SERVICE MANUAL Level 1&2
Contents
1. wi VAT v yes NO Imam dedi 11 Carefully release the adhesive of the LCD PM vvith the SS 93 12 Remove the LCD PM Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 12 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 F r y 17 Cover the innerside window with a plastic film 18 Carefully lift out the EARPIECE Note that the Speaker Gasket ill be destroyed during the removal and must be replaced hen reassemble Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 13 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 19 Cover the display with a plastic film Release the flex connector A SA r 2 J utu ES sts 5 E ON XU 4 LAPEER 1 M Di p Y a oa o a Ya Y e dM E CC t 4 j M n A at f DIS n P MNA fats Del gt ATAU La s a NEN NE P NN P DN So YA en 23 Push out the glued in LCD WINDOW 24 Unlock the clips of the ANTENNA CAP Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation a2. 4 Place the VIBRA MOTOR Do not bend the spring contacts 5 Click the ANTENNA MODULE into the C COVER 6 Ensure ist correct positioning Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 28 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 ve e 3 in A dan 9 Place the KEYMAT 10 Mind the correct positioning N XE AN P ES woe Iu x 11 Bring the ENGINE MODULE into position near the hinge 12 Close the flex connector Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 29 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 LN at ens 13 Position the ENGINE MODULE into the cover evenly 15 Insert the screws 17 Apply the torque to all screws 18 Fit the ANTENNA CAP Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 30 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 f 19 Click the snaps into their places be
3. SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE Ne SOFTWARE PRODUCT SPECIFIC SER BATTERY TRANSCEIVER Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 10 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 T UPPER BLOCK DISASSEMBLY 1 Needed tools SS 88 camera removal tool the SS 6 the SS and the SS 104 for fitting the adhesives and displays 93 metal tweezers a bit holder with a Torx Plus size 6 bit a orque driver 4 Remove the battery if it is still inserted MNT 5 Use the SS 93 to pry open the B COVER UPPER ASSEMBLY Release the clips shown on both sides starting at the top 4 LA a Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support n Page 11 46 Approved 10 0 MGR CONFIDENTIAL 15 0ct 2007 9 Carefully release and remove the CAMERA MODULE with the SS 88 Camera removal tool Service Manual 6085 RM 198 6086 RM 188 RM 260
4. device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS AS Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5C Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 104 Domesheet amp Display alignment jig SS 88 Camera removal tool CA 53 Service Cable to connect the PC with the Pop Port connector Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 8 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 SS 6 Hinge opening tool RJ 154 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 9 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 6
5. A Corporation All rights reserved NOKIA Connecting People Page 41 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 21 QUICK TROUBLE SHOOTER KEYMAT Explanation LO Y o L E Loa I RE JA P Jh Zoom position wa Note First zoom j all A al starts with 3 positions SEE M name fault BIE bp gu n p el SEED Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 42 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 22 QUICK TROUBLE SHOOTER VIBRA Explanation i y Fault Count of name fault Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support Page 43 46 Approved 10 0 MGR CONFIDENTIAL 15 0ct 2007 23 QUICK TROUBLE SHOOTER VOLUME KEYS MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH c J El HE Ell Explanation name fault positions Note Firs
6. Creation amp Support CONFIDENTIAL 15 0ct 2007 7 Use the SS 104 jig for positioning the displays and gasket correctly 9 Place the displays into their compartments as shown 11 Now position the PWB to the guides of the jig 12 Both guides must be fitted correctly Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 17 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 13 Place the PWB over the LCD PM first 14 Mind the guides 16 Release the lever and remove the PWB 17 Position the PWB to the LCD CSTN 18 Again mind the guides Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 18 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 20 Cover the LCD with a protective film 21 Smooth down the PWB evenly 23 Close the flex connector 24 Insert the EARPIECE into ist recess Note that a new speaker gasket must be fitted first Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Connecting People Page 19 46 Approved 10 0 CMO Operations amp Logistics MGR Training an
