User Manual - MSR Electronic
Contents
1. PolyGard Gas Controller DGC 03 Digital Gas Controller for up to 16 Gas Transmitters Serial Number _ADTX3_00X User Manual October 2011 PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 van Page 2 MSR Ne 1 mended US u uu lll lll EA A cust success seuecuedduncevsdvucecsusventuceduauueudesnceeuvecauceuys 3 2 OpeFatihg IMStHUCTION isi u l u u Q a a ama au ususi aa a DaS 4 2 1 Description Keypad User Interface n s s 4 22 Setting Changing Parameters or Set points U n nana 4 2 3 Code LevelSu u u unupas aed ti Ai alate ede gd elated an qaqlla Tet a ee aswaa quas 5 3 Men OVervieW uLL Luna aaa aaa a aa aaa aa aa ccc sasawaqa saa qua daaa aana 5 3 1 Fault Managemen eraron anann reer etre E E A R T Sa 6 3 1 1 Acknowledge a Fa lt sprice a a au a AS 6 3 1 2 Error M rfo ry s ul u ananas aka aannaaien Aaaa EANET Daa na Aaa AAA niea 6 31 3 Syst m Errol Sisri a aaa Aa aaa aradi aaa aiaa 7 32 Stat s Alal Moppen annan aaia aneia uama aa aa aatia anaia aa adenan ai aata ana 8 Bio Status Relayx ug q uuu mia ie anera eai oE EROAN aatan arin nRa caved an iana atria aai aro r aa RENAA 8 3 3 1 Manual Operation of the Rela2. uu uuu u 22 5 1 Intended Product Application n s sassa 22 5 2 Installers Responsibilities naa 22 Dd Mantenan oe feces D u u u uuu 5 255552 sas 22 54 Limited Waranty u u L S u uu aaa acy sgeupel qasasqa cd acta tacaediacevoeskedoed liesal senncvonteganirecdatecices 22 Digital Gas Controller DGC 03 1 Intended Use The PolyGard measuring controlling and evaluating system DGC 03 Digital Gas Controller is used for detecting and warning of toxic and combustible gases and vapours in the ambient air mainly in multi storey and underground car parks The DGC 03 Gas Controller fulfills the requirements according to VDI 2053 January 04 German regulations for car parks ONORM and NVN 2443 for the stationary monitoring of carbon monoxide CO nitrogen dioxide NO2 and combustible gases The Gas Controller is suitable for the connection of up to 16 digital gas transmitters of the ADTX3 and uGard series Up to four alarm thresholds are free programmable per measuring point MP Each alarm threshold can be assigned to one of the maximum 14 alarm relays RX With its up to 5 analog output signals 4 20 mA the Gas Controller can be used for the continuously various activation of frequency converters etc The free adjustable parameters and alarm threshold enable a very flexible use in the gas measuring technique Simple and
3. CO Carbon monoxide ppm 0 300 O2 gt Oxygen increasing Vol 0 25 03 Ozone ppm 0 5 TOX Toxic gas ppm 0 XX CO2 Carbon dioxide ppk 0 50 RH Humidity r F 0 100 Temp Temperature G 0 50 R22 Refrigerant gas ppm 0 2000 R134 Refrigerant gas ppm 0 300 R123 Refrigerant gas ppm 0 300 R11 Refrigerant gas ppm 0 300 R411 Refrigerant gas ppm 0 300 R410 Refrigerant gas ppm 0 300 R407 Refrigerant gas ppm 0 300 R416 Refrigerant gas ppm 0 300 CO Gas type CO R404 Refrigerant gas ppm 0 300 R409 Refrigerant gas ppm 0 2000 R408 Refrigerant gas ppm 0 2000 R402 Refrigerant gas ppm 0 2000 R401 Refrigerant gas ppm 0 2000 VOC Air quality ppm 0 2000 ETC Ethylene oxide ppm 0 20 cl2 Chlorine ppm 0 100 H2S Hydrogen sulphide ppm 0 200 SO2 Sulphur dioxide ppm 0 100 Ex Carbon dioxide ppm 0 2000 O2 lt Oxygen falling Vol 0 25 NH3 Ammonia ppm 0 300 NO2 Nitrogen dioxide ppm 0 25 NO Nitrogen oxide ppm 0 50 Ex Combustible gas LEL 0 100 1 Recommendation without obligation Oxygen measurements Alarm at increasing concentration 3 Oxygen measurements Alarm at falling concentration Carbon dioxide measurements with unit ppk 1 vol 10 ppk 5 Carbon dioxide measurements with unit ppm 1 vol 10 000 ppm PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocki
4. Relay OFF No gas alarm ON Relay ON Gas alarm zi Salus relay OEF Manual OFF Relay manual OFF Manual ON Relay manual ON 3 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay If a relay is in the manual ON or OFF status the orange red alarm LED at the Gas Controller is lit continuously The external operation of the alarm relay via an assigned digital input has priority to the manual operation in the menu Status Relay and to gas alarm Relays manually operated in the menu Status Relay are deleted again by selecting the function Automatic Acknowledging the relays in latching mode is also effected in this menu Select the relay Select the function of manual operation Manual ON Relay ON Select the function Manual OFF Relay OFF Automatic Delete manual operation Reset Reset of a latching mode Take over the function PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 a Page 9 MSR Na 3 4 Menu Measuring Values This menu is for displaying the current value CV or the average value AV with gas unit and gas type for each active measuring point according to the defined mode of control CV or AV mo
