User Guide soniKKs Stepper Motor Controller For continuous
Contents
1. subitem In the bottom you can see whether the screen English only displays information or if adjustments can be Deutsch done see also color code of the navigation chart In this case the bottom bar will display PUSH TO ADJUST see picture on the right PUSH TO ADJUST Francais To modify a parameter you must first enter the editing Possibility of adjustment mode by pushing the rotary encoder as denoted in the bottom bar At this point one of the options will become highlighted as well as the bottom bar It makes it also very easy to distinguish the editing mode from normal navigation mode The adjustment of the values or the selection of the options is done by turning the rotary encoder Pushing the rotary encoder a second time either brings you to the next parameter s adjustment or closes the editing mode if there is only one adjustable parameter in the screen as it is the case for the language screen for instance 2014 10 30 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 4 of 17 Rev 1 0 SoniKKS ULTRASONICS TECHNOLOGY Status LEDs ON the unit is ready to work ON an error occurred ON the unit is overheating Welding sp M a of ar i a4 v MENU ir i AT nc d hc zi k amp Fak LP fer 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr2. 5 of 17 Rev 1 0 C kke ULTRASONICS TECHNOLOGY Navigation chart Your logo Hello Welding speed Welding speed Motor speed Access to the settings Language English German French Testbutton Off Push Latch Parameters Displays the current parameters Greetings Hello Logo Direction Mode Local Remote Run Time Displays the current run s duration Display Contrast Backlight Beeper Direction Clockwise Anti clockwise Trans ble 2 V u Adjustment Motor speed not adjustable directly 2014 10 30 soniKKs GmbH Ultrasonics Technology Rev 1 0 Doc nr XXXX XXXX SoniKKS ULTRASONICS TECHNOLOGY Diameter ui fo i H ble IS possi Adjustment 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 7 of 17 Rev 1 0 0 SoniKKS ULTRASONICS TECHNOLOGY Screens 1 Welding Speed This screen allows adjusting the welding speed between 1 Welding Peed meter per minute and 30 m min with a resolution of 0 1 Velding speed 1 00m min m min Motor speed The corresponding motor rotational speed is also displayed but not directly adjustable It is deduced from the welding speed considering the sonotrode diameter see on page 11 and the gear ratio factory setting Thus please make sure that the correct diameter has b
3. gt MOTOR ON The remote triggering works in a static or latch fashion as described in the Remote section page 11 This means that the motor is started with a pulse and stopped with a second pulse DIRECTION Once you have set the Direction Mode to Remote see page 11 you will be able to control the direction of rotation of the motor A low level OV will cause the motor to rotate clockwise while a high level 24V will make it turn anti clockwise gt MOTOR CONNECTOR The stepper motor should be connected to the black connector as shown below Schrittmotor 4 lead Stepper Motor ATTENTION Please notice that the direction of rotation as described in the Direction paragraph page 11 may not be relevant anymore if you invert the polarity of one of the coils If this is the case just switch A with B or C with D 2014 10 30 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 14 of 17 Rev 1 0 Y CN kke ULTRASONICS TECHNOLOGY Error messages When an error is detected the motor is stopped and one of the error messages below appears The device then remains in error state until the user presses the rotary encoder Error message Explanation The internal controller does not start Contact us if this happens NO RESPONSE FROM CONTROLLER The SMC internal temperature has reached the maximum temperature Wait for the temperature to fall agai
4. irmware Fey 10 33 2002 Datecode 27 02 2014 Temeerature sere gt EXIT Pushing the rotary encoder makes you leave the settings and brings you back to the Switchbox State screen PUSH TO CONFIRM 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 12 of 17 Rev 1 0 0 Sonikli s Operating the soniKKs stepper motor controller The soniKKs stepper motor controller is extremely easy to use since few parameters need to be configured 1 Configuring the unit Before starting running the motor the following parameters need adjusting direction of rotation of the motor pages 11 12 and section below The sonotrode diameter page 11 The desired welding speed Additionally you can also configure the remote s mode and or the testbutton s mode if you want to operate the motor locally 2 Interface INTERFACE CONNECTOR The connection between your controller and the SMC can be made via the DB9 socket located on the back panel The pin out is the following E SN ail a cos MOTOR ON Input 0 24V Trigger input rising edge detection DIRECTION Input 0 24V OV clockwise 24V anti clockwise M ERROR Output 0 24V Error status Iu READY Output 0 24V Ready status ER GND Output Ground reference of the SMC GND Output Ground reference of the SMC 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXx page 13 of 17 Rev 1 0 0 Sonikli s
