64 32 BL67 4AI V 128 32 BL67 2A0 I 64 32 BL67 2AO V 50A 25A BL67 1RS232 10A 10A BL67 1RS485 422 21A 21A BL67 1SSI 26A 26A BL67 1CVI
72. on duration 20 frequency cycles per coordinate axis Application conditions according to EN 61131 Shock resistant according to IEC 68 2 27 18 shocks semi sinusoidal 15 g threshold 11 ms each in direction per space coordinate Repetitive shock resistance according to IEC 68 2 29 1000 shocks semi sinusoidal 25 g threshold 6 ms each in direction per space coordinate Drop and topple according to IEC 68 2 31 and free fall according to IEC 68 2 32 D301047 0511 BL67 PG DP Technical Data Industri A Drop height 1m weight 10 kg Drop height 0 5 m weight 10 to 40 kg Test cycles 7 Protection class IP67 according to IEC 60529 Electromagnetic capability EMC according to EN 61131 2 EN 50082 2 Industrial Static electricity according to EN 61000 4 2 Air discharge direct 8 kV Relay discharge 4kV indirect Electromagnetic HF fields according to IEC 61131 2 Fast transients Burst according to IEC 61131 2 Conducted interferences according to IEC 61000 4 6 induced by HF fields 10V Criteria A Al O line length High energy according to IEC 61000 4 5 lt 30m transients Surge A voltage supply 0 5 kV CM 12 Q 9 uF 0 5 kV DM 2 Q 18 uF Criteria B Reliability Operational life MTBF min 120000 h Electronics modules pull plug 20 cycles Housing material PC VO Lexan Dimensions Width
73. ormally a further configuration of the gateway in the dialog box target settings is not necessary Note i The BL67 PG DP uses the word addressing mode see the following table Please observe therefore that the parameter Byte addressing mode in the General tab is always deactivated 1X0 0 1X0 8 DoIX 1 0 961X1 8 961X2 0 1X2 8 1X3 0 901X3 8 90IX4 0 1X4 8 1X5 0 1X5 8 961X0 7 961X0 15 961X1 7 1X 1 15 IX2 7 961X2 15 901X3 7 961X3 15 IX4 7 961X4 15 IX5 7 IX5 15 IBO IB1 IB2 IB3 IB4 IB5 IB6 IB7 IB8 IB9 IB10 IB11 IWO IWI IW2 IW3 IWA4 IW5 IDO ID1 ID2 nn xl Target settings Configuration Target Platform Memory Layout General Network functionality Visualization r 0 Configuration l Z Configurable Download as file No address check I Download symbol file I vap IN OUT as reference Symbol config from INI file IV Initialize inputs IV PLC Browser Load bootproject automatically IV Initialize zero IV Trace SoftMotior IV Online Change F Cycle independent forcing IT Retain forcing Save Update unused I Os Default Cance Pressing the Ok button created a new CoDeSys project Attention cos offers the possibility to control the processing of a project using the task management If no task configuration is defined the project must contain a program named PLC
74. ossary A Acknowledge Acknowledgment of a signal received Active metal component Conductor or conducting component that is electrically live during operation Address Identification number of e g a memory position a system or a module within a network Addressing Allocation or setting of an address e g for a module in a network ARP Used to definitely allocate the hardware addresses MAC IDs assigned worldwide to the IP addresses of the network clients via internal tables Analog Infinitely variable value e g voltage The value of an analog signal can take on any value within certain limits Automation device A device connected to a technical process with inputs and outputs for control Programmable logic controllers PLC are a special group of automation devices B Baud Baud is a measure for the transmission speed of data 1 Baud corresponds to the transmission of one bit per second bit s Baud rate Unit of measurement for measuring data transmission speeds in bit s Bidirectional Working in both directions Bonding strap Flexible conductor normally braided that joins inactive components e g the door of a switchgear cabinet to the cabinet main body Bus Bus system for data exchange e g between CPU memory and I O levels A bus can consist of several parallel cables for data transmission addressing control and power supply Bus cycle time Time required for a master to serve all sl
