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Service Manual for Blue Angel

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1. SD card can SD card stuck in the unit SD socket on Switch board defects not eject HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 50 PAGE NO 49 HT C Engineering Mobility SD card write protection malfunction SD write protection fail Switch Board defects under OS Main Board defects RS232 USB Comunication fail d Check connection setting in AtiveSync by ActiveSync 9 y Can not sync with PC x USB Serial Cradle or Cable defects 22 pins connector on M B defects Main Board defects Defective IR IR Test fail under Diagnostic program Main Board defects Dumb Speaker No sound in internal speaker Check the setting Sounds Profile Defective Recording Something stuck in audio jack Unit Re assembly The spring of internal speaker bent Internal soeaker defects Main Board defects No voice be recorded Unit Re assembly The spring of microphone bent Microphone defects Something stuck in audio jack Main Board defects Nosie deformed sound Microphone defects by recording Main Board defects
2. TOTAL 71 CONT ON 33 PAGE NO 32 Engineering Mobility 6 2 Measurement Procedure Tools requirement A Battery testing fixture B Multi meter with battery detecting plug C Win2000 or above OS PC system D Ds2760K battery testing program Note The Ds2760K program needs to installed onto PC in advance Step 1 Main battery voltage check E a To detect battery voltage by multi meter aana through battery connector 47 700 1400 mh carn Dim Pulymer Battery Recvrele or dispose of used batteries properly b The battery voltage will appear on the multi meter make sure the voltage gt 3 75V Above keep connecting the battery about 2 second later the voltage will become 0 it is normal situation If the voltage lt 3 75V please charge the main battery and then re check the battery voltage must gt 3 75V HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 34 PAGE NO 33 Engineering Mobility Step 2 Parameter check by DS2760K test program Contact battery to detect battery parameter by DS2760K program HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 35 PAGE NO 34 HT C Engineering Mobility The battery s core parameter areas as follows Ds KO Hei HE File Registers Preferences Help Meters ao Curent 3 7869 Volts DY Flag UV Flag CC Fin is Low DC Pin is Low It should have the val
3. 2 Total number lt 4 1 L x 7mm W x0 5mm Scratch Gap lt 0 5mm battery battery and battery lock Gap between keyboard and Gap lt 0 6mm housing 2 Total number lt 5 D lt 0 6mm S Total number lt 6 D lt 0 6mm S gt 15mm Total number lt 6 D lt 0 6mm S 15mm Total number lt 6 L lt 3mm W lt 0 254mm No Hand Scrape 15mm Spot UU UU O O O gt 2 2 D D D D IO o Mm N O O o o OD OD CH CH D D Mm N O O D D o o Mm o 3 3 O O O O 3 2 lt lt Gap surrounding the 0 05mm Gap lt 0 6mm Dent buttons on the side 2 Button needs to be pressed smoothly Bump P mo N lt IN IV Bur 1 L lt 3 0mm W lt 0 25mm Bright mark ME The total of LCM defect number must be less than 11 counts The total of defected dots bright dot and dark dots must be less than 5 2 Total number lt 6 HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 42 PAGE NO 41 Engineering Mobility 8 OS GSM amp Extended ROM Image Re flash Procedure System Requirement Windows 2000 USB Cable or Cradle MTTY exe Master Unit with most update Rom Code 64 MB SD MMC card or Mini SD card Caution The unit must have at least 70 of battery capacity before starting the re flash process Charge the battery in advance if necessary Note For the master unit you could prepare it on the
4. s ID Label Characteristic Material polyester Color pantone 422c Ink pantone 425c HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 64 PAGE NO 63 Engineering Mobility C RF Antenna Test Specification GSM 900 amp 1800 Ist Downlink CellPower IxLevel ICH lest Name Items Camp DCS Band 912 BS Originate call E GSM 900 Transmitter Test Check TX Power 975 6 TX Frequency Error 5 97 8 checkTxPower____ 5 124 104d8m Check TX Power Fast Bit Error Rate DCS 1800 Transmitter Test 1 Check TX Power o 512 104dBm__ 2 TX Phase RMS Error 0 512 3 TX Phase Peak Error o 512 10408m 4 TX Frequency Error 0 512 104d8m 5 FastBitErorRae 0 512 104dBm 6 Check TX Power o ro 7 TX Phase RMS Error o f 700 104d8m 8 TX Phase Peak Error o 700 104dBm 9 TX Frequency Error o 700 map Fast Bit Error Rate 0 700 11 Check TX Power o f 885 104dBm 12 TXPhaseRMSEmor o 885 104dBm TX Phase Peak Error o aas 14 TX Frequency Error o f 885 104d8m Fast Bit Error Rate 0 aas HTC confidential er 22 2222222272 222 22 22 22 22 2 ee 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 65 PAGE NO 64 Engineering Mobility GSM 1900 amp 850 PCS 1900 Transmitter Test 3 checkTxPower o f 512 10
5. DEST6OE I x Fil Registers Preferences Help Meters Datslog Memor Pack Info Registers EEPROM Block O EEPROM Block 1 SRAM Address Protection Register 35h SEK Status Register Current Offset Regist r 35h 13h 36h H E SH arh Ok H amp ad Write Recall Copy Feimanently Lock Block 1 Check address of 30h 31h 32h Must Check address of 34h Check address of Bh 3Ch 3Dh 3Eh 3Fh Must Must 34 00h 3Bh 23h 30h 47h 31h 20h 32h 95h 3Ch 0Ah 3Dh 14h 3Eh OAh 3Fh 00h HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 37 PAGE NO 36 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved Tools requirement Battery testing fixture Multi meter with battery detecting plug Win2000 or above OS PC system Ds2760K battery testing program Note The Ds2760K program needs to installed onto PC in advance Step 1 Main battery voltage check C To detect battery voltage by multi meter through battery connector TOTAL 71 CONT ON 38 PAGE NO 37 HT C Engineering Mobility 6 3 Battery Rundown Test Procedure A Tool Requirement 1 Windows 2000 or above 2 Battery Rundown Software 3 USB Cable or Cradle 4 ActiveSync3 7 or above B Please charge your unit to full capacity for battery 4 hours before doing the test Step 1 It is required to save powerdetect exe and model txt in the same fol
6. Voice Note function does not work under OS Reset the phone x Storage Audio play problem with speaker Noise sound when playing Internal speaker defects music or ringtones thru internal speaker Main Board defects Abnormal volumn Main Board defects Defective Earphone Jack Audio Jack broken or something stuck inside Audio Jack on M B defects Defective Earphone set HTC confidential 2004 HTC Corporation No sound or can not record on headset Earphone defects All rights reserved TOTAL 71 CONT ON 51 PAGE NO 50 Engineering Mobility Check the setting power management Unit Re assembly LCD defects Main Board defects Unit Re assembly L CD defects L Main Board defects Defective No front light on LCD Backlight ee Frontlight de ed Half screen displays on LCD shown LCD no No video appears on LCD display front light turn on only Screen Flickering Video or back light flashing LCD defects Main Board defects Line in LCD either Line in Display horizotal or vertical LCD defects LCD defects Defective The Q ty of bad pi
7. 2 hrs NG NFF Full Function Test NG NG RF Antenna Test NG NG Repair lt Y Y Y Y No Failure Found HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 31 PAGE NO 30 HHA T C Engineering Mobility 5 5 Test Items Operation 1 How to select test item Using navigation button Up or Down to select the test items 2 How to execute the test program Press Action button to start each of test items Nof ww Desin ooo E SDRAM Test Display Size and read write test It will show OK if pass Stop on fail Unit prompts for different display page to detect the defect of LCD lines or dots First display is Multiple Color Display Test Press Action to White Color Press Action to Dark Color Press Action to return Test Menu Press each button to know if it works Follow the instruction shown on the Button Test screen to finish the test item Stop on fail EN Keyboard Test Press each button on keyboard to test if it works Stop on fail e Touch Panel Test Tap the cross mark with stylus on the correct location Fail if no reaction e Checksum Test Verifies the checksum of the code for manufacturing Press Action to test LED and brightness level of LCD three stages and then 7 Brightness amp LED Test 9 ges return Test Menu s js ie 9 Recording Test Press Action to record the sound and then play out from speak earphone 10 Timer Test Check the RealTime Cloc
