User Guide
Contents
1. P2 01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function 0 2 4 x k O Stop Disable 6 9 D GE w No effect Novettect Digital input 1 must be closed 13 16 18 to enable the drive 3 O Stop Disable O Forward O Master speed ref C Run Enable C Reverse C Preset speed 1 Digi input 3 Analog input Preset value 5 O Stop Disable O Master speed ref Open pean Preset Sa S C Run Enable C Preset speed Open Closed Preset speed 3 Closed Closed Preset speed 4 10 O Stop Disable O Master speed ref External trip input C Run Enable C Digital speed ref O trip _C OK 11 O Stop Disable O Master speed ref External trip input C Run Enable C Preset speed 1 O trip _C OK 12 O Stop Disable O Preset speed 1 External trip input C Run Enable C Master speed ref O trip C OK 17 O Stop Disable O Master speed ref O Master analog speed Digital input 1 must be closed C Run Enable C Bipolar analog input_ C Preset speed 1 to enable the drive O Stop Disable O Master speed ref 13 C GE e Cat Eege input gier 20 21 O Stop Disable 2 digital output O Master speed ref C Run Enable Drive healthy 24V C Preset speed 1 22 O Stop Disable 2 digital output External trip input C Run Enable Drive healthy 24V O trip C OK Notes If P2 19 2 or 3 drive can only be started stopped by c2. value at frequency set in P4 09 15 5 5 Digital input configuration terminal mode P1 12 0 P2 01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function 5 O O O Stop Disable Bipolar analog input Preset speed 1 A f H C Run Enable C Preset speed 1 2 C Preset speed 2 Bipolar analog pu O Stop Disable O Preset speed 1 O Preset speed 1 2 O Preset speed 1 2 3 C Run Enable C Preset speed 2 C Preset speed 3 C Preset speed 4 Digi input 2 Digi input 3 Analog input Preset value Open Open Open Preset speed 1 Closed Open Open Preset speed 2 A Open Closed Open Preset speed 3 2 a Sener Closed Closed Open Preset speed 4 Open Open Closed Preset speed 5 Closed Open Closed Preset speed 6 Open Closed Closed Preset speed 7 Closed Closed Closed Preset speed 8 O Stop Disable O Forward O Bipolar analog input h k 3 C Run Enable C Reverse C Preset speed 1 Bipolar analog inpu O Stop Disable O Forward 27 Analog Inpu 8 A R C Run Enable C Reverse e g varies torque limit Bipolar analog inpu Digi input 3 Analog input Preset value Open Open Preset speed 1 5 O Stop Disable O Forward ae J oe Preset See 7 C Run Enable C Reverse os
3. 300 200 300m h Size 4 37 kW 800 600 300 200 300m h Size 5 90 kW 1600 800 400 200 gt 900 m h Size 6 160 kW 2000 800 400 200 gt 1000 m 3 Electrical Installation 3 1 Safety attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply e Smart Wireless drives should be installed only by qualified electrical persons and in accordance with local and national regulations and codes of practice e The Smart Wireless has an Ingress Protection rating of IP20 For higher IP ratings use a suitable enclosure e Where the electrical supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply e Ensure correct earthing connections see diagram below e The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB A Electric shock hazard Disconnect and ISOLATE the Smart Wireless before 3 2 Precautions e Ensure that the supply voltage frequency and number of phases single or three phase correspond to the rating of the Smart Wireless as delivered e An isolator or similar should be installed between the power supply and the drive e Never connect the mains power supply to the Smart Wireless output terminals UVW e P
4. C Reverse C Decel ramp 2 Bipolar analog inpu 6 O Stop Disable O Forward O Decel ramp 1 O Preset speed 1 C Run Enable C Reverse C Decel ramp 2 C Preset speed 2 7 Momentary close to un Normal closed NC Momentariy clase to run Preset speed 1 forward Momentarily open to stop reverse C Keypad mode Digi input 2 Digi input 3 Preset value A Open Open Preset speed 1 y O Stop Disable O Terminal mode 8 Closed Open Preset speed 2 k Run E C K d mode G Run Enable Open Closed Preset speed 3 SSC Closed Closed Preset speed 4 O Stop Disable O Bipolar analog input nd e F 9 C Run Enable Ca analog input 2 analog input Bipolar analog input 1 O Stop Disable 2 digital output O Bipolar analog input A S 20 C Run Enable Drive healthy 24V C Preset speed1 Bipolar analog input 1 O Stop Disable 2 digital output O Forward A x 2 C Run Enable Drive healthy 24V C Reverse Bipolar analog input 1 O Stop Disable 2 digital output External trip input 7 22 C Run Enable Drive healthy 24V O Trip _C OK Bipolar analog input Notes 1 When P2 01 20 21 or 22 the and digital input is configured as an output which outputs 24 V when the drive is healthy otherwise 0 V 2 When connecting a motor thermistor connect between terminals 1 amp 4 set P2 01 6 10 11 16 12 or 22 Uses external trip input 5 6 Digital input configuration keypad mode P1 12 1 or 2 The
5. Min brake resistor Q 33 22 Model SWPKxxxxxH1x _400007H12 400015H12 400022H12 400040H12 Motor output rating industrial 150 ol KW 0 75 1 5 2 2 4 0 Model SW2CxxxxxH1x 40010H12 40020H12 40030H12 40050H12 Motor output rating industrial 150 oi HP 1 2 3 5 Supply voltage phases V 10 380 480 3 Supply fuse or MCB type B 1 A 6 10 10 10 20 Output voltage phases Vv 0 480 30 Output Amps industrial 150 overload A 2 2 4 1 5 8 9 5 Motor cable size Copper 75 C mm 1 0 1 5 Max motor cable length m 50 100 100 100 Min brake resistor Q 47 47 47 33 SIZE 3 INTEGRAL RFI FILTER INTEGRAL DC LINK CHOKE amp BRAKING TRANSISTOR Model SWPKxxxxxH1x 200030H12 200040H12 200055H12 Motor output rating industrial 150 oi KW 3 0 4 0 5 5 Model SW2CxxxxxH1x 20040H12 20050H12 20075H12 Motor output rating industrial 150 oi HP 4 SG 7 5 Supply voltage phases V10 220 240 1 with 50 derating or 30 Supply fuse or MCB type B 1 A 32 32 50 Output voltage phases Vv 0 240 3 Output Amps industrial 150 overload A 14 18 25 24 Motor cable size Copper 75 C mm 2 5 2 5 4 Max motor cable length m 100 Min brake resistor Q 15 Model SWPKxxxxxH1x 400055H12 400075H12 400110H12 400150H12 Motor output rating industrial 150 ol KW 5 5 7 5 11 0 15 0 Model SW2CxxxxxH1x 40075H12 40100H12 40150H12 40200H12 Motor output rating industrial 150 o l HP 7 5 10 15 20 Supply voltage phases V10 380 480 1 with 50 derating or 30 S
6. 01 in parameter group 1 Press and release the NAVIGATE key to display the value of this parameter Change to the required value using the UP and DOWN keys Press and release the NAVIGATE key once more to store the change Press and hold the NAVIGATE key for gt 1s to return to real time mode The display shows STOP if the drive is stopped or the real time information e g speed if the drive is running To change parameter group ensure that extended menu access is enabled then press NAVIGATE simultaneously pressing and releasing the UP key until the required parameter group is displayed To reset factory default parameters Smart Wireless Plus amp VT press UP DOWN and STOP for gt 2 s The display shows P dEF Press the STOP button to acknowledge and reset the drive Easy startup 1 Connect motor to drive checking star delta connection for the voltage rating 2 Enter motor data from motor nameplate P1 07 motor rated voltage P1 08 motor rated current P1 09 motor rated frequency 3 Enable the drive The drive automatically carries out a static Auto tune 4 Smart Wireless Plus Only For high performance vector set P1 14 101 P4 01 0 then set P4 05 motor nameplate power factor cos Setting P4 02 1 then starts the static Auto tune To operate in terminal mode default setting connect a switch between terminals 1 and 2 on the user terminal block Connect a potentiometer 2k2 to 10k between terminals