75. ould be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE E All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations E All shrouds and doors must be kept closed during operation D301047 0511 BL67 PG DP 1 2 D301047 0511 BL67 PG DP Industr A Table of Contents 1 1 1 1 2 1 2 1 1 2 2 1 3 1 4 2 1 2 1 1 2 1 2 2 2 22 1 222 22 3 224 3 1 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 4 1 4 2 4 2 1 4 3 4 3 1 4 4 44 1 442 443 444 D301047 0511 BL67 PG DP About this Manual baralnrintciubnEend cEE 1 2 General Dnihini gimp M M 1 3 PreseribedUs uLgns C 1 3 Notes Co
76. s Global Variables CH library Standard Wb 22 11 02 12 08 30 Li Tools FY Alarm configuration 3 PLC Browser BEE PLC Configuration A Sampling Trace as Target Settings E Task configuration Q Watch and Recipe Manager 32 Workspace Settings Module parameters Automatic calculation of addresses ami D301047 0511 BL67 PG DP ONLINE DV READ Configuration of the BL67 PG DP with CoDeSys Assignment of the PROFIBUS DP slave addresses via CoDeSys parameters 1 Markthe entry ProfibusDP Slot in the configuration dialog box 2 Inthe register tab Module parameters set the parameter DPSlaveAddrMode to Nomal 3 Enter the PROFIBUS DP address under DPSlaveAddress Figure 41 CoDeSys PG DP pro i J 5 xi Assigment ofthe File Edit Project Insert Extras Online Window Help PROFIBUS DP slash ET address via CoDe Sys tS Resources ER Global Variables E C library BLxxloSys lib 1 9 0 fff PLC Configuration Configuration BL67 PG DP 4 Base parameters Input Output User parameters Module parameters E Alarm configuration in Library Manager Eg Log Ej PLC Browser PLC Configuration H Sampling Trace ONLINE OV READ Assignment of the PROFIBUS DP slave addresses via rotary coding switches The assignment of the DP address is also possible using the rotary coding switches at the gateway 1 Please set the parameter DPSlaveAddrMode to
77. sed to save the Current Configuration of the station as the Reference Configuration in the gateway s non volatile configuration memory Note i After every change in the station s hardware configuration please press the SET button for 10 seconds or respectively as long as the GW LED changes from green to red in order to save the Current Configuration as the Reference Configuration in the Gateway The gateway will then be booted automatically This procedure may last up to 60 seconds 4 20 D301047 0511 BL67 PG DP Status Indicators Diagnostic Messages Gateway Industri A 4 8 Status Indicators Diagnostic Messages Gateway The gateway sends the following diagnostic messages amp undervoltage monitoring for system and field supply monitoring of the station status monitoring of the communication via the internal module bus monitoring of the communication to Ethernet monitoring of the gateway status Diagnostic messages are displayed in two different ways viathe LEDs via the respective configuration software 4 8 1 Diagnostic Messages via LEDs Every BL67 gateway displays the following statuses via LEDs 2LEDsfor module bus communication module bus LEDs GW and IO 1 LED for displaying if the gateway the program in the gateway has started RUN STOP E 3LEDsfor monitoring the voltage supply system V inputs V outputs V 3 LEDs for the fieldbus communication fieldbus LEDs DP LINK ACT and MS
78. serssereeseseeneersserrssesrsseenssenserenserenseresseersseersseessseesssser 4 12 Address setting on Ethernet LED DEH AVION s copie reete ope BR btts eulos menter Default setting of the gateway Address setting via the rotary mode Address setting via BootP mode es Address setting via DHCP mode eee eerte tenent tentent tient ttts ette notte titt ttts niti notti nn tts notte nostis tttnoouts Address setting via PGM mode nseerserevssevesersesseresserssserssserssserssserssserensessssseesesesserrsserrsseresseersersserensesenseeesseeesseeeseesesserssseesssessssseneee Addressing via PGM DH GP nee tenere etre Eet DNE Ur Gere Ree eee egre ene Address setting via I O ASSISTANT 3 FDT DTM enee 4 17 j 4 20 Status Indicators Diagnostic Messages Gateway oussonssonsesnnenonenonssnnnennnsnnnennnnsnnnsnnnsnnnsnnnnsnnnsnnnsnnnnsnnnenune 4 21 Diagnostic Messages vialLEDS 2 2 a retinet petet epe a aa aaaea EE 4 21 Configuration of the BL67 PG DP with CoDeSys Le E BEE 5 2 System rte Inm HH 5 2 Installation of the BL67 Target Support Packages Installation ee BL67 Hardware Re Dulce 5 5 Configuration Programming of the PG in CoDeSys eu ssrsonssnssonssnssansnnssnnsnnsnnssnnsnnssnnsnnssnnsnnsnnnsnnsnnnnnsnnnsnne 5 6 Ereating a New project u a