8. 60H00018 00 LOM ACX502BMV SONY 91 1 64 3 4 65mm 11 71H00659 00 Softkey Bezel 47 5 5 2 2 1mm Plastic Bl 12 71H00660 00 NNavigationKey Bezel 56 6 15 8 4 7mm Plastic t Generic ERE EIEN IE Ee e HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 54 PAGE NO 53 Engineering Mobility Q ty 74H00241 00M Bezel Pre Assy 124 5 71 5 7 2mm Pb FREE BlueAn Generic 74H00242 00M Frame Housing Pre Assy 125 4 71 8 10 5mm Pb FR Generic 74H00244 02M Frame Pre Assy Bezel with Gasket Blue Angels Generic 74H00246 00M Housing Pre Assy 124 87 71 3 13 15mm Pb FREE B Generic 35 74H00245 00 Stylus 2 2 101 2 BlueAngels 74H00269 00M Key Pad Pre Assy 64 5 42 2 1 5mm Pb FREE BlueA Generic 76H00461 00 Rubber AntennaCon 3 1 3 1 5 8mm BlueAngels 77H00083 00 SECURITYLABEL HIMALAYAS 77HOO146 00 REGULATIONLABEL MAINUNIT Blue Angels 36H00202 00M Headset Stereo TS168 03206N VM 03 eAcetech Harrier 70H00054 00 73H00099 10 Kr 75H00333 03 22P 79H00032 01 l H US Phihong Harrier 54H00116 00 Module Assy Camera LT7660FJL HT 054r LITEON 60H00033 00 i 60H00038 00 i 51H00278 01 51H00278 02 N GO CO G CO 0 UJ O gt UJ TT TI O SS gt TT m z ct m Ir LA N O 3 3 e lt gt gt x 0 H iN Co O O Z E m O O JJ N N U O O Z Z UO O c gt O A D U gt U m JJ L gt JJ m JJ
9. Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 41 PAGE NO 40 HT C Engineering Mobility 7 4 Cosmetic Criteria Table V B standard P Refurbishment specs Red Green Blue lt 4 Bright dot o xe dots Dark dot Dark dots lt 3 B standard Refurbishment specs L lt 10mm W lt 0 4mm Total number lt 7 D lt 0 7mm S Total number lt 6 D lt 0 7mm S 10mm Total number lt 6 D lt 0 7mm S 10mm Total number lt 6 L lt 3mm W lt 0 254mm No Hand Scrape N A N gt IV 10mm LCM Scratch Total scratch number lt 7 Lint Total number lt 5 Particle Total number lt 5 L lt 4mm W z0 3mm Breakage on T P None IR Cap Scratch 2 Total number lt 3 L lt 3mm W lt 0 2mm Scratch Total number x 4 Spot D lt 0 5mm S 15mm Stylus Protruding over the top of Total number 4 bezel D lt 0 5mm S 15mm Dent Total number 4 D lt 0 5mm S 15mm Bump Total number lt 4 L lt 3mm W lt 0 254mm No Hand Scrape N A 1 L lt 2mm W 0 2mm 2 Total number 3 N e N A N Deformed Missing Loosen None N O 5 av N Gap between touch panel 0 85 and bezel Skip corner mus Lai B ur N Gap between bezel and Gap lt 0 75mm housing ES 1 L x 2 5mm W lt 0 25mm Buttons on the bezel Navigation button Gap between housing and Bright mark
10. a b ei gt O OD Q D D O1 lt N gt U LU d T ES O1 O O U lt O o e D U O OO al o m d o D D A lt H O O lt O o c D Li Go C1 ON TI g O U U O x O C O a T O N O qu sy e CH O T Q CD A 00 U O UJ gt lt gt Z UJ O gt JJ LI O U U O lt D D gt cO H H O UJ gt lt gt UJ O gt D O o TD o lt O O e NO O D D D Q D 3 3 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 55 PAGE NO 54 Engineering Mobility 11 Spare Part Photo 1 Generic Bezel 74H00241 00M Different P N by customer 2 Housing 74H00246 00M 4 LCM SONY 60H00018 00 Toppoly 60H00033 38 00 4 Speaker 36H00184 00M Toreduceriskol ms 1 Do not atten disasse or service the Daiicry pack Do not crush puncture short ext contacts or dispose ofin fireor eplace only with the battery ignated for this prod 7 Battery Pack 35H00032 00 HTC confidential 2004 HTC Corporation All rights reserved 5 Microphone 36H001 74 00 8 Backup Battery 35H00039 00M 6 Main Board SONY 51H00215 00 Toppoly 51H00278 01 02 9 Navigatio Button 71H00660 00 TOTAL 71 CONT ON 56 PAGE NO 55 HT C Engineering Mobility 10 Softkey Button 11 Stylus 12
11. be replaced I Main Board ONLY the following items have been allowed to replace for M B Obverse side 1 SD Card Slot CON705 2 LCD FPC Connector CON702 3 Switch Board FPC Connector CON700 4 USB Port Connector CON704 HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 67 PAGE NO 66 Engineering Mobility Reverse side 1 Power Switch SW705 2 Audio Jack CON601 3 Antenna Switch SW1 4 SIM Card Connector U505 1 Battery Connector CON301 6 Recording Switch SW702 7 Volume Switch SW701 8 Camera FPC Connector CON701 9 Camera Switch SW703 10 IR Sensor U716 11 Keypad FPC Connector CON708 12 Vibrator Connector CON706 13 Microphone Connector CON600 14 Reset Switch SW704 15 Battery Detector Switch SW700 uc Lx Age A le Toe E HIN PE LH e HNV 94V 8 K G t 77 N nm co T Ha TOR 1 a d CCS Gr e a Aa 4 L P EL RE emm BC TELLE TE P gud Lond v di h ix N IO i Ld E t HTC confidential 2004 HTC Corporation All rights reserved E ov Ee TFr TOTAL 71 CONT ON 68 PAGE NO 67 Engineering Mobility E Problem Identification amp Troubleshooting I Basic Repair Instructions for Component Replacement Step 1 Place the solder proof tape to cover the surrounding area of the components which being replaced Warning DO NOT overheat the tape and comp
12. confidential ttn 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 59 PAGE NO 58 Engineering Mobility 37 Gasket on Frame Bezel 38 Gasket on MB 39 Backup Battery Cover 72H00714 00M 72H00715 00M 72H00480 00M HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 60 PAGE NO 59 Engineering Mobility Appendix A Customer Retailer Misjudgment Before attempt repairing the unit make sure the type of reported failure could be clearly reproduced otherwise check with the customer or distributor once again to identify the problem correctly The following are failure symptoms that are typical by misjudgment No ltem Possibility Main Battery low power exhausted No Power even the power While Back Light is turned OFF the surrounding lighting will be reflected on the button is pressed panel and in a dim location it looks like the unit is turned OFF According to the Power Management settings the units will be switched OFF automatically The battery life depends on the devices being used in SD Card Slot and l f frequency of use of the Backlight These functions consume a lot of energy Battery discharges quickly Operating with front light ON or using high energy consumption devices such as SD Memory Card will drain out the battery pack faster Using AC adapter that is NOT supplied with the unit Charging the battery while operating the unit with heavy loadings could cause
13. housing of main unit It includes Unit IMEI 8 Barcode Unit Serial Number amp Barcode Unit Part Number amp Barcode Image file name MAIN UNIT REGULATION Please note 1 The brand name is shown on Bezel 2 All bar codes must be code 128 symbology wor MR O 20 mm e L wem N ad EL I 13 mim Ten 0 p IH 10 NNN s p B T 235 mm 35 mm P KR To Mode FCC ID NM8BLUFANGEL XXX XX Bluetooth H i Lee Made in Taiwan Number Controlled by MPG HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 63 PAGE NO 62 Engineering Mobility B 2 Main Battery Label For main battery defect return cause end user claim from field highlight battery label draft detail for identification Battery Capacity 1490mAh Part number 35H00032 00 Manufacturer High Tech Computer Corp Place of origin Made in Taiwan 9 reduce risk oi MNS Do not attemr en disassem er service the baiicry pack L Do not crush puncture short ext ontacts or dispose of in fire or we ace only with the battery pac k A gt amp EO d D th A X See E EU TEES 2 d 4 P G d B 3 Definition of Serial Number For S N SSYWWPPZZZZZ SS SITE CODE gt HT Y Year Last Digital of the Year WW Week Code 01 54 PP Product Code D6 ZZZZZ Serial Number 00001 99999 Use Base 10 For MODEL PH20B is for label vendor
