OPERATING INSTRUCTIONS
Contents
1. OPERATING INSTRUCTIONS Translation TANGO rope winch WV 300 500 WE 300 500 KV 300 500 KE 300 500 Type 1 USER GROUPS Duties Gualifications Operator Operation Instruction by means of the operating visual inspection instructions Authorised person 1 Special Assembly disassembly Mechanic ist per repair maintenance sonnel Tests Authorised person 2 per TRBS 1203 Technical expert 2 SAFETY INSTRUCTIONS Appropriate use Operate the eguipment in accordance with the information in these operating instructions Only use to lift lower and pull freely movable loads Only use when in perfect working order Only allow to be operated by personnel instructed on how to do so 20 C Safety conscious work First read the operating instructions Always be conscious of safety and hazards when working Observe lifting device and load during all movements Immediately report any damage or defects to the person in charge Repair equipment first before continuing work Do not leave the load suspended without supervision Transport device protected against impacts and shocks falling over or toppling The following are not allowed Overload gt technical data type plate payload plate Mechanical propulsion Impacts blows Long lowering operations Use exclusions Not suitable for permanent operation and vibration stress No2. GILLES COLSSL ILLZEZL COLTCL ILLES COLTSI YLZSSl COLSSI ILLEZH COLTCI ILLZEZL ZOLZEL ILLEZ 8ZS9EL JZG9EL 8cS9 amp l 8cS9 l LOZVEL LOZVEL I9 PEL LOZVEL 5 7 z 7 7 q F coL 669SLZ 669GLZ 669GLZ 669GLZ 8EGGLZ BEGGE BESSIC BESSIC 5 j K 3 LOL z S F LEZZZL LELZZL LELZZL LELZZH LOLZZE LOZZZL LOLZZL LOLZZL ooL LELECl LELESL ESLECL ECLZEL OCLZEZL 6CLTSI OOLZZL OOLECL LELEL LELZZL ECLZEL EZCLEZL GCL CCI GCLZEL O0LZZ OOLec L 0880 Z Z180 2 6Z80EZ 9L80EZ 8Z80EZ SL80EZ YL80EZ EL8OEZ OZLLOZ ZLLZOZ 6LLLOZ 9LLZLOZ 8LLZOZ 6602400 286502 986G0G 00S3M 00 IM 00S3M 00 3M OOSAM OOCAA OOSAM OOEAM 00SIA ODES 00SIM OOSAM OOSAM 00 AX OOSAM 00EAM haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 _m_gb hseilw_s 094148_m
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4. 601 CBEZLL ZBEZLL 86011 CZEZLL c86c1l CBECIL ZBEZLL CBESLL CBESLL ZZEZLL LB6ZHL ZBEZLL CBECIL l VILECL YM CG HILLEL YM ca YM CH YML YM GO YML HILECL YMGOM cc YM cc YML YML YM ca YG LL vvSOOl rG00l rrS00l rPSOOL rSOOL PPS00I PPS00I ppG00l PrSOO ppS00l rPSOOL PPS00I P7S00l PrSOO rrS00l rrS00l 6 WWLICL SLZLCL WA SILZLCL WAVaU SIZLCL WAN Bleck WA SIZLCL LOLLL BELLZ WA BELEGE WAN 8lZccl 8 Mc Wc Mc Wc Wc Week LLELE LLLZZE Mc Wc LELEL WJccH LLLZZE WMccF WMLccH ELEZE Z QELS GELCCI GELCCL OELZCL OLLECL OLLZZLE OlL cl OlZecl 9ELCCI IELZZH IELZZL YELL OLLZEZH OLLZZL OlLecl OLLZZL 9 WwLecl wc LOLZZL byZeck GOLZZL GOLZZH 60L2c1 60L21 reel LOLZE byLeck LOLZE 6OLZZL 60L21 60LZZH 60L2c1 S 9 090L 9E090I 9E0904 9E090L 9 0901 9E0904 9E0904 9E090L 9E0904 9E0901 9E090 9E090 9E090 9E0901 9E0901 9E0904 Sv GOLIOL SOLIOL SOLLOL GOZIOL SOZLOL SOZLOL SOZLOL SOZIOL SOZLOL SOLLOL SOZLOL SOZLOL SOZLOL SOZIOL SOZLOL SOZLOL vv BPYLOL 8PYLOL 8PPlOL 8rPIOL GPP1OL BPYLOL 8VVLOL 87HLOL GPP1OL 8PPLOL BPYLOL 9PPIOL 8VVLOL 8FFFOL 8FFIOL 8PPLOL ev CLLESL CLLESL aM acb aM co ZILEZEL aM cc au cc aM cc CLLEGE aca aac CLLEZH CLLEGE acb aM cc OM cc ov l ca ELLECL ELLE EM ca ELLE ELLEZH ELLZZE ELLEZL ELLeCL ELLECL ELLEZH ElLecl ELLZEZL ElZecl ElLecl ElLecl Iv COLECL OLLEZH COLES
5. e load is held fast in each position by a load pressure brake 5 INSTALLATION Attachment structures should be designed for the max force Ensure that the mounting surfaces are flat Secure wall winches with three M12 screws strength class at least 8 8 and bracket winches with four screws each with a washer Tighten and secure the screws evenly Provide adequate space for the crank 6 ROPE DIRECTION AN If rope is inserted in the wrong direction the brake is ineffective WE WW KE KV Choice of wire rope and fastening AN Before fitting the rope lightly grease the rope drum Recommended ropes Galvanised not twist free EN 12385 Tab 12 6x19 WC 1770 B sZ former DIN 3060 SE znk 1770 sZ Ordinary ropes stainless steel similar to EN 12385 7 x 19 previously DIN 3060 SE bk 1570 sZ 1 4401 For rope diameter and minimum breaking force see point 3 Ropes with plastic sheathing are not permitted 094148 m_gb_hseilw_s haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 1 Hard solder the most convenient end of the rope and lock it to the rope drum with an Allen key WAF 4 to 6 Nm WAF 5 to 9 Nm fig 1 When turning the crank clockwise the rope must wind on to the drum as shown in fig 2 fig 1 fig 2 AN Check for function each time before starting work 7 OPERATION To lift the load turn the hand crank clockwise To lower the load tur