7. 3 phase supply is lost for more than 15 s a running drive will trip Environmental Operational temperature range 0 50 C Storage temperature range 40 60 C Maximum altitude 2000 m Derate above 1000 m 1 100m Maximum humidity 95 non condensing 7 4 Drive rating tables SIZE 1 INTEGRAL RFI FILTER Model SWPKxxxxxH1x 2D0003H11 2D0007H11 Motor output rating industrial 150 ol KW 0 37 0 75 Model SW2CxxxxxH1x 20005H11 20010H11 Motor output rating industrial 150 oi HP 0 5 1 0 Supply voltage phases V10 220 240 19 Supply fuse or MCB type B 1 A 6 10 Output voltage phases V 0 240 V 3 Output Amps industrial 150 overload A 2 3 4 3 Motor cable size Copper 75 C mm 1 0 Max motor cable length m 25 SIZE 2 INTEGRAL RFI FILTER INTEGRAL BRAKING TRANSISTOR Model SWPKxxxxxH1x 2D0015H12 2D0022H12 Motor output rating industrial 150 ol KW 1 5 2 2 Model SW2CxxxxxH1x 20020H12 20030H12 Motor output rating industrial 150 oi HP 2 3 Supply voltage phases V 10 220 240 10 Supply fuse or MCB type B 1 A 20 30 Output voltage phases V 0 240 V 3 Output Amps industrial 150 overload A 7 10 5 9 Motor cable size Copper 75 C mm 1 5 Max motor cable length m 100
8. disabled 4 When connecting a motor thermistor connect between terminals 1 amp 4 set P2 01 6 10 11 12 or 22 Uses external trip input 5 7 Digital input configuration User PID mode P1 12 3 The following table defines the function of the digital inputs when the drive is in User PID control mode P2 01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function 0 10 O Stop Disable No effect No effect 13 16 18 C Run Enable 11 O Stop Disable O PID control External trip input C Run Enable C Preset speed 1 O Trip COk Digital input 1 must be 12 O Stop Disable O Preset speed 1 External trip input closed to run the drive C Run Enable C PID control O Trip _C OK 17 O Stop Disable O PID control No effect External trip function only C Run Enable C Bipolar analog input works when bipolar analog 19 O Stop Disable O PID control No effect input is selected as C Run Enable Cant analog input feedback signal P3 10 O Stop Disable 2 digital output 1 20 21 Run ge Drive healthy 424V No effect 22 O Stop Disable 2 digital output External trip input C Run Enable Drive healthy 24V O Trip COk 17 5 8 Digital input configuration Modbus control mode Optional P1 12 4 The following table defines the digital input functionality when the drive is in Modbus control mode
9. this User Guide the radiated emissions levels of all Smart Wireless drives are less than those defined in the Generic radiated emissions standard EN61000 6 4 Every Smart Wireless has a built in filter to reduce conducted emissions The conducted emission levels are less than those defined in the Generic radiated emissions standard EN61000 6 4 class A for the following cable lengths Smart Wireless sizes 1 to 3 up to 5 m of screened cable Smart Wireless sizes 4 to 6 up to 25 m of screened cable Smart Wireless sizes 1 to 3 can be fitted with an optional external HF filter When correctly fitted with this filter the conducted emission levels are less than those defined in the Generic radiated emissions standard EN61000 6 3 class B for screened cable lengths up to 5 m and with EN61000 6 4 class A for screened cable lengths up to 25 m 2 Mechanical Installation 2 1 General Carefully inspect the Smart Wireless before installation to ensure it is undamaged Store the Smart Wireless in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C Install the Smart Wireless on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are required The Smart Wireless must be installed in a pollution degree 1 or 2 environment Flammable material should not be placed close to the drive The entry of cond
10. 2 27 must be 1 for Master mode The digital speed reference input to the drive is scaled by this factor si when P2 35 1 Operates on Digital speed Se P2 29 reference preset 0 500 steps of 0 1 100 0 derer H fromthe scaling factor Can be used as an electronic gearbox for Master Slave applications Configures the analog input format P2 30 raed SES E eee a V 0 24 V to match that of the reference signal connected to terminal 6 Scales the analog input by this 7 Bipolar analog input o factor Set to 200 to give full eo scaling Se 100 0 speed range control with 0 5 V input when P2 30 0 10 V Sets the offset from zero at which a Bipolar analog input 3 speed starts to ramp up P2 32 offest 209 076 390 0 0 0 Value is of the full scale input voltage T nd D l O 24 V digital input Determines the format of the 2 2 analog input analog input P2 33 0 10 V 0 24V A e format Selecting 0 24 V sets up the input 4 20 mA 0 20 mA ERAS as a digital input 2 analog input o Scales the 2 analog input by the PARA scaling e 100 0 factor set in this parameter Only active in keypad control mode 0 Disabled no scaling and usually used in a Master Slave 1 Scaling set by preset network application value in P2 29 When P2 35 1 actual speed 2 Slave speed scaled Digital speed P2 29 Digital speed by preset value in When P2 35 2 actual speed P2 29 then bipolar H P2 35 reference scalin
11. 5 6 and 7 with the wiper connected to pin 6 Close the switch to enable the drive Adjust speed with the potentiometer To operate in keypad mode set P1 12 1 uni directional or 2 bi directional Place a wire link or switch between terminals 1 and 2 on the user terminal block to enable the drive Now press START The drive enables at 0 Hz Press the UP button to increase speed Press the STOP button to ramp to stop The desired target speed can be preset by pressing STOP whilst the drive is stopped When the START key is subsequently pressed drive will then ramp to this speed 5 Drive Configuration 5 1 Group 1 Basic Parameters Par Description Range Default Explanation Sets the maximum speed limit Display of Hz or rpm dependent on P1 01 Max speed limit P1 02 to P1 09 x5 50Hz P1 10 Maximum speed limit up to 2 000 Hz max dependent on switching frequency Max Limit P2 24 16 P1 02 Min speed limit 0 to P1 01 0 Hz E GE Time to ramp from 0 to rated P1 03 Accel ramp time 0 to 3 000s 5 0 s frequency P1 09 Time to ramp from rated frequency P1 09 to 0 When P1 04 0 the P1 04 Decel ramp time 0 to 3 000 s 5 0 s ramp is varied dynamically to give the fastest possible ramp to STOP If the supply is lost and P1 05 0 then the drive will try to continue 0 Ramp to stop running by reducing the speed of P1 05 Stop mode select 1 Coast to stop 0 the loa