14. telephone number storage capability w Mute feature Network selection Cell broadcast e Explicit Call Transfer ECT Spool icon Phase 2 Unstructured supplementary service data MO MT e WAV Ring tone download compose Long message 640 characters Network Lock e AMR EFR FR HR EOTD CPHS v4 2 PBCCH e GPRS class B Multi slot standard class 10 HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 5 PAGE NO 4 HHA T C Engineering Mobility e 3V SIM operation SIM Application Toolkit class 3 Release 00 Over the programming e Security Ciphering A5 1 amp A5 2 PIN1 amp 2 control Stylus e Lock type mechanism Keyboard button switch e One power button Wake up key e One voice recorder voice command button Wake up key e One volume control button up and down e One Camera capture button Wake up key e One 5 way navigation button Wake up key e Two phone buttons SEND Yes amp END No buttons Wake up keys with LED backlight e RESET switch e Built in 39 keys extractable QWERTY Keyboard Wake up key with LED backlight e Key lock e 6 programmable AP buttons 1 Contacts 2 Calendar 3 Start 4 Inbox 5 Menu 6 Done OK Wake up key Notification e One bi color LED Green and Red LED in the first lens for GSM standby GSM message GSM network status PDA charging status and PDA notification e Two respective Blue and Green LEDs in the same second lens for Bluetooth WiFi status e Not
15. 0000 pce gt drive securedAreaSize 0 pc gt drive securityDrv 0 pc gt drive busWidth 1 pc gt drive erasedSize 0 Total card size 3B80000 DOCInfoTableinitHW Binary0 dwSize 80000 BINFSO dwSize 0 FATO dwSize 1000000 FAT1 dwSize EA0000 All dwSize 1F20000 4 Again on PDA phone will show message 100 Checksum is OK CAUTION DO NOT REMOVE THE USB CABLE FROM THE PC OR PDA FAIL TO DO SO MAY CAUSE DEVICE UNIT FAIL TO BOOT Once done above display will be shown on PC display while on PDA phone a message of 100 Checksum is OK Next continue to upload GSM ROM Image by typing HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 45 PAGE NO 44 HT C Engineering Mobility 8 Continue with GSM image upload USB gt d2s 60000000 300000 sd a Then presses ENTER and then the display will be shown sJ Mult PortUSB TTY Verl 16 WAWCEUSBSHOOT 115200 N 8 1 File Edit View Avto Window Help Deu e S sia Be WCEUSBSHOO1 115200 N 8 1 UsB gt d2s 60000000 300000 sd a CMD3 for SD it s OK ready to get RCA from response 5D Detected one card SD ready for transfer OK pc drive total Iba 1D CDU pc drive num heads ll pc drive sec p track 0 pc drive num cylinders ll pe gt drive block_size 200 pe gt drive features 0 9 The process begins and waits for 4 to 5 minutes until it shows the display will be shown NT Multi Port USB TTY Verl 16 WAWCEUSBSHOOT 115200 M a File Edit
16. 4d8Bm 30 2d8m f 2 TX Phase RMS Error o f 512 was UI 3 TX Phase Peak Error o f 512 mae La 4 FX Frequency Error o 512 104d8m Lo 5 East Bit Error Rate f o f 512 naas f 2 Receiver Test 6 jcheckTxPower o 660 t04dBm 30 288m 7 TX Phase RMS Error o 660 mae foo o a TX Phase Peak Error_ o 660 104d8m La 9 TX Frequency Error o 660 10448m 0 tppm 60 104dBm 2 Receiver Test c Check TX Power 810 104dBm 30 2dBm TA Phase KMS Error 810 104dBm TA Phase Peak Error 810 104dBm 810 0 1ppm TX Frequency Error 810 104dBm Receiver Test c Fast Bit Error Rate Check X Power TA Phase RMS Error 04dBm 10 11 12 13 14 15 U lt 2 2 GSM 850 Transmitter Test 128 104dBm 128 104dBm s5 128 104dBm 128 lt 0 128 2 189 104dBm 0 1ppm 1 Receiver Test 104dBm TO4dBm 189 104dBm 189 104dBm 9 rx Frequency Error 7 189 naas Lues Reeeiver Test 11 Check TX Power 7 251 1048m 29 2dBm_ 12 TX Phase RMS Error 7 251 104d8m LS 13 TX Phase Peak Error 7 251 mae La 14 rxFrequencyEmor 7 251 104d8m Lues Li Receiver Test fo HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 66 PAGE NO 65 Engineering Mobility D Board Level 2 5 Repairs A Components to
17. 9 SIM Card Connector U505 9 1 If the connector is broken warp or doesn t work properly measure by scope replace it 9 2 If the connector still doesn t work properly after replace new one please replace the M B 9 3 Use solder iron only to replace new component DO NOT use Heater Gun to remove component to prevent next connector melted 10 Antenna Switch SW1 10 1 If the switch is broken warp or doesn t work properly measure by scope replace it 10 2 If the switch still doesn t work properly after replace new one please replace the M B 11 Battery Detector Switch SW700 11 1 If the switch is broken warp or doesn t work properly measure by scope replace it 11 2 If the switch still doesn t work properly after replace new one please replace the M B 12 Volume Control Switch SW701 12 1 If the switch is broken warp or doesn t work properly measure by scope replace it 12 2 If the switch still doesn t work properly after replace new one please replace the M B HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 70 PAGE NO 69 Engineering Mobility 13 SD Card Slot CON705 13 1 If the slot is broken warp or doesn t work properly measure by scope replace it 13 2 If the slot still doesn t work properly after replace new one please replace the M B 14 IR Sensor U716 14 1 If the slot is broken warp or doesn t work properly measure by scope replace it 14 2 If the s
18. All rights reserved TOTAL 71 CONT ON 22 PAGE NO 21 Engineering Mobility Put the softkey FPC pre assembly on the softkey button Note there re 2 guide pins on softkey button so please aim at them when the S W board is put on it 1 To assemble the LCD with bezel and then insert softkey FPC into connector of S W board as indicated on the left Note if a new LCD needs to be replaced please paste two copper foils before assembly 1 The copper foil P N 72H00717 00M 2 The copper foil P N 72H00600 00M 1 Put on the S W board FPC pre assembly and then fasten two screws on upper left side and two screws on bottom of right and left side 2 Put on the speaker and then plug in the connector and make its wire fix in the hook 3 Fasten two screws on upper right side and then paste the proof tape as indicated on the left HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 23 PAGE NO 22 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved 1 Insert S W board FPC into the connector of S W board 2 Paste the gasket on the LCD as indicated on the left The Gasket P N is 72H00539 00M Keypad Qwerty Assembly Insert the keypad FPC and then remove the paper to paste it on the frame bezel Note Replace new Keypad Qwerty if it s bad please remove the twin adhesive paper before paste the keypad on frame bezel It is required to pas
19. B Square SDIO driver One External antenna connector 802 11b Wireless LAN Frequency Range 2 4GHz to 2 4835GHz Standards IEEE 802 11b Direct Sequence Spread Spectrum compliant Data Rates with Automatic Fallback 11Mbps CCK 5 5Mbps CCK 2Mbps DQPSK 1Mbps DBPSK Operation Channels 1 11 for North America 1 13 for Europe 1 14 for Japan 10 11 for Spain 10 13 for France Encryption 64 128 bit WEP standard data encryption Media Access Control CSMA CA with ACK Network Architecture Ad Hoc Mode Peer to Peer without Access point Infrastructure Mode Communications to wired HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 7 PAGE NO 6 HHA T C Engineering Mobility networks via Access Points with Roaming e Antenna Internal antenna Bluetooth e Bluetooth 1 1 compliant e Class 2 transmit power support voice and data transmission Accessories e Sync Cable USB Serial e Cradle USB Serial e AC adapter e Car adapter e Stylus e AC adapter power plug e Car Kit capable of muting car stereo when incoming call or call proceeding e Stereo Wired headset stereo earpiece with microphone e Mono Wired headset mono earpiece with microphone e Mono Bluetooth headset mono earphone with microphone e Optional Battery 1400mAh e VGA TV out kit through USB interface with AC input remote control for presentation e Remote kit with FM Radio Tuner e Remote Controller for VGA output e WiFi SD card e TY A
