User Manual
Contents
1. MAGPOWR TENSION CONTROLS Pa MAXCESS MAGPOWR TS Load Cell User Manual NEM i MI 850A342 I CONTENTS INTRODUCTION PN 1 1 About these operating instructions assin a a a a Ea 1 1 Product OVE EN saa 1 2 Mounting and coupling OPTIONS iiir ad eveus Vox Vete AA AAA 1 3 SAFETY INS PRUGCTIONS siisetscvst5xaxds esee apenas eRFE EY SF aYS E Id Fecice rur qe p eU ten Eran eve en s x cuu EY 2 1 ItistPUctlors TOT se 2 1 SUMADOS US OG NE 2 2 Proper US e E 2 3 Installation and comrnmiissIonlhig s i e evt ped eei aet id een a Ei M IM MIDI 2 3 Mamtenance and fps 2 3 Decommissioning mesce e T a a a a a 2 3 INSTALLATION Se 3 1 General rrie AE A 3 1 Stud reo PRETI UTE 3 1 Range MOI aora sia 3 1 PINOW DIOCK MOUNT srta rat 3 1 Shaft and roll assembly ciue iude v eue ees etta eu Eu tet ei E a gue itu seca Yeu ee bugemeheveaueumnveeueduesneiuatvanses 3 2 Split Coupling Models ains ies 3 2 Insroll coupling MOI lisis 3 2 MAINTENANCE se 4 Kle ae eo A RT EEE EEE RE Er ee re 4 1 SENSOR MODELS AND DIMENSIONS sss xxx xxx x x x x seene nenen eenn neee 5 Model num er Ka 5 1 Avalla pie mode NN 5 2 SDIit CcOU DINO SENSOR 5 3 NOT Coupling SENSORER 5 5 Wire DUIIEY COUDIING SENS OFS NN 5 7 PRODUCT SPECIFICATION S us 6 1 SERVICE AND PAR DSi 7 1 www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 1 1 INTRODUCTION About these All of the information herein is the exclusive proprietary property of Maxcess Intern2. TS 5 SRECI2 TS 25 SR ECI2 TS 50 SR EC12 TS 150 SR EC12 TS 500 SR EC12 TS 5 FR EC12 TS 25 FR ECI2 TS 50 FR EC12 TS 150 FR EC12 TS 500 FR EC12 kb TS 5 PR ECI2 TS 25 PR EC12 TS 50 PR EC12 TS 150 PR EC12 TS 500 PR EC12 Ku TS 2 SR EC12M TS 10 SR EC12M TS 25 SR EC12M TS 75 SR EC12M TS 250 SR EC12M TS 2 FR ECI2 M TS 10 FR EC12 M TS 25 FR ECI2 M TS 75 FR ECI2 M TS 250 FR EC12 M ed TS 2 PRECI2 M TS 10 PR ECI2 M TS 25 PR ECI2 M TS 75 PR ECI2 M TS 75 PW ECI2 M TS 250 PR ECI2 M TS 250 PW ECI2 M Mounting Type and Rating T5 5 SC EC T2 TS 25 SC EC12 TS 50 SC EC12 TS 150 SC ECI2 TS 500 SC ECI2 Stud Mount 5 Ib Sensor Stud Mount 25 Ib Sensor Stud Mount 50 Ib Sensor Stud Mount 150 Ib Sensor Stud Mount 500 Ib Sensor TS 5 FC ECI2 TS 25 FC ECI2 TS 50 FC ECI2 TS 150 FC ECI2 TS 500 FC EC12 Flange Mount 5 Ib Sensor Flange Mount 25 Ib Sensor Flange Mount 50 Ib Sensor Flange Mount 150 Ib Sensor Flange Mount 500 Ib Sensor TS 5 PC ECI2 TS 25 PC ECI2 TS 50 PC ECI2 TS 150 PC ECI2 TS 500 PC EC12 Pillow Block Mount 5 Ib Sensor Pillow Block Mount 25 Ib Sensor Pillow Block Mount 50 Ib Sensor Pillow Block Mount 150 Ib Sensor Pillow Block Mount 500 Ib Sensor TS 2 SC EC12 M TS 10 SC ECI2 M TS 25 SC ECI2 M TS 75 SC ECI2 M TS 250 SC ECI2 M Metric Stud Mount 2 Kg Sensor Metric Stud Mount 10 Kg Sensor Metric Stud Mount 25 Kg Sensor Metric Stud Mount 75 Kg Sensor Metric Stud Mount 250 Kg Sensor TS 2 FC ECI2 M TS 10