5. comfortable commissioning is possible thanks to the configuration with pre set parameters Configuration parameter settings and operation are done via the logical easy system menu structure without specific programming knowledge The intended sites within the ambient conditions as specified in the Technical Data are all areas being directly connected to the public low voltage supply e g residential commercial and industrial ranges as well as small enterprises according to EN50 082 The PolyGard Gas Controller DGC 03 must not be used in potentially explosive atmospheres Prior to commissioning it is essential to consider the guidelines for wiring and commissioning of the hardware PolyGard is a registered trademark of MSR GADGCO03_E_1011 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 Page 4 2 Operating Instruction The complete configuration parameterization and service are made via keypad user interface in combination with the display screen Security is provided via four password levels against unauthorised intervention Alarm 1 Alarm 2 0 gt G m 2 1 Description Keypad User Interface v gt m e LED orange LED red LED yellow LED green Exits programming and saves settings returns to the previous menu lev
6. phone no PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 van 3 7 4 Average Function For each active measuring point the Gas Controller module calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu AV Time This average value is indicated in the menu Measuring Values next to the current value At each measuring point the control mode current or average value is defined for the alarm evaluation The alarm evaluation of the control mode average value is overlaid by the current value when the current value exceeds the alarm threshold defined in the menu AV Overlay The overlay is delayed by the time factor defined in this menu With time factor 0 sec the overlay is not active i Default i Symbol Description Status Function 120s AV Overla 120s sec Delay time of average value overlay 0 No overlay function 120 ppm Y 420 ppm ppm Alarm threshold of average overlay 1800 s AV Time 1800 s sec Time for the calculation of the average value 3 7 5 Customer Password Code 4 Change the system password for level 4 ae Default Symbol Description Status Function Customer XXXX Definition of an individual 4 digit
7. GC 03 Z s 3 5 5 External Relay Operation Assignment of the digital input DI for external switching of the alarm relay ON and or OFF This function has priority to gas alarm and or manual switching in the menu Status Relay Symbol Description u Function R 01 Relay No Relay Selection DI ON External On 0 If digital input closed relay switches ON DI OFF External Off 0 If digital input closed relay switches OFF 3 5 6 Delay Mode of the Relay Delay time ON starts when the alarm is released and or delay time OFF starts when the alarm returns to normal condition ae Setting Symbol Description Status Function R 01 Relay No Relay Selection Os Delay Time ON 0 Mode ON Relay is only activated at the end of the defined time sec 0 sec No delay Os Delay Time OFF 0 Mode OFF Relay is only deactivated at the end of the defined time sec 0 sec No delay 3 6 Menu MP Parameters Display and change of MP parameters including activation of measuring points and assignment of alarm relays The presentation of the MP parameters depends on the installed software See 3 4 Menu Measuring Values Main menu m MPo1 1 Parameter digital transmitter a Selection MP No MP01 2 Parameter analog transmitter A lt m Activate or deactivate MP lil See 3 6 1 Define gas type See 3 6 2 PolyGard is a registered trademark of MSR GADGCO03_E
8. Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 3 5 Menu Relay Parameters Display and change of the parameters for each alarm relay Main menu a Select relay No Relay No 05 not available in the DGC 03 for hardware reasons Relay mode See 3 5 1 Relay function See 3 5 2 Activate latching mode See 3 5 3 Definition of horn function See 3 5 4 Definition of external relay operation See 3 5 5 Set time for switch ON delay See 3 5 6 Set time for switch OFF delay See 3 5 6 HHH i PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 van 3 5 1 Relay Mode Page 11 Definition of relay mode TRR Setting Symbol Description Status Function R01 Relay No Selection of relay De Relav Mode De De energized Alarm ON Relay ON energized y energized Energized Alarm ON Relay OFF 3 5 2 Relay Function Static Flash Definition of relay function an Setting Symbol Description Status Function R 01 Relay No Selection of relay 0 Relay functi
9. _1011 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 Define measuring range See 3 6 3 Adjust signal form of the transmitter See 3 6 4 Define threshold 1 See 3 6 5 Define threshold 2 See 3 6 5 Define threshold 3 See 3 6 5 Define threshold 4 See 3 6 5 Hysteresis See 3 6 5 Set alarm ON delay See 3 6 6 Set alarm OFF delay See 3 6 6 Define control mode See 3 6 7 Assignment MP fault to alarm See 3 6 8 Assignment alarm to alarm relay See 3 6 9 Assignment MP signal to analog output Te See 3 6 10 PolyGard is a registered trademark of MSR GADGCO03_E_1011 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 as Page 15 MSR N 3 6 1 Activate Deactivate MP BAF Setting Symbol Description Status Function MP 01 Measuring point Selection MP No I Not Active Measuring point activated at the controller ARING ME Mode active Not active Measuring point not activated at the controller 3 6 2 Selection Gas Type Assign gas type to attached gas transmitters Symbol Description s Gas type Unit ao MP 01 Measuring point
10. ak nanak EENE EANA EE ERENER 17 3 6 10 MP Signal Assigned to Analog Output I L L n Sana 17 3 7 Menu sSystem Paralmel rS u uu un a eaae aaa aa aaa ie aaa ukyana waqu qQ aai aiia 18 3 7 1 Sefvi e M d lu aqa a qua is ahua aa astasqa a Aaa anian iadaa 19 3 72 Software VerSI9n u R u uu u aaa aaa erada naapa a aaa ie araa Tiaa iaeiiai 19 3 7 3 Mailintena oe Conoeptu u Uu u u awaqa e aaa aa aada ia daea aaa awqaq naati 19 3 7 4 Average FunCON u nu nari iaiaeiaeiaa aidad aaan 20 3 7 5 Customer Password Code 4 l n S S 20 9 6 Analog Outpt seis u Du n aaa Su amaka a aA EE a A aa 20 3 7 7 Detinethe Fault Relay uu u cess uu yau oaeasesdeeantehvsuepesdlesads se aguesuadesieastenctenensedevchsnadis 20 3 7 8 Power Om TIME sesonon au maia matu aa daveb thevasciesyaste Sasam ikan qasiqa aa aasan 21 3 7 9 Registration of Extension Modules n nas 21 3 7 10 Error Indicator System BUS cccccceeesceceeeeeeeeeeeeeeeceeeeeeaeeeeaaeeeeeeeseaeeecaaesseaeeeseaeeesaeeseaeeeeeeeeaas 21 PolyGard is a registered trademark of MSR GADGC03_E_1011 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 ow Page 3 MSR N 4 amp Part DispOSal sscccsacccitecct scctec ne sicete ceneed ects edscseesec eeeesecdcedecenntee aaan anarai ia aaa aaiae 22 5 Notes and General Information U U U u u
11. are listed for the service technician The deletion of each individual message is effected in the same way as the reset of a fault PolyGard is a registered trademark of MSR GADGCO03_E_1011 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 ow Page 7 SR EL A 3 1 3 System Errors The following system error messages are recorded MP XX 1 Error Communication error to transmitter MP XX 1 Cause Bus line interrupted or short circuit MP XX 1 registered at the controller but not addressed transmitter defective Solution Check line to transmitter check transmitter address replace transmitter MP XX 1 Overrange MP XX 1 Underrange Sensor signal at the transmitter out of the measuring range Cause Transmitter not calibrated defective Solution Calibrate transmitter replace transmitter MP XX 2 gt 22 mA Current signal at analog input for transmitter MP XX gt 22 mA Cause Short circuit at analog input AT transmitter not calibrated defective Solution Check cable to AT transmitter perform calibration replace AT transmitter MP XX 2 lt 3 mA Current signal at analog input MP XX lt 3 mA Cause Wire break at analog input AT transmitter not calibrated defective Solution Check cable to AT transmitter perform calibration replace AT transmitter GC Error Inte