6. ed by the manufacturer The manufacturer agrees to submit the specific documentation pertaining to this product to individual state institutions electronically if so reguested The specific technical documentation as outlined in Appendix VII Part B were compiled Responsible for the documentation Construction Freudenberg 30 07 2013 gb Edition 5 07 13 092079 of 30 07 2013 H bbs Managementsystem formulare 100021 einbauerkl rung doc erstellt hck cd Stand 18 03 13 094148 m_gb_hseilw_s haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 3 VIGO PESOS HISOSL VlSOGI v1SOGH PIGOCH VISOZ PISO HLSOSL VlSOGI vISOGI PLSOZH PISOCI PISO VISOc VISOGI OLL ELO0 Z00L 2004 2004 L004 EEZ001 400I 2004 EEZ001 EE001 2004 EEZ001 00I Z004 001 2004 0 veLOOl YZLOOL Y2LOOL YZLOOL VELOOL VELOO VELOO VELOO VZLOOL HELOOL H2LOO vcZ00l VeLOO VCLOO 72Z001 ZZOOL 6c 822001 822001 822001 822001 84 001 822001 822001 822001 822001 822001 82Z00 822001 822001 822001 822001 8cZ001 8c Libel LOLYZL SwcMH JSWwcH SwcMH JSwcMH J Slea Sic SwcH LGLYZL JSwcM SwcH LOLYZL Scb LGLYZL JZSWcl Le 850021 8S0021 8S00c1 8S00c 8S
7. epair works that could have an influence on the safety of the winch Technical experts AP2 are persons who have sufficient knowledge based on their specialist training and experience in the areas of winches lift and pull systems and familiarity with the relevant official occupational health and safety rules accident prevention regulations guidelines and generally accepted engineering rules e g EN stand ards to evaluate the operational safety of winches and lift and pull systems Technical experts AP2 are to be nominated by the opera tor of the equipment Performance of the annual occupational safety inspection as well as the training required to obtain the aforementioned knowledge and skills can be provided by haacon hebetechnik 9 MAINTENANCE RECOMMENDATION The operator determines the intervals themselves based on frequency of use and the operating conditions Regular cleaning no steam jets Carry out visual check on inaccessible brakes locks every 5 years at the latest replace brake pads as required General overhaul by the manufacturer after 10 years at the latest CAUTION Only perform inspection maintenance and repair work on an unloaded hoist Only allow work on brakes and locks to be per formed by qualified specialist personnel Maintenance and inspection work Intervals Visual check of the rope hooks load carrier Function of the winch Before Condition of the rope and lif
8. n mentally responsible manner 094148 m_gb_hseilw_s haacon hebetechnik gmbh Telephone 49 0 9375 84 0 Fax 49 0 9375 8466 2 haacon hebetechnik gmbh EU Installation Declaration Josef Haamann Strasse 6 haacon D 97896 Freudenberg Main group Manufacturer haacon hebetechnik gmbh Phone 49 0 9375 84 0 Josef Haamann Strasse 6 Fax 49 0 9375 8466 D 97896 Freudenberg Main The product Product name Hand rope winches Type 220 241 421 462 468 4060 4185 4202 4210 4216 4235 4284 4321 4471 4472 4483 4491 4585 4751 4821 4843 4862 209480 KWV KWE Tango WA Load capacity range 0 05 3t conforms with the basic requirements of the directive Machines 2006 42 EG Appendix article Adee Basic for the integration of safety Materials and products Construction of the machine regarding its handling Risk of breakage during operation Risks by surface edges and corners Risks caused by moving parts Risk of uncontrolled movements Information Protective meaures against mechanical hazards Machines to lift loads Operating instructions ONKRNOY RwWANWWWwWr gt gt w N 1 1 1 1 1 1 1 4 4 4 The product is an incomplete machine as per machine directive 2006 42 EG The product must not be taken into operation until it is determined that the machine in which it is to be installed conforms with the machine directive 2006 42 EG If the product is changed significantly it will lose this conformity declar
9. n the crank anticlockwise If the crank is released during lifting or lowering the load lt minimum load is held in its current position Do not wind up the rope under load beyond the point where the rims project at least 1 5 times the rope diameter above the coiled rope This avoids overloading the winch and prevents the rope from coming off the drum at the side At least 3 winds of the rope must remain on the drum at all times The rope pulling force of the first layer is the same as the nominal pulling force of the winch The pulling force decreases for each additional layer of rope gt type plate pulling force for first last layer of rope Variant with removable crank optional JU Zd 8 TESTING The eguipment must be inspected in accordance with the conditions of use and the operating conditions at least once per year by an authorised person 2 per TRBS 1203 Technical expert testing per BetrSichV 10 sect 2 represents implementation of EC Directives 89 391 EEC and 95 63 EC and the annual occupational safety inspection per BGV D8 23 sect 2 and BGG956 These inspections must be documented Before commissioning After significant alterations before recommissioning At least once per year Inthe event of unusual occurrences arising that could have detrimen tal effects on the safety of the winch extraordinary tests e g after a long period of inactivity accidents natural events After r