3. 1 38 2 46 4 25 0 50 0 91 1 36 TS 150 PR EC12 2 60 2 97 2 44 0 76 0 500 4 00 1221 10 50 1 59 2 00 2 00 2 63 1 63 2 93 5 25 0 50 0 79 3 18 TS 500PR EC12 260 X 297 244 076 0 500 400 22 10 50 1 59 2 00 2 00 2 63 1 63 2 93 5 25 0 50 0 79 3 18 Metric stud mount in roll models units are in millimeters weight in kilograms MODEL A AA B JDJEJF G H J KL M N P RS T U V X WEIGHT TS 2 SR EC12M 540 566 520 183 MI2X175 48 222 1420 042 TS 10 SR EC12M 540 566 520 133 MI2X175 48 222 420 04 TS 25 SR EC12M 540 566 520 133 MI2X175 48 222 1420 042 TS 75 SR EC12M 66 0 62 7 61 8 194 MI2X175 56 254 422 07 TS 250 SR EC12M 66 0 62 7 61 8 19 4 X MI2X175 56 254 J 422 071 pec a EE VO qr 9r TS 2 FR EC12M 79 4 56 6 520 13 3 794 635 48 1127 1420 049 TS 10 FR EC12M 79 4 56 6 52 0 13 3 794 635 1 48 127 1420 049 TS 25 FR EC12M 79 4 566 520 133 794 6955 48 1127 420 049 TS 75 FR EC12M 1016 X 62 7 61 8 19 4 9 53 826 1856 1127 J 422 085 TS 250 FR EC12M 1016 62 7 61 8 19 4 9 53 82 6 56 1t27 J 422 085 NENA AAA A EA EE E cm
4. 826 148 12 7 88 2 41 3 44 5 54 0 34 9 TS 75 PW EC12 M 66 0 74 3 68 6 144 1270 1016 amp 56 12 7 39 3 508 50 8 66 7 41 3 74 4 1 22 TS 250 PW EC12 M 66 0 74 3 68 6 14 4 12 70 101 6 56 1127 39 3 50 8 50 8 66 7 413 74 4 1 22 dez Hn Ed EN EE EE EE S A EA HT T TS 2 FW EC12M 79 4 1141 7 94 635 148 127 500 038 TS 10 FW EC12 M 79 4 79 4 61 6 57 1 57 1 57 1 61 6 61 6 66 0 en ADE EA S L TS 75 FW EC12M 1016 61 6 pw E 61 6 68 6 ee E FW 79 4 FW 79 4 79 4 FW 101 6 mE 101 El GE EC12 54 9 Ea www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 6 1 SPECIFICATIONS Product m Warning Do not use the devices outside of their rated specifications 350 ohm Gage Type Metal foil full bridge Excitation Voltage 10 VDC nominal 21 mVDC nominal at full load Output Signal rating Operating Temperature 30 C to 80 C Temperature effect on zero 0 02 of rating per C Combined non linearity and specifications l 0 5 of full scale maximum hysteresis Repeatability 0 2 of full scale maximum Overload stops 105 to 150 of full load rating Deflection at full load 0 016 in 0 41 mm 12B221 1 MAGPOWR mating cable assembly Part LCC5M or mating Cable Connector connector Part 12B220 1 pin 1 power pin 2 signal pin 3
5. FC ECI2 M TS 25 FC ECI2 M TS 75 FC ECI2 M TS 250 FC ECI2 M Metric Flange Mount 2 Kg Sensor Metric Flange Mount 10 Kg Sensor Metric Flange Mount 25 Kg Sensor Metric Flange Mount 75 Kg Sensor Metric Flange Mount 250 Kg Sensor TS 2 PC ECI2 M TS 10 PC ECI2 M TS 25 PC ECI2 M TS 75 PC ECI2 M TS 250 PC ECI2 M Metric Pillow Block Mount 2 Kg Sensor Metric Pillow Block Mount 10 Kg Sensor Metric Pillow Block Mount 25 Kg Sensor Metric Pillow Block Mount 75 Kg Sensor Metric Pillow Block Mount 250 Kg Sensor www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 5 3 SENSOR MODELS AND DIMENSIONS Split coupling sensors Stud mount models TS5SCEC1 2 TS25SCEC1 2 TS50SCECI2 TS150SCECI2 TS5005CEC1 2 TS2SCEC1 2M TSTOSCEC12M TS25SCECI2M TS75SCECI2M TS2505CEC12M 0 191 IN 4 9 mm DIA X 0 25 IN 6 4 mm DEEP FOR ANTI ROTATION PIN H THREAD X 0 50 IN 12 7 mm MAX BOLT PENETRATION Flange mount models TS5FCECI2 TS25FCECI2 TS50FCECI2 TS150FCECI2 TS500FCECI2 TS2FCMECI2 TSIOFCMECI2 TS25FCMECI2 TS75FCMECI2 TS250FCMECI2 4 F DIA THRU HOLES ON A G DIA BOLT CIRCLE Pillow block models TS5PCECI2 TS25PCECI2 TS50PCECI2 TS150PCECI2 TS500PCEC12 TS2PCEC12M TSTOPCEC1 2M TS25PCEC1 2M TS75PCEC1 2M TS250PCEC1 2M F DIA THRU 2 HOLES www maxcessintl com MAGPOWR TS Load Cell MI 850A342 I SENSOR MODELS AND DIMENSIONS English split coupling models units are in inches weight in pounds MO