12. ce technician to change parameters and set points Level 3 With code level 3 it is possible to register and deregister transmitters in addition to code level 2 This code is released by MSR E only in emergency situations Level 4 Code level 4 is intended for updating the maintenance date Normally the code is only known by the service technician and can be changed individually via code level 2 The release of a code level is cancelled if no button is pushed within 15 minutes 3 Menu Overview The operation of the Gas Controller DGC 03 is done via a simple and logical menu structure which is easy to learn The operating menu contains the following levels e Starting menu Scrolling of the measuring points of all registered transmitters in 10 second intervals e Main menu e Submenu 1 and 2 Starting menu Main menu Submenu ee eae gt Display and reset of errors See from point 3 1 Displays the status of actual alarms See point 3 2 Display of the relay status Manual operation of the relays Reset function of the relays See from point 3 3 Displays the measured values See point 3 4 Display and change of the relay parameters See from point 3 5 Display and change of the measuring point parameters Activate or deactivate MP Assignment of the alarms to the alarm relays See from point 3 6 8 8 8 8 m Display and change of the system parameters See from point 3 7 PolyGard is a registered trademark o
13. customer s password XXXX Password level 4 3 7 6 Analog Output The Gas Controller has up to 5 analog outputs AO with 4 to 20 mA signal The signal of one or more measuring points can be assigned to each analog output The assignment is performed in the menu MP Parameters for each MP The measuring point sends the signal as defined in the menu C A Mode CV or AV Out of the signals of all assigned measuring points the Gas Controller module determines the minimum the maximum or the average value and transmits it to the analog output The definition which value is transmitted is effected in the menu Analog Output X In mA mode each analog output can be calibrated at 4 or at 20 mA Therefore an ampere meter measuring range 25 mA can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4 or 20 mA During calibration evaluation of the measuring point signals is not possible This calibration is effected by the factory The factors shall not be changed ng Default Symbol Description Status Function Select Min Displays the minimum value of all assigned MP Max Output Mode Max Max Displays the maximum value of all assigned MP p Average Displays the average value of all assigned MP 4 0 Calibration 4 0 4 Calibration factor at 4 mA 20 0 20 0 20 0 Calibration factor at 20 mA 3 7 7 Define the Fault Relay Definition of the fault
14. de For gas type CO both values are displayed together MP 01 1 Measured value of the bus transmitter with MP address 01 MP 01 2 Measured value of the analog transmitter connected to the bus transmitter via MP address 01 The MP address and the display depend on the installed software In the version without analog transmitters at the 4 to 20 mA input of the DT 05 the addresses are listed from MP 01 to MP 16 In the version with additional analog transmitters the addresses are listed from 1 to 8 with the index XX 1 for the measured value of the bus transmitter and with XX 2 for the measured value of the analog transmitter Display for software version 16 bus transmitters a gt Display for software version 8 bus transmitters and 8 analog transmitters Symbol Description Default Function MP 01 Measuring point No Bus transmitter with address 01 MP XX 1 Measured value Measured value bus transmitter at address XX Measured value analog transmitter at bus transmitter MP XX 2 Measured value with address XX CO Gas type See 3 6 2 ppm Gas unit See 3 6 2 CV Current value Current value of gas concentration AV Average value Average value 10 measured values within the time unit i Control mode Display of selected control mode CV or AV Not active Status MP MP not active Error Fault MP Current signal lt 3 mA or gt 22 mA PolyGard is a registered trademark of MSR GADGC03_E_1011
15. e any questions concerning disposal please contact your national sales organisation Outside the EC you have to consider the corresponding directives 5 Notes and General Information It is important to read this user manual carefully in order to understand the information and instructions The PolyGard DGC 03 gas monitoring control and alarm system may only be used for applications in accordance to the intended use The appropriate operating and maintenance instructions and recommendations must be followed Due to permanent product developments MSR reserves the right to change specifications without notice The information contained herein is based on data considered to be accurate However no