79. st z loss Approximate round trip times in milli seconds Minimum ms Maximum ims Average G gt arp a Interface 192 168 1 188 8x3 Internet Address Physical Address Type 192 168 1 1 908 87 46 f 66 13 dynamic SKS 3 1 7 Transmission Media For a communication via Ethernet different transmission media can be used see chapter 7 page 7 3 D301047 0511 BL67 PG DP 3 5 Ethernet 3 6 D301047 0511 BL67 PG DP Industri A 4 Technical Features 4 1 11110 2 4 2 Function 3 4 2 1 Programming ea ee 3 4 3 Technical Data M 4 4 3 1 Gateway e 4 4 4 ODLDITSDIEITridJdli t 8 4 4 1 Pr gr mming Bani gtz o REEL 8 8 mida EE 8 4 4 2 PROFIBUS DP e de 8 4 4 3 Power Supply via 7 8 Gonnechor ssssessssssksnrttttteetettttttttnnnnnnnstt ttnn A EnEAAA Annen EEA EEEEAEA Eneee nnn nnnnnn nanne ennt 9 4 4 4 Serial interface PS2 female connector rnnrrrnnnnnnnnnnnnarnnnnnnnrrrnnnnnnnnnnnnnnnnrnnnnnnnrnnnnneneesnsnnnrnnnrnnnnnenene 9 Connection Using Commercially Available Cables esee 10 4 5 Address setting on PROFIBUS DP cccccccsscscccccscsccsccccc
80. talled Targets and can be chosen in CoDeSys as a target now Figure 33 InstallTarget C Documents and Settings testplatz Desktop BL67 PG EN Turck PLCs tnf Installation ofthe TURCK target BEZLZSEZZY 5 4 Ej Turck E 35 Smart Software Solutions GmbH Programme 28 Software A D301047 0511 BL67 PG DP BL67 Hardware Configuration Industri A 5 3 BL67 Hardware Configuration 1 Atfirst configure your BL67 station BL67 PG DP and I O modules and switch on the power supply 2 The gateway saves the actual station configuration if the SET button under the cover on the gateway is pressed for approx 10 seconds The actual station configuration is now stored in the gateway as a reference module list Note s soon as an application is loaded to the PG the station configuration stored in the application is stored to the PG as reference module list IF no application is loaded to the PG the SET button has to be pressed after every change in the station configuration 3 The gateway now executes a reset 4 Ifthe IO LED lights up green after the gateway s reset the new station configuration has been successfully stored D301047 0511 BL67 PG DP 5 5 Configuration of the BL67 PG DP with CoDeSys 5 4 Configuration Programming of the PG in CoDeSys 5 4 1 Creating a new project Start the Software an create a new project using the File gt New command Chose the BL67 PG DP as target N
81. the control and load circuits Potential linked Electrical connection of the reference potentials in I O modules of the control and load circuits Protective earth Electrical conductor for protection against dangerous shock currents Generally represented by PE protective earth Radiation coupling A radiation coupling appears when an electromagnetic wave hits a conductive structure Voltages and currents are induced by the collision Typical sources of interference are for example sparking gaps spark plugs commutators from electric motors and transmitters e g radio that are operated near to conducting structures Reaction time The time required in a bus system between a reading operation being sent and the receipt of an answer It is the time required by an input module to change a signal at its input until the signal is sent to the bus system Reference potential Potential from which all voltages of connected circuits are viewed and or measured D301047 0511 BL67 PG DP Industri A Repeater Amplifier for signals transmitted via a bus Root connecting Creating a new potential group using a power distribution module This allows sensors and loads to be supplied individually RS 485 Serial interface in accordance with EIA standards for fast data transmission via multiple transmitters E Serial Type of information transmission by which data is transmitted bit by bit via a cable Setting parameters Set
