Optidrive E2 User Guide
Contents
1. DC bus voltage log 0 1000V 8 most recent values prior to trip updated every 250ms vee temperature 20 120 C 8 most recent values prior to trip updated every 500ms 0g Motor current 0 to 2x rated 8 most recent values prior to trip updated every 250ms current Software ID IO amp motor e g 1 00 Version number and checksum ctrl A7 AE a 1 on LH side indicates I O processor 2 indicates motor control Drive serial number 000000 999999 00 000 99 999 Unique drive serial number e g 540102 32 005 Drive identifier Drive rating Drive rating drive type e g 0 37 1 230 3P out 7 2 1 Parameter group zero access and navigation When P 14 P 37 all P 00 parameters are visible Default value is 101 When the user scrolls to P 00 pressing lt _ will display PUU HH where HH represents the secondary number within P 00 i e 1 to 20 The User can then scroll to the required P 00 parameter Pressing lt _ once more will then display the value of that particular group zero parameter For those parameters which have multiple values e g software ID pressing the A and V keys will display the different values within that parameter Pressing lt gt returns to the next level up If CU is then pressed again without pressing A or V the display changes to the next level up main parameter level i e P 00 If A or V is pressed whilst on the lower level e g P2. 109 4 29 63 2 48 5 5 0 22 10 0 39 3 261 10 28 246 9 69 7 247 9 72 6 0 24 175 6 89 131 5 16 80 3 15 5 5 0 22 10 0 39 Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in Power Terminal Torque Settings of 1 Nm 9 Ib in 3 3 Enclosure mounting For applications that require a higher IP rating than the IP20 offered by the standard drive the drive must be mounted in a metallic enclosure The following guidelines should be observed for these applications Enclosures should be made from a thermally conductive material When vented enclosures are used there should be venting above the drive and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive If the external environment contains contamination particles e g dust a suitable particle filter should be fitted to the vents and forced ventilation implemented The filter must be serviced cleaned appropriately High moisture salt or chemical content environments should use a suitably sealed non vented enclosure x 2 Drive X Y Z Recommended 500 Size Above Below Either Side Between airflow et NTC 3c mm in mm in mm in CFM ft min 1 50 1 97 50 1 97 33 1 30 11 2 75 2 95 50 1 97 46 1 81 11 3 100 3 94 50 1 97 52 2 05 26 Note Dimension Z assumes that the drives are mounted side b
3. 1 Grounding GUIDELINGS ia vee recente GAAN PANDA AG ease dE de 7 4 2 Wiring Precautions aaa 7 4 3 Connection Diagram AA NA NGI ai aaaea Aai a DOP aA EASE Esni ssu aaea 8 4 4 Drive and motor connections ennnen 8 4 5 Motor Terminal Box Connections a nanaananamanaa anneanne 8 5 CONTROL WIRING aaa a a a a a raa aA ra a A rA eE aiaa aiaia aiaiai aaa 9 5 1 Control terminal connections aa 9 5 2 RJ45 D ta Connection Nman NATA NANANG Ra eter ead 9 Gx OPERATION AA A A A A E 9 6 1 Managing the keypad cccssssennssseeesseeeeeeseeeeeenseeeeeseeneeeaseeeeeeasenesaseeeeeeaseneeeaseeeeaseeeeeeanseeneeneas 9 6 1 1 Changing Parameters ies aaa nia a ayes eet dated a fn eet ana 10 6 1 2 Reset Factory Default Settings ce ceececeeeeeeeeeeeeeeeeeeseeeeeeeeesaeeeeeeeseaeeseaeeseaeeeeaeeteeeseaeetes 10 6 2 Terminal COMM asana 8 KANAL 10 6 3 Keypad Gontro EET des cctsteeccte deed RANG PAN RA 10 To PARAMETERS nnaman nnna 11 TA Standard parameters a BANAL ARKA NB DAN anaa aa aaia aniani naana 11 7 2 Extended parameters ssiri inanan ana aage naan aaar aaa aaa raa iae naan enara abairtean 12 P 00 Read Only Drive Status Parameters mmananaannana naan 14 7 2 1 Parameter group zero access and navigation ssesseseiieerrieerriissriinsrirtrserittetiinnsrrnnssinnne 14 8 ANALOG AND DIGITAL INPUT CONFIGURATIONS cccccceeeeeeeeeeeeeeeeeeeeee
4. Configures the voltage or current format of the analog input signal b 0 10V can be used for bipolar input signals A 0 10V b0 10V 0 20mA 50 offset can be applied to P 39 and 200 Analog input format t 4 20mA r 4 20mA 0 10V scaling in P 35 gives P 01 t 20 4mA r 20 4mA t indicates the drive will trip if signal removed when drive is enabled r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Sets maximum effective switching frequency of Effective switching the drive If rEd is displayed the switching frequency 4 pekHz 8 16kHz frequency has been reduced to the level in P00 14 due to excessive drive heatsink temperature 0 Drive enabled Defines the function of the user relay when the 1 Drive healthy operating conditions are met 2 Motor at target speed Disabled Contacts open User relay output 3 Drive tripped 1 Enabled Contacts closed select 4 Motor speed gt limit 5 Motor current gt limit Options 4 to 7 the Relay output is enabled 6 Motor speed lt limit using the level set in P 19 7 Motor current lt limit User relay output 0 0 to 100 for speed eat limit 0 0 to 200 for current 100 Sets the limit for P 18 amp P 25 Preset speed 1 P 01 to P 01 0 Hz Sets jog preset speed 1 Preset speed 2 P 01 to P 01 0 Hz Sets jog preset speed 2 Preset speed 3 P 01 to P 01 0 Hz Sets jog preset speed 3 Preset speed 4 P 01 to P 01 0 Hz Sets jog pre
5. button Open Forward 24V Reverse Open Stop disable Closed Run enable Closed remote UP push button Closed remote DOWN push button Open Keypad speed ref 24V_ Preset speed 1 Open Stop disable Closed Run enable Closed remote UP push button External trip input Open Trip Closed Run Closed remote DOWN push button Connect external PTC motor thermistor or similar to digital input 3 Open Stop disable Closed Run enable Closed remote UP push button Open Keypad speed ref Closed Analog input 1 Analog input 1 Connect external PTC Open Stop disable Open Forward run External trip input Open Keypad speed ref ad Closed Run enable Closed Reverse run Open Trip Closed Run 24V Preset speed 1 motor thermistor orsimilar to digital input 3 Open Forward Stop Open Reverse Stop External trip input Open Keypad speed ref AA Ba Closed Forward Run Closed Reverse Run Open Trip Closed Run 24V Preset speed 1 9 Example Wiring Ad Keypad mode P 12 1 or 2 P15 0 24V Output 10V Output O Forward C Reverse ov O Stop disable C Run enable C Remote UP C Remote DOWN D Note 1 J Motor Thermistor amp E Trip Connection GS Ha NG Trip Run Suitable for the connection PTC Motor Thermistors Trip Level set at 2 5 kQ Only o
6. incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with 89 336 EEC EMC For use on domestic supplies screened motor cable must be used with the screen terminated to earth on both motor and drive sides The installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions When installed in this way the Optidrive with built in filter has emission levels lower than those defined in EN61800 3 category C2 for 1 environments domestic for screened cable lengths of up to 5m For cable lengths above 5m the emission levels may exceed those defined by EN61800 3 cat C2 In this case further mitigation methods such as fitting an external filter Optifilter must be employed if the emissions limits for domestic supplies are to be upheld When used on industrial supplies or 2 environments the installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions The emissions limits defined by EN61800 3 cat C3 2 environment are upheld for screened cable lengths of up to 25m The cable screen should be connected to earth on both the drive and motor sides 4 Optidrive E2 User Guide www in
7. the 2nd analog input sad analeg input 0 10V 0 20mA t indicates the drive will trip if signal removed at g mp t 4 20mA r 4 20mA 0 10V when drive is enabled t 20 4mA r 20 4mA r indicates the drive will ramp to Preset Speed 1 if signal is removed when the drive is enabled Optidrive E2 User Guide www invertek co uk 13 Adjusting the Voltage Frequency V f characteristics Voltage A P 07 P 07 2 P 28 P 09 2 P 27 Linear V F The V f characteristic is defined by several parameters as shown Reducing the voltage at a particular frequency reduces the current in the motor and hence the torque and power The V f curve can be further modified by using P 28 and P 29 where P 28 determines the percentage increase or decrease of the voltage applied to the motor at the frequency specified in P 29 This can be useful if motor instability is experienced at certain frequencies if this is the case increase or decrease the voltage P 28 at the speed of instability P 29 Default Adjusted For applications requiring energy saving typically HVAC and pumping the energy optimiser P 06 parameter can be enabled This automatically reduces the applied motor voltage on P 09 P 01 Frequency light load P 00 Read Only Drive Status Parameters Description Display range Explanation 1st Analog input value 0 100 100 max input voltage 2nd Analog input va
8. 00 05 to change the P 00 index pressing lt NAVIGATE gt quickly displays that parameter value 14 Optidrive E2 User Guide www invertek co uk 8 Analog and Digital Input Configurations 8 1 Terminal mode P 12 0 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Open Stop disable Closed Run enable Open Forward run Closed Reverse ref run 1 Open Analog speed Closed Preset speed Analog input 1 reference Open Stop disable Closed Run enable Open Analog speed ref Closed Preset sp eed 1 2 Open Preset speed 1 Closed Preset speed 2 Analog input 1 reference Open Stop disable Closed Run enable Digital Input 2 Digital Input 3 Preset Speed Open Open Preset Speed 1 Closed Open Preset Speed 2 Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Open Preset speeds 1 4 Closed Max Speed P 01 4 Preset speeds selectable Analog input used as digital input Closed status 8V lt Vin lt 30V Open Stop disable Open Analog speed ref External trip input Connect external PTC F Open Trip Analog input 1 reference motor thermistor or similar Closed Run enable Closed Preset speed 1 Closed Run to digital input 3 Open Stop disable Open Analog input 1 Analog input 2 2 Switches between analog Closed Run enable Closed Analog inp
9. 24220 3KA42 ODE 2 24220 3K042 2 2 ODE 2 24030 3HA42 ODE 2 24030 3H042 3 5 8 2 ODE 2 24400 3KA42 ODE 2 24400 3K042 4 ODE 2 24050 3HA42 ODE 2 24050 3H042 5 9 5 2 ODE 2 34055 3KA42 ODE 2 34055 3K042 5 5 ODE 2 34075 3HA42 ODE 2 34075 3H042 7 5 14 3 ODE 2 34075 3KA42 ODE 2 34075 3K042 7 5 ODE 2 34100 3HA42 ODE 2 34100 3H042 10 18 3 ODE 2 34110 3KA42 ODE 2 34110 3K042 11 ODE 2 34150 3HA42 ODE 2 34150 3H042 15 24 3 Optidrive E2 User Guide 5 3 Mechanical Installation 3 1 General Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C Install the Optidrive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are required The Optidrive must be installed in a pollution degree 1 or 2 environment Sizes 1 amp 2 are DIN rail mountable Size 3 is not DIN rail mountable Ensure that all terminals are tightened to the appropriate torque setting 3 2 Mechanical dimensions and mounting AR LIL alla aai a E H Da F ral Drive A B C D E F G H l J Size mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in 1 173 6 81 160 6 30 109 4 29 162 6 38 5 0 20 123 4 84 82 3 23 50 1 97 5 5 0 22 10 0 39 2 221 8 70 207 8 15 137 5 39 209 8 23 5 3 0 21 150 5 91
10. 4 O External Trip Signal Signal C Run Permit 10V Output 10V Output 10V Output 2 ict Volts O O f ipu 5 we Current Volts PI Feedback 6 P 47 E H 6 Local Analog Ref iGurrent 6 Signal wo P 16 wu jw ng jw NG NN J N Remote closed loop PI feedback control with Local Preset speed 1 pumping applications Remote closed loop PI feedback control with Local Analog speed input By default the PI reference is set for a digital reference level set in P 45 When using an Analog reference set P 44 1 analog and connect reference signal to analog input 1 T6 The default settings for proportional gain P 41 integral gain P 42 and feedback mode P 43 are suitable for most HVAC and Remote closed loop PI feedback control with Local Preset speed 1 and motor thermistor trip The analog reference used for PI controller can also be used as the local speed reference when P15 1 Further information on configuring the PI controller for typical feedback applications please refer to the Advanced User Guide or Application note AN ODE 02 Optidrive E2 User Guide www invertek co uk 17 9 Troubleshooting 9 1 Fault messages Fault Code 10 Technical data 10 1 Description Corrective Action Factory Default parameters have been loaded Press STOP key drive is ready to configure for particular application Over current on drive output Ex
