User Manual Interroll DriveControl
Contents
1. INTERROLL Product information Speed settings DC EC200 Position of the Speed of transport m s ft min Rotation speed and EC200 EC200 EC200 EC200 EC200 EC300 direction of dire ctlonmrorely 43 4 16 1 36 1 48 1 64 1 13 1 the switch RollerDrive 0 0 98 0 74 0 33 0 25 0 18 1 23 192 7 145 6 64 2 49 2 36 1 242 1 0 98 0 74 0 33 0 25 0 18 0 92 192 7 145 6 64 2 49 2 36 1 181 2 0 75 0 56 0 25 0 19 0 14 0 68 147 2 110 4 49 1 36 8 27 6 133 3 0 56 0 42 0 19 0 14 0 11 0 52 110 4 82 8 36 8 27 6 20 7 102 4 0 41 0 31 0 14 0 10 0 08 0 38 80 1 60 1 26 7 20 0 15 0 74 i 5 0 30 0 22 0 10 0 07 0 06 0 27 58 5 43 8 19 5 14 6 11 0 53 6 0 21 0 16 0 07 0 05 0 04 0 19 41 1 30 9 13 7 10 3 7 7 37 7 0 14 0 11 0 05 0 04 0 03 0 12 28 1 21 1 9 4 7 0 5 3 23 8 0 98 0 74 0 33 0 25 0 18 1 23 192 7 145 6 64 2 49 2 36 1 242 9 0 98 0 74 0 33 0 25 0 18 0 92 192 7 145 6 64 2 49 2 36 1 181 A 0 75 0 56 0 25 0 19 0 14 0 68 147 2 110 4 49 1 36 8 27 6 133 B 0 56 0 42 0 19 0 14 0 11 0 52 110 4 82 8 36 8 27 6 20 7 102 C 0 41 0 31 0 14 0 10 0 08 0 38 80 1 60 1 26 7 20 0 15 0 74 p D 0 30 0 22 0 10 0 07 0 06 0 27 58 5 43 8 19 5 14 6 11 0 53 W 0 21 0 16 0 07 0 05 0 04 0 19 41 1 30 9 13 7 10 3 7 7 37 F 0 14 0 11 0 05 0 04 0 03 0 12 28 1 21 1 9 4 7 0 5 3 23 Version 2 0 02 2010 en 9 T2. To maintain the warranty instantly report any damage caused during transport to the transport company and to Interroll Do not transfer the DriveControls between warm and cold environments as this may cause condensing water VVVVVV v Storage N CAUTION Risk of injury due to improper storage Do not stack more than four carton boxes Check each DriveControl for damage after storage Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 Version 2 0 02 2010 en Translation of the original instructions Assembly Warning notices concerning assembly NOTICE Risk of damage leading to failure or shortened life expectancy of the DriveControl gt Observe the following notices Do not drop or mishandle the DriveControl to avoid internal damage Check each DriveControl visually for damage before assembly Warning notices concerning the electrical installation INTERROLL Risk of damage to the DriveControl gt Observe the following notices The electrical installation may only be executed by qualified and authorized persons Disconnect the power before installing removing or rewiring the DriveControl Do not apply AC current to the RollerDrive or DriveControl device at any time as this will cause irreparable damage Do not apply too much tension and pressure stress to the motor connector Bending the cables at the connector can cause damage to the cable insulation
3. against incorrect polarity Inputs and Outputs Q OOOOOOO Power 24 VDC Main power supply voltage range see Technical data page 8 Power GND Must be connected to the main power ground Start IN1 Must be connected to signal 24 VDC e g PLC output Start IN2 Must be connected to signal ground e g PLC ground Direction IN1 Must be connected to signal 24 VDC e g PLC output for external direction setting Direction IN2 Must be connected to signal ground e g PLC ground for external direction setting Fault OUT1 Power supply for fault detection max 30 VDC Fault OUT2 Input PLC logic high at no fault Goo 8608 i Due to the galvanic separated outputs of pin 3 4 5 and 6 the Start IN1 can be interchanged with Start IN2 and Direction IN1 can be interchanged with Direction IN2 Meaning of the LEDs The LEDs provides motor and power status The following table shows the meaning of the LEDs LED Color Status Meaning Power green on steady Power OK Fault red on steady Motor fault or motor is disconnected Version 2 0 02 2010 en T Translation of the original instructions DC EC200 300 INTERROLL Product information DC EC200 300 Label The specifications on the DriveControl label are used to identify the DC EC2
4. document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury A DANGER Nature and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 INTERROLL ep Version 2 0 02 2010 en Translation of the original instructions Introduction Further symbols NOTICE This symbol identifies possible material damage gt Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out DC EC200 300 INTERROLL Safety General safety instructions The DC EC200 300 is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of physical injury to the user or bystanders Adverse effects of the DriveControl and other material Disregarding the warnings in this manual may lead to serious injury Always read the entire operating and safe