12. AC DRIVE A TB Wood s User Guide SWP V2 20 Installation and Operating Instructions Declaration of Conformity Berges electronic GmbH TB Wood s Incorporated hereby states that the Smart Wireless Plus product range is CE marked for the low voltage directive and conforms to the following harmonised European directives EN 61800 5 1 Adjustable speed electrical power drive systems EN 61800 3 Adjustable Speed Electrical Power Drive Systems Part 3 EMC EN 55011 Limits and Methods of measurement of radio interference characteristics of Industrial Equipment EMC CE Konformitatserklarung gemaB den Produktnormen fiir Drehzahlveranderbare Antriebe erklaren die Firmen Berges electronic GmbH TB Wood s Incorporated dass das Produkt Smart Wireless Plus statischer Frequenzumrichter zur Drehzahlregelung von Asynchronmotoren nach den folgenden harmonisierten Produktnormen entwickelt und gebaut wird EN 61800 5 1 Elektrische Leistungsantriebssysteme mit einstelloarer Drehzahl EN 61800 3 Drehzahlveranderbare elektrische Antriebe Teil 3 EMV EN 55011 Funkst rungen Grenzwerte und Messverfahren EMV D claration de Conformit Berges electronic GmbH TB Wood s Incorporated d clare par la pr sente que le produit Smart Wireless Plus porte le marquage CE en relation avec la directive basse tension et est conforme aux norms Europ ennes harmonis es suivantes EN 61800 5 1 Equ
13. Motor cable size Copper 75 C mm 25 35 55 70 Max motor cable length m 100 Min brake resistor Q 6 1 For cUL compliance use fuse type Bussmann KTN R KTS R or equivalent 22 SIZE 6 EXTERNAL LINE CHOKE INTEGRAL RFI FILTER amp BRAKING TRANSISTOR Model SWPKxxxxxH1x 200550H12 200750H12 200900H12 Motor output rating industrial 150 oi KW 55 75 90 Model SW2CxxxxxH1x 20750H12 21000H12 21200H12 Motor output rating industrial 150 oi HP 75 100 120 Supply voltage phases V 10 220 240 19 with 50 derating or 30 Supply fuse or MCB type B _1 A 315 350 400 450 500 Output voltage phases V 0 240 20 Output Amps industrial 150 overload A 202 240 300 Motor cable size Copper 75 C mm 90 120 170 Max motor cable length m 100 Min brake resistor Q 3 Model SWPKxxxxxH1x 401100H12 401320H12 401600H12 Motor output rating industrial 150 oi KW 110 132 160 Model SW2CxxxxxH1x 41500H12 41750H12 42100H12 Motor output rating industrial 150 oi HP 160 200 250 Supply voltage phases V 10 380 480 1 with 50 derating or 30 Supply fuse or MCB type B _1 A 315 350 400 450 500 Output voltage phases V 0 480 30 Output Amps industrial 150 overload A 202 240 300 Motor cable size Copper 75 C mm 90 120 170 Max motor cable length m 100 Min brake resistor Q 6 Models not UL li
14. Stop Disable O Digital speed re O Decel ramp 1 Bipolar analog input gt 5 V C Run Enable C Preset speed 1 C Decel ramp 2 reverses rotation O Stop Disable O Digital speed re O Digital analog speed i C Run een C Bipolar arald input Cc Preset Seed 1 Analog speed reference Digi input 3 Analog input Preset value Se Open Open Preset speed 1 O Stop Disable O Digital speed re 8 p Closed Open Preset speed 2 C Run Enable C Preset speed Open Closed Preset speed 3 Closed Closed Preset speed 4 O Stop Disable O Digital speed re H c Run eeng C 2 analog input Noveffect 20 21 O Stop Disable an digital output O Digital speed re Bipolar analog input gt 5V S C Run Enable Drive healthy 24V C Preset speed 1 reverses rotation 22 O Stop Disable an digital output External trip input C Run Enable Drive healthy 24V O Trip _C OK Notes 1 In addition to the speed being set using the pushbuttons on the front of the drive these settings for P2 01 allow the speed to be controlled remotely using remote pushbuttons connected to digital inputs 2 and 3 2 When P2 19 2 or 3 in keypad mode the drive START and STOP is controlled from the hardware enable input terminal 2 In this case the START STOP buttons will have no effect 3 Reverse rotation control using the analog input only works in keypad mode If P1 12 1 the rotation control only works when P2 19 2 or 3 If P2 35 2 or 3 the function is
15. TOP UP amp DOWN keys for 1 s Press STOP to reset the trip Display then reads StoP OF OI Over current on drive output to motor Trip on drive enable check for wiring error or short circuit Trip on motor starting check for stalled or jammed motor Trip during operation check for sudden overload or malfunction If h O I occurs check for short circuit on output If wiring correct contact your supplier L b Drive overload trip occurring when the drive has been delivering gt 100 rated current set in P1 08 for a period of time The display flashes to indicate an overload condition O Uolt Over voltage on DC bus Check supply voltage is within limits If trip occurs on deceleration increase deceleration time or fit braking resistor U Uolt Under voltage trip Happens routinely when drive powered down If it occurs whilst running check supply voltage Orb Over current in the brake resistor circuit Check cabling to brake resistor OL br Brake resistor overload Increase deceleration time reduce load inertia or add further brake resistors in parallel Min resistance values from ratings tables in section 7 4 must be observed Get Over temperature trip Check drive cooling and possible enclosure dimensions Ue Under temperature trip Trip occurs if ambient is less than 0 C Drive ambient temperature must be raised above zero in order to start the driv
16. ac6A Terminal 11 User relay output Potential free contacts 30 Vdc 5 A 250 Vac6A Key control terminal information Maximum input voltage on any terminal 30 V dc All outputs short circuit proof Recommended potentiometer resistance 10 kOhm Digital input response time lt 8 ms Bipolar analog input response time lt 16 ms Resolution 12 bit 0 025 Second analog input response time lt 16 ms Resolution 11 bit 0 05 Analog Digital output response time lt 16 ms Resolution 8 bit 0 25 4 4 1 4 2 10 Operation Managing the keypad The drive is configured and its operation monitored via the keypad and display NAVIGATE Used to display real time information to access and exit parameter edit mode and to store parameter changes G i UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode e DOWN Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode RESET STOP Used to reset a tripped drive When in Keypad mode see below and P1 12 in the parameter section is used to Stop a running drive START When in keypad mode used to Start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled see P1 12 in the parameter section To change a parameter value press and hold the NAVIGATE key for gt 1s whilst the drive displays STOP The display changes to P1 01 indicating parameter