20. E 9 4 1 DISASSEMBLING EE EE Te u RAE OR EE AE OE w u g guar ee w AA Ce RE 9 4 2 ASSEMBLING TE EE OE EE ER aaa 21 5 DIAGNOSTICS PROGRAM AND WINCE TEST ITEM EE OE ert 28 5 1 TOOLS REQUIRED rr 28 5 2 How TO ENTER DIAGNOSTIC sss susu ss sus s HERE EE s KEER SE DIE EER RE EIE SE S S s RE 28 5 3 LIST OF DIAGNOSTICTEST WIN CE TEST ITEM la dd 28 9 4 LIST OF RUN IN TEST ITEMS DIAGNOSTIC MODE eee 29 5 5 TEST ITEM OPERATION ITT 30 6 MAIN BATTERY RE CERTIFY PROCEDURE TEPC CeCe Ce CCC Ce eC Ce eC A eT ee 32 6 1 FLOW CHART TC Ce eT ee CeCe ee eer ee err ee eC ee Te ucu eT ee eer Ce re Cee er eC Tr er re cree 32 6 2 MEASUREMENT PROCEDURE TTC EEE Ce E ER EE EE ee 33 6 3 BATTERY RUNDOWN TEST ee 38 T COSMETIC INSPECTION CRITERIA EA OE lc 40 7 1 DEFINITION OF COSMETIC STANDARD EE TT ES 40 7 2 VISUAL INSPECTION REQUIREMENTS EE EE EE EE 40 7 3 DEFINITON OF INSPECTION DEFECTS AND AREAS mmm 40 7 4 COSMETIC CRITERIA TABLE H H IE EE al 41 8 OS GSM AND EXTENDED ROM IMAGE REFLASH PROCEDURE en 42 9 FTA FAULTY TREE ANALYSIS a EE EE AE DRE ERE KU ME 48 10 SPARE PART LIST EE eT Te CET Te CPT Te EC Te CET Te Pe Te Tee ee CC EE ee 53 1 1 PHOTO OF SPARE PART EEE 55 EEN spread ee ee 59 A CUSTOMER RETAILER MISJUDMENT a 59 B GENERIC LABELING PLAN ee CeCe CECE ee COT CECE CEC CCT ECC ee 62 C RF ANTENNA TEST SPECIFICATION al 64 D BoARD LEVEL 25 REPAIRS EE OE EE EO EE EE REN RR NR NR M ER RN ces 66 E PROBLEM IDENTIFICATION amp TROUBLESHOOTING iac a
21. Engineering Mobility Service Manual for Blue Angel HTC Proprietary Confidential Treatment Requested Rev A03 Jun 22 2005 HTC Corp Engineering Mobility HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 2 PAGE NO 1 Engineering Mobility TITLE Service Manual REV DATE CONTENTS AX01 Aug 16 2004 First Draft Axo SeP 7 2004 Update Antenna Test A01 Sep 16 2004 Update Board Level amp Labeling Plan Update Antenna Spec amp Image address for SD Card Backup 1 Repair notice for Keypad Qwerty assembly P 23 A02 Jan 06 2005 N for unit assembly P 26 A03 Jun 22 2005 Unit SPL updated P 54 Main battery label identification P 63 Updated board level SPL P 71 Ore HTC confidential 2004 HTC Corporation All rights reserved Set screw driver torque to 0 9 0 05kgf cm Run In test for NFF unit verification P 29 Revision Control Table DEP REVISED APP D STGE PER Technical Technical Felix Lu Support Technical Felix Lu Support Technical Felix Lu Support Henry_Dal Technical Support TOTAL 71 CONT ON 3 PAGE NO 2 Engineering Mobility Table of contents 1 INTRODUCTION EE OE EO EE EE EE EE DEE I I EE OE 4 2 PRODUCT SPECIFICATION RER EREE RTE LITE ERA a eee a eee 4 3 EXPLODED DIAGRAM eC Ce E Ee Te ee Ce ee ee RR ee ee RC RR ee ee RR 8 4 ASSEMBLING AND DISASSEMBLING EE REER RRR CO RC RRR RTE RE KR RR O
22. L 71 CONT ON 61 PAGE NO 60 Engineering Mobility automatically Cannot playback music No When Battery low the music playback becomes difficult and the volume could sound or volume is low become lower Cannot execute installed l 10 mE Could be an incompatible software application programs Operation is slow in o 11 Could be insufficient memory Check amount of system memory response Front Light dim cannot turn ON or shuts OFF Check the Front Light settings in Power Management settings Execute many application programs simultaneously Software that requires big amount of memory spaces or the system memory is low or the files being used is fragmented System Memory is enough Software that requires big amount of memory spaces or the system memory is low Software being used sometimes is not fully compatible with the system 12 Hang up but is shows insufficient or the files being used is fragmented Note Nevertheless the above symptoms could be solved by a warm boot or cold boot make sure the warm cold boot has been executed and try to reproduce the symptom reported How to perform Warm Boot and Cold Boot Warm Boot Reset the unit by pressing reset button Cold Boot Press Power Reset the unit simultaneously HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 62 PAGE NO 61 Engineering Mobility B Labeling Plan Generic B 1 Main unit Requlatory label on the rear
23. NO 39 Engineering Mobility 7 Cosmetic Inspection Criteria 7 1 Definition of Cosmetic Standard B Standard is for refurbishment inspection 7 2 Visual Inspection Requirements 7 2 1 Examination of the device shall be made with workbench light turned on Ambient illumination is to be 500 1000 lux 7 2 2 The inspector shall examine the device at a distance of 13 to 15 inches for approximately 7 seconds 7 2 3 If a visual defect is noted the inspector shall have an additional 10 seconds to closely examine the defect and classify it according the criteria table 7 3 Definitions of Inspection Defects and Areas Scratch A linear cut that penetrated beyond the surface of the material A scratch can be felt by running your finger over it Dot Dent A recessed spot or void in the surface of the material Lint A linear foreign object beyond the surface of the LCD Bump A hump in the surface of material Area LCM Bezel including phone key APP button action key and LED lens Area Il Keyboard Housing back side of battery antenna cover release button stylus and side buttons Area lll Inner side of battery not include battery inside of SD connector inside of USB port inside of Earphone jack and other area marked in the figure below D Diameter L Length W Width Number Number of defects S Distance of dot to dot Remark 1 Crack is not allowed 2 All dimensions in millimeters Area Area lll HTC confidential
24. TC Corporation All rights reserved TOTAL71 CONT ON 19 PAGE NO 18 Engineering Mobility To remove the softkey FPC unlock the connector lock with a tweezers Suggest to use plastic made For softkey FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees Unfasten 2 screws on the switch board Use tweezers to take out the softkey module pre assembly HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 20 PAGE NO 19 Engineering Mobility Use fingers to take out the switch board Take out the Action button from the obverse side as Indicated on the left Use tweezers to take out the softkey button as Indicated on the left The Unit Disassembly is done already HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 21 PAGE NO 20 Engineering Mobility 4 2 Assembling Put the Action Button on the bezel Note there re 4 guide pins on bezel so please aim at them when the Action Button is put on it Put the Softkey Button on the bezel Note there re 4 guide pins on bezel so please aim at them when the Softkey Button is put on it Put the switch board on Action button and fasten 2 screws as indicated on the left Note there re 4 guide pins on bezel so please aim at them when the S W board is put on it HTC confidential ttt 2004 HTC Corporation
25. Vibrator 71H00659 00 74H00245 00 36H00176 00 13 Camera Different by customer 14 Bezel Frame 15 Housing Frame Agilent 54H00079 00 74H00244 00M 74H00242 00M LITEON 54H001 16 00 16 Antenna 17 SD Card Filler 18 Keypad 36H001 75 00 71H00890 00M 74H00269 00M HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 57 PAGE NO 56 Engineering Mobility 19 Softkey FPC Assy 20 Swtich Board FPC Assy 21 Switch Board 73H00105 00 73H20009 00M 51H00209 00 22 Spacer for Bezel frame Right 71H00680 00M Left 71H00681 00M 23 Camera Holder 24 Antenna Rubber 74H00243 00M 76H00461 00 27 Gasket on LCM 26 Gasket between Camera amp MB 27 Screw Bezel LCM X 8 72H00539 00M 72H00529 00M 72H00459 00 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 58 PAGE NO 57 Engineering Mobility 28 Screw 2 for surrounding of the 29 Copper Foil for LCM 30 Screw Main Board X 6 unit 1 for Housing 72H00642 00M 72H00600 00M 72H00528 00M b le je le O IN D U IG D Ele le de le 9 40 E 31 Security Label 32 Screw Bezel Frame X 4 33 Screw Housing X 3 77H00083 00 72H00442 00M 72H00441 00M T CO FCC ID NMBBLUEANGEL I il III tere ani 34 Regulatory Label 35 Copper Foil on Frame Housing 36 Copper Foil on LCM 77H00146 00 72H00716 00M 72H00717 00M HTC