guarantee or warranty is expressed or implied concerning the accuracy of these data 5 1 Intended Product Application The PolyGard DGC 03 is designed and manufactured for controlling for saving energy and keeping OSHA air quality in commercial buildings and manufacturing plants i e detection and automatic exhaust fan control for automotive maintenance facilities enclosed parking garages engine repair shops warehouses with forklifts fire stations tunnels etc 5 2 Installers Responsibilities It is the installer s responsibility to ensure that all PolyGard DGC 03 are installed in compliance with all national and local regulations and OSHA requirements All installations shall be executed only by technicians familiar with proper i
16. ector See table The table shows the assignment of the relay numbers to the individual modules eer Default s Module Relay Analog Symbol Description Status Function Address No Output Not EP Module 1 Not active Active Module registered 1 05to 10 03 to 04 active JEP Module2 Notactive Not active Module not registered 2 11to0 15 05to006 3 7 10 Error Indicator System Bus All data packets received by the DGC 03 are checked for completeness and compatibility Faulty data packets are recorded by the error counter Max 1 2 faulty data packets are admissible a day A higher error rate mostly comes from incorrect laying of the field bus line PolyGard is a registered trademark of MSR GADGCO03_E_1011 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 ow 4 Part Disposal Since August 2005 there are EC wide directives defined in the EC Directive 2002 96 EC and in national codes concerning the waste electrical and electronic equipment and also regarding this device For private households there are special collecting and recycling possibilities For this device isn t registered for the use in private households it mustn t be disposed this way You can send it back to your national sales organisation for disposal If there ar
17. el Enters submenus save setting Scrolls up in main menu and submenus increases or decreases a value Moves the cursor Flashes when alarm one or more alarms are active Permanently on when at least one relay is manually operated Flashes when alarm two or more alarms are active Permanently on when at least one relay is manually operated Flashes at system or sensor failure or when maintenance needed Power LED 2 2 Setting Changing Parameters or Set points Open desired menu window m Code window opens if no code level approved After inputting the valid code the cursor jumps on the first position segment to be changed gt a m Push the cursor onto the position segment which is to be changed Change the parameter set point Save the changed value Finished PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 mse Page 5 2 3 Code Levels All inputs and changes are protected by a four digit numeric code password against unauthorised intervention All menu windows are visible without entering a code Level 1 1234 Code level 1 allows the operator to acknowledge alarms and to manually activate the alarm relays Level 2 Code level is intended for the servi
18. entration falls below the alarm threshold inclusive hysteresis the alarm is reset again Unused alarm thresholds have to be defined with full scale value in order to avoid false alarms Le For O measurement Pay attention to the alarm activation at decreasing or increasing concentration ag Default I Symbol Description Status Function MP 01 Measuring Point Selection MP No 40 Threshold 1 Gas concentration gt Threshold 1 Alarm 1 80 Threshold 2 Gas concentration gt Threshold 2 Alarm 2 100 Threshold 3 Gas concentration gt Threshold 3 Alarm 3 120 Threshold 4 Gas concentration gt Threshold 4 Alarm 4 15 Hysteresis Gas concentration lt Threshold X Hysteresis Alarm X OFF 40 ppm Threshold 3 6 6 Delay of Alarm ON or OFF Definition of alarm ON and or alarm OFF delay The function applies to all alarms of an MP P Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Gas concentration gt Threshold Alarm is only activated at the end os Delay Time ON 0 of the fixed time sec 0 sec No Delay Gas concentration lt Threshold Alarm is only deactivated at the us Delay Time OFF 0 end of the fixed time sec 0 sec No Delay The delayed activation of an existing gas alarm can cause damage to persons and objects Le The commissioning technician and or the operator are solely responsible for the activation PolyGard is a registe