17. ases V 10 380 480 19 with 50 derating or 30 Supply fuse or MCB type B 1 A 80 80 100 100 125 Output voltage phases V 0 480 3G Output Amps industrial 150 overload A 39 46 61 72 Motor cable size Copper 75 C mm 10 10 16 16 Max motor cable length m 100 Min brake resistor Q 12 1 For cUL compliance use fuse type Bussmann KTN R KTS R or equivalent SIZE 5 INTEGRAL RFI FILTER LINE CHOKE amp BRAKING TRANSISTOR Model SWPKxxxxxH1x 200220H12 200300H12 200370H12 200450H12 Motor output rating industrial 150 oi KW 22 30 37 45 Model SW2CxxxxxH1x 20300H12 20400H12 20500H12 20600H12 Motor output rating industrial 150 oi HP 30 40 50 60 Supply voltage phases V 10 220 240 19 with 50 derating or 30 Supply fuse or MCB type B _1 A 160 200 250 300 250 300 Output voltage phases Vv 0 240 3 Output Amps industrial 150 overload A 90 110 150 180 Motor cable size Copper 75 C mm 25 35 55 70 Max motor cable length m 100 Min brake resistor Q 3 Model SWPKxxxxxH1x 400450H12 400550H12 400750H12 400900H12 Motor output rating industrial 150 o l KW 45 55 75 90 Model SW2CxxxxxH1x 40600H12 40750H12 41000H12 41200H12 Motor output rating industrial 150 oi HP 60 J5 100 120 Supply voltage phases V10 380 480 1 with 50 derating or 30 Supply fuse or MCB type B 1 A 160 200 250 300 250 300 Output voltage phases Vv 0 480 30 Output Amps industrial 150 overload A 90 110 150 180
18. d using the load as a 2 Ramp to stop generator If P1 05 2 the drive ramps on 2nd decel ramp P2 25 to stop 0 Disable When enabled automatically P1 06 Energy Optimisation 1 Enable 0 reduces applied motor voltage on light load Used in V F mode only 20 V to 250 V 230 V Set to motor rated voltage from P1 07 Motor rated voltage 20 V to 500 V 400 V nameplate Range limited to 250 V 460 V for 230 V drives P1 08 Motor rated current 20 to 100 of drive Drive Set to motor rated current from rated current rating nameplate Amps Set to motor rated frequency from Motor rated 50 Hz nameplate Hz Maximum limit P1 09 frequency 25 to 2000 Hz 60 Hz dependent on switching frequency Max Limit P2 24 16 When 0 drive operates in Hz Upper limit set to 60 x P1 09 P1 10 Motor rated speed D to 60000 rpm 0 This value usually can be found in the motor nameplate Sets jog preset speed at which 50 Hz drive runs when preset speed 1 PILI Bisset speed AEE OIG PES 60 Hz selected via digital inputs see also P2 01 0 Terminal control 1 Uni direction keypad control H e e 2 Bi directional keypad control i Fwd only Keypad START button toggles Terminal Keypad 2 Keypad control Between forward ano reverse P1 12 0 3 User PID feedback control control of drive Fwd and Rev x g 3 Enable User PID active setup in parameter group 3 4 Modbus network 4 Drive controlled via integrated z Modbus RTU i
19. e EF Thermistor hardware fault Contact your local distributor for further information PS trP Trip on drive enable check for wiring error or short circuit Trip during operation check for sudden overload or over temperature dAtA F Occurs routinely after Flash upgrade Reset using the STOP button or after a power down cycle All parameters set to default after an upgrade P LOSS If a drive intended for use with a 3 phase supply has one phase removed Condition must persist for gt 15 s before a trip occurs Phase loss detection disabled if parameters defaulted P dEF when L3 has been removed Ph Ib Phase imbalance Trips if the phase imbalance exceeds 3 Condition must persist for gt 30 s before a trip occurs SC trP Check integrity of SmartLink communication link between drives interconnected optically Check that each drive in a network has a unique drive address P2 27 If Modbus function enabled check Modbus communication link Ep External trip connected to digital input 3 Check motor thermistor if connected At Fxx Auto tune failed to complete successfully xx 01 07 See 6 3 for more details SPIN F Spin start function failed to detect the motor speed Check cable connection between drive and motor Make sure that the motor actual speed is less than the maximum speed limit P1 01 Make sure that the motor base freque
20. e i User PID Differential Set to zero disabled for most Ess time constant GOD SOR 0 90 applications f GE If an increasing feedback signal should P3 04 SE operating H ale 0 increase the speed of the motor set to i Inverse mode Tar Sets the source for the PID control P3 05 User PID reference 0 Digital 0 reference signal When set to 1 the select 1 Analog a 3 bipolar analog input is used a User PID digital Sets the preset reference used when P3 06 raferehca 0 100 0 0 P3 05 0 P3 07 User PID controller P3 08 to 100 of control 100 Preset PID controller output upper output high limit range speed limit 100 P1 01 S User PID controller 2 Preset PID controller output lower P308 output low limit Ge 9 speed limit 100 P1 01 0 Digital output limits When set to 1 or 2 the bipolar analog a 1 Analog upper limit input is used to vary the PID output P3 09 SG output limit 2 analog lower limit 0 limit between P1 02 and P1 01 3 PID output Bipolar When set to 3 the bipolar analog input Analog input value will be added to the PID output P3 10 User PID feedback 0 2 Analog input 0 This parameter selects feedback signal select 1 Bipolar analog input source 5 4 Group 4 High performance Motor control 0 Speedconral vector NES Zoe P4 01 Control mode 1 Torque control vector 2 f 2 Speed control V F always carried out for best motor performance When set to 1 drive immediately carries out a sta
21. e mounted in a metallic enclosure The following guidelines should be observed for these applications e Enclosures should be made from a thermally conductive material unless forced ventilation is used e When vented enclosures are used there should be venting above the drive and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive e If the external environment contains contamination particles e g dust a suitable particle filter should be fitted to the vents and forced ventilation implemented The filter must be serviced cleaned appropriately e High moisture salt or chemical content environments should use a suitably sealed non vented enclosure Enclosure Front View Enclosure Side View fo L G Non Vented Metallic Enclosure Dimensions mm Drive Power rating L W D G Size 1 0 75 kW 230 V 300 250 200 50 Size1 1 5 kW 230 V 400 300 250 75 Size 21 5 kW 230 V 2 2 kW 400 V 400 300 300 60 Size2 2 2 kW 230 V 4 kW 400 V 600 450 300 100 Vented Metallic Enclosure Dimensions mm Drive Power Free Vented unit Force vented unit rating L W D G L W D G Air Flow Size 1 1 5 kW 400 300 150 75 300 200 150 75 gt 15 m h Size 2 4 kW 600 400 250 100 400 300 250 100 gt 45m h Size 3 15 kW 800 600 300 150 600 400 250 150 gt 80m h Size 4 22 kW 1000 600 300 200 800 600