5. which could result in failure of the DriveControl or the RollerDrive Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the frame or supporting structure in which the RollerDrive and the DriveControl are installed Incorrect earthing can result in the buildup of static charge which can cause the motor or DriveControl to malfunction or fail prematurely Do not rotate the RollerDrive manually as this generates a voltage which could damage the DriveControl 13 DC EC200 300 INTERROLL 14 Assembly Installing the DC EC200 300 in a conveyor system Mounting hardware is not supplied with the DriveControl Choose adequate screws and nuts for the 4 mm 0 15 in wide flaps Usethe DriveControl as a template and mark the center of the three mounting flaps For the distance between the holes see Dimensions page 6 Drill three 3 5 4 mm 0 13 0 15 in mounting holes at the marked spots Insert the screws in the holes Install the DriveControl to the frame with the screws protruding through the mounting holes Slip the nuts to the screws and tighten VNN Electrical installation The connector supplied with the RollerDrive mates up with the header on the DC EC200 300 Connect wires according the wiring diagram see page 11 at the power supply and I O terminals Insert the RollerDrive connector Version 2 0 02 2010 en Translation of the original instruct
6. 00 300 This is required to use the DriveControl as intended Moreover the positions of the DriveControl elements are marked on the label INTERROLL 000 0000 000 DC EC200 INTERROLL 000 0000 000 DC EC200 XX XX XX XX Speed EC300 13 1 EC200 12 1 EC200 16 1 Direction EC200 36 1 EC200 48 1 EC200 64 1 DC EC300 B XX XX XX XX Speed EC300 7 85 1 EC200 36 1 E Direction ce RollerDrive ce RollerDrive DC EC300 Manufacturer Marking of the RollerDrive Product name connector Marking of the fault LED Associated RollerDrive Marking of the power LED Marking of the speed and direction Date of production rotary switch Serial number Technical data Nominal voltage 24 VDC Voltage range 18 to 30 VDC Voltage ripple tolerance 5 1 recommended Continuous current input 4A Peak current output 4A Fuse 4 A slow blow Protection classification IP40 Ambient temperature for operation 0 C to 40 C 32 F to 104 F Ambient temperature for transport and storage 20 C to 75 C 4 F to 167 F Ambient temperature changes max 1 K min 3 h two cycles according to IEC 68 2 14 Ambient humidity max 90 not condensing Installation altitude above sea level max 1000 m max 3300 ft Version 2 0 02 2010 en Translation of the original instructions DC EC200 300
7. 2 Technical principles Wermelskirchen 31st March 2010 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 Appendix INTERROLL Version 2 0 02 2010 en 21 Translation of the original instructions Europe Nordic Denmark Interroll Nordic A S Hammerholmen 2 6 DK 2650 Hvidovre Denmark Tel 45 36 88 33 33 Fax 45 36 88 33 72 dk sales interroll com Interroll Service Sortevej 40 DK 8543 Hornslet Tel 45 88 80 99 65 Fax 45 88 80 99 66 dk sales interroll com Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 354 562 6858 Fax 354 562 6862 ingi ibh ehf is Finland Tel 358 9 54 94 94 00 Fax 358 9 54 94 94 16 Norway Tel 47 32 88 26 00 Fax 47 32 88 26 10 Sweden Tel 46 35 227077 Fax 46 35 227078 Western Southern Europe France Interroll S A S Z de Kerannou B P 34 F 29250 Saint Pol de L on Tel 33 298 24 41 00 Fax 33 298 24 41 02 f sales interroll com Italy Rulli Rulmeca S p A Via A Toscanini 1 1 24011 Alm Bg Tel 39 035 4300111 Fax 39 035 545523 i sales interroll com Portugal Rulmeca Interroll de Portugal Lda Apartado 69 Centro Civico P 6201 909 Covilha Tel 351 275 330 780 Fax 351 275 990 789 p sales interroll com Spain Interroll Espafia S A Parc Teconol gic del Vall s C Dels Argenters 5 Edi