26. View Auto Window Help Daad le 41814 CA 115200 N 8 1 pr drive sec p track 0 pc gt drive num_cylinders 0 pc gt drive block size 200 pc gt drive features 0 pc gt drive ACA EEA2 pc drive drz type 40000000 pc gt drive securedAreasize 0 pc gt drive securityDrv 0 pc gt drive busWidth 1 pc gt drive erasedsize 0 Total card size 3660000 PDA Phone display will show 100 Checksum is OK HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 46 PAGE NO 45 HT C Engineering Mobility 10 Continue with OS image upload USB gt d2s 80000000 2000000 sd a Means to upload PDA image code to SD card by typing d2s command note there is a blank space between d2s and the address then Press ENTER The following display will be shown on PC display x Mult Por USB TTY Verl 16 WAWCEUSBSHOOT 115200 N 5 1 File Edit View Auto Window Help DIzlal e all CHD3 for 5D it s OK ready to get RCA from response SD Detected one card oaD ready for transfer OK pc drive total Iba 1DC00 pc drive num heads ll podrive sec p track 0 pc gt driwve num_cylinders 0 peodriwe block_size 200 pc gt driwe features 0 11 The process begins and waits for 3 to 4 minutes until it shows the display will be shown Multi Port USB TTY Vert 16 WAWCEUSBSH001 115200 Mel F I nj xj File Edit View Auto Window Help Disa lm Sl els PY WCEUSBSH001 115200 N 8 1 pce gt drive RCA A95C pc drive drv
27. ain Board defects Attach AC adapter Battery damage No Power Power LED indicates Red or Can not Boot Amber Battery connector on M B defects Power Switch on M B defects Main Board defects Main Board defects Battery power run out Can not Boot Can not Boot with Battery ONLY with Battery Battery connector on M B defects ONLY Battery damage Main Board defects Battery damage Can enter bootloader mode Re flash Software Can not hold Battery full charge charge Battery rundown test fail Main Board defects Attach AC adapter Power LED No indication L Battery connector on M B defects Battery damage 22 pins connector on M B defects Power LED on M B defects Can not charge 9 Main Board defects AC Adapter defects DC Converter defects Cradle defects Attach AC adapter Power LED indicates Battery damage Main Board defects HTC confidential 25685 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 49 PAGE NO 48 HT C Engineering Mobility Reset the phone x Storage Can not turn power off Press power button for 3 seco
28. dapter Regulatory e NTSL BQCF Certification USB v1 1 Compliance test JAVA TCK e R amp TTE EMC SAR e CDG1 2 and3 Applications e JAVA Virtue Machine J2ME CLDC MIDP 2 0 JAM e WAP 2 0 browser e MMS with video clip support e Camera Capture Utility Resolution VGA QVGA CIF QQVGA e Image Viewer Album Voice Recognition Text to Soeech Photo ID SIM Manager SD Backup Wireless Modem Universal Remote Controller Polyphonies MIDI ring tone Instant Message HTC confidential 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 8 PAGE NO 7 HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 9 PAGE NO 8 Engineering Mobility 4 Assembling and Disassembling 4 1 Disassembling Tools needed for Assembling and Disassembling Lens Cleaning Tissue Philip Screw Driver 000X50 Philip Screw Driver 000X40 Torex Screw Driver T6X40 Torex Screw Driver T5X40 Tweezers Suggest to use plastic made Sat ve med TT HI gi Lon Pull up to release the Stylus Remove the SD Card Filler Remove the Antenna Insert Rubber Unlock the fixing lock then take out the battery as indicated on the left A Warning To reduce risk of fire or burns do not disassemble crush puncture short external contacts or dispose of in fire or water Replace only with specified batteries Recycle or dispose of used batteries properly S Li ion HTC confidential ttn 2004 HTC Co
29. der under WinCE via ActiveSync E Jos File Zoom Tools Help mE Explorer Ti W 21 49 e L Personal Name El model 01 07 04 376 IPowerDetect 01 07 04 22 0K otep 2 It is unnecessary to adjust power management setting by using rundown test program Step 3 Execute powerdetect exe under WinCE it will enter Sleep Mode after one Hour and generate a file named powercap txt log E slal sl File Zoom Tools Help Time Cap wot Count Em 00 59 29 Power Detect 1 6 Voltage 4 153 v Record Brig Sleep 2 Record every two minutes amp adjust the brightness to maximum HTC confidential 4 gt rexe cvlerrrcrc cc ll 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 39 PAGE NO 38 HT C Engineering Mobility Pocket PC ES ol x File Zoom Tools Help m Explorer Ti 15 14 e3 Personal Name model 01 07 04 37B PowerCap 01 07 04 1866 PowerDetect 01 07 04 22 0K Pocket PC E n x File Zoom Tools Help 4 3 Pocket Word Yi 15 16 ok Power Status Record 1 21 52 54 00 00 00 100 4 138 00 02 00 100 4 182 00 04 00 100 4 187 LEE We UU OS d Up 00 07 34 100 4 143 Edit Open H 3 SS Mew Edit View Tools E Powercap txt Benchmark is 78 Step 4 Tap powercap txt log to check if the rest battery capacity If under 78 please replace a new battery HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 40 PAGE
30. e replace the M B 4 Synchronization Port Connector CON704 4 1 If the connector is broken warp or doesn t work properly measure by scope replace it 4 2 f the connector still doesn t work properly after replace new one please replace the M B HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 69 PAGE NO 68 Engineering Mobility 5 Audio Jack CON601 5 1 If the connector is broken warp or doesn t work properly measure by scope replace it 5 2 Ifthe connector still doesn t work properly after replace new one please replace the M B 6 LCD FPC Connector CON702 6 1 If the connector is broken warp or doesn t work properly measure by scope replace it 6 2 If the connector still doesn t work properly after replace new one please replace the M B 6 3 Place solder proof tape on CON702 to prevent it melted when using heater gun to remove CON702 7 Switch Board FPC Connector CON700 7 1 If the connector is broken warp or doesn t work properly measure by scope replace it 7 2 If the connector still doesn t work properly after replace new one please replace the M B 7 3 Place solder proof tape on CON700 to prevent it melted when using heater gun to remove CON700 8 Battery Connector CON301 8 1 If the connector is broken warp or doesn t work properly measure by scope replace it 8 2 If the connector still doesn t work properly after replace new one please replace the M B
31. ect USB port pen port thine Baud SE NAT R U D HUU 115200 Cancel Databits EMop bits Parity 7 bits Ce 1 Bit Ce None Ce BD hits Er 2 Bit Odd Even Flow control 4 Local echo Ce NONE Yes Miis E Kon Hoff 4 Insert 64 MB SD or MMC card into SD slot of PDA Phone 5 On the PC side Select OK and press ENTER Following display will be shown ZT Multi Port USB TTY Vert 16 WA WCEUSBSHOO1 115200 N 8 1 File Edit View Auto Window Help Sel a Be WCEUSBEHOO1 115200 N 8 1 USD USE HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 44 PAGE NO 43 Engineering Mobility 6 The prompt USB gt will appear to UPLOAD M System Image then Type USB gt d2s 70020000 1060000 sd Please notice the blank space between d2s and address sd Then press ENTER following display will be shown Multi Port USB TTY Verl 16 WWICEUSBSH001 115200 Neel File Edit View Auto Window Help Djs a el S els BB WCEUSBSHO0 115200 N 8 1 p 1B gt d2s 70020000 1060000 sd Wailing for card inse ID3 for SD it s OK ready to get RCA from response Detected one card ready for transfer OK drive total Iba 1D C00 drive num heads 0 i fx s J Mult PortvUSB TTY Verl 16 AWCEUSBSHOO1 115200 N 8 1 File Edit View Auto Window Help D jle Sl BB WCEUSBSHO01 115200 N 8 1 pe gt drive drv_type 4000