6. to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning www maxcessintl com MAGPOWR TS Load Cell MI 850A342 I SAFETY INSTRUCTIONS Basic safety Proper use The load cell devices are intended to be used on machines or information systems to monitor the tension in a web Indoor operation Improper use Operation outside the technical specifications Operation in an Ex area or intrinsically safe area without a proper barrier Any other use than the proper use shall be deemed inappropriate Installation and commissioning Any load cell device that is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the load cell device when the machine has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the load cell device when there is no electrical power in the system The load cell device must be securely mounted before being placed in operation No modifications may be made to the load cell device Do not place electrical cables under mechanical strain Maintenance and repair Warning Danger of injury from crushing Maintenance and repair tasks on the load cell device must be performed only when the machine has been stopped and has been secured from being turned on again Decommissioning The load cell must be disposed of in accordance with all the applic
7. 05 00 mm diameter 0 53 in 13 5 mm maximum depth for 5 Ib 50 Ib 2 kg and 25 kg sensors 62 0 05 00 mm diameter 0 76 in 13 9 mm maximum depth for 150 Ib 500 Ib 75 kg and 250 kg sensors www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 4 1 MAINTENANCE No maintenance is required for the model TS sensors other than periodic lubrication of the bearing on the live shaft rotating coupling and in roll applications A grease fitting is located on the top of the coupling for the split coupling models and under the o ring on in roll coupling models The grease fitting accepts a needle type grease gun Lubricate the bearing with 1 0 gram Chevron SRI 2 or equivalent Maintenance www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 5 SENSOR MODELS AND DIMENSIONS Model number key Series Load rating Mounting type Coupling type Connector type Units type Sxx Series Load rating Mounting type Coupling type Connector type Units type Sxx TS Tension sensor in pounds English units models in kilograms Metric units models S Stud F Flange P Pillow block C Split coupling R In roll W Wire pulley ECI2 Blank English units M Metric units Specials other variations www maxcessintl com MAGPOWR TS Load Cell MI 850A342 I 5 2 SENSOR MODELS AND DIMENSIONS Available models Split Coupling In Roll Coupling Wire Pulley Models Models Models
8. 12 260 14 11 1250 2 50 1 05 0 500 4 00 122 0 50 2 73 2 00 2 00 263 1 63 2 93 525 050 318 S 500 PC EC12 12 60 14 11 1 250 2 50 1 05 0 500 400 22 1050 2 73 2 00 2 00 2 63 1 63 293 525 050 318 Metric stud mount split coupling models units are in millimeters weight in kilograms MODEL A AA B C D E F a H J K L M PN P R S T U V WEIGHT TS 2 SCECI2M 540 772 300 525 181 Mi2x175 48 224 042 S 10 SC EC12M 540 772 300 525 181 MI2X175 48 224 J J 042 TS 25 SC EC12M_ 540 772 300 525 181 m12x175 48 224 J 042 TS 75 80 EC12M 660 917 300 635 265 Mi2x175 56 254 J OT7f TS 250 SC EC12 M_ 166 0 91 7 30 0 635 265 M12X1 75 56 254 J P 071 I i mcg EE EE ON PE cc dfgp e dee ecu de ee coo cue TS 2 FC ECT2M 794 772 300 525181 794 635 148 1127 f f 049 TS 10 FC EC12M 794 772 300 525 181 794 635 4d48 J 127 f O49 TS 25 FC EC1T2 M 1794 772 300 525 181 794 635 148 1127 J 049 S 75 FC EC12 M 1016 91 7 300 635265 953 826 56 1127 J 085 TS 250 FC EC12 M 1016 917 300 635265 953 826 56 1127 J 085 OOOO op po p p p p p p p p p po po po Lo Lo T S T e e TS 2 PO EC12M 549 1