11. 7 10 5 1 5 100 47 2 2 3 2 28 8 32 35 4 10 5 15 75 1 5 100 47 200 240V 10 3 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 37 0 5 1 3 6 1 5 2 3 3 45 1 5 25 0 75 1 1 5 8 10 1 5 4 3 6 45 1 5 25 1 5 2 1 9 2 16 15 2 5 7 10 5 1 5 25 1 5 2 2 9 2 16 15 2 5 7 10 5 1 5 100 47 2 2 3 2 13 7 20 4 10 5 15 75 1 5 100 47 4 0 5 3 20 7 32 35 4 18 27 2 5 100 47 380 480V 10 3 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 75 1 1 2 9 5 1 5 2 2 3 3 1 5 25 1 5 2 1 5 4 10 1 5 4 1 6 15 1 5 25 1 5 2 2 5 4 10 1 5 4 1 6 15 1 5 50 100 2 2 3 2 7 6 10 1 5 5 8 8 7 1 5 50 100 4 5 2 12 4 16 15 2 5 9 5 14 25 1 5 50 100 5 5 7 5 3 17 6 20 4 14 21 2 5 100 22 7 5 10 3 22 1 25 4 18 27 2 5 100 22 11 15 3 28 2 32 35 6 24 36 4 100 22 Output Frequency range 0 P 01 500Hz max For UL compliance Motor Cable to be Copper 75C and Fuse current rating defined by ratings marked 10 3 Maximum supply ratings for UL compliance Drive rating Maximum supply voltage Maximum supply short ci
12. C to stop ref Open Analog speed Closed Preset speed 1 Analog input 1 reference Normally Open NO Momentary close to run Normally Closed Momentary open NC to stop rev Normally Open NO Momentary close to Analog input 1 reference Closing digital inputs 1 and 3 together carries out a fast stop P 24 Open Stop disable Closed Run enable Open Fast Stop disable Closed Run enable ref 1 NOTE Negative Preset Speeds will be inverted if Run Reverse selected Typical Applications Terminal mode P 12 0 P15 0 HAD 24V Output C Run enable O Forward O Stop disable Open Analog speed Closed Preset speed Analog input 1 reference C Run enable Terminal mode P 12 0 P15 1 N O 424V Output O Stop disable NG C Reverse O Analog Speed Ref C Preset Speed 1 10V Output Analog Speed Ref OV J Analog speed input with 1 preset speed and fwd rev switch Optidrive E2 User Guide Ng AP o o o 3 AG O O Analog Speed Ref C Preset Speed 1 2 O Preset Speed 1 C Preset Speed 2 10V Output Analog Speed Ref ov J ee O 10V Output O Preset Speeds 1 4 C Max Speed P 01 ov a Terminal mode P 12 0 P15 2 D 1 24V Output O S
13. Control Mode interface using the internal accel decel ramps Selection Beh hehe AR pontrol 4 Control via Modbus RTU RS485 comms NUT ACCE 2668 lamp interface with accel decel ramps updated via adjustment Modbus i4 PO K ses ith 5 User PI control with external feedback signal nd na gon a wirang eg 6 User PI control with external feedback signal Input Semen and summation with analog input 1 Previous 4 trips stored in order of occurrence with the most recent first Press UP or DOWN to step through all four Trip log Last four trips stored Read only The most recent trip is always displayed first UV trip is only stored once Further fault event logging functions are available through parameter group zero Set to 101 default for extended menu Extended menu Code 0 to 9 999 0 access access Change code in P 39 to prevent unauthorised access to the Extended Parameter Set Default parameter values for Horse Power rated drives are shown in brackets Standby mode is enabled automatically when the drive is at zero speed for gt 20 seconds Optidrive E2 User Guide www invertek co uk 11 7 2 Extended parameters Par Description Range Default Explanation Defines the function of the digital inputs Digital input 0 to 12 0 depending on the control mode setting in P 12 function select See section 8 Analog and Digital Input Configurations for more information
14. Supply problem or increase decel ramp time P 04 Under voltage on DC bus This occurs routinely when power is switched off If it occurs during running check power supply voltage Heatsink over temperature Check drive ambient temp Additional space or cooling required Under temperature Trip occurs when ambient temperature is less than 10 C Temperature must be raised over 10 C in order to start the drive Faulty thermistor on heatsink Refer to your IDL Authorised Distributor External trip on digital Input 3 E trip requested on digital input 3 Normally closed contact has opened for some reason If motor thermistor is connected check if the motor is too hot Comms loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase Spin start failed Spin start function failed to detect the motor speed Internal memory fault Parameters not saved defaults reloaded Try again If problem recurs refer to your IDL Authorised Distributor Analog input current out of range Check input current in range defined by P 16 Internal drive Fault Refer to your IDL Authorised Distributor Internal drive Fault Refer to your IDL Authorised Distributor Internal drive Fault Refer to your IDL Authorised Di
15. cess load on the motor Over temperature on the drive heatsink Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for star delta motor wiring error Motor accelerating decelerating The accel decel time too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is required Cable fault between drive and motor Drive has tripped on overload after delivering gt 100 of value in P 08 for a period of time Check to see when the decimal points are flashing drive in overload and either increase acceleration ramp P 03 or decrease motor load Check cable length is within drive specification Check the load mechanically to ensure it is free and no jams blockages or other mechanical faults exist Brake channel over current Over current in the brake resistor circuit Check the cabling to the brake resistor Check the brake resistor value Ensure minimum resistance values form the rating tables are observed Brake resistor overload Brake resistor overload Increase deceleration time reduce load inertia or add further brake resistors in parallel Ensure minimum resistance values form the rating tables are observed Internal power stage fault Check wiring to motor look for ph ph or ph Earth short circuit Check drive ambient temp additional space or cooling needed Check drive is not forced into overload Over voltage on DC bus
16. ch is opened the drive will decelerate to stop at which time the display will show 5 oF If the potentiometer is turned to zero with the enable disable closed the display willshowH U 0 0Hz if left like this for 20 seconds the drive will go into standby mode display shows 5Endb4 waiting for a speed reference signal 6 3 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P 12 1 1 Connect Motor as for terminal control above Enable the drive by closing the switch between control terminals 1 amp 2 The display will show 5k oF Press the lt gt key The display shows H 5 0 Press to increase speed The drive will run forward increasing speed until is released The rate of acceleration is controlled by the setting of P 03 check this before starting MB O CAUTION 6 Press V to decrease speed The drive will decrease speed until V is released The rate of deceleration is limited by the setting in P 04 7 Press the V key The drive will decelerate to rest at the rate set in P 04 8 The display will finally show 5t oF at which point the drive is disabled 9 To preset a target speed prior to enable press the key whilst the drive is stopped The display will show the target speed use the amp V keys to adjust as required then press the V key to return the display to 3koP 10 Pressing the lt gt key will start the drive accelerating to the target speed To all