22. e p p Open Closed Preset speed 3 Closed Closed Preset speed 4 2 O Stop Disable O Forward External trip input A S 6 C Run Enable C Reverse O T p COK Bipolar analog input O Stop Disable O Stop Disable O Bipolar analog input A y 7 C Run Forward C Run Reverse C Preset speed 1 Bipolar analog input 2 O Stop Disable O Stop Disable O Preset speed 1 R 8 C Run Forward C Run Reverse C Bipolar analog input Bipolar analog input Digi input 3 Analog input Preset value x Open Open Preset speed 1 O Stop Disable O Stop Disable 9 C Run Forward C Run Reverse Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 2 O Stop Disable O Stop Disable External trip input 7 x 10 C Run Forward C Run Reverse O Trip _C OK Bipolar analog inpu O Stop Disable O Bipolar analog input External trip input S d C Run Enable C Preset speed 1 O Trip _C OK Bipolar analog pu 2 O Stop Disable O Preset speed 1 External trip input A Ke C Run Enable C Bipolar analog input O Trip _C OK Bipolar analog inpu Normally open NO Normally closed NC O Bipolar analog input A 7 3 Momentarily close to run Momentarily open to stop _ C Preset speed 1 Bipolar analog inpu Normally open NO Normally open NO 4 Momentarily close to run Normally eose IND Momentarily close to run Bipolar analog inpu forward ome yop P reverse O Stop Disable O Forward O Decel ramp 1 i S C Run Enable
23. e stator resistance P0 18 Stator inductance H Stator inductance in Henry PO 19 Rotor resistance Ohm Calculated rotor resistance P0 20 DC bus voltage Vdc Internal DC bus voltage PO 21 Drive temperature Cc Internal drive temperature P0 22 Supply voltage L1 L2 V rms ph ph Phase phase supply voltage P0 23 Supply voltage L2 L3 V rms ph ph Phase phase supply voltage P0 24 Supply voltage L3 L1 V rms ph ph Phase phase supply voltage P0 25 Estimated Rotor speed Hz or rpm Applies to vector modes only P0 26 kWh meter 0 0 999 9 kWh Cumulative energy consumption PO 27 MWh meter 0 0 60 000 MWh Cumulative energy consumption P0 28 Software ID IO processor e g 1 00 493F Version number and checksum P0 29 Software ID Motor control e g 1 00 7A5C Version number and checksum 000000 999999 Unique drive serial number 0 30 Dive serialnumber 00 000 99 999 6 9 540102 24 003 18 6 Troubleshooting 6 1 Fault finding chart Symptom Cause and Solution Overload or over current trip on unloaded motor during acceleration Check Star Delta terminal connection in motor Rated operating voltage of drive and motor should match The Delta connection always gives the lower voltage rating of a dual voltage motor Overload or over current motor does not spin Check for locked rotor Check that the mechanical brake is released if fitted Drive will not e
24. er 24V output terminals 1 5 Analog output terminal 8 2 digital output terminal 3 User relay terminals 10 11 Resolution 11 bits 0 05 8 ms sampling time Range settings 0 10 V 4 20 mA 0 20 mA Max input voltage 30 V DC Input impedance 70 kOhm Positive logic only Sampling interval 8 ms sampling time Logic 1 input voltage range 8 V 30 V DC Logic 0 input voltage range 0 4 V DC Output regulation 2 5 over full load range Max output current 100 mA total Short circuit proof Resolution 8 bits 16 ms update cycle time Output formats 0 10 V 4 20 mA Max current 20 mA Short circuit proof PNP output max output current 10 mA Short circuit proof Contact rating 250 Vac 6 A 30 Vdc 5 A Power stage protection Output short circuit phase to phase phase to earth Output over current Trip set at 200 of RMS rated drive current Overload protection Drive delivers 150 of rated motor current for 60 s Braking transistor protected against short circuit Braking resistor overload when enabled Over voltage trip Set at 123 of drive maximum rated supply voltage Under voltage trip Over temperature trip Under temperature trip Drive will trip if enabled below 0 C Supply Phase imbalance A supply imbalance of gt 3 persisting for more than 30 s will trip a running drive Supply Phase loss If one phase of a
25. erminal Connections The User Control terminals are available via an 11 way pluggable connector All terminals are galvanically isolated allowing direct connection to other equipment Do not connect mains supply voltages to any terminals other than the User relay output Permanent damage will otherwise result All other inputs will withstand up to 30 Vdc without damage The functionality of the inputs and outputs is user configurable All operating modes are set up via the parameter set Up to 100 mA can be sourced from the User 24 V output and up to 20 mA from the analog output The control terminals are defined as follows Terminal 1 24 V 100 mA user output Terminal 2 Digital input 1 positive logic Logic 1 when Vin gt 8 V DC Terminal 3 Digital input 2 positive logic Logic 1 when Vin gt 8 V DC 2 digital output 0 24 V 10 mA max Terminal 4 are analog input 11 bit 0 05 0 10 V 0 20 mA 4 20 mA Digital input 3 positive logic Logic 1 when Vin gt 8 V DC Terminal 5 24 V 100 mA reference output for use with potentiometer Terminal 6 Bipolar analog input 12 bit 0 025 0 24 V 0 10 V 10 V 10 V Terminal 7 0 V User GND Connected to terminal 9 Terminal 8 Analog output 8 bit 0 25 0 10 V 4 20 mA Digital output 0 24 V 20 mA max Terminal 9 0 V User GND Connected to terminal 7 Terminal 10 User relay output Potential free contacts 30 Vdc 5 A 250 V
26. following table defines the function of the digital inputs when the drive is in keypad mode P2 01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function When drive is stopped closing o O Stop Disable Closed Remote Closed Remote digital inputs 2 amp 3 together C Run Enable pushbutton UP pushbutton DOWN starts drive Bipolar analog input has no effect 1 O Stop Disable Closed Remote External trip input Closed Remote pushbutton C Run Enable pushbutton UP O Trip C OK DOWN 2 O Stop Disable Closed Remote O Digital speed ref Bipolar analog input gt 5 V C Run Enable pushbutton UP C Preset speed 1 reverses rotation 1 When drive is stopped closing 3 9 O Stop Disable Closed Remote Closed Remote 2 gral pars 2 amp 3 together 13 14 C Run Enable pushbutton UP pushbutton DOWN B EE 6 ipolar analog input gt 5 V reverses rotation O Stop Disable O Digital speed re External trip input o C Run ge C Bipolar Anal g input O Trip Z OK Analog speed reference 1 O Stop Disable O Digital speed rel External trip input Allows connection of motor C Run Enable C Preset speed 1 O Trip _C OK thermistor on terminal 4 2 O Stop Disable O Preset speed 1 External trip input Bipolar analog input gt 5V C Run Enable C Digital speed re O Trip _C OK reverses rotation 5 O
27. g R 0 Digital speed x P2 29 analog input added control as offset f bipolar analog input 3 Slave speed scaled Max analog input is equal to P1 01 by preset value in When P2 35 3 actual speed P2 29 and by bipolar Digital speed x P2 29 x analog input bipolar analog input Analog input scales 0 200 Determines the analog output 0 10 V format 4 20 MA Min load impedance in voltage P2 36 Analog output format 10 0 V 0 10 V mode 1 kOhm 20 A mA Max load impedance in current mode 1 kOhm Extended menu Defines the extended menu Peat access code define Ge 10H access code used in P1 14 0 Unlocked When locked all parameter Re 36 Parameter Lock 1 Locked Y changes are prevented Read Indicates the number of hours the P2 39 Hours run clock 0 to 99999 hours only drive has been running since new 0 37 0 230 Indicates drive power rating type pado Drewe irati 3 230V 0 37KW Read code and voltage rating yp 9 HP 20 1 460 only Drive type code indicates 3GV 0 VTC 460V 20HP VTC 1 or other drive type 14 5 3 Group 3 User feedback control PID control Not available for SWP Modbus version User PID Higher value used for high inertia Too P301 Proportional Gain 0 1300 2 high a value gives instability d User PID Integral Higher value gives slower more bade time constant e d damped respons
