User Manual - ads-tec
Contents
1. For devices not directly purchased from ads tec we cannot be responsible for the support In this case the support is provided by our partner company 10 1 ADS TEC SUPPORT Das Support Team von ads tec steht fur Direktkunden von Montag bis Freitag von 8 30 bis 17 00 unter der unten genannten Telefonnummer zur Verf gung Tel 49 7022 2522 202 Fax 49 7022 2522 2602 E Mail support ads tec de 10 2 COMPANY ADDRESS ads tec GmbH Heinrich Hertz Str 1 D 72622 Nurtingen Germany Phone 49 0 7022 2522 0 Fax 49 0 7022 2522 400 E Mail mailbox ads tec de Home www ads tec de ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier2. N rtingen e Pier Industrial PCs IPC1300 9 TECHNICAL DETAILS 9 1 COMPUTER TECHNICAL DATA 25 The adsX module standard makes it possible to choose between different performance levels IPC1000 series Computer Data Processor RAM Chipset Graphic memory Mass Storage Interfaces Network Slots General Data External Dimensions BxHxT Weight Protection Class Power Consumption Max Switch On Current ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen IPC1300 Celeron 1 2Ghz Core 2 Duo 2 26GHz 2GB RAM 4 GB RAM Intel GMA X4500 in GS45 Chipset max 256 MB shared 2 5 Automotive Hard Disk min 60GB SATA oder 2 5 SSD COM 1 RS232 COM 2 RS232 1 x DVI I 6 x USB 2 0 4 x Ethernet 10 100 1000 MBit RJ45 2 x PCI 1 x PCI express 288 x 118 x 270 mm ca 3 8 Kg IP20 ca 50W ca 50W 24V DC 18A 230V AC 60A Industrial PCs IPC1300 26 10 SERVICE AND SUPPORT The ads tec company and their partner companies offer a comprehensive service and Support to your customers providing a quick and professional support in case of any question with respect to ads tec products and components Since the devices from ads tech company are also used by partner companies these devices might be configured according to customer requirements Should any question or issue with respect to specific configurations and software installations arise it can only be resolved by the system manufacturer
3. customer The drivers required for this are already installed and the operating system will be enabled by entering the licence information Should an initial installation be required please adhere to the following steps With a newer operating system like Windows XP the network card and graphics card will properly be recognised during initial installation so that only the touchscreen driver and the soft keyboard must be installed separately Note If the hard drive was formatted the operating system can be reinstalled by using one of the existing interfaces An external keyboard is required for installation 8 1 INSTALLING THE OPERATING SYSTEM If the device is not equipped with an integrated drive installing the operating system can only be carried out by using the USB interface Procedure for installation USB e The boot drive in the system Bios must be switched to USB in order to boot the device from the USB interface e Restart the device and insert the Windows CD e Windows installation and basic data setup e With devices using a touchscreen the full functionality range or touchscreen drivers and the soft keyboard should be installed If Windows CE net or Windows XPe is used the entire operating system may be completely installed from the USB stick using the respective image The required image can be purchased from the ads tec company or via the ASSIX online portal ads tec GmbH Heinrich Hertz Str 1 e D 72622
4. Compact Flash during use 20 45 C in storage 20 60 C due to temperature peak value memory inside e Humidity during use 10 85 without condensation in storage 10 85 without condensation e Vibration during use 1G 10 500 Hz DIN EN 60068 2 6 e Bump during use 5 G at alternation of 30 ms DIN EN 60068 2 27 ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 8 1 7 STANDARDS This unit is compliant with the provisions and safety objectives of the following EU Directives e This unit is compliant with the CE mark testing specification limits as defined in the European test standards EN 61000 6 4 und EN 61000 6 2 e This unit is compliant to the DIN EN 60950 VDE0805 IEC950 testing specification limits on Safety of Information Technology Equipment e This unit is compliant to the DIN EN 60068 2 6 sinusoidal vibration testing specification limits e This unit is compliant to the DIN EN 60068 2 27 shock and bump testing specification limits Note A corresponding declaration of conformity is available for competent authorities care of the Manufacturer Said declaration can be viewed at all times upon request For full compliance to the legal requirements in force on electromagnetic compatibility all components and cables used for unit connection must also be compliant with said regulations It is therefore necessary to employ BUS and LAN cables feat