9. 46 4 25 0 50 1 28 1 11 TS 50 PW EC12 2 16 275 205 045 0375 325 191 10 50 1 50 1 63 1 75 2 13 1 38 2 46 425 0 50 1283 1 11 TS 150 PW EC12 260 1 293 2 70 0 57 0 500 4 00 122 10 50 1 55 2 00 2 00 2 63 1 63 2 93 5 25 0 50 1 19 270 TS 500 PW EC12 1260 29827010 57 0 500 4 00 22 10 50 1 55 2 00 2 00 2 63 1 63 2 93 5 25 0 50 1 19 2 70 Metric stud mount wire pulley models units are in millimeters weight in kilograms MODEL A AA BJ JDJEJF G H J K JL MN P R S T U V Y WEIGHT TS 2 SW EC12M_ 540 571 520 114 MI2X175 48 222 BUD 031 TS 0 SW EC12 M 540 571 520 14 m12x175 48 222 f J500 031 54 0 57 1 52 0 114 Mt2x175 48 222 J J 500 031 660 616 68 6 144 Mf2X175 56 254 J J J 525 049 686 144 Mf2X175 56 254 J J 525 049 Me eed ee 8 1141 7 94 635 148 w7 5001 038 1141 7 94 635 148 127 500 038 144 953 826 156 127 RSE 0 63 14 4 953 826 186 127 1525 063 pL EIE Ex TS 2 PW EC12 M 549 699 520 11 4 9 58 826 148 1127 38 2 41 3 445 54 0 TS 10 PW EC12 M 549 69 9 52 0 11 4 953 826 148 1127 38 2 41 3 445 54 0 TS 25 PW EC12 M 549 699 520 114 9 53
10. 90 0 300 525 181 95 826 148 127 582 413 445 540 349 625 108 0 127 0 62 TS 10 PO EC12M 549 900 300 525 181 95 826 148 12 7 58 2 413 445 540 349 625 1080 127 0 62 TS 25 PC EC12M_ 549 900 300 525 181 95 826 148 1127 58 2 413 445 54 0 34 9 625 1080 127 0 62 S 75 PC EC12M 66 0 1104 3 30 0 635 26 5 127 1016 1856 1127 69 3 508 508 667 41 3 667 41 3 5 1 44 TS 250 PC EC12 M 66 0 1043 30 0 63 5 265 127 1016 56 1127 69 3 50 8 50 8 1 44 www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 5 5 SENSOR MODELS AND DIMENSIONS In roll coupling sensors Stud mount models TSSSRECI2 p ea TS25SRECI2 FOR ANTI ROTATION PIN TSSOSREC12 TS1 SOSREC1 2 ipd E TSSOOSREC12 BOLT PENETRATION TS2SCECI2M TS10SCEC1 2M TS25SREC1 2M TS75SRWC1 2M TS250SREC1 2M Flange mount models 4 F DIA THRU HOLES E ON A G DIA BOLT CIRCLE TSSFREC12 TS25FREC12 TSSOFREC1 2 TS150FRECI2 TSSOOFREC1 2 TS2FRECI2M TSTOFREC12M TS25FRECI2M TS75FRECI2M TS250FREC12M O Pillow block models TS5PRECI2 TS25PRECI2 TS50PRECI2 TS150PRECI2 TSSOOPREC12 TS2PRECI2M TS1OPREC12M TS25PREC12M TS75PREC12M TS250PREC12M F DIA THRU 2 HOLES www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 SENSOR MODELS AND DIMENSIONS English in roll models units are in in
11. DEL A AA B C D E F G H J K L M N P JR S T U V WEIGHT TS 5 SC ECI2 2 13 13 04 0875 207 ozi 1213 19 Joss J O98 TS 25 80 E012 213 3 04 0875 207 ozi 213 19 088 J f 098 TS 50 80 EC12 213 3 04 0875 207 O 71 4 1213 19 088 J 098 TS 150 80 E0C12 260 361 1 250 250 105 1213 22 10 J 156 TS 500 SC EC12 2 0 361 1 250 2 50 105 213 22 100 J P 150 ERE AE VE ENE Od ESE AMES AE ALZA AAA TS 5 FO EC12 13 138 3 04 0875 207 071 0313 250 19 oso J 1 109 TS 25 FC EC12 13 13 3 04 0875 207 071 0313 250 19 oso J 109 