28. inals should be used for all earth wiring connections 3 3 Drive and motor connection Each drive star connected to system earth point Earth L1 L2 L3 To other solator drives Contactor MCB or Fuses Help card Smart Wireless size 2 RS485 Interface IR lens Cable management tie wrap Optional Braking Resistor L Screened cable connects to motor frame earth Use UL listed crimp terminals for all power terminal connections If fitted a filter should be mounted physically close to the Drive For maximum effectiveness the metal case of the filter and the heat sink of the drive should be electrically connected ie screw both to a metal back plate and ensure metal to metal contact Motor terminal box connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Typical ratings are 400 230 A A 690 400 A A DELTA A Connection RS485 Modbus ov 24V RS485 Smartbus RS485 Smartbus RS485 Modbus For Smartbus and Modbus data format is fixed as 1 start bit 8 data bits 1 stop bit no parity RS485 Interface 3 4 Control T
29. ipement electronique utilis dans les installations de puissance EN 61800 3 Entrainements electriques de puissance a vitesse variable Partie 3 EN 55011 Normes g n riques Compatibilit lectromagn tique CEM CONTENTS General Important safety information Electromagnetic Compatibility EMC Mechanical Installation General Mechanical dimensions and mounting Enclosure mounting and mounting Electrical Installation Safety Precautions Drive and motor connection Control terminal connections Operation Managing the keypad Easy startup Drive Configuration Group 1 Basic parameters Group 2 Extended parameters Group 3 User Feedback control PID control Group 4 High performance Motor control Digital input configuration terminal mode Digital input configuration keypad mode Digital input configuration User PID mode Digital input configuration Modbus control mode Optional Real time monitoring parameters Troubleshooting Fault finding chart Fault messages Auto tune trouble shooting Technical data User interface Power stage protection Environmental Drive Rating tables U w Q oO OCANNN OHAAGT AAR All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copy
30. ipped Auto 1 5 Auto 1 5 makes 1 5 attempts to a EE P automatically restart after a trip a trip 20s between attempts in default Drive must be powered down to reset the counter When enabled drive detects motor Spin Start Enable speed and starts driving the motor P2 18 0 Disable 0 from this speed A short delay of Not available for 1 Enable approx 1s will result after enabling SWP Modbus the drive before speed is detected version Not valid in torque control mode If set to 0 or 2 drive will always start from minimum speed If set to pans 1 or 3 drive ramps up to the CH ees operating speed prior to the last P2 19 Keypad restart mode 5 Vins 1 STOP command 3 peed Auto r If set to 2 and 3 the status of 3 prev speed Auto r See digital input 1 controls drive to start or stop The start and stop button will not work in this case If P2 20 gt 0 drive enters standby 0 Disable mode disables output if zero P2 20 Standby mode 1 7 60s 0 speed is maintained for the time NW specified in P2 20 If P2 16 gt 0 this function is disabled Disabled if set to zero The variable selected in P2 22 is P2 21 Display scaling factor 0 000 to 30 000 BGO Tees crac cee the drive in addition to speed n current and power oi R P2 22 Display scaling e Sie input 0 Selects the variable to be scaled source 2 Motor output torque by the factor set in P2 21 0 Disable Enables the internal brake chopper GE 1 Enable lo po
31. losing opening digital input 1 If P2 19 0 or 2 the master speed reference will be automatically reset to zero each time when drive is stopped 5 9 Real time monitoring parameters Parameter group zero provides access to internal drive read only parameters for monitoring purposes Par Description Display range Explanation P0 01 Bipolar analog input value 100 100 100 max input voltage P0 02 2 analog input value 0 100 100 max input voltage P0 03 Speed controller reference 500 500 100 Base frequency P1 09 PO 04 Digital speed ref digi pot P1 01 P1 01 Speed displayed in Hz rpm P0 05 Torque controller reference 0 200 100 motor rated torque PO 06 User PID ref input 0 100 PID controller reference value PO 07 User PID feedback 0 100 PID controller feedback value PO 08 User PID error input 0 100 Reference Feedback PO 09 User PID P term 0 100 Proportional component PO 10 User PID I term 0 100 Integral component PO 11 User PID D term 0 100 Differential component PO 12 User PID output 0 100 Combined output PO 13 Output Torque 0 200 100 motor rated torque PO 14 Magnetising current Arms Magnetising current in A rms PO 15 Rotor current Arms Rotor current in A rms PO 16 Field strength 0 100 Magnetic field strength P0 17 Stator resistance Ohm Phase Phas
32. nable display remains on StoP Check that the hardware enable signal is applied to digital input 1 Ensure that the User 24 V output voltage between terminals 5 and 7 is correct If not check wiring to user terminal strip Check P1 12 for terminal keypad mode If keypad mode selected press the START button Check that supply voltage is within specification Drive runs incorrectly when in vector mode Ensure that the motor name plate data has been entered into P1 07 P1 08 P1 09 before the parameter auto tune function has been carried out Set P4 02 1 to carry out auto tune In very cold ambient conditions drive will not power up If the ambient temperature is less than 10 C the drive may not power up Ensure that a local heating source keeps the ambient above 0 C in these conditions Speed limit or rated frequency parameters cannot be set above 250 Hz 500 Hz or 1000 Hz The maximum output motor frequency is limited by the switching frequency Ensure that P2 24 is at least 16 x greater than the required motor output frequency before setting the required maximum or rated output frequency parameters Extended menus cannot be Ensure that P1 14 is set to the extended access code This is 101 unless the accessed code in P2 37 has been changed by the user 6 2 Fault messages Trip message Explanation P dEF Default parameters loaded usually after pressing S