5. D ON CARD PNP The Ethernet and IDE controllers on the adsX board are connected via an internal PCI bus Therefore the addresses and IRQs are automatically assigned by the BIOS The following should be considered when installing or reconfiguring ISA cards e Install and switch on device without ISA cards and then note down the assigned IRQs and addresses e Install additional ISA cards in such a way that the IRQs assigned to PCI controllers are not used again e Reserve IRQs for ISA cards in the BIOS ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 15 4 3 INSTALLING ADD ON CARDS e Switch off the device and all units connected to the PC and disconnect them from the power supply e Unscrew the cover screws using a matching screwdriver and carefully remove the cover Caution The cover may be connected to mechanical parts in the device by a grounding wire Do not remove the cover with force e Reduce electrostatic charge by implementing the appropriate measures see above remove the add on card from the packaging place it in the slot and bolt it to the card mount e Each ISA card should be fastened in the matching slot with a clamp to prevent the card from falling out e Reconnect the grounding conductor if it has been removed and replace the cover while paying attention to the side clips as the case may be e Tighten all of the screws on the cover again ads tec Gm
6. MENTATION Consult the following documentation for information pertaining to device setup and operation USER MANUAL ON THE SERVICE CD THIS DOCUMENTATION Contains information pertaining to device mounting startup and operation as well as the technical data for the device hardware SERVICE CD Contains drivers user manual and installation instructions for installing drivers 1 2 USED SYMBOL EXPLANATION Warning The Warning symbol refers to activities which might cause personal injury or damage to the hardware or software Note The Note symbol familiarises you with conditions to be observed in order to ensure flawless operation Additionally hints and advice are given for a more efficient use of the device and for software optimisation 1 3 DATA FIGURES AND MODIFICATIONS All texts data and figures are non binding We reserve the right of modification in accordance with technological progress At that point in time when the products leave our premises they comply with all currently applicable legal requirements and regulations The operator operating company is independently responsible for compliance with and observance of any subsequently introduced technical innovations and new legal requirements as well as for all usual obligations of the operator operating company 1 4 TRADE MARKS We would like to remind you that all software and hardware designations as well as trade names of companies used in this documentati
7. Version 2 0 User Manual the rugged world of IT Industrial PCs IPC1300 Product Portfolio Tablet PCs Terminals IT infrastructure Industrial PCs ads tec GmbH Heinrich Hertz Str 1 D 72622 N rtingen ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Industrial PCs IPC1300 3 INDEX About us nil k k k k k k k GO J On Q BG M HH 5 REMAK S NN e T 6 Relevant device documentation ssssssssss sese ssssssssssseeeee eenn 6 Used symbol explanation 6 Data figures and modifications au00000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 Tade Malla CNN 6 CO OV Lel CNN ER TR u 7 Ls HIE condilion sS o T 7 Siale T lt EAE E EE N A need stun E E SUM Fu M UNDIS E EU techs 8 ee m ERR DEC e J 8 Safety information IPRRRERERSEREERENEERRERENSERBERENEEEPERERCENEERFNEE FECKERERSEERSBEEFECFERERSREEENEEREESEREREBERENERER 9 Place OF INSTallaU ON EM 9 Damage caused by improper Use ne 9 WV ANFADIEY POD TT T 9 e 3101 2 ene ILLU 10 eys Kele aT 10 Device mounting illustration IPC1300 24V DC sese sssssssssss sese eee ennenen ennenen 11 Device mounting illustration IPC1300 230V DC ss sssssssssss cesse cesse eee 11 MOUNTING sisi T 13 Add on card installation ss sssssssss sss sss ssssssssssss essen enean enen enean enea ee 14 Premns
8. bH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 16 5 STARTUP Caution The PC should be switched off before disconnecting plugs in order to avoid damage to electronic components In order to avoid formation of condensation the device should only be switched on once it has acclimated to the room temperature Pay attention to the voltage permitted for the device You should allow five seconds to pass between switching the device off and switching it back on 5 1 AVAILABLE INTERFACES The devices have the following interfaces as standard Note Cable shielding of a data cable has to be connected to the plug connection casing EMC The interfaces have to be enabled in the embedded operating system and the matching drivers have to be installed to be able to use the interfaces 5 2 CABLE INSTALLATION The device interfaces and power supply plug are found on the side of the casing The free Slots and the drives are found in the same place 5 3 STARTUP PROCEDURE e Connect device with suitable power source e Connect the cable for serial parallel data transfer and fasten the plugs to the sockets e Connect all further required cables and secure against slippage ads tec GmbH lt Heinrich Hertz Str 1 e D 72622 N rtingen a ci tec Industrial PCs IPC1300 17 5 4 CHECK OF READINESS FOR OPERATION Check the device for any hidden damage caused by improper transport improper o