TS 50 FC EC12 13 13 3 04 0875 207 071 0313 250 19 oso J 109 TS 150 FC EC12 14 00 3 61 1 250 2 50 1 05 0375 3 28 22 oso J J 187 TS 500 FC EC12 14 00 3 61 1 250 250 105 0375 325 122 oso fJ J 187 Rec a RA A Ae A SN O A 0 t MA PAE E ND rcu TS 5 PC EC12 1216 354 0875 207 0 71 0 375 3 25 19 1050 2 29 163 1 75 213 1 38 246 425 050 136 TS 25 PC EC12 12 16 3 54 0 875 207 0 71 0 375 3 25 t9 1050 2 29 163 1 75 213 1 38 2 46 425 050 1 36 TS 50 PC EC12 12 16 3 54 0 875 207 0 71 0 500 325 9 1050 2 29 163 1 75 213 1 38 2 46 425 050 136 TS 150 PC EC
12. RU TS250PWEC12M 2 HOLES www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 SENSOR MODELS AND DIMENSIONS English wire pulley models units are in inches weight in pounds MODEL A JAA B DJ E FI G H J K JL M N P RS T j U J V Y WEIGHT TS 5 SW ECI2 X 213 225 205 045 1213 19j 08 f J t97 068 TS 25 8SW EC12 X 213 225 205 045 12413 119 088 197 068 TS 50 SW EC12 1218122512051045 1243 19 088 f Jt197 068 TS 150 8SW EC12 1260 2 48312701057 1243 22 100 f J207 108 TS 500 SW EC12 2 60 2 43 2 70 0 57 1248 22 100 J 207 108 ME E HO e eeupr ppp TS 5 FW EC12 313 225 205 045 0313 250 19 1050 1 197 O84 TS 25 FW EC12 313 12251205 0 45 0313 250 119 1050 1 J197 O84 TS 50 FW EC12 313 225 205 045 0313 250 19 050 T f 1197 O84 TS 150 FW EC12 4 00 243 270 057 0375 325 122 050 J207 139 TS 500 FW EC12 400 243 270 057 0375 3825 122 050 J207 139 Dad EA FERE ERR le AA AAA E AE AS lis ae We oe We We a TS 5 PW EC12 2 16 1275 2 05 0 45 0 375 3 25 1191 10 50 1 50 1 63 1 75 2 13 1 38 2 46 425 0 50 128 1 11 TS 25 PW EC12 2 16 275 205 045 0375 325 1191 10 50 1 50 1 63 1 75 2 13 1 38 2
13. able national state and local regulations www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 3 1 INSTALLATION Mechanical and electrical installation TENSION RESULTANT FORCE TENSION CAUTION Possible damage to load cell Do not hammer on the load cell CAUTION Possible damage to load cell Do not disassemble the load cell there are no serviceable parts inside the unit WARNING Danger of injury from crushing Maintenance and repair tasks on the load cell device must be performed only when the machine has been stopped and has been secured from being turned on again General Select a clean flat surface where the wrap angle of the web does not change Position the vertical centerline of the sensor so that it bisects the wrap angle of the web If the orientation of the sensor requires the force direction arrow to be pointed opposite the resultant tension force direction then the black S and the white S sensor leads to the MAGPOWR readout or control terminal block must be reversed Stud mount Fasten to the machine frame with a bolt making sure that the bolt penetration does not exceed 12 7 mm 0 50 in A small hole is provided in the rear of the sensor to accept a pin to aid in alignment Flange mount For the flange mounted version fasten to the machine frame with 4 bolts Pillow block mount For the pillow block style mount the pillow block adapter with two bolts A series of holes