8. Park Suzhou Jiangsu Province People s Republic of China Postal Code 215126 Tel 86 512 6256 0383 Fax 86 512 6256 0385 cn sales interroll com Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Sagamihara shi Kanagawa 229 1134 Japan Tel 81 42 764 2677 Fax 81 42 764 2678 jpn sales interroll com Korea Interroll Korea Corporation Room 301 Dongsan Bldg 333 60 Shindang Dong Choong ku Seoul Korea Tel 822 2 231 1900 Fax 822 2 254 36 83 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ibrahim 629156 Singapore Republic of Singapore Tel 65 6266 6322 Fax 65 6266 6849 sgp sales interroll com Thailand Interroll Thailand Co Ltd 41 6 Moo 6 Bangchalong Bangplee Samutprakarn 10540 Thailand Tel 66 2 337 0188 91 Fax 66 2 337 01 92 th sales interroll com India Interroll Drives and Rollers India Pvt Ltd SF 12 KSSIDC Building 10t Main IIl Stage Peenya Indl Estate Bangalore 560058 India Tel 91 80 2836 4996 Fax 91 80 4117 0559 in drummotors interroll com Australia amp New Zealand Australia Conveyor Solutions Australia Pty Ltd 70 Keon Parade Thomastown VIC 3073 Australia Tel 61 3 9460 2155 Fax 61 3 9460 2029 aus sales interroll com New Zealand Automation Equipment NZ Ltd 45 Colombo Street Frankton Hamilton New Zealand Tel 64 7847 2082 Fax 64 7847 7160 nz sales interroll com For other countries please see conta
9. Version 2 0 02 2010 en Translation of the original instructions INTERROLL WE MAKE THE WORLD MOVE User Manual Interroll DriveControl DC EC200 DC EC300 Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 INTERROLL Table of contents Introduction Information about the operating instructions 2 Warnings in this manual llle 2 Further symbols ak obi Gs RR Roe ew ae Rh RR RE EUER RR E Ea ide 3 Safety General safety instructions lille llle 4 Intended use 2 0 ee eee 4 Unintended use 1 0 ce ee 4 Qualified persons llli 4 Daangels i ci eeng i a aai aa e a a aa ia a le RR I 4h 5 Interfaces naunan 00 ce ee eee 5 Operating modes 0 02200 eee 5 Product information Components ia sud a oe PI aren ohn gg 2 es ea d Greed ata he Bee 6 DIMENSIONS 28s se i e Dc cT 6 Product Description
10. cts at www interroll com
11. dental work Only instructed and qualified persons may work with the DriveControl taking the following into account therelevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 INTERROLL A Persons Electricity Working environment Malfunctioning during operation Maintenance Normal mode Special mode Special operating mode Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the DC EC200 300 gt Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations gt Before using the DriveControl ensure that no unauthorized persons are near the conveyor gt Only perform installation and maintenance work after you have switched off the power gt Ensure that the power cannot be turned on accidentally Do not use the DriveControl in explosive environments Always remove materials and objects which are not required from the work area Y Y gt Regularly check the DriveControl for visible damage gt n case of fumes turn off the power at once and ensure that it cannot be turned on accidentally Contact quali
12. e of the power supply is within the specified voltage range Fuse is blown Replace the DriveControl RollerDrive is not in braking mode without any packages on the conveyor system Version 2 0 02 2010 en Translation of the original instructions This is not an error It is a power saving feature The RollerDrive is in coast mode until it is commanded to run or accumulate 17 DC EC200 300 INTERROLL Abandonment and disposal Abandonment N AcauTION 1 Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the DriveControl after switching off the power Ensure that the DriveControl cannot be turned on accidentally Disconnect all cables from the DriveControl Unscrew the screws attaching the DriveControl to the conveyor frame Extract the DriveControl from the conveyor frame Disposal The operator is responsible for the proper disposal of the DriveControl In doing SO industry specific and local provisions must be observed for the disposal of the DriveControl and its packaging Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 Wiring accessories Power input and I O terminal connector Version 2 0 02 2010 en Translation of the original instructions INTERROLL Appendix Accessories Part Characteristics Part Extension cable Length 1600 mm 89VK RollerDrive D
13. en Translation of the original instructions DC EC200 300 Ms INTERROLL Wy Product information Components Q Speed and direction rotary switch Power LED green Power input and I O terminal Fault LED red RollerDrive connector Dimensions N x 50 5 mm 1 99 in 2 40 5 mm 1 59 in E 28 mm 1 1 in a 1 3 Ci Cc _ 1 s Je e H Syd E 3 S o E oN L i ps Wi 6 E E p E E 1 8 5 i lo 51 5 mm 2 03 in ME S E p s Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 INTERROLL Product information Product Description The DC EC200 300 must be used in conjunction with a RollerDrive see Intended use page 4 It is the interface to the power supply and allows run commands to be entered and the speed and direction of transport to be controlled via a switch or PLC Functions LEDs show the power status and and faults AI IO interfaces are electrically isolated with bipolar accessibility via a PLC NPN and PNP are possible The DC EC200 300 is equipped with an active protection system