9. ical Details section ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen he Pier Industrial PCs IPC1300 19 6 4 USB CONNECTIONS The USB interfaces are used for connecting peripherals with USB connection The interface complies with the USB 2 0 standard PIN NUMBER SIGNAL NAME 1 VDC 2 D 3 D 4 GND Note The USB interfaces may be locked using the Lock USB software tool You ll find this software and the documentation on the service CD ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 20 6 5 NETWORK CONNECTION RJ45 If the drivers required for functioning are installed on the device the control system may be integrated in an Ethernet network supporting the 10 100 1000 Mbit standard by using the Ethernet 10 100 1000BaseT network connector Specifications of this network topology must be observed in this case You can install the drivers required for functioning from the enclosed service CD should they not be installed on the device PIN NUMBER SIGNAL NAME 1 TX TX RX NC NC RX NC NC CON DW UW BW N 6 6 SERIAL COM INTERFACE RS232 The serial interface is used for digital and for analogue data transmission as well The RS 232 interface can be connected by using a commercially available 9 pin SUB D cable SIGNAL NAME 1 DER RxD TxD DTR GND DSR RTS CTS RI O l Gn Ln BW N Note This interface is not electrically
10. isolated ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 EA 6 7 EXTERNAL DRIVES By default no drive for removable media CD floppy disk is integrated in the device Additionally the system provides an USB interface with which an external drive could be connected In this case you d have to ensure that the equipment used is suitable for use in an industrial environment Warning Connecting or disconnecting of external drives during operation is inadmissible since it cannot be excluded that the drive is in use at this point in time Data loss might occur if not observed 6 8 TEMPERATURE MONITORING The device includes a function for monitoring the internal temperature If temperature inside the device rises above a predetermined level then an error is indicated via the SYS LED on the front interface plate The alarm can only be reset by switching off the device This gives the user time to acknowledge the alarm and introduce appropriate measures e Red flashing Temperature too high in the device ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 22 6 9 DVI INTERFACE The DVI Interface is used to transfer analog and digital video signals A DVI I Cable is required to connect a digital display to the device It is also possible to connect a VGA display by using a suitable DVI VGA adapter Note The DVI Interface is a Sing
11. le Link Interface The DVI Interface wille be activated only in operating system mode SIGNAL NAME 1 TMDS Data2 2 TMDS Data2 3 TMDS Data2 4 Shield 4 N C 5 N C 6 DDC Clock SCL 7 DDC Data SDA 8 Analog vertical sync 9 TMDS Datal 10 TMDS Datal 11 TMDS Data1 3 Shield 12 N C 13 N C 14 5V Power 15 Ground for 5V 16 Hot Plug Detect 17 TMDS Data0 18 TMDS Data0 19 TMDS Data0 5 Shield 20 N C 21 N C 22 TMDS Clock Shield 23 TMDS Clock 24 TMDS Clock C1 Analog Red C2 Analog Green C3 Analog Blue C4 Analog Horizontal Sync Analog GND Return analog R C5 G B ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 23 7 DRIVES 7 1 HARD DRIVE COMPACTFLASH IDE INTERFACE The choice of storage media depends on individual customer requirements The following storage options are available Hard drive SSD This option implements a 2 5 Festplatte mind 60 GB SATA The hard drive is formatted using the NTFS file system Windows XP default Note Recommendations for choosing the storage medium for a basic installation CompactFlash Windows CE net Windows XP Embedded Hard drive Windows XP Professional ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 24 8 SOFTWARE amp DRIVER INSTALLATION The device will be delivered with a pre installed Windows operating system on request by the
12. ling 2 3 WARRANTY REPAIR During the warranty period any repair must only be carried out by the manufacturer or by a person authorised by the manufacturer ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 10 3 MOUNTING 3 1 MOUNTING OPTIONS The device is intended for installation on control panels If the device is mounted somewhere else then the required ambient conditions should always be provided Caution Preventing overheating during operation The device should not be exposed to direct sunlight or other sources of light Measures to prevent heat accumulation should be implemented if the device is installed in a console casing or similar enclosing structure The maximum permissible ambient temperature should not be exceeded The front is only IP65 protected if mounted correctly Note When selecting the mounting housing the overall performance of the system including built in cards has to be observed The housing has to be calculated correctly that the max permissible ambient temperature is not exceeded ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 3 2 DEVICE MOUNTING ILLUSTRATION IPC1300 24V DC 11 3 3 DEVICE MOUNTING ILLUSTRATION IPC1300 230V DC ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Industrial PCs IPC1300 12 ads tec GmbH s Heinrich Hertz Str 1 e D 72622 N rti