19. f MSR GADGCO03_E_1011 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 fren Page 6 3 1 Fault Management The integrated fault management records the last 15 faults in the menu System Errors with a stamp indicating how many days the error has already existed The day counter subtracts active ones from 365 Additionally a record of the faults occurs in the Error Memory which can be selected and reset only by the service technician An actual fault is displayed in plain text in the starting menu The failure relay which is defined in the system parameter Failure relay is activated The yellow LED in the front of the gas controller flashes In case of fault of a measuring point MP the alarms defined in the menu MP Parameter are activated additionally 3 1 1 Acknowledge a Fault Attention Acknowledging a fault is only possible after having removed the cause Select menu System Errors Example Communication error MP 01 1 Reset the fault Fault reset Fault reset Cause not eliminated Reset not possible 3 1 2 Error Memory The menu Error Memory in the main menu System Error can only be opened via code level 2 In the error memory the last 15 faults even those already acknowledged in the menu System Error
20. gital input The horn function is only activated if at least one of the two parameters time or digital input is set Special function Response After acknowledging the relay by push button or externally time starts When this time has run out and the alarm is still acting the relay is set again ere Setting I Symbol Description Status Function R 04 Relay No Selection of relay 0 Reset of the relay after time having run out or by push button Quitt Mode 0 1 Reset of the relay by push button after time having run out and when alarm is still acting relay is set again Response function Time for automatic reset function or response function Time 120 0 no reset function DI 0 Assignment which digital input resets the relay Acknowledge the horn relay On Alarm 4 S Gas concentration higher we than threshold Time E m O Relay 4 i 2 CT C _z Acknowledging On signal Of Special function Response Return of the horn rela On Alarm 4 Gas concentration higher lower than threshold Time Time lt gt lt gt On Relay 4 O Acknowledging On signal o PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard D
21. larm relays in case of calibration or service work The service mode ON is reset automatically after 60 minutes or manually in the menu Service Mode far Default Symbol Description Status Function Off Service Mode Off Off Alarms activate the associated alarm relays On Alarms are not transmitted to the alarm relays 3 7 2 Software Version coke Default Symbol Description Status Function DGC03 Software XX Version XX Software Version 3 7 3 Maintenance Concept Integrated in the DGC 03 system there is a control of the maintenance intervals required by law or by the customer At commissioning or after maintenance the number of days until the next due maintenance is entered Reset of the maintenance message service phone no When the days counter reaches zero the failure signal is activated the following morning at 9 o clock and the phone no of the service technician occurs in the display The remaining days until the next maintenance can be read from the menu Maintenance in The service phone no can be entered individually in the next menu mo Default Symbol Description Function y p Status XXX Maintenance in Remaining days until the next maintenance R f the maintenance m ntering th XXX Maintenance interval Sel Gina ma te ance message by entering the number of days until the next maintenance 0853 Phone No Input of the individual service
22. ng www msr electronic de GADGC03_E_1011 Specification subject to change without notice Printed in Germany User Manual PolyGard DGC 03 van 3 6 3 Measuring Range The measuring range can be defined arbitrarily between 10 and 10000 The measuring ranges in the table gas type are only recommendations without obligation The measuring range must agree with the range of the attached gas transmitter 3 6 4 MP Signal Gas transmitters using electro chemical or catalytic beat gas sensors normally produce a linear signal proportional to the gas concentration Semiconductor gas sensors produce a non linear exponential signal due to their measuring principle This signal leads to a non linear output signal of the gas transmitter only for uGard analog transmitters The Gas Controller DGC 03 is prepared for both types for gas transmitters with linear signal as well as for uGard analog transmitters with semiconductor sensor and non linear signal The signal type is defined in this menu Ka Setting Symbol Description Status Function MP 01 Measuring Point Selection of MP No Linear MP Signal ear Linear Transmitter with linear output signal Non linear Transmitter with non linear output signal 3 6 5 Threshold Hysteresis For each measuring point four alarm thresholds are available for free definition If the gas concentration exceeds the adjusted alarm threshold the associated alarm is set If the gas conc