33. ncy P1 09 is less than 100 Hz 19 6 3 Auto tune trouble shooting Trip message Explanation and check point At F01 Measured motor stator resistance varies between phases Ensure that all motor phases are connected to the drive Check motor for winding imbalance At F02 Measured motor stator resistance is too large Ensure that motor is connected Check that the motor power matches the drive power rating At F03 Measured motor inductance is too low Ensure that there is no short circuit on the motor or a winding fault Check that the motor power matches drive power rating At F04 Measured motor inductance is too high Check for motor connection fault Check that the motor power matches drive power rating At F05 At F07 Motor parameter measurements not convergent Check motor windings for fault Check that the motor power matches drive power rating 7 2 7 3 20 Notes Ensure that the correct motor nameplate parameters are entered in P1 07 P1 09 before the Auto tune is carried out Ensure that the motor winding star or delta connection is correct and that the motor is connected to the drive Technical data User interface Bipolar Analog Input Resolution 12 bits 0 025 8 ms sampling time terminal 6 Range settings 0 10 V 0 24 V 10 10 V Max input voltage 30 V DC Input impedance 22 kOhm 2 Analog input terminal 4 Digital inputs terminals 2 3 4 Us
34. nterface Note that control Optional keke this is an upgrade option and is not available in the standard OD Plus P1 13 Trip Log Last 4 trips stored 2 Ee SC Extended Menu Permits access to extended menu P1 14 Necass code 0 to 30 000 0 when P1 14 P2 37 Default access value 101 Notes Default parameter values for Horse Power rated drives are shown in brackets 11 5 2 Group 2 Extended Parameters 1 Normally Closed NC Par Description Range Default Explanation Digital input function Defines the function of the digital P2 01 select 0 to 22 0 inputs See sections 5 5 5 8 on pages 16 18 for more details P2 02 Preset speed 2 P1 01 to P1 01 0 Hz Sets jog preset speed 2 P2 03 Preset speed 3 P1 01 to P1 01 0 Hz Sets jog preset speed 3 P2 04 Preset speed 4 P1 01 to P1 01 0 Hz Sets jog preset speed 4 P2 05 Preset speed 5 P1 01 to P1 01 0 Hz Sets jog preset speed 5 P2 06 Preset speed 6 P1 01 to P1 01 0 Hz Sets jog preset speed 6 P2 07 Preset speed 7 P1 01 to P1 01 0 Hz Sets jog preset speed 7 P2 08 Preset speed 8 P1 01 to P1 01 0 Hz Sets jog preset speed 8 Centre point of skip frequency P2 09 Skip frequency P1 02 to P1 01 0 band set up in conjunction with P2 10 0 Width of skip frequency band P2 10 Skip frequency band 0 to P1 01 disable centred on frequency set in P2 09 CG For values 0 to 6 analog ou
35. on is fulfilled function select H SE If P2 15 1 Normally Closed the 4 Motor speed gt limit i imi relay contacts are open when the 3 Motor tordue Simit selected condition is fulfilled 6 2 Analog in gt limit i Speed 0 100 User relay output closes P2 15 100 max speed 0 when selected value in P2 13 Torque 0 200 larger than this limit a GEN 100 rated torque 100 Limit in P2 14 relates to speed if PID feedback 0 100 P2 13 4 to motor torque if P2 13 100 max and analog 5 or to the PID feedback value input 2 4 analog input if P2 13 6 Digital output state back to logic 0 P2 14 User relay output e when selected value in P2 13 less L control low limit 0 P2 14 h 100 than or equal to this limit P2 13 4 5 or 6 P2 15 Relay output mode 0 Normally Open NO 0 N O The drive must be powered up for the relay contacts to be closed 12 Zero Speed holding Determines the time for which the P2 16 time 0 60 s 0 2s zero speed is held on the output before disabling the drive When set to Edge r if drive is SE Se enabled e ail not run ae drive wi un se ee ae The switch digital input 1 must be opened and closed after power up S or after a clearing a trip for the SCH Si whenever drive to run d P2 17 Start mode select digital input 1 is closed Auto 0 When set to Auto 0 drive will run whenever digital input 1 is closed d if not tr
36. right Berges electronic GmbH TB Wood s Incorporated 2006 The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional operating parameters of the drive or from mismatching of the drive to the motor The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice 1 General 1 1 Important safety information incorporation into complete equipment or systems If installed incorrectly it may present a safety hazard The Smart Wireless uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction A This variable speed drive product Smart Wireless is intended for professional System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and u
37. rotect the drive by using slow blow HRC fuses or an MCB located in the mains supply to the drive e Do not install any type of automatic switchgear between the drive and the motor e Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 e Ensure that screening or armouring of power cables is effected in accordance with the connections diagram below e Ensure that all terminals are tightened to the appropriate torque see page 5 Connect drive according to the following diagram ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to the following diagram For recommended cabling and wiring sizing refer to section 7 4 It is recommended that the power cabling should be 3 core or 4 core PVC insulated cable laid in accordance with local industrial regulations and codes of practice The ground terminal of each Smart Wireless should be individually connected DIRECTLY to the site earth ground bus bar through the filter if installed as shown Smart Wireless ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must conform to local industrial safety regulations To meet UL regulations UL approved ring crimp term
38. se of the Smart Wireless including the specified environmental limitations Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Safety of machinery and safety critical applications The level of integrity offered by the Smart Wireless control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the electrical equipment should comply with EN60204 1 1 2 Electromagnetic compatibility EMC Smart Wireless is designed to high standards of EMC EMC data is provided in a separate EMC Data Sheet available on request Under extreme conditions the product might cause or suffer disturbance due to electromagnetic interaction with other equipment It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with 89 336 EEC Electromagnetic Compatibility When installed as recommended in
39. sted 1 For cUL compliance use fuse type Bussmann KTN R KTS R or equivalent 23 AC DRIVE A TB Wood s Berges electronic GmbH IndustriestraBe 13 D 51709 Marienheide Rodt Postfach 1140 D 51703 Marienheide Germany Berges electronic s r l Zona industriale 11 I 39025 Naturno Italy TB Wood s Incorporated 440 North Fifth Avenue Chambersburg Pennsylvania 17201 1778 USA Rev 2 20 Tel 49 0 2264 17 17 Fax 49 0 2264 17 126 Email info berges de Internet www bergeselectronic com Tel 39 0 473 671911 Fax 39 0 473 671909 Email inverter berges it Internet www bergeselectronic com Tel 717 264 7161 Fax 717 264 6420 Email info tbwoods com Internet www tbwoods com Berges electronic GmbH TB Wood s Incorporated adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information the information contained in this brochure should be used for guidance purposes only and does not form the part of any contract