82. ting parameters of individual stations on the bus and their modules in the configuration software of the master Shield Conductive screen of cables enclosures and cabinets Shielding Description of all measures and devices used to join installation components to the shield Short circuit proof Characteristic of electrical components A short circuit proof part withstands thermal and dynamic loads which can occur at its place of installation due to a short circuit Station A functional unit or I O components consisting of a number of elements G TCP Abbreviation for Transmission Control Protocol connection oriented transport protocol within the Internet protocol suite Certain error detection mechanisms i e acknowledgements time out monitoring can guarantee a safe and error free data transport Terminating resistance Resistor on both ends of a bus cable used to prevent interfering signal reflections and which provides bus cable matching Terminating resistors must always be the last component at the end of a bus segment To ground Connection of a conductive component with the grounding connection via a grounding installation Topology Geometrical structure of a network or the circuitry arrangement u UDP Abbreviation for User Datagram Protocol UDP is an transport protocol for the connectionless data between Ethernet hosts Unidirectional Working in one direction D301047 0511 BL67 PG DP 9 5 Glossary
83. tophat rails etc must be connected to one another over a large surface area and with a low impedance grounding This guarantees a standardized reference potential area for all control elements and reduces the influence of coupled disturbances In the areas of screw connections the painted anodized or isolated metal components must be freed of the isolating layer Protect the points of contact against rust Connect all free moving groundable components cabinet doors separate mounting plates etc by using short bonding straps to large surface areas Avoid the use of aluminum components as its quick oxidizing properties make it unsuitable for grounding Danger A The grounding must never including cases of error take on a dangerous touch potential For this reason always protect the ground potential with a protective cable 7 3 3 PE Connection A central connection must be established between ground and PE connection protective earth 7 3 4 Earth Free Operation Observe all relevant safety regulations when operating an earthfree system D301047 0511 BL67 PG DP Electromagnetic Compatibility EMC Industri A 7 3 5 Mounting Rails All mounting rails must be mounted onto the mounting plate with a low impedance over a large surface area and must be correctly earthed Figure 54 200 mm 7 87 inch Mounting options B ATS 35 Bien EAS EAS x x BMounting rail C CMounting plate gp x x D e H
84. within the BL67 station between the gateway and the individual BL67 modules is realized via an internal module bus Note i The gateway is the only fieldbus dependent module on a BL67 station All other BL67 modules are not dependent on the fieldbus used Flexibility A BL67 station can contain modules in any combination which means itis possible to adapt the system to practically all applications in automated industries Convenient Handling All BL67 modules with the exception of the gateway consist of a base module and an electronic module The gateway and the base modules are either snapped onto a mounting rail or are directly mounted onto the machine frame The electronic modules are plugged onto the appropriate base modules After disconnection of the load the electronic modules can be plugged or pulled when the station is being commissioned or for maintenance purposes without having to disconnect the field wiring from the base modules D301047 0511 BL67 PG DP BL67 Components 2 2 BL67 Components Figure1 BL67 station Agateway Belectronic module Cbasemodule 2 2 1 Gateways The gateway connects the fieldbus to the I O modules It is responsible for handling the entire process data and generates diagnostic information for the higher level master and the software tool l O ASSISTANT Figure2 BL67 gateway D301047 0511 BL67 PG DP 2 3 BL67 Philosophy 2 2 2 Electronic Modules Electronic

User Manual BL67-programmable Gateway BL67-PG-DP (EN)

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