BE3450 Operating Instructions BRINKMANN Immersion Pumps
Contents
1. Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transport and storage Protect the pump against damage when transport ing The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any transportation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 4 of 10 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet c2. the contents of the operating manual are fully understood by the personnel 3 5 Safety instructions relevant for operation e H hot or cold machine components involve hazards they must be guarded against acci dental contact BE3450 Edition 04 2015 e Guards for moving parts e g coupling must not be removed from the machine while in opera tion e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to per sons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be prevented see for example the VDE Specifica tions and the bye laws of the local power supply utilities e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for mainte nance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facilities must be re installed and made operative again Prior to restarting the machine the instructions listed under
3. Ball bearing DIN Bearing cover Coupling Intermediate plate Socket head cap screw with lock DIN Nilos ring Compensation disk Socket head cap screw DIN Socket head cap screw DIN Nut with flange Spring washer DIN Shaft nut Pump body Spacer Inlet cover Impeller Pump plate O ring Socket head cap screw with lock DIN Bearing bush Running sleeve Woodruff key DIN Casing ring O ring Splash ring Socket head cap screw with lock DIN Rotary shaft seal Socket head cap screw with lock DIN Hexagon thin nut Joining socket Socket head cap screw DIN Spring washer DIN O ring Screw plug DIN Sealing ring DIN Insert shaft Shaft clamp 628 912 628 912 912 912 7980 912 6888 912 912 912 7980 908 7603 Page 8 of 10 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts should contain the following details 1 Pumptype e g STA3600 920 2 Pump No e g 04153450 The date of the construction year is a compo nent of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Inlet cover item No 52 11 Repair Instructions Replacing shaft clamps and shafts 1 Shaft clamp 1 zs 3 Motor shaft Insert shaft 2 Insert extension shaft 11 1
4. Normas nacionales EN 60034 1 2010 AC 2010 Die Hinweise in der Betriebsanleitung fur den Einbau und die Inbetriebnahme der Pumpe sind zu beachten The instructions contained in the operating manual for installation and start up the pump have to be followed Les indications d installation montage et de mise en service de la pompe pr vues dans l instruction d emploi doivent tre suivies Tenga en cuenta las instrucciones en el manual para la instalaci n y puesta en marcha de la bomba Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Werdohl 16 04 2015 Dr H Abou Day K H Brinkmann GmbH amp Co KG FriedrichstraBe 2 D 58791 Werdohl Dokumentationsbevollmachtigter Representative of documentation Mandataire de documentation Mandatario de documentaci n Norbert Burkl Leiter Qualitatsmanagement Manager of quality management Directeur de gestion de la qualit Director de gesti n de calidad BE3450 Edition 04 2015 Page 10 of 10
5. the insert shaft 2 Tighten Mark the first screw and tighten all the screws evenly by hand one after the other in a clock wise direction not cross ways This must follow until abutting faces of the inner and outer rings of the screw head side axially align Proper bracing can be verified visually Use a torque screwdriver to tighten each screw first with 20 Nm then with 30 Nm and finally with 35 Nm in a clockwise direction again Mount the pump body The remainder of the reassembly process is to be completed in the opposite order of the prior de scribed dismantling process ATTENTION Note torques for the screw connections When putting the pump back into use make sure the direction of rotation is correct Tightening torques for screwed connections Thread M5 M12 M16 M20 Strength classes Tightening torque Nm 190 Nm 390 Nm 5 Nm 80 Nm 12 Disposal When disposing of the pump or the packaging materials the local and national regulation for proper disposal must be complied with Prior to its disposal the pump must be completely drained and decontaminated if necessary Page 9 of 10 13 EC declaration of conformity DEUTSCH ENGLISH FRANGAIS ESPANOL be BRINKMANN PUMPS EG Konformitatserklarung EC declaration of conformity D claration de conformit CE Declaraci n de conformidad CE Hersteller Manufacturer Constructeur Fabricante Brinkmann Pu
6. voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maxi mum liquid level must stay about 30 mm below the mounting flange also ensure that the minimal liquid level for the STA pump is 150 mm before starting up the motor max liquid level min liquid level BE3450 Edition 04 2015 A If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 6 of 10 9 Trouble shooter s guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high