5. of the motor if it is running then it stops and conversely NB Static corresponds to Push in the testbutton s section Refer to the graphs above for more information DIRECTION MODE In this screen you can choose how you want to control Direction Control O Local the direction of rotation of the motor You can either do it locally by navigating to the Direction screen see below or remotely through the interface see the Remate Interface section on pages 13 14 PUSH TO ADJUST Note that the two modes cannot be active at the same 2014 10 30 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 11 of 17 Rev 1 0 SonikKKS time Therefore the access to the Direction screen will be restricted in remote mode while the direction input signal will be ignored in local mode gt DIRECTION This screen enables to switch the direction of rotation of Direction the motor a Clockwise The direction should be considered when facing the Mmg niin aE motor so that the pinion gear appears to you PUSH TO ADJUST SONOTRODE DIAMETER This screen allows setting the diameter of the sonotrode Sonotrode Diameter being used This parameter is of great importance as it is used to determine the rotational speed of the motor given a certain nominal welding speed INFO General information about the unit can be found in this screen software version internal temperature
6. een set before running the motor otherwise the actual speed will not match the nominal speed set in this screen PUSH TO ADJUST 2 Parameters In this screen you can review the main parameters of the Parameters I motor controller sonotr diameter Run current sO00mA Y Sono diameter the diameter of the sonotrode zoom v Run current the current limitation during Boost current 4000MA continuous operation Stop current the current limitation while the motor is idle This will determine the torque that the motor will oppose to keep its position Y Boost current the current limitation during acceleration and deceleration phases lt The sonotrode diameter must be set by the user see on page 11 The current limitations are all set in factory and depend on the motor s characteristics 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr 8 of 17 Rev 1 0 ULTRASONICS TECHNOLOGY 0 SoniKKS 3 Runtime This timer measures the duration of the runs from the moment the motor starts to the moment it stops Once the motor stops the previous run s duration stays displayed until the next run The timer is then reset to start measuring the new run 4 Setup screen This screen is the gateway to the settings screens whose access is protected by a password As you can see the password is a 5 digit long numeric password When entering the screen the first di
7. git is already displayed and editable Turn the encoder until you reach the desired number Then press the encoder to confirm and edit the next digit Repeat the same operation for all of the 5 numbers Please note that a wrong combination will yield an error message 5 Settings screens LANGUAGE Here you can choose the language in which the display contents are displayed Proceed as normal to activate the adjustment mode and change the settings ATTENTION For your own safety do not choose a Password Lansudse English O Deutsch L Francais PUSH TO ADJUST language you do not understand The language changes immediately by confirming your choice and the menu appears in the chosen language which could be foreign to you 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX page 9 of 17 Rev 1 0 0 SoniKKS ULTRASONICS TECHNOLOGY gt GREETINGS This screen allows you to choose what will be displayed on startup You can either select to display the stored logo or a simple Hello message PUSH TO ADJUST DISPLAY Here you can tune display related parameters such as the contrast and the backlight You can also activate de activate the beeper Backlight Push the rotary encoder to enter adjustment mode PUSH TO ADJUST Select the desired contrast level by turning the encoder and push it to confirm the change Repeat the same operation for the backlig
8. ht As you will notice you can choose between the three options below v On the backlight is switched on permanently v Auto the backlight switches automatically off after a while if the SMC is not used v Dim the backlight is dimmed to a low level Push again to set the displayed option and go on to the beeper adjustment Choose between On and Off gt TESTBUTTON In this screen you can define the testbutton s Teztbutton behaviour Three modes are available Off Push and Latch Proceed as normal to activate the adjustment mode and change the settings PUSH TO ADJUST v Off the testbutton is unused 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 10 of 17 Rev 1 0 0 Sonikli s v Push the motor runs as long as the testbutton is pushed v Latch the testbutton being pushed either starts or stops the motor depending on the state of the motor if it is running then it stops and conversely Motor Motor Push 4 Latch Testbutton Testbutton gt REMOTE In this screen you can define the remote s behaviour Three modes are available Off Static and Latch Proceed as normal to activate the adjustment mode and change the settings PUSH TO ADJUST v the remote is unused v Static the motor runs as long as the remote signal is active v Latch the remote being activated either starts or stops the motor depending on the state