32. ers to tear down the keypad from its right side as indicated on the left Right side HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 16 PAGE NO 15 HT C Engineering Mobility Next to pull up the FPC to separate from bezel frame Use tweezers to tear down the tape on the upper right location Unfasten 2 screws on the upper right location HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 17 PAGE NO 16 Engineering Mobility If the speaker is defective take out the speaker from the bezel and its wire from the hook and then to replace new one Note when disconnect the wire of Speaker The angle must be within 20 degrees to mating axis Unfasten 2 screws on the upper left location and then tear down the gasket on the FPC of switch board as indicated on the left HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 18 PAGE NO 17 Engineering Mobility Next remove the switch board FPC unlock the connector lock with a tweezers Suggest to use plastic made For S W FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees IIA uk Unfasten 2 screws at both sides of lower location of bezel as indicated on the left Next to separate the LCD from the bezel as indicated on the left HTC confidential Re 2004 H
33. ification by Sound and Message on the display e Vibrator for notification e Built in Microphone receiver and speaker e SW echo cancellation e Loudspeaker e SW echo cancellation HW Full duplex e Receiver e 16 bits with 8KHz 11KHz 16KHz 22KHz 44 1KHz 48KHz sampling rate TBD e WAV WMA MP3 stereo CMOS Camera e Color CMOS camera module e Resolution VGA QVGA CIF QQVGA e JPEG encoder e Fix Focus Function HTC confidential JI u 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 6 PAGE NO 5 HHA T C Engineering Mobility Preview mirror on battery cover Operation in 5 Lux min Video Light TBD Battery gt Removable rechargeable Lithium lon battery 1400mAh Typical Separated backup battery 20mAh rechargeable gt Battery life 15hrs of PDA only without RF TBD Talk time of 3 5 hours at nominal RF Tx power level gt Standby time 200hrs gt Data Retention Time 72hrs AC Adapter gt AC input 100 240 Vac 50 60Hz AC input current 0 2 Aac max gt Output voltage 5Vdc typical gt Output current 2Adc typical Environment Operating temp 0 50 degree C Humidity 90 RH Storage tem 20 60 degree C Humidity 90 RH Peripheral Interface Feature connector 22 pin Serial USB Slave power signals and Audio support Car kit Infrared Port IrDA CIR including remote control controller One Audio Jack 2 5 One R UIM card slot One SDIO MMC card slot
34. isconnect the wire of Microphone and Vibrator The angle must be within 20 degrees to mating axis There are 6 screws on main board Firstly to remove 4 screws to disassemble main board from bezel Note that screw P N is 72H00528 00M HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 13 PAGE NO 12 Engineering Mobility Next remove the camera FPC unlock the connector lock with a tweezers For Camera FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees Unfasten the 2 screws to disconnect the main board from Housing Frame as indicated on the left Note that screw P N is 72H00528 00M Next pull up the main board in 30 degrees to disconnect LCD FPC and Touch Panel FPC with tweezers HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 14 PAGE NO 13 Engineering Mobility Take out the camera from camera holder as Indicated on the left Pull both sliding frames to the end as indicated on the left Remove 4 screws on frame bezel to disassemble frame housing from bezel assembly HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 15 PAGE NO 14 HT C Engineering Mobility To disassemble bezel assy amp frame assy Use tweezers to pull out the frame spacers to Disassemble frame bezel amp frame housing Use tweez
35. k it it works Stop nft DE LT NN Press Action unit should vibrate and then press Action to return Test Menu Check the battery charging and capacity status View Unit Info Check the unit S N for warranty period judgment d o g i D O ES D o pur 0 O O sS e a Clear call duration Talk Time Clear Talk Time b M system format Clear all data in memory em Description Plug USB cable to connect UUT to PC then and check if USB OK or not Use a device that can support SIR function to connect UUT 3 Series Test Plug serial cable to connect UUT to PC then and cheok if serial OK or not 4 WiFi Test comnectmeuUT via wireless AP to surt inemet Win CE mode HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 32 PAGE NO 31 HT C Engineering Mobility 6 Main Battery Re certify Procedure 6 1 Flow Chart Under 3 75V Measure battery voltage Charge to 3 75V above Above 3 75V Charge gt Charge fail L Fail Voltage check by Ds2760K OK E Fail Currect check by Ds2760K OK P Fail ACR check by Ds2760K OK Fail Parameter check by Ds2760K OK y Fail Whole unit charge test OK n Fail Whole unit discharge test OK Fail lt Run down test OK v d Battery is NG D Battery is OK HTC confidential ttt 2004 HTC Corporation All rights reserved
36. lot still doesn t work properly after replace new one please replace the M B HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 71 PAGE NO 70 Engineering Mobility F Blue Angel Spare Part List For Board Level Repair Blue Angel BOARD LEVEL Spare part List Description Location Substitute IRASDL 3201 AGILENT 20H 1716 29H40011 00 sui SWITCH BUTTON PTS 106 HCH 4 7 4 5 4 69 70 20degC BLUE ANGELS BATTERY DETECTOR PDS101C E HCH 3 9 2 8 degC Deg Slide_Switch HS 112 HCH 36H00160 00M EE 51701 Audio Jack XWED 801 KTD OMRON mun 1 CONGO Was Ring Backup Battery D1235 l nn COPPER Plating Sn Pb re Se FREE BlueAngels 2r100479 00N Connector FPCFH18 215 0 3SHU 1500197 CONTO CONTE CONNECTOR SM02B SURS TF JST Saat CONG00 CONTE Connector SD Card HONDA SD DRSLFYGD1 uur ion OE Connector Device Battery AYB79300602 6Pin 2 Pitch MATSUSHITA a 1 CONST NE Connector B to B 30P 0 4Pitch 24 5605 030 001 828 ELCO 8 15 5 0 95 75H00304 00 m CON700 Connector SIM Card P 2 Pitch ELE TONG GO SHK Pb FREE mmm Up EN Connector 0 AXR512286803 22P Dmm Matsushita 45712 WM 1 COWU Connector RF TP 202000121 Cannon Pb REE GO NS Connector B to AU Amm femele 24 505 060 0192 P FREE Kyocera EDO mnp HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL71 CONT ON F PAGE NO 71
37. n board as indicated on the lett Insert the keypad FPC into the side connector of main board and then paste the soldering proof tape on it as indicated on the left 1 Assemble the housing and then fasten 4 screws on rear back of unit and 2 screws on the side of unit 2 Paste the warranty seal on the housing 3 Insert the battery and then push fixing lock Note 1 Set screw driver torque to 0 9 0 05kgf cm 2 Please set the volume button on the center before assembly HTC confidential ttt 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 27 PAGE NO 26 Engineering Mobility The Unit Assembly is done already HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 28 PAGE NO 27 Engineering Mobility 5 Diagnostic Program and Win CE test item 5 1 Tools required SD card with Diagnostic program loaded 5 2 How to enter Diagnostic Program 1 Insert SD card with Diagnostic program loaded to the unit 2 Press and hold Power Record Reset to enter diagnostic mode to perform the test 5 3 List of Diagnostic WinCE Test Items Description SDRAM Test Check SDRAM Size Write Read Display Test Test the LCD display quality Button Test Test the function of hot key Keyboard Test Test the function of button on Keyboard Touch Panel Test Touch screen alignment test Suggest to test in WinCE Checksum Test Verify the checksum of the ROM code for manufacturing 7 B