40. tic non rotating motor parameter measurement operation to configure the motor parameters zii Parameter P1 07 P1 08 P1 09 and P4 02 Motor parameter o Disable 0 P4 05 must be set correctly according auto tune 1 Enable to the motor nameplate before enabling this function Auto tune runs automatically on first enable after parameter default operation and P1 08 was changed No hardware enable is required P4 03 Speed controller 0 4096 Drive Higher value used for high inertia Too Proportional Gain internal value rating high a value gives instability R Speed controller Higher value gives slower more Peo Integral time constant 0 000 1 0008 Ge damped response R Drive Motor nameplate power factor cos EES GE rating Required for all vector control modes 0 Preset value Used when in vector control mode to P4 06 Torque reference 1 Bipolar analog input 0 set a maximum torque limit select 2 2 analog input Note that option 3 is not available in 3 Modbus ref Optional the standard SW Plus Maximum torque limit Preset torque ref when P4 01 1 PRU Torque reference 0 200 200 Max torque limit when P4 01 0 BA DA Defines the minimum limit for the a o P4 08 Minimum torque limit 0 150 0 motor shaft torque s V F characteristic g Sets the frequency at which the Ge adjustment frequency GE ooh adjustment voltage P4 10 is applied P4 10 V F characteristic 0 P1 07 0 Adjusts the motor voltage by this adjustment voltage
41. tput Digital output mode functions as a digital output 0 Drive enabled 0 V or 24 V output 1 Drive healthy The control limit used for settings 2 Motor at target speed 4 5 and 6 is defined in P2 12 h 3 Motor speed gt H i and P2 12 L A Motor speed limit For values between 7 and 9 the p2 11 Analog output 5 Motor torque gt limit 7 output is analog signal operating function select 6 2 Analog in gt limit between 0 10 V or 4 20 mA Anal d as set in P2 36 Ana og output mode Full scale analog output results at ie Motor speed max speed 2 x rated motor torque 8 Motor torque 9 Motor power kW motor rated output torque 1 5x 10 Motor current rated power of the drive or 2 x rated motor current Speed 0 100 Digital output state set to logic 1 100 max speed when selected value in P2 11 w Torque 0 200 larger than this limit i ane control 400 rated torque 100 Limit in P2 12 relates to speed if PID feedback 0 100 P2 11 4 to motor torque if P2 11 100 max and analog 5 or to the PID feedback value input 2 analog input if P2 11 6 Digital output state back to logic 0 P2 12 Digital output control 5 when selected value in P2 11 less L low limit 0 P2 12 h 100 than or equal to this limit P2 11 4 5 or 6 A Bee Gees If P2 15 0 Normally Open the 2 Motor at target speed relay contacts are closed when the P2 13 User relay output 3 Motor speed gt 0 1 selected conditi
42. uctive or flammable foreign bodies should be prevented Max operational ambient temperature 50 C min 0 C Refer to rating tables in section 7 4 Relative humidity must be less than 95 non condensing Smart Wireless drives can be installed side by side with their heatsink flanges touching This gives adequate ventilation space between them If the Smart Wireless is to be installed above another drive or any other heat producing device the minimum vertical spacing is 150 mm The enclosure should either be force ventilated or large enough to allow natural cooling refer to tables in section 2 3 for further information 2 2 Mechanical dimensions and mounting L A o o 8 l _ gt B D d P Size 5 Size 5 Size 1 Size 2 Size 3 Size 4 1 2 Size 6 Length mm 155 260 260 520 1045 1100 1100 Width mm 80 100 171 340 340 340 340 Depth mm 130 175 175 220 220 330 330 Weight kg 11 2 6 5 3 28 67 68 55 A mm 105 210 210 420 945 945 945 B mm 72 92 163 320 320 320 320 J mm 4 9 5 K mm 25 50 Fixings 2 x M4 4 x M4 4x M Power Terminal 1 Nm A Nm 8 Nm torque settings Size 5 1 90 A and 110 A ratings Size 5 2 150 A and 180 A ratings S6 has external line choke weight 27 kg 2 3 Enclosure mounting and dimensions For applications that require a higher IP rating than the IP20 offered by the standard drive the drive must b
43. upply fuse or MCB type B 1 A 32 32 50 50 Output voltage phases Vv 0 480 3 Output Amps industrial 150 overload A 14 18 25 24 30 Motor cable size Copper 75 C mm 2 5 2 5 4 6 Max motor cable length m 100 Min brake resistor Q 22 Maximum rating for UL applications Models not UL listed 1 For cUL compliance use fuse type Bussmann KTN R KTS R or equivalent 21 SIZE 4 INTEGRAL RFI FILTER LINE CHOKE amp BRAKING TRANSISTOR Model SWPKxxxxxH1x 200075H12 200110H12 200150H12 200185H12 Motor output rating industrial 150 ol KW 7 5 11 15 18 5 Model SW2CxxxxxH1x 20100H12 20150H12 20200H12 20250H12 Motor output rating industrial 150 oi HP 10 15 20 25 Supply voltage phases V 10 380 480 19 with 50 derating or 30 Supply fuse or MCB type B _1 A 80 80 100 100 125 Output voltage phases V 0 480 20 Output Amps industrial 150 overload A 39 46 61 72 Motor cable size Copper 75 C mm 10 10 16 16 Max motor cable length m 100 Min brake resistor Q 12 Model SWPKxxxxxH1x 400185H12 400220H12 400300H12 400370H12 Motor output rating industrial 150 o l KW 18 5 22 30 37 Model SW2CxxxxxH1x 40250H12 40300H12 40400H12 40500H12 Motor output rating industrial 150 oi HP 25 30 40 50 Supply voltage ph
44. wer Overload protection in software P2 23 Brake circuit enable 2 Enable hi power o when set to 1 or 2 See rating 3 Enable no protection tables for resistor sizing guidelines Effective power stage switching S1 S2 230 V 4 32 kHz 16 kHz frequency Improved acoustic S2 400 V 4 32 kHz 8kHz noise and output current waveform S3 400 V 4 24 kHz 4kHz occurs with increasing switching P2 24 Effective switching S4 400 V 4 24 kHz 4kHz frequency at the expense of frequency Sp 400 V 4 16 kHz 4kHz_ increased losses within the drive S6 400 V 4 16 kHz 4kHz Auto selects minimum possible Max limit dependent on switching frequency for the speed power rating range selected P2 24 must be 16 x P1 01 or greater Selected automatically on mains aan Second deceleration 4 3 000 e ane loss if P1 05 0 or 2 Can also be ramp time selected via digital inputs during operation see section 5 5 and 5 6 13 Modbus RTU communication p2 26 Modbus RTU 9 6 kbps to 115 2 kbps 115 2 network baudrate Only available if p optional Modbus plug in installed Drive communication WS Distinct drive address used for all Gg address SE as i drive serial communications When in Master mode the drive y transmits its operational status via P2 28 aate Slave mode s See eer 0 the serial data link Used to control selec yMastel move slave drives via the serial link P
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