7. BE3450 JBRINKMANN Operating Instructions Translation of original BRINKMANN Immersion Pumps STA3600 STA4500 Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Friedrichstra e 2 D 58791 Werdohl Tel 49 2392 5006 0 www brinkmannpumps de Fax 49 2392 5006 180 sales brinkmannpumps de Subject to change without prior notice Order No BE3450 ENGLISH Brinkmann Pumpen Edition 04 2015 Page 1 of 10 Brinkmann Immersions pumps of the series STA3600 STA4500 Contents 1 Indication to the manual 2 2 Description of Product eee eeeseeeeeesneeeeeeees 2 3 3 Safety instructions ceccceeeeeceeeeeseeeeeeteeees 4 4 Transport and Storage eeen 4 5 Installation and connection ssssseeeeeeeeeeeeeeee 5 6 Start up Shut down 6 KE 61 162 11 0 EE 6 8 Servicing and Maintenance 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation opera tion and maintenance of the pump It is therefore imperative that this manual be read by the respon sible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identified by the following symbol Safety sign according with ISO 3864 B 3 1 or where electrica
8. Dismantling the insert shaft or extension shaft Disconnect the submergible pump from the mains both electrically and mechanically Remove pump from system Secure pump against tipping over i e use ropes to secure pump Disassemble the motor Set the pump down on the intermediate plate Dismantle the pump unit and the extension pump body if appropriate Wear safety gloves Risk of injury due to sharp edges on pump compo nents i e impeller blades Loosen the screws on the shaft clamp 1 one after the other A Do not under any circumstances remove the screws completely danger of injury Remove the outer race over the jacking screws and tensioning screws inner ring from outer ring The squeezing off is finished when the out er ring has been completely removed Remove the extension shaft 2 and shaft clamp 1 Dismantle the pump body BE3450 Edition 04 2015 Loosen the screws on the shaft clamp 1 see above pull the insert shaft 2 off the motor shaft 3 11 2 Assembling the insert shaft and motor shaft ATTENTION Clean the contact surfaces of the insert shaft 2 inside and the motor shaft 3 They must not be lubricated or oiled Set the pump down on the intermediate plate Position the shaft clamp 1 use a new shaft clamp in the centre of the cranked clamping di ameter 2 of the insert shaft Insert the motor shaft 3 into
9. Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BE3450 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 04 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 10 10 Spare part 10 1 Spare part list for the immersion pumps of the series STA3600 STA4500 BE3450 Item Description 1 ON OO KRW PD Re 11 12 13 14 16 17 19 20 50 51 52 55 58 60 61 62 63 64 65 66 68 70 71 74 77 82 83 84 85 86 87 92 93 Edition 04 2015 Motor Bearing housing Woodruff key Bearing shaft Ball bearing DIN Socket head cap screw with lock DIN
10. an not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection There fore pipe bends should be used not pipe angles The pipework must be qualified for occuring hy draulic pressure 50x1 2xM40x1 5 Jiagonal 441 Dimensions for STA3600 ATTENTION Maximum tightening torque for piping connec tions is 200 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way that rotating parts under the cover of the coolant tank cannot be touched BE3450 Edition 04 2015 5 2 Electric wiring A All service work must be carried out by quali fied service personnel Pump must be discon nected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit LN Tension voltage and frequen
11. cy must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed accord ing to the wiring diagram shown inside the terminal box cover Please see above sample wiring diagrams Wiring diagram e g Delta connection 3 x 400 V 50 Hz resp 380 420 V 50 Hz There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfer ing signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor temperatures Page 5 of 10 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the terminal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no
12. ersonnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the following hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation A e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when installing or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installa tion 3 4 Qualification and training of operating personnel The personnel responsible for operation mainte nance inspection and assembly must be adequate ly qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the neces sary knowledge they must be trained and instruct ed which may be performed by the machine manu facturer or supplier on behalf of the plant operator Moreover the plant operator is to make sure that