7. FIDENTIAL 15 0ct 2007 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below ailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALL
8. LAN BT SHIELD LID A4 i eae iii 1209 UPPER PWB COLOR TAPE 12304 A6 C COVER ASSEMBLY 1216 1225 A5 ANTENNA MODULE VOLUME KEY A6 _ VIBRA MOTOR A6 850 900 1800 1900 CAMERA KEY A6 1221 em 1216 1212 1215 ANTENNA A5 __ HF SPEAKER A5 CONN CHR DIA 2 0MM A6 1220 Xa C COVER A6 X se 215 212 1219 ANTENNA COVER A5 1214 se 3e C COVER SHIELD A6 1223 se MICROPHONE A6 N 1218 MEMORY CARD DOOR A6 1217 SIM LID A6 7 P 1225 inl These parts can after removal assemb Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 6 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 4 LEVEL 2 SOLDER COMPONENTS 6085 RM 198 6086 RM 188 RM 260 Level 2 solder components Solder components only for LEVEL 2 n LEE n s a n an _ _ oe d LE oC oe n S2423 S2417 52416 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 7 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 5 SERVICE DEVICES FLS 4S incl ACF 8 Driver and User Guide Dongle and flash
9. LE SHOOTER POWER ON 32 13 QUICK TROUBLE SHOOTER CHARGING 33 14 QUICK TROUBLE SHOOTER NO SERVICE 34 15 QUICK TROUBLE SHOOTER SIM 35 16 QUICK TROUBLE SHOOTER EARPIECE 36 17 QUICK TROUBLE SHOOTER IHF SPEAKER 31 18 QUICK TROUBLE SHOOTER DISPLAY SMALL 38 19 QUICK TROUBLE SHOOTER DISPLAY 39 20 QUICK TROUBLE SHOOTER MICROPHONE 40 21 QUICK TROUBLE SHOOTER KEYMAT Al 22 QUICK TROUBLE SHOOTER VIBRA 42 23 QUICK TROUBLE SHOOTER VOLUME KEYS 43 24 QUICK TROUBLE SHOOTER CAMERA KEY 44 25 QUICK TROUBLE SHOOTER MEMORY CARD READER 45 26 QUICK TROUBLE SHOOTER CAMERA 46 CHANGE HISTORY Approved Approved Approved Approved Approved 21 Feb 2007 Exploded view amp Spare Parts overview update General Recycling recommendation added 14 Mrz 2007 Exploded view amp Spare Parts overview update Page Battery Test and GONOGO Test removed a 20 Mrz 2007 RM 260 added Approved 80 29 May 2007 Exploded view amp Spare Parts overview update Approved CT 28 Sept 2007 Exploded view amp Spare Parts overview update Approved 15 0ct 2007 Exploded view amp Spare Parts overview update Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved 0 1 2 3 4 5 Approved T Approved 1 0 0 0 0 0 0 0 NOKIA Connecting People Page 3 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CON
10. LY 1211 SCREW M1 6X6 7 A pm BATTERY COVER AAA 1227 only available as Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 5 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 3 SPARE PARTS OVERVIEW 6085 RM 198 6086 RM 188 RM 260 Spare Parts overview A2 1WJ A UI MODULE UPPER BLOCK CAMERA MODULE CCP2 VGA 1006 1007 Y LCD PM 69X68 B COVER UPPER ASSY 1003 1001 LCD BACK ADHESIVE A2 PWB 1WJ A2 1007 se se 1006 LCD CSTN 128X160 262K color ini SECONDARY LCD GASKET SCREW M1 6X2 6mm 1008 1002 L o 1005 A3 A COVER UPPER ASSEMBLY Lm 1009 1015 1101 1201 FLIP STOPPER EARP RDF 07A 320HM A3 MAGNET A3 HINGE MODULE A3 1013 1010 SPEAKER GASKET A3 el s s 1014 U Na o A LCD WINDOW jay LCD CONNECTOR a Res 1016 PORON A3 1015 A COVER A3 A PWB FLEX 1WK 1103 ij TYPE LABEL i LEVEL 3 amp 4 ONLY 1211 A4 1VZ ENGINE MODULE ASSY 1204 1210 NOT SUPPLIED bT DOMESHEET A4 f ENGINE MODULE A4 es A COVER LOWER ASSY A3 1201 FM RADIO FRAME LID A4 i i 204 _ A os ll a 1206 de SEN M1 6X6 7 ANTENNA CAP STE Pr ii RD Co AMA N N L 1102 RETU TAHVO SESPPP RR S lt gt RF SHIELD LID A4 SHIELD LID 49 JO Mo on 121 E W
11. NOKIA Connecting People Page 1 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA 60853 608386 RM 198 RM 260 RM 188 Transceiver characteristics Band Quad band GSM EDGE phone 850 900 1800 1900MHz Camera VGA camera with 4x digital post zoom Display Main display 128 x 160 pixel 1 8 CSTN passive LCD with 262 144 colors Cover display 96 x 68 pixel FSTN black white with blue LEDs Bluetooth FM stereo radio Connector Pop Port Connector Memory microSD Transceiver with BL 5C Li Ion battery pack 5 jul Talk time Standby Note B tw up to 5h up to 10days Depends on network parameters 0 Environmental characteristics Lead free soldered Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 2 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 TABLE OF CONTENTS Page INTRODUCTION 3 2 EXPLODED VIEW 4 3 SPARE PARTS OVERVIEW 5 4 LEVEL 2 SOLDER COMPONENTS 6 5 SERVICE DEVICES T 6 SW UPDATE 9 T UPPER BLOCK DISASSEMBLY 10 8 UPPER BLOCK ASSEMBLY 15 9 LOWER BLOCK DISASSEMBLY 23 10 LOWER BLOCK ASSEMBLY 21 11 LEGEND FOR QUICK TROUBLE SHOOTER 31 12 QUICK TROUB
12. VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 6085 RM 198 6086 RM 188 RM 260 Exploded view B COVER UPPER ASSY zy SECONDARY LCD GASKET 1001 m 1002 CAMERA MODULE CCP2 VGA LCD PM 69X68 JE 1004 1003 go SCREVV M1 6X2 6mm NN 1005 S UPPER PWB COLOR TAPER _ 1230 l JC PWB 1WJ A2 se 1006 LCD BACK ADHESIVE A2 LCD CSTN 128X160 262K color 1007 se 1008 EARP RDF 07A 320HM A3 ins E MODULE SAS 1013 SPEAKER GASKET A3 ni MAGNET A3 1014 I 1010 e LCD CONNECTOR PORON A3 FLIP STOPPER ve1015 1202 A COVER A3 GROUND EXTENSION A3 1009 1011 se LCD GASKET A3 1012 n FLEX 1WK LCD WINPOM ii a EAE A COVER LOWER ASSY A3 1203 1201 l gt gt SE FM RADIO FRAME LID A4 In _ xr ENGINE MODULE A4 1205 QUE ee NN OR 200 DOMESHEET A4 T EL US iio N N 1204 fil IT RF SHIELD LID A4 da ac il 1207 RETU TAHVO SHIELD LID ex no TT RAP SHIELD LID A4 M 1208 WLAN BT SHIELD LID A4 ni IHF SPEAKER A5 1209 U E se ANTENNA A5 IHF GASKET A5 ve 1215 1213 Se VOLUME E A6 1221 CAMERA KEY A6 1220 ANTENNA CAP CONN CHR DIA 2 0MM A6 1102 1219 ANTENNA COVER A5 C SHIELD M Ue p 1214 Se MICROPHONE A6 a vas RA 1216 i C COVER SHIELD A6 MEMORY CARD DOOR A6 23 1217 C COVER A6 SIM LID A6 224 se 1225 a inl TYPE LABEL Ll LEVEL 3 amp 4 ON
13. Y EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 4 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 2 EXPLODED
14. ation All rights reserved NOKIA Connecting People Page 25 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 13 Push out the KEYMAT 14 Remove the DC JACK with the DC PLUG COVER as shown to release the clips holding the ANTENNA COVER t P 17 Lever out the VIBRA MOTOR 18 Release one clip of the SIM LID and remove it Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 26 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 19 Lever out the IHF SPEAKER with the SS 93 first 20 Remove it with tweezers now Bear in mind that the IHF GASKET will be destroyed during the removal and must be renewed when reassembly 21 The disassembly procedure is now finished Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 27 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 10 LOWER BLOCK ASSEMBLY 2 Fit a new IHF GASKET and place the IHF SPEAKER into the ANTENNA MODULE Mind the correct positioning of the spring contacts Smooth it down evenly
15. ations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 18 QUICK TROUBLE SHOOTER DISPLAY SMALL Explanation name fault positions a Thala Ic JARRE ore PALS a Sr 0 vs 633 9 e M EVEL 2 ONLY Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 39 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 19 QUICK TROUBLE SHOOTER DISPLAY Explanation i y Fault Count of name fault Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 40 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 20 QUICK TROUBLE SHOOTER MICROPHONE X nj o i I I L aM Explanation N Zoom position ded Count of Note First zoom fault starts with 3 positions C als Ic JU EE EU E EE Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKI
16. d Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 25 Push it down evenly 27 Place the PWB into the A COVER ASSEMBLY 28 Mind the guides 29 Insert the screws 30 Set the correct torque Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 20 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 A Mou 31 Tighten all screws 33 Insert the CAMERA MODULE with the SS 88 34 Note the alignment tab 35 Push it down evenly 36 Remove the protective film Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 21 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 37 Fit a new SECONDARY GASKET to th 38 Place the B COVER at the s not already done correct position 39 Click all snaps into their places 40 Note the correct positioning of the rear clips HE 143 194 ad TENES j al nh gt zt at ENSE i 41 Open the unit check the display and window for 42 Fit the new LCD WINDOW beginning at the hinge side cleanness Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporat
17. ent Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 26 QUICK TROUBLE SHOOTER CAMERA Explanation i y Fault Count of name fault EE Um Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved
18. ginning from the upper 20 Note the correct positioning of the snaps gefore going on side of the ANTENNA CAP Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 31 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 11 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem 1s solved If this doesn t help you are not authorized to go forward Check the mechanical condition of the component bent broken or missing Only marked components can be replaced If additionally CHANGE ASSY appears then change the whole assembly e g A4 D COVER ASSEMBLY Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only JP a X Jt x foom positio i bad Count of Note First zoom me fault starts with DI positions Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 32 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Suppor
19. ion All rights reserved NOKIA Connecting People Page 22 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 43 Smooth it down evenly Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 23 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 9 LOWER BLOCK DISASSEMBLY 1 Needed tools The SS 93 metall tweezers a dental pick a 2 Cover the windows with a protective film bitholder a Torx Plus size 6 bit and a torque driver 4 Open the assembly release both upper Clips of the ANTENNA CAP s Rd C dd 5 Now the cap can be removed easily Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 24 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 8 Remove the screws 9 Gently pry open the C COVER with the SS 93 N n M La A y pf QUA Mure n 11 Lift up the ENGINE MODULE keep in mind that the flex foil 12 Open the connector with the SS 93 is still connected Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corpor
20. ion amp Support CONFIDENTIAL 15 0ct 2007 15 QUICK TROUBLE SHOOTER SIM Explanation Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 36 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 16 QUICK TROUBLE SHOOTER EARPIECE Explanation Zoom position Count of Note First zoom fault starts with PD positions j DE ODD i i dee Pod Se ad ones Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 37 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 17 QUICK TROUBLE SHOOTER IHF SPEAKER Explanation 4 Fault count of Note First zoom name fault starts with 3 positions Was RI REE J3 DEED 2 as st 4 f ior se n Pu had 7 ve Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 38 46 Approved 10 0 CMO Oper
21. mp Support in 25 Remove the cap as shown i 7 mde ZI we Re ae gt KG 7 FF JR j j sy 27 Now lock the HINGE with a torx bit size 6 or similar 29 The disassembly procedure is now completed Service Manual 6085 RM 198 6086 RM 188 RM 260 Page 14 46 Approved 10 0 MGR CONFIDENTIAL 15 0ct 2007 26 Bend down the hinge module with the SS 6 the SS 6 is very delicate and can be break easily PP 4 fh y dis D a LI 4 rs P af ve 28 Now the A COVER UPPER ASSEMBLY can be re first Note that ga as vat moved easily Mind the flex foil The Hinge can be pulled out after the spring expanding carefully if needed Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 15 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 8 UPPER BLOCK ASSEMBLY 2 Place the A COVER UPPER ASSEMBLY After locking the HINGE is Shown 3 Mind the flex foil tg gene Te oy re ae p m ve A DR NDA 5 Ensure that the hinge expands completely before going on 6 Place the ANTENNA CAP and click it into its place Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 16 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia
22. t CONFIDENTIAL 15 0ct 2007 12 QUICK TROUBLE SHOOTER POWER ON aul a o j E SE 1 I3 Explanation Zoom position Note First zoom starts with positions name fault Qa 4 4 4 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 33 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 13 QUICK TROUBLE SHOOTER CHARGING Explanation name fault Note First zoom t starts with PB positions Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 34 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 14 QUICK TROUBLE SHOOTER NO SERVICE Explanation i y Fault Count of name fault Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 35 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creat
23. t zoom 3 starts with DEED Well DE IE Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 44 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 24 QUICK TROUBLE SHOOTER CAMERA KEY Explanation i y Fault Count of name fault m LJ 9 REFER LOK Me d a a Ei get SF p jes ni How to measure 4 pol switch built in 0 MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 45 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 15 0ct 2007 25 QUICK TROUBLE SHOOTER MEMORY CARD READER Explanation Zoom position Fault Count of Note First zoom name fault positions Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved NOKIA Connecting People Page 46 46 Approved 10 0 CMO Operations amp Logistics MGR Training and Vendor Developm
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