17. d is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Indicates a potentially hazardous situation which if not Indicates a potentially hazardous situation which if not avoided could result in injury or death avoided could result in damage to property WARNING CAUTION Safety of machinery and safety critical applications The level of integrity offered by the Optidrive control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machin
18. del Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 12037 1KB12 ODE 2 12037 1K012 0 37 ODE 2 12005 1HB12 ODE 2 12005 1H012 0 5 2 3 1 ODE 2 12075 1KB12 ODE 2 12075 1K012 0 75 ODE 2 12010 1HB12 ODE 2 12010 1H012 1 4 3 1 ODE 2 12150 1KB12 ODE 2 12150 1K012 1 5 ODE 2 12020 1HB12 ODE 2 12020 1H012 2 7 1 ODE 2 22150 1KB42 ODE 2 22150 1K042 1 5 ODE 2 22020 1HB42 ODE 2 22020 1H042 2 7 2 ODE 2 22220 1KB42 ODE 2 22220 1K042 2 2 ODE 2 22030 1HB42 ODE 2 22030 1H042 3 10 5 2 200 240V 10 3 Phase Input kW Model Number KW HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 12037 3K012 0 37 ODE 2 12005 3H012 0 5 2 3 1 ODE 2 12075 3K012 0 75 ODE 2 12010 3H012 1 4 3 1 ODE 2 12150 3K012 1 5 ODE 2 12020 3H012 2 7 1 ODE 2 22150 3KB42 ODE 2 22150 3K042 1 5 ODE 2 22020 3HB42 ODE 2 22020 3H042 2 7 2 ODE 2 22220 3KB42 ODE 2 22220 3K042 2 2 ODE 2 22030 3HB42 ODE 2 22030 3H042 3 10 5 2 ODE 2 32040 3KB42 ODE 2 32040 3K042 4 0 ODE 2 32050 3HB42 ODE 2 32050 3H042 5 18 3 380 480V 10 3 Phase Input kW Model Number kW HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 14075 3KA12 ODE 2 14075 3K012 0 75 ODE 2 14010 3HA12 ODE 2 14010 3H012 1 2 2 1 ODE 2 14150 3KA12 ODE 2 14150 3K012 1 5 ODE 2 14020 3HA12 ODE 2 14020 3H012 2 4 1 1 ODE 2 24150 3KA42 ODE 2 24150 3K042 1 5 ODE 2 24020 3HA42 ODE 2 24020 3H042 2 4 1 2 ODE 2
19. eeeeeeeeeeeeeeeeeeeeess 15 8 1 Terminal mode P 12 O ccccesseessseeeeesseeeeeseeeesenseeeseasseeeeasseeeseaseeeseesseeeeenseeeesassneeeaseeeeeenseeeneas 15 8 2 Keypad mode P 12 1 OF 2 ccecssseeeesseeeeeseeeeeenseeeeeaseeeeeaseceeeeaseeeseaseeeeeeaseeeseassneeeeseeeeeenseeeeeas 16 8 3 MODBUS control mode P12 3 OF 4 cccsssesseeesseeeeeeeenseeeeeeeenseeesseasaseeeseasaseeeseeeeaseeaseeenseeeaes 17 8 4 User PI control mode P 12 5 or 6 ceseesseseenesseeeeeaseeeeeaseeeeeeaseeeeeaseeeeeaseneeeeaseeeeeaseneeeeneeeeneas 17 9 TROUBLESHOOTING 3 ANNA NAINA NANA ANNA NANA teeta epee epee peepee 18 9 1 Fault MESSAGES scseeeessneeressceeeenseneesessneeseseceerenseneeeesenseseneceeseuseneseesenseseseneeeseneneesessnerenseneetes 18 10 TECHNICAL DATA qn mmamanamaanananan anan R3 3ANNANNRAANNNN NANANA 18 10 1 Environmentalist astare epre narena aa 18 10 2 Rating table Sinioran iaeiae aaar aaa Aaa aD aao daa a La aaan ienaa 19 10 3 Maximum supply ratings for UL compliance ssesssssnusesnnnnenunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnn 19 Optidrive E2 User Guide www invertek co uk 1 Introduction 1 1 Important safety information This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy an
20. ency adjust 3G voltage set in P 28 is applied Edge r if drive is powered up with Digital Input 1 closed enabled drive will not run The switch must be opened amp closed after power up or after clearing a trip for the drive to run Terminal mode EdgE r Auto 0 Auto 5 Auto 0 Auto 0 drive will run whenever digital input 1 restart function is closed if not tripped Auto 1 5 drive will make 1 5 attempts to automatically restart after a trip 25s between attempts If fault has cleared drive will restart To reset the counter the Drive must be www invertek co uk Optidrive E2 User Guide powered down reset on the keypad or by re enabling the drive If set to O or 2 drive will always start from minimum speed 0 Minimum speed If set to 1 or 3 drive ramps up to the operating Keypad mode 1 Previous speed 1 speed prior to the last STOP command restart function 2 Minimum speed Auto run If set to 2 or 3 the status of digital input 1 3 Previous speed Auto run controls drive to start or stop The start and stop button on the drive will not function in this case When gt 0 DC injection braking activated when DC injection on 0 to 25 05 0 speed reaches zero with stop signal applied stop disabled Only applied on disable Stop not on enable Uses the level set in P 11 When enabled drive starts from detected Spin Star
21. ery In particular the electrical equipment should comply with EN60204 1 e Optidrives should be installed only by qualified electrical persons and in accordance with local and national regulations and codes of practice The Optidrive has an Ingress Protection rating of IP20 For higher IP ratings use a suitable enclosure e Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply e Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB e The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it e Parameter P 01 can be set to operate the motor at up to 60 000 rpm hence use this parameter with care e If it is desired to operate the drive at any frequency speed above the rated speed P 09 P 10 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation The fan if fitted inside of the Optidrive starts automatically when the heatsink temperature reaches approximately 45 C WARNING 3 Caref
22. ews bolts or chassis screws for grounding 4 1 1 Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground busbar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The drive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Ground Fault Monitoring If a system ground fault monitor is to be used only Type B devices should be used to avoid nuisance tripping Drives with an EMC filter have an inherently higher leakage current to Ground Earth For applications where tripping occurs the EMC filter can be disconnected by removing the EMC screw on the side of the product Remove screw ii UL1 o Internal Internal completely to NIL2 ENG Surge disconnect L3 Filter Protection EMC VAR EMC VAR R Earth L The Optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightening strikes or switching of hig