23. nstallation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow strictly all instructions as provided in the user manual 5 3 Maintenance We recommended checking the PolyGard DGC 03 system regularly Due to regular maintenance differences in efficiency can easily be corrected 5 4 Limited Warranty MSR warrants the PolyGard DGC 03 against defects in material or workmanship for a period of one 1 year beginning from the date of shipment Should any evidence of defects in material or workmanship occur during the warranty period MSR will repair or replace the product at their own discretion without charge This warranty does not apply to units that have been altered had attempted repair or been subjected to abuse accidental or otherwise The above warranty is in lieu of all other express warranties obligations or liabilities This warranty applies only to the PolyGard DGC 03 MSR shall not be liable for any incidental or consequential damages arising out of or related to the use of the PolyGard DGC 03 PolyGard is a registered trademark of MSR GADGCO03_E_1011 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany
24. on static 0 Function 0 gt 0 Relay function flashing Time period in sec Impulse Break 1 1 3 5 3 Latching Mode Definition of latching function a Setting Symbol Description Status Function R01 Relay No Selection of relay No Latching mode non active No Latching Made No Yes Latching mode active Acknowledging a latching relay in the menu Status Relay is only possible if the gas concentration is again lower than the alarm threshold including hysteresis In this case the status latching occurs in the display Example Alarm relay R2 with latching mode Alarm 2 Display in the Menu Status Relay On ae Gas concentration higher lower than threshold R2 R2 R2 R2 R2 R2 Off On On On Latching Off On Relay 2 Off Reset in the Menu Status Relay PolyGard is a registered trademark of MSR On Off Phone 0049 0 8531 0004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking j 1 GADGC03_E_1011 Fax 0049 0 8531 0004 54 Specification subject to change without notice www msr electronic de Printed in Germany Page 12 W J User Manual PolyGard DGC 03 MSR Na Z 3 5 4 Horn Function The alarm relay is defined as horn relay by this parameter with the following possibilities to reset e By pressing any of the 4 push buttons only possible in the starting menu e Automatic reset at the end of the fixed time e By an external push button assignment of the di
25. red trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 fos 3 6 7 Control Mode Definition of the alarm evaluation by means of current CV or average value AV nas Default Symbol Description Status t Function MP 01 Measuring Point Selection of MP No CV Evaluation CV CV Control by the current gas value AV Control by the average gas value Current average value function see 3 7 4 3 6 8 MP Fault Assigned to Alarm Definition which alarms are activated in case of a fault at the measuring point Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Alarm 12 34 0 Alarm not set at MP fault Fault 1100 Fault MP 1100 1 Alarm set at MP fault 3 6 9 Alarm Assigned to Alarm Relay Each of the 4 alarms can be assigned to any alarm relay Unused alarms are not assigned to any alarm relay oe Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No A1 01 01 Alarm 1 activates alarm relay R 01 1 A2 02 02 Alarm 2 activates alarm relay R 02 A3 03 03 Alarm 3 activates alarm relay R 03 A4 00 04 Alarm 4 doesn t activate any alarm relay 3 6 10 MP Signal Assigned to Analog Output The mea