14. achine builder who installs this partly completed machinery into a machine is responsible for compliance with the EMC directive www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 1 2 INTRODUCTION Product overview The MAGPOWR TS web tension sensors are extremely accurate devices used to measure tension in any unwind rewind or intermediate web processing application The unique low profile design minimizes space requirements inside the machine frames thus maximizing the potential for web width The TS model sensors also offer the flexibility of a variety of mounting styles and coupling options MAGPOWR web tension sensors are ruggedly constructed with mechanical overload stops in both force directions to eliminate sensor damage and the need to recalibrate even after extreme overloads A full Wheatstone bridge arrangement of four foil strain gages is used in each sensor for the most accurate means of measuring web tension In addition all sensors incorporate a dual beam construction design to insure linear output under all loading conditions The TS style tension sensors can be mounted to the machine side frame in one of several ways They can be mounted on a vertical surface using the Stud mount model or the Flange mount model or to a horizontal surface using the Pillow Block model The TS style tension sensors allow three methods of coupling to the customer s application The coupling types are Split couplings In Roll coup
15. ational and is disclosed with the operating understanding that it will be retained in confidence and will instructions neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 2011 all rights reserved Periodically there will be updates to this manual The latest version is available at www magpowr com or by calling 800 MAGPOWR 800 624 7697 or 405 755 1600 These load cell devices must not be installed or used in a machine or system which does not comply with the machinery directive 2006 42 EC These load cell devices were designed and manufactured to be installed as Partly Completed Machinery into a machine or partly completed machine The instructions must be read and used by all persons who have the responsibility of installing and maintaining these load cell devices These instructions must be retained and incorporated in the technical documentation for the machine or partly completed machinery into which the load cell device is installed CE marking Only the 2006 42 EC Machinery directive applies to these devices and they are not marked with the CE sign Electromagnetic Compatibility EMC The load cell device is inherently benign in terms of electromagnetic compatibility and the EMC directive has not been applied The electromagnetic compatibility of the load cell device can only be assessed in connection with the entire electrical installation including the control The m
16. ches weight in pounds MODEL A AA B DJEJF G H J KL M N P RS T U V X WEIGHT TS 5 SR EC12 213 223 205 053 12413 119 088 1165 098 TS 25 SR EC12 2 13 2 23 2 05 o 53 1243 19 088 T 1165 098 TS 50 SR EC12 1218122312 051058 1243 191088 1165 098 T8 150 SR EC12 260 247 244 076 17 213 221100 1 J 1166 1 56 TS 500 SR EC12 260 247 244 076 1243 22 100 f 1166 156 EG ee AE O EA E a es ee eee ee ee eee TS 5 FR EC12 3 13 223 205 053 0313 250 19 1050 1 1 1165 109 TS 25 FR EC12 3 13 12231205 0 53 0313 250 19 1050 1165 109 TS 