23. g 0 to 10V 0 to 20mA or 4 to 20mA Digital 8 to 30V OV User ground connected terminal 9 Analog Output Digital Output Analog 0 to 10V 20mA maximum Digital 0 to 24V OV User ground connected terminal 7 10 ELE Relay Common 11 Relay NO Contact Contact 250Vac 6A 30Vdc 5A 5 2 RJ45 Data Connection For drives with software V1 00 amp V1 01 1 No connection For drives with software V1 02 8 later 1 No connection FE 6 Operation 2 No connection G H BINI 30V information please refer to the Optidrive 4 RS485 Optibus MODBUS 5 RS485 Optibus MODBUS 6 24V for Optiport E2 only 7 No connection 8 No connection For MODBUS RTU register map E2 Advanced User Guide or Application note AN ODE 01 For Optibus and Modbus data format is fixed as When using MODBUS control the Analog and Digital Inputs can be configured as shown in section 8 3 MODBUS control mode P12 3 or 4 1 start bit 8 data bits 1 stop bit no parity Baudrate amp address set in P 36 6 1 Managing the keypad The drive is configured and its operation monitored via the keypad and display 2 No connection 30V 4 RS485 Optibus 5 RS485 Optibus 6 24V for Optiport E2 only 7 RS485 MODBUS 8 RS485 MODBUS For Optibus and Modbus data format is fixed as 1 start bit 8 data bits 1 stop bit no parity Baudrate amp add
24. gram ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 5 Motor Terminal Box Connections For recommended cabling and wiring sizing refer to section 10 2 Rating tables It is recommended that the power cabling should be 3 core or 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice Optidrive E2 User Guide 7 www invertek co uk 4 3 Connection Diagram Optional Brake Resistor DC BR MCB or Sizes 2 amp 3 Isolator Fuse 1 phase R m AC input Optional Optional 50 60H TIN j 3 AI External External 3 phase Input Choke Input Filter AC input 50 60Hz N M 1 24V Output 2 Digital Input 1 3 Digital Input 2 4 Digital Input 3 Default Analog Preset Analog amp Digital Input Connections 5 10V Output Relay Common Relay Contact 6 Analog Input 1 70V 4 4 Drive and motor connections For 1 phase supply power should be connected to L1 L L2 N For 3 phase supplies power should be connected to L1 L2 L3 Phase sequence is not important The Motor should be connected to U V W For drives that have a dynamic brake transistor an optional external braking resistor will need be connec
25. h power equipment on the same supply When carrying out a HiPot Flash test on an installation in which the drive is built the voltage surge suppression components may cause the test to fail To accommodate this type of system HiPot test the voltage surge suppression components can be disconnected by removing the VAR screw After completing the HiPot test the screw should be replaced and the HiPot test repeated The test should then fail indicating that the voltage surge suppression components are once again in circuit Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end 4 2 Wiring Precautions Connect drive according to section 4 3 Connection Dia
26. lue 0 100 100 max input voltage Speed reference input P1 01 P1 01 Displayed in Hz if P 10 0 otherwise displayed in RPM Digital input status Binary value Drive digital input status Reserved 0 Reserved Reserved 0 Reserved Applied motor voltage 0 600V AC Value of RMS voltage applied to motor DC bus voltage 0 1000V dc Internal DC bus voltage Internal Heatsink 20 100 Cc Temperature of heatsink in C temperature Hours run meter 0 to 99 999 hours Not affected by resetting factory default parameters Run time since last trip 1 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred Reset also on next enable after a drive power down Run time since last trip 2 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred under volts not considered a trip not reset by power down power up cycling unless a trip occurred prior to power down Run time since last disable 0 to 99 999 hours Run time clock stopped on drive disable value reset on next enable Drive Effective Switching Frequency Actual drive effective output switching frequency This value maybe lower than the selected frequency in P 17 if 4 to 32 kHz the drive is too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation
27. meters can be changed 8 automatically saved on Controls user access to parameters When P Parameter access ower down 0 38 0 all parameters can be changed and will lock io Radda Nechandes be stored automatically When P 38 1 R y 9 parameters are locked and cannot be changed allowed g Introduces an offset to the analog input level O PANAIOG INPUGNSRE B000 4900 07 0 with a resolution 0 1 e g 10 1V 0Hz Custom scaling factor applied to drive speed If Displ v sp e P 10 0 speed in Hz scaled by this factor If p ay Sp 0 000 to 6 000 P 10 gt 0 speed in RPM scaled Displayed as scaling factor real time variable on the drive display indicated by a c User PI 0 0 30 0 1 0 Higher value used for high inertia Too high a Proportional Gain ee 5 value gives instability User PI Integral Higher value gives slower more damped time constant Dee 20 08 nee response f Her If an increasing feedback signal should User PI operating 0 Direct mod snare 0 increase the speed of the motor set to Inverse mode User PI reference 0 Digital 0 Sets the source for the PI control reference select 1 Analog signal When set to 1 analog input 1 is used User PI digital 5 0 100 0 0 Sets the preset reference used when P 44 0 reference User PI feedback 9 2nd analog input T4 This parameter selects the feedback signal 1 1st analog input T6 0 select source 2 motor load current Selects the format of
28. minal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xx have the default values as indicated in section 7 Parameters Connect motor to drive checking star delta connection for the voltage rating 2 Enter motor data from motor nameplate P 07 motor rated voltage P 08 motor rated current P 09 motor rated frequency Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled Connect a potentiometer 1kQ min to 10 KQ max between terminals 5 and 7 and the wiper to terminal 6 With the potentiometer set to zero switch on the supply to the drive The display will show StoP DOT Se Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz H 1 with the potentiometer turned to minimum 7 Turn the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz H 50 0 at max speed 8 To display motor current A briefly press the lt gt Navigate key 9 Press lt _ again to return to speed display 10 To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable swit