10. resting period of the rope drive mechanism group Wind up the wire rope under pretension e g fully wind up the rope and adjust the rope length to the lift Prohibited y AN Touching the drum and rope intake during lo operation The length of the rope is correct if RE fa gt 3 Lifting equipment Ensure sufficient load bearing capacity Only use load hooks with a safety flap Use the approved load hooks with rope thimbles and rope clip Attach the load properly Do not use the winch rope to secure the load 3 TECHNICAL DATA gt 1 5xrope Model TANGO 300 500 Order no wall winch galvanised 205986 205987 Order no bracket winch galvanised 207099 207118 Order no wall winch rust free stainless steel 207117 207120 Order no bracket winch rust free stainless steel 207117 207120 Nominal load kg 300 500 Minimum load kg 30 50 First layer Rope pulling force kg 300 500 Rope take up m 4 0 3 2 Max number of layers 6 5 Final layer Rope pulling force kg 185 320 Rope take up m 29 22 Rope diameter mm 4 5 Drive mechanism group1 1Dm 1Dm Minimum breaking force kN 8 9 14 8 Crank force N 160 200 Lift crank 1 layer mm 65 46 rotation Final layer mm 98 67 Weight without rope kg 5 0 5 0 1 Drive mechanism group acc to DIN 15020 and FEM 9 511 4 CONFIGURATION Drum winch with direct drive or via a single stage gearbox Th
11. t approved for use as builders hoist BGV D7 Not approved for use on stages or in studios BGV C1 Not approved for use as a retractable transportation device for per sonnel BGR 159 Not approved for use in explosive areas environments Not suitable for aggressive environments Not suitable for lifting hazardous loads Organisational measures Ensure that these operating instructions are always at hand Ensure that only trained personnel work with the equipment Check at regular intervals whether it is being used in a safety and hazard conscious manner Installation service and repair Only by specialist personnel Only use original spare parts for repairs Do not modify or alter safety relevant parts Additional attachments must not impact safety Further regulations to be observed are German Industrial Health and Safety Ordinance BetrSichV Country specific regulations A lt 3 lt 3 50 C l Ke rE o German Accident prevention regulations BGV D8 Load Do not leave suspended without supervision Do not allow to swing Do allow to fall in the rope Rope Compliant with EN 12385 1 and EN 12385 4 and the technical data Maintain rope deviation angle non rotating rope lt 3 standard rotation resistant rope lt 1 5 Use a rotation resistant rope for unguided loads This can reduce the
12. ting equipment every use Brake function under load Check rope for wear acc to DIN ISO 4309 and service Quarterly Check fastening bolts for secure seating Annually Check all parts of the winch and crank for wear if ap plicable replace defective parts RT Annually Check type plate for legibility Have an inspection performed by an expert Lubricant recommendations Multi purpose grease per DIN 51502 K3K 20 10 OPERATING FAULTS AND THEIR CAUSES Fault Cause Remedy It is difficult to crank No lubricant in the Perform maintenance the winch in an bearing points work unloaded state Drum bearing dirty Winch was braced during installation Check fastening Load is not held Rope incorrectly wound direction of rotation wrong for lifting brake worn or defective Apply the rope correctly Check the brake compo nents and replace worn components Inadequate load Load gt 30 50 kg Brake discs or braking mechanism under tension Brake does open load can only be lowered by exercis ing force Release the brake by genily striking the crank arm with the palm of your hand in the direction of lowering 11 SPARE PARTS When ordering spare parts it is essential to quote The type and serial number of the equipment item and part number 12 DISASSEMBLY DISPOSAL Make sure to observe the safety instructions Dispose of the equipment and the substances within it in an enviro
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