9. n below 75 C The motor is stopped as soon as this error occurs gt A short circuit has been detected OVER CURRENT DETECTED gt The internal power stage does not provide the unit with enough voltage UNDER YOLTAGE DETECTED gt Any error other than the ones above PUSH TO CONFIRM 2014 10 30 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 15 of 17 Rev 1 0 0 Sonikli s Maintenance and care There is no need for special maintenance Please remove any dust and dirt with a damp woven fabric Do not use any chemicals to clean the device Keep the cooling slots clear all time Warranty The period and extent of the warranty is part of the commercial terms and conditions Special agreements are part of the confirmation of the order The warranty does not cover malfunctions injuries and damages that result from misuse unauthorized modifications and external causes such as acts of nature Warranty exclusion applies in the following cases Damage due to wrong handling or tampering Damage due to wrong application Damage due to shock dirt or moisture Damage due to operation by non qualified staff Damage due to nonobservance of safety regulations or accident prevention regulations Damage due to modifications to the operating manual VV NN ON Y 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 16 of 17 Rev 1 0 0 Sonikli s Imprint Pu
10. rpose and use The operating manual explains the handling and operation of the display and the firmware in connection with standard accessories for use in laboratories and the industry Please read especially the safety instructions carefully and observe them all The operating manual should always be at hand to help you solve any questions or problems that may arise All rights reserved This manual has been prepared with all due care nevertheless faults and omissions cannot be fully precluded soniKKs GmbH reserves the right to make changes to the technical data and specifications during the course of further development of the product without given prior notice Address Editing soniKKs amp Ultrasonics Technology GmbH first edition March 2014 second edition August 2014 Neuenburgerstrabe 72 75335 Dobel Germany Phone 49 0 7083 92 48 360 Fax 49 0 7083 92 48 370 Mail info sonikks de www sonikks de www sonikks com 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 17 of 17 Rev 1 0
11. s it a really easy to use device As for all the soniKKs products it is equipped with a 2 4 LCD display combined with a rotary encoder for a simple navigation An additional testbutton allows turning ON and OFF the motor locally while an interface connector located on the back panel enables to connect the unit to a remote PLC s The welding speed is configurable within a range from 0 01 m min up to 30 m min with a resolution of 0 01 m min Besides it offers the possibility to change sonotrodes The software then adapts the motor speed consequently using the sonotrode diameter provided by the user This way it makes it possible to use sonotrodes with diameters from 50 mm to 200 mm The SMC is available in a rack package It makes it suitable to fit in a single housing together with a K2 welding generator see picture on the right 2014 10 30 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 3 of 17 Rev 1 0 0 Sonikli s Menu items and operation The SMC is operated by a rotary encoder which can be turned as well as pushed This makes the operation very easy and uncomplicated The menu is structured in several subitems see navigation chart You can change items by turning the rotary encoder Name of the subitem In the top of the display you can See the name of the
12. sonis ULTRASONICS TECHNOLOGY M GmbH sSoniKKS ULTRASONICS TECHNOLOGY 2014 10 30 soniKKs GmbH Ultrasonics Technology XXXX XXXX page 1 of 17 Rev 1 0 C kke ULTRASONICS TECHNOLOGY Table of contents eR ee eee ee ee eee 3 Men u items operatio 4 5 IV IG ION TT E T 6 weg MN T T 8 1 Welding T omem 8 EN ee acess 8 RONU n 9 CUMIN SC iC m E 9 Is PALINIS T eae Eo R 9 Operating the soniKKs stepper motor controller eese nennen nennen nnn 13 L Configuring the UMi RERUM 13 7 O t 13 REO UBER TOO D TTE 15 Mamtenance Cal ivit Exi xci rade 16 c Q 16 regi ce r 17 2014 10 30 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 2 of 17 Rev 1 0 Overview The soniKKs Stepper Motor Controller SMC is a complete solution for stepper motor controlling designed to be used in addition to a welding generator for continuous welding tasks Its uncluttered and classic user interface make
Download Pdf Manuals
Related Search