14. ficio 1 m dulos Bp y Cp E 08290 Cerdanyola del Vall s Tel 34 90 211 0860 Fax 34 93 586 4895 e sales interroll com Version 2 0 02 2010 en Translation of the original instructions United Kingdom Interroll Ltd Brunel Road Earlstrees Industrial Estate GB Corby Northants NN17 4UX Tel 44 1536 200 322 Fax 44 1536 748 515 gb sales interroll com Central Europe Germany Interroll F rdertechnik GmbH H ferhof 16 D 42929 Wermelskirchen Tel 49 2193 230 Fax 49 2193 20 22 d sales interroll com Austria Tel 49 2193 23 187 Fax 49 2193 23 164 Belgium Tel 49 2193 23 131 Fax 49 2193 23 164 Luxembourg Tel 49 2193 23 190 Fax 49 2193 23 164 Netherlands Tel 49 2193 23 151 Fax 49 2193 23 164 Switzerland Tel 49 2193 23 190 Fax 49 2193 23 164 Eastern Europe Czech Republic Interroll CZ s r o Na Radku 7 3172 CZ 69002 B eclav Tel 420 519 330 210 Fax 420 519 330 211 cz sales interroll com Hungary Tel 36 23 337 891 Fax 36 23 337 892 Poland Interroll Polska Sp z 0 0 ul Plochocinska 85 PL 03 044 Warszawa Tel 48 22 741 741 0 Fax 48 22 741 741 1 pl sales interroll com Slovakia Tel 421 2 4363 8102 Fax 421 2 4342 7294 Slovenia Tel 386 1 56 56 370 Fax 386 1 56 56 372 Turkey Rol er Makina San Ve Tic Ltd Sti Pembegul Sok Dostlar Apt No 12 D 10 Suadiye 347 40 Istanbul Turkiye Tel 90 216 386 37 75 Fax 90 216 386 38 22 tr sales interr
15. fied personnel immediately to find the source the malfunction gt As the product is maintenance free you only need to check the DriveControl regularly for visible damage and that all leads and screws are still tightened Interfaces By assembling the DriveControl in a conveyor module potential hazards may occur These are not described in this manual and have to be analyzed during the design installation and startup of the conveyor module After assembling the DriveControl in a conveyor module check the whole system for any new potential dangerous condition prior to turning on the conveyor Operating modes Operation of the installed device at the end customer s as a component in a conveyor in a complete system All operating modes which are required to guarantee and maintain safe and normal operation Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and performing the test run When de energized Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Disposal of DriveControl and packaging Version 2 0 02 2010
16. ions DC EC200 300 INTERROLL Initial startup and operation Initial startup Inspections before initial startup Ensure that all bolts are tightened according to the specifications Ensure that no additional dangerous areas arise due to interfaces with other components Ensure that the wiring is in accordance with specifications and legal guidelines Check all protection devices Ensure that no bystanders are in dangerous areas around the conveyor Operation Damage to the DriveControl or the motor of the RollerDrive due to induction Do not push items along the roller conveyor by hand Do not spin the RollerDrive manually Inspections before every startup Changing settings Version 2 0 02 2010 en Translation of the original instructions Check the speed and direction settings at the speed and direction rotary Switch Check the DriveControl for visible damage Check all protection devices Ensure that no bystanders are in dangerous areas around the conveyor Clearly specify and monitor the way goods are placed on the conveyor Make sure that the RollerDrive is not blocked To change the speed or the direction of the RollerDrive manually turn the speed and direction rotary switch with a small screwdriver see Speed settings DC EC200 page 9 or see Speed settings DC EC300 page 10 15 DC EC200 300 INTERROLL 16 Checking the DriveCo