13. nel e All persons using the device should observe the safety information and the manual e The rules and regulations pertaining to accident prevention should be observed in the place of device installation e The manual contains the most important information required for safe operation of the device e Proper storage transport installation and startup are required to ensure correct and safe device operation Caution The device should be switched off prior to connecting any cables power supply peripherals to prevent damage to the device 2 1 PLACE OF INSTALLATION The control system is intended for installation in the control cabinet The specified ambient conditions should always be adhered to Use in non specified environments e g on boats in explosive hazard areas or at extreme altitudes is prohibited Caution In order to avoid formation of condensation the device should only be switched on once it has acclimated to the room temperature The same applies if the device has been exposed to extreme variations in temperature Preventing overheating during operation The device should not be exposed to direct sunlight or other sources of light 2 2 DAMAGE CAUSED BY IMPROPER USE This device must immediately be shut down and protected from any accidental commissioning if the operating system shows any obvious damage caused by for example improper operating or storage conditions or by improper use or hand
14. ngen Industrial PCs IPC1300 13 3 4 MOUNTING PROCEDURE e Use the drilling template to drill holes according the mounting illustration in the control panel with the specified threading e Insert the upper screws half way into the control panel and hang the device on the mounting links e Tighten the screws and insert the rest of the screws Note The device is connected to the power supply using a lead out terminal with a screw connection A ground connection does not have to be made because the grounding conductor of the device plug or supply connection serves this purpose If additional grounding conductors are attached to a grounding screw a wire diameter of at least 2 5 mm is specified ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 14 4 ADD ON CARD INSTALLATION 4 1 PRE INSTALLATION NOTES The user can install CompactFlash or PCI add on cards such as Interbus cards in the device The card slot is accessed by taking off the back cover The crosshead screws on the back of the control system should be removed for this purpose Caution The components in the device are highly sensitive products which can be destroyed or impaired by improper handling The same applies to the PC add on cards to be installed Therefore the appropriate measures have to be implemented in all cases to avoid electrostatic shock to the components upon contact 4 2 NOTES ON CONFIGURING THE AD
15. nn 24 Installing the operating system nu 24 Tecnnical Delal Sernin EE E 25 Computer technical data u cine ee 25 Service and SUppoOft sasssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mennenm enean ene 26 la tee SUDDO ae 26 Company SS ee ee seen 26 ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 5 ABOUT US ads tec GmbH Heinrich Hertz Str 1 D 72622 N rtingen Germany Phone 49 0 7022 2522 0 Fax 49 0 7022 2522 400 E Mail mailbox ads tec de Home www ads tec com ads tec GmbH provides large enterprises and globally active corporations with cutting edge technology up to date know how and comprehensive services in the area of automation technology data processing technology and systems engineering Tirreni dH gt AUTOMATION ads tec GmbH implements full automation solutions from planning to commissioning and is specialized in handling and material handling technologies DATEN TECHNIK The data systems division develops and produces PC based solutions and offers a broad range of industrial PCs thin clients and embedded systems SYSTEM TPECHNIK ads tec is specialized in modifying and optimizing embedded operating systems and develops software tools to complement its hardware platforms ads tec GmbH lt Heinrich Hertz Str 1 e D 72622 N rtingen a ci tec Industrial PCs IPC1300 6 1 REMARKS 1 1 RELEVANT DEVICE DOCU