50 FR EC12 3 13 228 2 05 0 53 0 313 2 50 19 1050 1 1165 109 TS 150 FR EC12 400 247 244 076 0375 3 25 122 1050 f 1166 187 TS 500 FR EC12 400 247 244 076 0375 325 A 22 050 1 f 1166 187 po opo po po poo po qo qo oo oo oo Loo oo LL LLL ELLE LLL LL TS 5 PR EC12 216 1273 2 05 0 53 0 375 325 19 10 50 1 48 1 63 1 75 2 13 1 38 246 4 25 0 50 0 91 1 36 TS 25 PR EC12 216 2 73 2 05 0 53 0 375 325 1191 10 50 1 48 1 63 1 75 2 13 1 38 2 46 4 25 0 50 0 91 1 36 TS 50 PR EC12 216 273 205 053 0375 3 25 1191 10 50 1 48 1 63 1 75 2 13
17. is provided in the pillow block adapter to allow alignment of the sensor with the resultant force www maxcessintl com MAGPOWR TS Load Cell MI 850A342 3 2 INSTALLATION Mechanical and electrical installation continued Shaft and roll assembly supplied by customer The sensor split coupling or in roll coupling can accommodate shaft misalignment of 0 001 mm mm 0 001 in in Example For 600 mm between machine side frames the sensor must be aligned within 600 mm Split coupling models Split coupling sensors can be used for both live and dead shaft applications All split coupling sensors are shipped with the coupling locked in place for use with a dead shaft For live shaft applications remove the anti rotation screw located behind the removable part of the split coupling Remove the coupling screws and top half of the couplings Gently lower the shaft roller assembly into the couplings The couplings have some misalignment capability to facilitate shaft mounting Replace one coupling top half and screws Tighten screws securely Push this coupling toward the machine frame and hold it in position while securing the coupling on the other end of the shaft This will divide the thermal expansion capability between the two sensors In roll coupling models Insert one sensor into each end of a machined tube and install between machine frames accordingly MAXIMUM DEPTH m CUSTOMER ROLL IN SENSOR 52 0
18. ling and Wire Pulley The TS style tension sensors allow any combination of mounting and coupling types www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 1 3 INTRODUCTION Mounting and coupling options The Split Coupling configuration supports the customer s dead or live shaft on each side of the machine PILLOW BLOCK MOUNT MODEL FLANGE MOUNT MODEL The In Roll configuration supports the customer s roll assembly hollow tube on each side of the machine STUD MOUNT MODEL FLANGE MOUNT MODEL The Wire Pulley coupling configuration supports the single strand or wire and measures tension in the wire or strand as it passes over the pulley STUD MOUNT MODEL FLANGE MOUNT MODEL www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 SAFETY INSTRUCTIONS Instructions for use A Information about safety instructions A To ensure safe and problem free installation of the load cell device the load cell must be properly transported and stored professionally installed and placed in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the load cell Note The safety information may not be comprehensive Please note the following The content of these operating instruction
19. maxcessintl com japan 9 maxcessintl com www maxcessintl com br www maxcess in www maxcess p 2011 Maxcess