26. relay See also fault management 3 1 a Default Symbol Description Function y p Status X Fault Relay R X RX Define the fault relay PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 Z 3 7 8 Power On Time Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm Therefore the power on time is started at the Gas Controller module after having switched on the power supply While this time is running out the Gas Controller does not activate any alarms The power on status occurs in the starting menu ee Default Symbol Description Status Function 30s Power On Time 30s XX Define the power on time sec 3 7 9 Registration of Extension Modules The DGC 03 can manage up to two expansion modules EP 05 with five alarm relays each Each attached EP 05 is registered in this menu The controller checks the communication to the registered EP 05 modules and shows a fault signal in case of a communication error In order to recognize the position of the EP 05 modules a module address is assigned to each module by the address sel
27. rnal communication error I O Board to LCD Board Cause Internal error Solution Replace the Gas Controller EP 0X Error Communication error to expansion module EP 0X Only active if EP 0X is registered Cause EP module address not correct See Commissioning Bus cable to EP 0X module interrupted No power supply at the EP 0X module EP module defective Solution Check and correct the EP module address Check bus line and power supply Replace EP 0X module Maintenance System maintenance is necessary Cause Maintenance date exceeded Solution Perform maintenance PolyGard is a registered trademark of MSR GADGC03_E_1011 Phone 0049 0 8531 0004 0 Fax 0049 0 8531 0004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 awaq Page 8 MSR N oe 3 2 Status Alarm Display of the actual alarms in plain text in the order of their arrival Only those measuring points are displayed where at least one alarm is active Changes are not possible in this menu Symbol Description Function Measuring MP 02 Point No Ai Alarm 1 ON A2 Alarm 2 ON A3 Alarm 3 ON A4 Alarm 4 ON AX Status alarm 3 3 Status Relay Display of the actual status of alarm relays Manual operation of the alarm relays Symbol Description aa Function R 01 Relay No 01 Select Relay No OFF
28. suring point signal can be assigned to the analog output At this the signal defined in the control mode current or average value is transmitted Analog output see also 3 7 2 a Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No 0 A 0 0 MP Signal not assigned to analog output 1 MP Signal assigned to analog output 1 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 8531 9004 54 GADGC03_E_1011 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard DGC 03 3 7 Menu System Parameters Displays and changes the system parameters of the Gas Controller module Main Menu I SASS lll See 3 7 1 a Bm See 3 7 2 a areal See 3 7 3 a SI asstoo40 See 3 7 3 a FF mg See 3 7 4 a e See 3 7 4 A beer se See 3 7 3 a See 3 7 5 a coo See 3 7 7 a See 3 7 8 a s See 3 7 9 A Fr nel See 3 7 9 a PolyGard is a registered trademark of MSR GADGC03_E_1011 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard DGC 03 van Page 19 I See 3 7 10 See 3 7 6 See 3 7 6 Analog Output 3 6 4 4 prac 3 7 1 Service Mode When the service mode is active ON the alarms are not transmitted to the a
29. ys n n naa 8 34 Menu Measuring Va3lggS uuu a EE a AEREE ERSE SEE 9 3 5 Menu Relay Parameters ossiani aa E EEE e Ea 10 3 5 1 Relay MOUS uu uukusskassnhskassskiyanaayqaphuysykayanabaykkysydawwkphuyyakapasbkwspasusustpaysapuykaayskykpakkuskat sassukiyawaqb 11 3 5 2 Relay Function Static Flash uu uuu uuu uuasaakasaaaqakhaqawaaqkusaqunayasqaaqqkaqawamqy kasqayqa kusaqqq ka asa uka anqas 11 35 3 Latching Mode uuu uu u n u Haitians Aa ea ee Sas h u aed 11 3 54 Horn F ngtl iic nus A un s Su aie eel en AL u NS as 12 3 5 5 External Relay Operation n n sns 13 3 5 6 Delay Mode of the Relay n s sns 13 3 6 MenusMP Paleameters uu u u s 2 usss masus 13 3 6 1 Activate Deactivate MP iiss u 2 2 phased Sm s sss ss 15 362 Selection Gas Typ uu u un aus apy aysaspa maza ontabbeachevanledaacs sevice RE EET 15 3 6 3 Measuring RANGE uu u i u D m u 5 52 ss 16 364 MP Signal uuu a Lu is naiiai uninin adanada iaaa aada a denbed one pbk sdrench dea aaa aaia 16 3 6 5 Threshold Hysteresis U U n 16 3 6 6 Delay of Alarm ON or OFF a aaa assssacsqaasaaqaaswahayaqkawaascsascaqaq ussaiayaaqasqaqaasashassqhssaaaiusaqa 16 3 6 7 Control Mode u u es scdasecevalevaseenHheqees rianan iaaiiai aa a aaa aia sen datalueuastevenss 17 3 6 8 NP Faut Assigned to ALAM sissen 5 niin ine R 17 369 Alarm Assigned to Alarm Relay sessin kan
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