29. ow the Optidrive to be controlled from the keypad in a forward and reverse direction set P 12 2 11 Operation is the same as when P 12 1 for start stop and changing speed 12 Press the lt gt key The display changes to H 2 0 13 Press to increase speed 14 The drive will run forward increasing speed until A is released Acceleration is limited by the setting in P 03 The maximum speed is the speed set in P 01 15 To reverse the direction of rotation of the motor press the lt gt key again 10 Optidrive E2 User Guide www invertek co uk 7 Parameters 7 1 Standard parameters Par NOTE NOTE Description Range Default Explanation Maximum speed P 02 to 5 P 09 max 500HZ2 nae Maximum speed limit Hz or rpm See P 10 Minimum speed 0 to P 01 max 500HZz OHz Minimum speed limit Hz or rpm See P 10 Acceleration ramp Acceleration ramp time from 0 to base speed time up 600S 29 P 09 in seconds Deceleration ramp time from base speed P 09 to standstill in seconds Deceleration ramp 0 to 600s 5s When P 04 0 the deceleration ramp is set by time P 24 Setting P 04 0 also activates dynamic ramp control where the ramp may be extended automatically to prevent an O Volt trip If the supply is lost and P 05 0 then the drive 0 Ramp stop will try to continue running by reducing the brown out ride through speed of the load using the load as a generator Slop mode select 1 Coast to s
30. perational using E trip terminal function on Digital Input 3 1 24V Output 4 Digital Input 3 N wo Remote push button speed control with NOTE 16 fwd rev fast stop P 24 By default if the enable signal is present the drive will not Enable until the START button is pressed To automatically enable the drive when the enable signal is present set P 31 2 or 3 This then disables the use of the START amp STOP buttons www invertek co uk Optidrive E2 User Guide 8 3 MODBUS control mode P12 3 or 4 P 15 Digital input 1 T2 Open Stop disable Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Run and stop commands given via the RS485 link Closed Run enable Closed Preset speed 1 Open Trip Closed Run Closed Run enable No effect No effect No effect and Digital input 1 must be closed for the drive to run Aa i Connect external PTC Open Stop disable Open Master speed ref External trip input No effect motor thermistor orsimilar to digital input 3 Open Stop disable Closed Run enable Open Master speed ref Closed Analog input External trip input Open Trip Closed Run Analog input reference Open Stop disable Closed Run enable Open Master speed ref Closed keypad speed ref External trip input Open Trip Closed Run No effect Master Speed Ref start and stop con
31. plate details Enter motor rated voltage V in P 07 Enter motor rated current A in P 08 Enter motor rated frequency Hz in P 09
32. r adjustment of the optional operating parameters of the drive or from mismatching of the drive to the motor The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice All Invertek drives products carry a 2 year warranty valid from the date of manufacture This date is clearly visible on the product rating label This User Guide is for use with V1 02 Software User Guide Issue 2 05 2 Optidrive E2 User Guide www invertek co uk he INTRODUCTION ii maa NAANTIG NATA AA 4 1 1 Important safety information este eeeeeee een seeeseesseeeeeseeeeseaseeeeeeaseneseaseeeesesseeeeeaseneneaseneee 4 1 2 Electromagnetic Compatibility EMC ccssesseesseeeseeeeseeeeeeeeaseeeeseeeaseeeseeeenseesseeeenseeeneees 4 2 GENERAL INFORMATION AND RATING G eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 5 2 1 Identifying the drive by model number 1 aa 5 2 2 Drive model numbers aa 5 3 MECHANICAL INSTALLA ION 2222p haahaha ahlaphae aaa hR INA Ha NA AA n 6 Side GMO ral AA AA AA AKA ANAN PAA 6 3 2 Mechanical dimensions and mounting a 6 3 3 Enclosure mounting Aa 6 4 POWER WIRING 0a 7 4 1 Grounding the Driven aNG AA 7 4 1
33. rcuit current 115V ratings 120V rms AC 5kA rms AC 0 5 HP to 1 5HP 230V ratings 240V rms AC 5kA rms AC 0 37kW 0 5HP to 3 7kW 5HP 400 460V ratings 480V rms AC 5kA rms AC 0 75kW 1 HP to 7 5kW 10HP All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Optidrive E2 User Guide 19 www invertek co uk NINYW22 28 OPTIDRIVE G EASY START UP GUIDE AC Supply Voltage 50 60Hz LI L2 L3 Earth Supply Voltage 115 230 415 460V or 3 phase check drive rating information on page 19 Fuses or MCB amp cable sizes check drive rating information on page 19 Keypad Operation can be found on page 9 Control Terminals Based on default setting out of box Connect a START STOP switch from Terminal to 2 Close the contact START enable the drive Open the contact STOP the drive 2 Connect a 10kQ potentiometer on terminals 5 6 amp 7 to vary the speed from 0 to 50Hz 60Hz for HP drives 10kQ Speed Pot Stop Run Motor cable sizes check drive rating information on page 19 Motor connection check for STAR DELTA connection to suit motor voltage rating on page 8 Motor name
34. ress set in P 36 Used to display real time information to access and lt _ gt NAVIGATE exit parameter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode Used to decrease speed in real time mode or to A DOWN a A decrease parameter values in parameter edit mode V RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or lt b START to reverse the direction of rotation if bi directional keypad mode is enabled Optidrive E2 User Guide www invertek co uk 6 1 1 Changing Parameters To change a parameter value press and hold the lt _ gt key for gt 1s whilst the drive displays StaP The display changes to P 0 1 indicating parameter 01 Press and release the lt gt key to display the value of this parameter Change to the required value using the A and V keys Press and release the lt gt key once more to store the change Press and hold thel gt key for gt 1s to return to real time mode The display shows 5E0P if the drive is stopped or the real time information e g speed if the drive is running 6 1 2 Reset Factory Default Settings To reset factory default parameters press A V and W for 52s The display shows P dEF Press the V button to acknowledge and reset the drive 6 2 Ter