38. nds but can not turn off Re flash Software Main Board defects Defective Vibrator Vibrator doesn not work Unit Re assembly Vibrator defects Main Board defects Defective LED No indication on Power LED Power LED defetcs Main Board defects Power off automatically Battery power run out Power off Battery can not hold charge during operation Main Board defects SIS immeltateny Main Board defects In anytime No indication on keypad LED Keypad LED defetcs Switch Board defects System hang System boot up but lock at booting om LOGO screen Reset the phone x Storage Re flash Software Main Board defects ww not detect System can not detect SD SD socket on Switch board defects SD card card Switch Board defects Main Board defects SD card can t hold in place SD card can not hold in unit SD socket on Switch board defects Battery power run out System lock often under System hang under OS operation in anytime press Reset the phone x Storage any key does not help Re flash Software Main Board defects
39. oftkey button module defects Switch Board defects Softkey FPC Pre Assy defects Keypad defects 1 Main board defects Gees Action button does not work button Sled de Defective Softkey button stuck Softkey M button Softkey button does not work HE Keypad button does not work Keypad roperl Qwerty E RE Wireless SIM card detection fail malfunction No service signal SIM connector defects Main Board defects Antenna defects Main Board defects Testing fail by RF Tester other phone function Antenna defects Main Board defects Camera defects Bed PDA phone cannot detect Camara digital camera malfunction Main Board defects Abnormal color or no photographing before catpturing the picture Camera defects HTC confidential 2004 HTC Corporation All rights reserved II Main Board defects TOTAL 71 CONT ON 53 PAGE NO 52 Engineering Mobility 10 Spare Part List Blue Angel Part List Using HTC P N Description Remark 1 35H00032 00 BatteryPack US383450A7T SONY 81 5776 8mmBlue Tre NU DIETA EN e senso boa Man ose ayes EE 9 54H00079 00 Kamera ADCM 2650 6501 31 5 10 5 8 2mm Agilent 10
40. oge ET 3 SDRAM Test Run In Test NFF definition e Could not reproduce faulty symptom reported by end user 1 TimerTest Check the function of Real Time Clock ES Vibrator Test Test the function of the vibrator Check SDRAM Size Write Read e Could not find any functional failure after functional test MB NFF verification flow chart da ES Brightness amp LED Test Blight ON with in different brightness level and LED test ra Display Test Test the LCD display quality R G Blue W Black pattern e Playback Test Playback function test Reliable test for CND unit RF test if needed and cosmetic check NFF Rework and upgrade Appearance check for any customer abuse NFF which may cause to reported failure I NFF MB Function Test NG NG RF Calibration and NG Specs Test NG Repair lt Y Y y No Failure Found HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 30 PAGE NO 29 HT C Engineering Mobility Unit NFF verification flow chart C Returned on Ga Appearance check for any customer abuse NFF which may cause to reported failure Simulate EU conditions to NFF reproduce reported failure Run in Test NFF for
41. onents to avoid the tape melted and make the component damage Step 2 Use Heater Gun HAKO850B set the temperature between 350 C Air Speed 3 5 to remove the components Step 3 It has to wait the temperature cool down before the damaged components been removed Or the others components could be gone when the solder proof tape been taken off Step 4 After the damaged components has been replaced clean the surroundings for solder and flux residues II Main Board The following items have been allowed to replace for Main Board 1 Recording Switch SW702 Camera Switch SW703 Reset Switch SW704 Power Switch SW705 1 1 If the switch is broken warp or doesn t work properly measure by scope replace it 1 2 If the switch still doesn t work properly after replace new one please replace the M B 2 Camera FPC Connector CON701 Keypad FPC Connector CON708 2 1 If the connector is broken warp or doesn t work properly measure by scope replace it 2 2 f the connector still doesn t work properly after replace new one please replace the M B 2 3 Place solder proof tape on CON701 or CON708 to prevent it melted when using heater gun to remove CON701 or CON708 3 Backup Battery Connector CON303 Microphone Connector CON600 Vibrator Connector CON706 3 1 If the connector is broken warp or doesn t work properly measure by scope replace it 3 2 If the connector still doesn t work properly after replace new one pleas
42. rightness amp LED Test Blight ON with in different brightness level and LED test Playback Test Playback function test Recording Test Recording function test Timer Test Check the function of Real Time Clock d o g EM O O da A o pur 0 O C O e SD Card Test SD card Write Read Test Vibrator Test Test the function of the vibrator Battery Test Check battery status View Unit Info Check Unit S N a Clear call duration Talk Time Clear Talk Time b M system format Clear all data in memory Description USB Test Suggest to test in Windows CE SIR Test Suggest to test in Windows CE Series Test Suggest to test in Windows CE Win CE mode Wi Fi Test Suggest to test in Windows CE Note Clear Talk Time 1 The test for the unit returns from field which needs to go through Refurbishment process 2 This is process is very import to clear out the PIN data in memory HTC confidential G 26 F gt RR9 EE aa Remark Remark 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 29 PAGE NO 28 Engineering Mobility 5 4 List of Run In Test Items for NFF unit verification 1 For NFF unit verification tie test condition for unit 2 Insert SD card with Diagnostic program loaded to the unit 2 3 Press and hold Power Record Reset to enter diagnostic mode to perform the test 4 4 Select Run in test and press soft1 2hour for test time selection wm
43. rporation All rights reserved TOTAL71 CONT ON 10 PAGE NO 9 Engineering Mobility There are 4 screws at the rear side of the unit Note that there is 2 types of screws are used The P N would be as follows 1 72H00642 OOM 2 74H00441 00M To open de case remove 2 more screws surrounding the side of the unit as indicated on the left Note that screw P N is 72H00642 00M Once the 6 screws have been removed Use fingers to open the housing HTC confidential 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 11 PAGE NO 10 Engineering Mobility Use tweezers to tear down the tape on Keyboard FPC and connector as indicated on left Next remove the K B FPC unlock the connector lock with a tweezers Suggest to use plastic made For K B FPG to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees If the microphone is defective remove it from main board and then replace new one Note when disconnect the wire of Microphone and Vibrator The angle must be within 20 degrees to mating axis HTC confidential ttn 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 12 PAGE NO 11 Engineering Mobility If the vibrator is defective remove it from main board and then replace new one Note when disconnect the wire of Microphone and Vibrator The angle must be within 20 degrees to mating axis Note when d
44. se following ways Take one from Swap unit with most update Rom Code Build one first by connecting to customer web for OS Upgrade Download Via RUU A Upload most update code from master unit to SD MMC card You Only need to do this ONCE when New Update is received Requirement 1 Mtty exe tool ver 116 2 USB cable or USB cradle 3 Window2000 or above 4 Master unit with most update ROM image 1 Uncheck USB and COM1 in Connection Settings in ActiveSync if you have installed the ActiveSync in your PC and make sure the USB port is available Connection Settings m Click Get Connected to connect your mobile device to this A s computer Status Waiting for device to connect Get Connected tatus COM port is not available Ge ow USB connection with this desktop computer Status USB is available v Allow network Ethernet and Remote Access Service RAS server connection with this desktop computer Status Network is available Status icon J Show status icon in Taskbar OK Cancel Help HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 43 PAGE NO 42 HT C Engineering Mobility 2 Set the Unit into Bootloader Mode While Press amp Hold Power Record Reset wait for Serial on display Message on PDA Screen Serial V2 05 3 Connect the unit to the PC with USB cable or USB cradle unit display will change to USB and then open MTTY116 exe to sel