17. llli 7 Inputs and Outputs 00002 lh 7 Meaning of the LEDs 0002 cece eh 7 DC EC200 300 Label 00000 eee ee eee 8 Technical data 2 us uiis at Xe een 8 Mee eds abd aE au 8 Speed settings DC EC200 000022 eee eee 9 Speed settings DC EC300 00 002 eee eee 10 Wiring diagrams eee 11 Transport and storage TranspOFtsz use ux RR bo a es eoe pace d Sa x un e ee s 12 leg PL ME CC PE 12 Assembly Warning notices concerning assembly llle 13 Warning notices concerning the electrical installation 13 Installing the DC EC200 300 in a conveyor system 14 Electrical installation llle 14 Initial startup and operation Initial startup lille RII e 15 Operation iocur RE e Re REE eee qs 15 Maintenance and cleaning Warnings concerning maintenance and cleaning 4 16 Maintenance 2 00 cece Rh 16 Cleaning foes 6 tea sens ee Ripon NS Sa odd BE eee ae 16 Troubleshooting Error Search ucc ae a ie ee add eas dud ge X Rer RURSUS Bide deemed Beas 17 Abandonment and disposal Abandonment llle hrs 18 Disposal zie24tggeie hdd ee ki iiaeaae bb beer eee edd HE iR cR ed 18 Appendix Dige creuarrrsfe cT 19 Installation Declaration llle 20 Version 2 0 02 2010 en 1 Translation of the original instructions DC EC200 300 INTERROLL Contents Validity of
18. ntrol Replacing the DriveControl Maintenance and cleaning Warnings concerning maintenance and cleaning N ACAUION Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the DriveControl cannot be turned on accidentally Setup signs indicating maintenance work Maintenance The DriveControl must be checked at regular intervals to avoid malfunctions Monthly check the DriveControl and its leads for visible damage Annually ensure that the screws of the DriveControl are still tight and that the cables are still laid properly and connected to the terminals If a DriveControl is damaged it has to be replaced Install a new DriveControl see Abandonment page 18 and see Installing the DC EC200 300 in a conveyor system page 14 Cleaning Dust and dirt in combination with humidity may bridge the electric circuit Therefore in a dirty environment periodic cleaning will help to avoid short circuits which could damage the DriveControl gt Regularly blow off dust and dirt by using low compressed air Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 INTERROLL Troubleshooting Error search Symptom Possible cause Help System is not operating No power supply Check whether the output voltag
19. oll com Near East Israel ComTrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4 27 27 47 Fax 972 3 7 44 08 64 il sales interroll com Africa South Africa Interroll SA Pty Ltd P O Box 327 Isando 1600 37 Director Road Spartan Ext 2 1619 South Africa Tel 27 11 281 9900 Fax 27 11 252 9083 za sales interroll com North amp South America USA Interroll Corporation 3000 Corporate Drive USA Wilmington NC 28405 Tel 1 910 799 11 00 Fax 1 910 392 38 22 usa sales interroll com Canada Interroll Components Canada Ltd 8900 Keele Street Unit 2 amp 3 Concord Ontario LAK 2N2 Canada Tel 1 905 660 4426 Fax 1 905 660 4159 cdn sales interroll com Interroll Canada Ltd Drives amp Rollers Canada 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 3399 Fax 1 905 727 3299 cdn sales interroll com Brazil Interroll Logistica Ltda Rua Dom Joao VI 555 Parque Industrial S A Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 12 3648 8021 sa sales interroll com For other countries in South America please contact Interroll Espa a S A Parc Teconol gic del Vall s C Dels Argenters 5 Edificio 1 m dulos Bp y Cp E 08290 Cerdanyola del Vall s Tel 34 90 211 0860 Fax 34 93 586 4895 e sales interroll com INTERROLL Asia China Interroll Suzhou Co Ltd Unit 10B Modern Industrial Square No 333 Xing Pu Road Suzhou Industrial
20. ranslation of the original instructions DC EC200 300 10 INTERROLL Product information Speed settings DC EC300 Position of the speed Speed of transport Rotation and direction rotary m s ft min direction of the switch EC20036 1E EC300 7 85 1 PollerDrive 0 0 44 2 0 87 394 1 0 40 1 83 79 360 2 0 37 1 68 73 330 3 0 34 1 55 67 305 4 0 28 1 27 55 250 gt 5 0 26 1 17 51 230 6 0 24 1 08 47 212 7 0 22 1 02 43 200 8 0 44 2 0 87 394 9 0 40 1 83 79 360 A 0 37 1 68 73 330 B 0 34 1 55 67 305 C 0 28 1 27 55 250 J D 0 26 1 17 51 230 W 0 24 1 08 47 212 F 0 22 1 02 43 200 Version 2 0 02 2010 en Translation of the original instructions DC EC200 300 INTERROLL Simple connection PLC connection Version 2 0 02 2010 en Translation of the original instructions Product information Wiring diagrams NOTICE Damage to the DriveControl due to changing voltages gt Do not install a switch prior to pin 1 Always maintain the main power voltage A common ground is not necessary because of the galvanic separated outputs To start and stop the RollerDrive with an external switch use the following wiring 24 VDC GND Direction switch Q Start s