35. set speed 4 2nd Deceleration ramp time from base speed 2nd decel ramp P 09 to standstill in seconds time 0 25 0s 0 Selected using fast stop function via digital Fast Stop input setting or on mains loss as set by P 05 If set to zero drive will coast to STOP Digital output mode Digital Output Mode 0 Drive enabled Options 0 to 7 select a digital voltage output 1 Drive healthy signal 2 Motor at target speed Disabled OV 3 Drive tripped Enabled 24V 20mA limit Analog output 4 Motor speed gt limit 8 Options 4 to 7 the Digital output is enabled function select 5 Motor current gt limit using the level set in P 19 6 Motor speed lt limit Analog Output Mode 7 Motor current lt limit Option 8 Motor Speed signal range Analog output mode 0 10V 0 100 of P 01 8 Motor speed Option 9 Motor Current signal range 9 Motor current 0 10V 0 200 of P 08 Set P 09 before adjusting Speed reference held at upper or lower skip Skip frequency 0 to P 01 0 Hz frequency limit until input signal reaches the hysteresis band opposite skip frequency limit Speed ramps through the skip frequency band at a rate set by P 03 and P 04 Set P 09 before adjusting Skip frequency P 02 to P 01 0 Hz Skip frequency centre point V F characteristic 0 P 07 0 Adjusts the applied motor voltage to this value adjustment voltage at the frequency set in P 29 V F characteristic 0 P 09 0 0Hz Sets the frequency at which the adjustment frequ
36. stributor Environmental Operational ambient temperature range O 50 C frost and condensation free Storage ambient temperature range 40 60 C Maximum altitude 2000m Derate above 1000m 1 100m Maximum humidity 95 non condensing NOTE For UL compliance the average ambient temperature over a 24 hour period for 200 240V 2 2kW and 3HP drives is 45 C 18 Optidrive E2 User Guide www invertek co uk 10 2 Rating tables 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 5 1 6 7 10 1 5 2 3 3 45 1 5 25 1 1 12 5 16 15 1 5 4 3 6 45 1 5 25 1 5 2 16 8 20 2 5 5 8 8 7 1 5 100 47 200 240V 10 1 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 37 0 5 1 6 7 6 1 5 2 3 3 45 1 5 25 0 75 1 1 12 5 10 1 5 4 3 6 45 1 5 25 1 5 2 1 19 3 20 7 10 5 1 5 25 1 5 2 2 19 3 20 4
37. t S2 amp S3 motor rotor speed Short start delay possible if pee rotor stationary Recommended for high inertia only De Bisablad 0 load applications ee on 1e Enablba For Size 1 drives P 33 1 enables DC injection braking on enable The duration and levels are set by P 32 and P 11 respectively Brakechoower 0 Disabled Software protection for Invertek standard brake pp 1 Enabled with s w protection resistors 200W enable 5 0 2 Enabled without s w For Non Invertek approved resistors and higher not S1 a ae protection braking applications set to 2 aia input 0 500 0 100 Analog input scaling resolution 0 1 Serial Adr Unique drive address for communication Communications Adr O disable 1 63 1 network address When set to OP buS MODBUS disabled MODBUS enable OP buS fixed at 115 2 kbps OP buS Communication with Optistick PDA and baudrate select 9 6k to 115 2kbps Modbus Optiport E2 possible Setting a baudrate enables MODBUS at that baudrate and disables OP buS The time before a trip in the event of a O no trip t 3000 Paga AASARIN P communication loss can be set in milliseconds Trip enable delay l a He jea a ms 3 anila Setting O disables the communications trip j ms rip P indicates the drive will trip if time exceeded r indicates the drive will ramp to stop if time exceeded Access code 0 to 9 999 101 Defines Extended Parameter Set access code definition P 14 0 Para
38. ted to DC and BR when required The brake resistor circuit should be protected by a suitable thermal protection circuit Further information can be found in the Advanced User Guide The DC DC and BR connections are blanked off by plastic tabs when sent from the factory The plastic tabs can be removed if when required Size 1 Connections L1 L L2 N L3 U v w Size 2 amp 3 Connections DC L1 L L2 N L3 DC BR U v w 4 5 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Typical ratings are AIA 400V 230V 690V 400V STAR A DELTA A ojojo fo u v w U v w 8 Optidrive E2 User Guide www invertek co uk 5 Control Wiring 5 1 Control terminal connections Default Control Signal Description Connections Terminal 1 24V User Output 24V 100mA oO 2 Digital Input1 Positive logic Pai 2 Logic 1 input voltage range 8V 30V DC 3 Digital Input 2 Logic 0 input voltage range OV 2V DC ee ey Digital Input 3 Analog Input 2 Digital 8 to 30V Analog 0 to 10V O to 20mA or 4 to 20mA 10V User Output 10V 10mA 1kQ minimum Analog Input 1 Digital Input 4 Analo
39. top disable oo 2 C Run enable T3 T4 Speed o 3 0 O Preset 1 A ON 1 0 Preset 2 o t 4 0 1 Preset 3 1 1 Preset 4 J Analog speed input with 2 preset speeds www invertek co uk 4 preset speeds and max speed select switch Effectively giving 5 preset speeds 15 Terminal mode P 12 0 P15 3 24V Output 10V Output ov O Stop disable C Run enable O Analog Speed Ref C Preset Speed 1 O External Trip C Run Permit Analog Speed Ref a Terminal mode P 12 0 P15 4 24V Output on 6 o Volts Current P 47 10V Output ov ao Ng Analog speed input with 1 preset speed and motor thermistor trip O Stop disable C Run enable O Local Speed Ref C Remote Speed Ref Remote Speed Ref Local Analog Ref Terminal mode P 12 0 P15 11 24V Output C Run Forward O Stop C Run Reverse Fast Stop P 24 es iD O 0 2 8 2 Keypad mode P 12 1 or 2 P 15 Digital input 1 T2 Digital input 2 T3 Local or remote analog speeds 2 analog inputs Digital input 3 T4 Push button fwd rev stop with fast stop using 2 deceleration ramp Analog input T6 Comments Open Stop disable Closed Run enable Closed remote UP push button Closed remote DOWN push
40. top p If P 05 2 the drive will ramp to stop using the 2 Ramp to stop fast stop P 24 decel ramp with dynamic brake control when mains supply lost 0 Disabled When enabled automatically reduces applied Energy Optimiser 1 Enabled 0 motor voltage on light load Minimum value is i 50 of nominal 0 20V to 250V 230V Rated nameplate voltage of the motor Volts Motor rated voltage 0 20V to 500V 400V Value limited to 250V for low voltage drives 460V Setting to zero disables voltage compensation 25 100 of drive rated Drive Motor rated current Gurarit rating Rated nameplate current of the motor Amps Motor rated 50Hz frequency 25Hz to 500Hz 60Hz Rated nameplate frequency of the motor Motor rated speed 0 to 30 000 rpm 0 pete ii related parameters Applies an adjustable boost to the Optidrive ngi i ae ks th Motor voltage output at low speed to assist with Voltage boost bai 3 0 0 to 10 0 power starting sticky loads For continuous Ea AN dependent applications at low speed use a forced of max output voltage ventilated motor Primary Control Mode of the drive 0 Terminal control 0 Terminal control i balaan pia se 1 Uni directional keypad control Keypad Kat Sypad LONNOKTING AN START button does not reverse direction 2 Bi directional keypad control Keypad START Terminal Keypad ead lia ote button toggles between forward and reverse MODBUS PI ate SNe ECO Bago r 3 Control via Modbus RTU RS485 comms Drive