45. te a gasket and a copper on both side of housing frame and bezel frame as indicated on the left 1 Copper foil P N 72H00716 00M 2 Gasket P N 72H00714 00M TOTAL 71 CONT ON 24 PAGE NO 23 HT C Engineering Mobility Frame Assembly Insert frame housing into frame bezel and then insert the two spacers on both sides to lock the frame assembly as indicated on the left Insert the S W board FPC into frame assembly and then fasten 4 screws Camera Module Assembly 1 Remove tape on camera holder 2 Insert the camera into camera and fix it on H sal mm ma ET m ma T pa a vla s a camera holder HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 25 PAGE NO 24 Engineering Mobility HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 1 Insert the LCD FPC on main board 2 Insert the switch board FPC on main board 1 Put on the main board and fasten 2 screws 2 Assemble antenna and camera module with main board and then fasten 4 screws to fix It Please paste the gasket on main board before ae x assembly dv Ka 3 Insert the camera FPC into connector 1 Assemble the microphone on main board and please pay attention on the wire location CONT ON 26 PAGE NO 25 Engineering Mobility Assemble the vibrator on main board and please pay attention on the wire location The wire location is beneath mai
46. the temperature inside the unit to build up which could cause the unit stop charging At Battery cannot be charged this moment the LED indicator will flash Yellow to notify user that the charging has been stopped Or the temperature is extremely low will also stop charging Since the extreme high or low temperature will cause the battery to discharge quickly it has been designed to cut battery charge below OC and above 35 40 C to protect the battery pack Cannot make If the unit could pass the test with Loop back Interface card the possibility of unit communications via mobile malfunction becomes low Then the following items could be the reason of phones through exclusive problem such as location timing signal strength service provider s mixed up or cable problem with the mobile itself Or could be incompatibility issue Card is not being pre formatted Cannot use SD CF SD card has been switched to Write Protect mode Memory Card Card not inserted completely or bad contact between connector contacts For LCD panels normal behavior it is hard to find a panel without any bad pixel Black or White dot on the screen Once the numbers of dots and the distance between them are within the specifications it is allowed Touch Screen or Program Could be wrong operation Buttons are not reacting screen not properly aligned with the stylus calibration HTC confidential Re 2004 HTC Corporation All rights reserved TOTA
47. type 40000000 pc gt drive securedAreaSize 0 pc gt drive securityDrv 0 pc gt drive busWidth 1 pc gt drive erasedSize 0 Total card size 3B80000 dil Store image to SD MMC card successful USB 4 Now the upload to SD card is done Take out the SD card from PDA phone and mark it according to the Language you build for HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 47 PAGE NO 46 Engineering Mobility B Use Pre loaded SD card to Re flash Unit 1 Insert Pre loaded SD card to the unit 2 Reset the unit and enter the bootloader mode by pressing Press amp Hold Power Record simultaneously and Reset the unit Display will show SD Download Sections 3 Press Power To Flash 3 Following the instruction on PDA phone by pressing Power to start flash 4 Once it is Done display will show SD Download SD download Sections 1 Sections 2 Please Wait Download For Completed Downloading Checksum OK XX 100 Radioupdating 5 Take out the SD card and Cold boot the device unit 6 Press Power Reset to cold boot the device unit Now the upgrade is done Note Due to security issue it is not allowed to re flash different customer ID HTC confidential Re 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 48 PAGE NO 47 HT C Engineering Mobility 9 FTA Faulty Tree Analysis Attach AC adapter Power LED No indication M
48. ua Ead NS RN ME RA RAE EE EE 68 F BLUE ANGEL SPARE PART LIST FOR BOARD LEVEL REPAIR c sesse sees see 71 HTC confidential 2 ell wmv 2004 HTC Corporation All rights reserved TOTAL71 CONT ON 4 PAGE NO 3 HHA T C Engineering Mobility 1 Introduction This manual provides the technical information to support the service activities of Harrier This document contains highly confidential information so any or all of this document should not be revealed to any third party 2 Product Specification Platform e Microsoft Pocket PC 2003 Phone Edition English Korean Spanish Traditional Chinese Simplified Chinese ltalian Portuguese German e Dimensions Main unit 18 7mm T x 69 8mm W x 125mm H e Weight Main Unit under 210g Processor e Low power high performance 32 bit Intel PXA 263 CPU 400MHz embedded 32MB NOR Flash e IT Calypso IOTA GSM GPRS solution Memory e Flash ROM 32 64 96MB e Flash RAM 64 128MB LCD Module e 3 5 Transflective TFT LCD with back light LEDs 240 x 320 x 64K Colors e Sensitive touch screen GSM GPRS functional block e GPRS GSM Tri band module e GSM900 880 915 925 960MHz GSM1800 1710 1785 1805 1880MHz GSM1900 1850 1910 1930 1990MHz e Internal antenna for tri band GSM e Call holding waiting forwarding barring Calling Line Identity CLI e SMS Short Message Service MT MO SM reply replace acknowledgement validity 8 bit SMS data class 0 1 SMS e Display own number
49. ue within 3 125 3 125 Voltage must gt 3 75 V And step 1 0 15 V mAmps HTC confidential COL Flag DOC Flag Accumulated Charge R IER ER SG 0 625 mAmps DT 396 75 mAh Genee Internal If current is not between 3 125 3 125 mAmps Must to Click Calibrate Offset button the value will be calibrated automatically it takes about 15 seconds Purpose make the current of sleep mode correct TOTAL 71 2004 HTC Corporation All rights reserved K x in j g Disable Discharqi l gt Pack Info Temperature 24 1750 C 75 425 F AJA Disable Charging Compare Voltage and ACR value Voltage must gt 3 75 V Accumulated charge must gt 300 mAhs If lt 300mAhr Must to Click Set ACR button then re fill out ACR value to be 300mAhrs CONT ON 36 PAGE NO 35 HT C Engineering Mobility Gemeng E gt File Registers Preferences Help Memory gt Pack Info FuelGauging EEPROM Block 0 EEPROM Block 1 SRAM Address Address Protection Register UU 03h Voltage ME OCh BOK Status Register c cU ae cn oltage LSB UD 10h Current MSE UE n DOOF i EEPROM Register UZ ACh Curent LSB DF h ook Special Feature Register US aIF Acc Current WSE 10h 04h Acc Current LSB 11h 70h Temperature MSE 18h 15h Temperature LSB 13h COH E Write Recall Copy Check address of 01h Must 01h E7h
50. xels is out pixels on LCD of spec inspection criteria Power button does not work or button stuck Defective power button Power button housing defetcs Power switch on M B defects Record button does not work or button stuck Defective record button Record button housing defetcs Record switch on M B defects Defective Volume button does not work Volume or button stuck button Volume button housing defetcs Volume switch on M B defects Poor Backup Backup battery can t be Backup Battery damage Main Board defects Frame bezel defects lod A A idii d Battery charged or can t hold charge Sliding Frame Sliding frame bezel or housing stucks stucks HTC confidential 2004 HTC Corporation All rights reserved Frame housing defects TOTAL 71 CONT ON 52 PAGE NO 51 HT C Engineering Mobility APP button stuck Defective App button APP button does not work o Bezel defects Bezel defects ad Switch Board defects Switch Board FPC Pre Assy defects Action button defects Switch board defects Softkey button module defects S

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