21. riveControl Part Characteristics Part 8 pin Lumberg Connector KSC08P78 Power supply 230 V 150 W 24 VDC 89NT 19 DC EC200 300 INTERROLL 20 Appendix Installation Declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix II B The manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range DC EC200 e DC EC300 is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive Initial start up of these conveyor modules is not permitted until conformity of the entire machine system in which they are installed has been declared via the EC Machinery Directive The health and safety requirements as stated in Appendix have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Person authorized to compile the technical documents Georg Malina Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applied EC directives Machinery Directive 98 37 EC with the amendment 98 79 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized standards ENISO 12100 Parts 1 and 2 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology Part
22. the manual The manual is part of the product Structure of warnings Introduction Information about the operating instructions In this manual the DriveControls DC EC200 and DC EC300 are referred to as DC EC200 300 This manual contains important advice notes and information about the DC EC200 300 in all phases of its lifecycle Transport assembly and start up Safe operation maintenance and troubleshooting disposal Accessories The manual describes the DC EC200 300 as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions gt For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the DC EC200 300 Keep the manual near to the DC EC200 300 gt Pass the manual on to any subsequent operator or occupant of the DC EC200 300 gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual gt If you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Warnings in this manual The warnings in this document refer to risks which may arise while using the DC EC200 300 For relevant warnings see Safety page 4 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the
23. ty instructions before starting to work with the DriveControl and follow the information contained herein in full Only instructed and qualified persons may work with the DriveControl Always keep this user manual at hand when working on the DriveControl so that you can consult it quickly if required Always comply with relevant national safety regulations f you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The DC EC200 may only be used for industrial applications and in an industrial environment to control one of the following RollerDrives RollerDrive EC200 12 1 16 1 36 1 48 1 64 1 RollerDrive EC300 13 1 The DC EC300 may only be used for industrial applications and in an industrial environment to control one of the following RollerDrives RollerDrive EC200 36 1 E RollerDrive EC300 7 85 1 It must be integrated in a conveyor module or a conveying system Any other use is not permitted Any changes that affect the safety of the product are not allowed The DC EC200 300 may only be used within the given operation limits Unintended use Applications not according to the intended use of the DC EC200 300 require approval from Interroll Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute inci
24. witch To control the RollerDrive with a PLC use the following wiring PLC fault output 24 VDC GND PLC direction input 24 VDC PLC start signal input GND Rotation direction Pin 5 and 6 are engaged counterclockwise direction Pin 5 and 6 are not engaged clockwise direction It is only possible to change the direction of transport externally when the speed and direction rotary switch is in position 0 through 7 In position 8 through F the priority of the switch is higher then the priority of the external signal External fault detection n case of no fault pin 7 and pin 8 are connected the voltage drop between them will be about 0 7 V because of a diode n case of fault pin 7 and pin 8 are disconnected 11 DC EC200 300 INTERROLL 12 Transport and storage Transport Each DriveControl is packed in its own carton case N ACAUION Risk of injury due to improper transport Transport may only be carried out by qualified and authorized persons gt Observe the following notices Do not stack more than four carton boxes Check the fixation of the DriveControls before transport Avoid hard shocks during transport Check each DriveControl visually for damage after transport In case of damage take photos of the damaged parts
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