41. trolled via RS485 Keypad Speed Ref drive auto runs if digital input 1 closed depending on P 31 setting Further information the MODBUS RTU Register Map information and communication setup please refer to the Advanced User Guide or Application note AN ODE 01 8 4 User PI control mode P 12 5 or 6 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 0 2 Em Open Stop disable Open PI control F Bt Closed Run enable Closed Preset speed 1 PI feedback analog input No effect Open Stop disable Open PI control F Closed Run enable Closed Analog input 1 PI feedback analog input Analog input 1 Ar sa Connect external PTC KMA Open Stop disable Open PI control External trip input F pa y Closed Run enable Closed Preset speed 1 Open Trip Closed Run PI feedback analog input motor tnennistor or similar to digital input 3 Example Wiring PI mode P 12 5 P15 0 a a PI mode P 12 5 P15 1 N PI mode P 12 5 P15 3 0 24V Output 1 24V Output 1 24V Output ner O Stop disable a O Stop disable O Stop disable 2 C Run enable 2 C Run enable oo 2 C Run enable ee 3 O PI Control O PI Control O PI Control 4 20mA 3 C Preset Speed 1 o 3 C Local Speed Ref o 3 C Preset Speed 1 O 4 PI Feedback 4 PI Feedback
42. ty User Guide 1 DRIVES www invertek co uk amp INVERTEK OPTIDRIVE Easy to use Economy Drive AC Variable Speed Drive 0 37 I IkW 0 5 ISHP Trinik E BACK PAGE Installation and operating instructions Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive E2 product range is CE marked for the low voltage directive and conforms to the following harmonised European directives EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC Company Information Address Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Email sales invertek co uk Website www invertek co uk All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2007 The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation o
43. ully inspect the Optidrive before installation to ensure it is undamaged Indoor Use Only Flammable material should not be placed close to the drive The entry of conductive or flammable foreign bodies should be prevented Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered An isolator should be installed between the power supply and the drive Never connect the mains power supply to the Output terminals U V W Suitably rated fuses or MCB should be fitted in the mains supply to the drive Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees e Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes CAUTION 1 2 Electromagnetic Compatibility EMC Optidrive is designed to high standards of EMC and is optionally fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is
44. ut2 reference Analog input 1 reference inputs 1 and2 Open Fwd Stop Closed Fwd Run Open Reverse S Closed Reverse top Run ref 1 Open Analog speed Closed Preset speed Analog input 1 reference Closing digital inputs 1 and 2 together carries out a fast stop P 24 Open Stop disable Closed Run enable Open Forward Closed Reverse Open Trip Closed Run External trip input Analog input 1 reference Connect external PTC motor thermistor or similar to digital input 3 Open Stop disable Open Stop disable External trip input Closing digital inputs 1 and j Closed Rev Run Open Trip Analog input 1 reference 2 together carries out a Closed Fwd Run enable enable oea Fun sika fast mM P 24 Digital Input 3 Analog Input 1 Preset Speed Open Open Preset Speed 1 Open Stop disable Open Forward Closed Open Preset Speed 2 Closed Run enable Closed Reverse Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Digital Input 3 Analog Input 1 Preset Speed Open Stop disable Open Stop disable Open Open Preset Speed 1 Closing digital inputs 1 and Closed Forward Run Closed Reverse Run Closed Open Preset Speed 2 2 together carries out a enable enable Open Closed Preset Speed 3 fast stop P 24 Closed Closed Preset Speed 4 Normally Open NO Momentary close to run Normally Closed Momentary open N
45. vertek co uk 2 General Information and Ratings This chapter contains information about the Optidrive E2 including how to identify the drive 2 1 Identifying the drive by model number Each drive can be identified by its model number as shown in Figure 1 Drive Model Number Format The model number is on the shipping label and the drive nameplate The model number includes the drive and any options Drive model numbers for the Optidrive E2 drives are provided in 10 2 Rating tables ODE 2 12037 1KB12 Lk IP Rating 2 IP20 N IP55 Un switched S IP55 Switched Dynamic Brake 1 No Brake Transistor 4 Brake Frame Size 1 3 Input Voltage Rating 1 110 115V i l Filter Type A EMC Filter on 400V drives B EMC Filter on 200V drives 2 200 240V 0 no filter Product Family Generation 4 380 480V Power Ratin 9 Power Type K kW H HP No of Input Phases Figure 1 Drive Model Number Format 2 2 Drive model numbers 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler www invertek co uk kW Model Number kW HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 11005 1H012 0 5 2 3 1 ODE 2 11010 1H012 1 4 3 1 ODE 2 21015 1H042 1 5 5 8 2 200 240V 10 1 Phase Input kW Model Number kW HP Mo
46. y side with no clearance Typical drive heat losses are 3 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times Optidrive E2 User Guide www invertek co uk 4 Power Wiring 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment exists if codes are ignored during installation WARNING This drive contains high voltage capacitors that take time to discharge after removal of main supply Before working on the drive ensure isolation of main supply from line inputs Wait ten 10 minutes for capacitors to discharge to safe voltage levels warnne Failure to observe this precaution could result in severe bodily injury or loss of life should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in f Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life WARNING NOTE Use the dedicated ground terminal to ground the drive Do not use mounting scr
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