16. on are subject to the general international trade mark brand or patent protection laws WINDOWS WINDOWS CE and WINDOWS CE net are trade marks registered by Microsoft Corp Intel and Pentium are trade marks registered by Intel Corp IBM PS 2 and VGA are trade marks registered by IBM Corp CompactFlash is a registered trademark of the Compact Flash Association All other nationally and internationally recognised trade marks and product names are hereby likewise recognised ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 7 1 5 COPYRIGHTS This manual including all contained figures is protected by copyright law Any use for third parties non compliant with the copyright provisions is prohibited Any reproduction translation as well as electronic and photographic archiving and modification shall only be permitted after explicit written authorisation by ads tec GmbH Any party in violation of this provision shall be obliged to damage compensation 1 6 AMBIENT CONDITIONS The device can be operated in the following ambient conditions The device warranty will be rendered invalid upon noncompliance with these specifications ads tec shall not be held responsible for damages resulting from improper handling e Temperature for devices with HDD during use 0 40 C in storage 20 60 C due to temperature peak value memory inside e Temperature for devices with
17. perating or storage conditions or by improper use e g smoke development from the device etc Immediately shut down the device and prevent any further accidental commissioning if any damage is detected 5 5 STATUS INDICATORS SYS LED BICOLOURED Depending on the colour and type of flashing different device states are displayed by the SYS LED The following signals are displayed The device is ready for operation Power ON e LED lights green The device is switched off Power OFF e LED is off ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Industrial PCs IPC1300 18 6 INTERFACES 6 1 INTERFACE CONFIGURATION INTERFACE IRQ ADDRESS COM1 4 3F8h 6 2 24V DC POWER SUPPLY The supply voltage is provided via a lead through terminal including a screw connection The figure shows the socket inside the device SIGNAL NAME 123 1 24V DC ae 2 PE Sure 3 0 V DC Technical Data Power Supply e Power Consumpion Max 150 Watt e Input Voltage 24V DC Hinweis Die typische Leistungsaufnahme des Ger ts wird im Kapitel Technische Details aufgef hrt 6 3 230V AC POWER SUPPLY An IEC connector is used as a power supply The provided cable should be used to connect the device rtv n l x 45 E t N POWER SUPPLY UNIT TECHNICAL DATA e Power consumption Max 150 Watts e Input voltage 100 240V AC Note The device s typical power input is listed in the Techn
18. ta laton eH 14 Notes on configuring the add on card PnP sss sssssssssssssssssssssssesesss ennenen ennenen 14 Installng ez o o aR LT 15 SOU OND es sates 16 A AU ALONG InIelIa6 BS sc ete steed utc sede ie reinen 16 Cable TS eT aT 16 SLA RUD ON OC CC HH 16 Check of readiness for operation uuauuuesnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 17 STalUS INGLCATOFS 2 22 Im 17 ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen Ye Perc Industrial PCs IPC1300 4 8 1 9 1 10 10 1 10 2 lnizgtie t 18 Initziutie Nerennifeisiecipme E 18 24V DC POWer SUDPINV E H 18 230V AC POWEr SUDDIVY cits cater sce ae ins ie cece eee cee ceed 18 USB CONS le 19 Network connection RJd51 sss ssssssssssssssssseeseene ennenen ennenen ennenen ennenen ennenen 20 Serial COM interface HS2321 sss 20 ar OVES cee es E E cinerea few eee ce ieee ieee 21 Euer uilc Snieitelc ee 21 DYRO CE 2 LE T m 22 R c TUS 23 Hard drive CompactFlash IDE interface 1111 ee ecce ereeee eere eene enn 23 Software amp driver installation u 220 200 20000000n00nnunnnun nun nun nun nnn nnn nnn n
19. uring screened plug connectors to be strictly installed as per the instructions contained in the User Manual 1 8 MODELS Two models of the system are provided PLATFORM WITH SSD This platform has no rotating mass storage media e g hard drives and incorporates an embedded operating system Windows CE net XP embedded for stationary use PLATFORM WITH HARD DRIVE This model includes a hard drive for stationary use in production environments and incorporates standard operating systems ads tec GmbH Heinrich Hertz Str 1 e D 72622 N rtingen e Pier Industrial PCs IPC1300 9 2 SAFETY INFORMATION The device is electrically charged and contains highly sensitive components Permissible modification by the user is limited to installing add on cards The manufacturer or a service provider authorized by the manufacturer should be consulted if any other modifications are to be carried out Whenever such modifications are carried out the device must first be switched off and the power cable must be disconnected The appropriate measures should be implemented to avoid electrostatic shock to the components upon contact Opening of the device by a non authorized person could result in hazards to the user and renders any warranty claims invalid GENERAL NOTICE e The manual should be read by all users and should be kept readily accessible at all times e Mounting startup and operation should only be carried out by trained person
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