20. q TS 2 PR ECT2M 549 693 520 133 953 826 148 127 376 413 445 54 0 34 9 62 5 108 0 12 7 23 1 0 62 TS 10 PR EC12M 549 69 3 52 0 13 3 9 53 826 148 127 37 6 41 3 445 54 0 34 9 62 5 108 0 12 7 23 1 0 62 TS 25 PR EC12M 549 69 3 52 0 13 3 9 53 82 6 48 1127 37 6 41 3 445 54 0 34 9 62 5 108 0 12 7 23 1 0 62 TS 75 PR EC12M 66 0 754 618 194 1270 1016 56 12 7 40 4 50 8 50 8 66 7 41 3 74 4 133 4 12 7 19 9 1 44 TS 250 PR EC12M 66 0 754 618 194 1270 1016 56 127 40 4 50 8 50 8 66 7 41 3 74 4 183 4 12 7 19 9 1 44 www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 5 SENSOR MODELS AND DIMENSIONS Wire pulley coupling sensors Stud mount models TS5SWECI2 0 191 IN 4 9 mm DIA X 0 25 IN 6 4 mm DEEP TS25SWECI2 FOR ANTI ROTATION PIN E TS50SWECI2 H THREAD X T51505WECT2 0 50 IN 12 7 mm MAX TS500SWECI2 BOLT PENETRATION TS2SWECI2M TSTOSWEC12M TS25SWEC12M TS75SWEC12M TS250SWEC1 2M Flange mount 4 F DIA THRU HOLES models ON A G DIA BOLT CIRCLE TS5FWECI2 TS25FWECI2 TS50FWECI2 TS150FWECI2 TS500FWECI2 TS2FWECI2M TS10FWECI2M TS25FWECI2M TS75FWECI2M TS250FWEC12M Pillow block models TSSPWEC12 TS25PWECI2 TSSOPWEC12 TS150PWECI2 TS500PWEC12 L TS2PWECI2M TSTOPWEC12M TS25PWEC12M TS75PWEC12M F DIA TH
21. s Any safety instructions on the device The machine manufacturer s specifications All national state and local requirements for installation accident prevention and environmental protection The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage The signal word NOTICE refers to the possibility of damage to equipment www maxcessintl com MAGPOWR TS Load Cell MI 850A342 I 2 2 SAFETY INSTRUCTIONS Symbols used N 4A AN A A The following safety identification symbols are used in these operating instructions WARNING CAUTION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due
22. signal pin 4 power Climate Class 3K3 EN60721 PIN 1 RED PIN 2 WHITE PIN 4 GREEN PIN 3 BLACK WIRING DIAGRAM www maxcessintl com MAGPOWR TS Load Cell MI 850A342 1 7 1 SERVICE Service requests To request service or to get replacement parts contact one of the following addresses and replacement parts Fife Corporation 222 West Memorial Rd Oklahoma City OK 73114 USA Phone 1 405 755 1600 Fax 1 405 755 8425 Web www maxcessintl com Fife Tidland GmbH Fifestrasse 1 Siemensstrasse 13 15 65779 Kelkheim OR 48683 Ahaus Deutschland Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu All rights reserved No part of this publication may be reproduced transmitted transcribed or translated into any language in any form by any means without the written permission of Tidland NORTH AMERICA EUROPE CHINA KOREA TAIWAN Toll Free 800 639 3433 Tel 49 6195 7002 0 Tel 86 756 881 98398 AND SE ASIA Tel 41 405 755 1600 Fax 49 6195 7002 933 Fax 86 756 881 9393 Tel 465 9620 3883 i Fax 1 405 755 8425 sales maxcess eu sales 9 maxcessintl com cn Fax 65 6235 4818 sales maxcessintl com WWW maxcess eu www maxcessintl com cn asia maxcessintl com www maxcessintl com SOUTH AMERICA INDIA JAPAN fa CTIDLAND Tel 55 11 3959 0990 Tel 91 22 27602633 Tel 81 43 421 1622 Fax 55 11 3856 0990 Fax 91 22 27602634 Fax 81 43 421 2895 southamerica Q maxcessintl com india
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