13. l safety is involved with Ln Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of product 2 1 General description of the pump Pumps of this type are one stage rotary pumps where the impellers are fixed on the driving shaft extension The pump shaft and motor shaft are interconnected by means of a shaft clamp Pump and motor form a compact and space saving unit These pumps are fitted out with semi open impel lers Vertically mounted pumps are equipped with a mounting flange The pump end immerses into the tank and the motor extends vertically above the tank BE3450 9 Trouble shooters goude 7 10 Spare paft ficeg ssesticeepaicesisseseasdestecensstascajdasanss 8 9 FT Repa innen dE dee EE eee 9 12 DISPOS Ali vosicc Se ee Re A 9 13 EC declaration of conformity eee 10 2 2 Intended use The immersion pumps of the series STA are suita ble for handling contaminated coolants within the limiting application in accordance with table 1 Limit of Application Table 1 Type STA Mediums Coolants cooling and cutting oils Kinetic viscosity of the medium 45 mm ie Temperature of 0 80 C medium Particle size in 17 mm the medium Dry running Dry running causes increased wear and should be avoided During
14. mpen K H Brinkmann GmbH amp Co KG FriedrichstraBe 2 D 58791 Werdohl Produktbezeichnung Product name D signation du produit Designaci n del producto Tauchpumpen Immersion pumps Pompes plongeantes Bombas de inmersion Typ Type Tipo STA3600 STA4500 Das bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der EG Mitgliedsstaaten Uberein The named product conforms to the following Council Directives on approximation of laws of the EEC Member States Le produit sus mentionn est conforme aux Directives du Conseil concernant le rapprochement des l gislations des Etats membres CEE El producto designado cumple con las Directivas del Consejo relativas a la aproximaci n de las legislaciones de los Estados Miembros de la CEE 2006 42 EG Richtlinie f r Maschinen 2006 42 EC Council Directive for machinery 2006 42 CEE Directive du Conseil pour les machines 2006 42 CEE Directivas del Consejo para m quinas 2004 108 EG Richtlinie f r elektromagnetische Vertr glichkeit 2004 108 EC Council Directive for Electromagnetic compatibility 2004 108 CEE Directive du Conseil pour Compatibilit lectromagn tique 2004 108 CEE Directivas del Consejo para Compatibilidad electromagn tica Hinsichtlich der elektrischen Gefahren wurden gem Anhang Nr 1 5 1 der Maschinenrichtlinie 2006 42 EG die Schutz ziele der Niederspannungsrichtlinie 2006 95 EG eingehalten With respect to p
15. otential electrical hazards as stated in appendix No 1 5 1 of the machine guide lines 2006 42 EG all safety protection goals are met according to the low voltage guide lines 2006 95 EG Conform ment a l annexe N 1 5 1 de la Directive Machines 2006 42 CE les objectifs de s curit relatifs au mat riel lectrique de la Directive Basse Tension ont t respect s Con respecto al potencial peligro el ctrico como se indica en el ap ndice No 1 5 1 del manual de la maquina 2006 42 EG todos los medios de protecci n de seguridad se encuentran seg n la guia de bajo voltaje 2006 95 EG Die Ubereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollstandige Einhaltung folgen der Normen Conformity with the requirements of this Directives is testified by complete adherence to the following standards La conformit aux prescriptions de ces Directives est d montr e par la conformit int grale avec les normes suivantes La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes normas Harmonisierte Europ Normen Harmonised Europ Standards Normes europ harmonis es Normas europ armoniza das EN 809 1998 A1 2009 AC 2010 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 EN 61000 3 2 2006 A2 2009 EN 61000 3 3 2013 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 Nationale Normen National Standards Normes nationales
16. the test of the direction of rotation lt 30 s permissible Switching on Motors 11 kW and higher max 15 frequency per hour Ambient 40 C temperature Set up altitude 1000 m ATTENTION Edition 04 2015 The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 10 2 3 Technical data Max del Max del Height Depth of pressure bar volume immersion Type spec weight 1 I min Hmm hmm STA3600 520 720 920 1270 STA4500 520 5 8 5200 1115 521 720 721 920 921 1270 1271 1 Dimensions in accordance with page 5 2 Noise emissions measured in accordance with DIN 45635 at a distance of 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BE3450 Edition 04 2015 Weight kg 428 443 458 523 22 0 25 3 37 0 41 5 Noise level dBA Page 3 of 10 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national accident prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the p
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