Operating Instructions
Contents
1. Ms nn Instructions Cable Glands Ex d and Ex e with Compound gt 8163 2 PXSS2K Contents 1 2 1 2 2 2 3 2 Contents 1 SONON en ee eee ee 2 2 Generali to MANO are en aaa 2 3 General Safety Information occcocccocccconiconcconnnncnncnnonanononocanonnnnonanonanonarnnannnnens 3 4 Designated USE musas 4 5 TeC CID nr 4 6 Transport Storage and Disposal ooccccccocccoccccncocncocnconocononcnnonncnnconnonnncnnncnnnnnnns 5 l AS SOMOY sen 6 8 COIS ONN eea E eg 7 9 MAIER ge raras 8 10 Accessories and Spare parts c ooccccccccconcocccccconnonoccccononnnonnnannononanonnnnnonnnnanonnonanonns 8 11 Type Examination Certificate Page 1 ooccconccccncccncccnncoccnoononononanonononnnnnnnonans 10 12 Declaration of Conformity cooocccccncocncocncconinocnconnnonncnnnonnnnnnnnnnnnonanonannnnnnnnenonanonos 12 General Information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information regarding the Operating Instructions ID NO 139005 816360300210 Publication Code S BA 8163 2 PXSS2K 02 en 07 08 2008 We reserve the right to make technical changes without notice Symbols Used Action prompt Describes actions to be carried out by the user Reaction symbol Describes the results or the reactions to the actions taken Cx pue Oo Bel m eaaa symbol Describes the notes2. sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 06ATEX1188X Issue 2 iv 8163 2 PX series Type ranges of Compound filled barrier cable glands Coded Ex II 2 GD or x I M2 Ex d IIC Ex e II for PXSS2K Ex d I Ex e I Ex d IIC range ONLY Ex d I Ex e Il Exel Ex tD A21 IP66 The 8163 2 PX series Type ranges of barrier cable glands consist of a male threaded front entry component fitted with a compound tube such that a spigot combination joint is formed which is intended to screw into an entry point of its associated enclosure in accordance with relevant codes of practice The compound tube contains Cedesa EP2122 setting compound that effects a flameproof seal around the cable cores passing through it and is retained by a spacer The front entry component to main body mating thread may be fitted with an optional O ring seal to provide increased ingress protection Clamping of the armour or braid is effected by a combination of the front entry component assembly and the different optional armour cone and reversible sleeve combinations within the main body being fastened together An outer seal nut containing an Evoprene Super G621 elastomeric displacement sealing ring and a Nylon 6 ferrule threads onto the main body and effects environmental sealing onto the cable outer sheath Cable clamping is achieved with the outer seal arrangement Additional Specific Design options e The use of alt
3. 16 or 24 26 6 109076 0 017 20S HVO6 20 30 5 33 3 109078 0 024 HVO9 25S or 25 37 5 40 5 109080 0 033 HV 11 32 46 51 109082 0 040 HV15 40 55 61 109084 0 070 HV18 50S 60 66 5 109085 0 075 HV21 50 70 78 6 109086 0 230 HV23 63S 15 83 2 109094 0 117 HV25 63 80 89 109096 0 158 HV28 75S 89 101 6 109099 0 460 HV30 15 99 111 1 109101 0 400 8 Cable Glands 8163 2 PXSS2K 139005 816360300210 S BA 8163 2 PXSS2K 02 en 07 08 2008 Accessories and spare parts Designation Illustration Description Order number Weight kg Sealing ring Thread size Minimum Outer diameter thickness M16 2 0 25 4 167668 0 001 M20 2 0 28 6 111778 0 001 HT M25 2 0 35 0 111779 0 001 M32 2 0 44 5 111780 0 001 M40 2 0 50 8 167671 0 001 M50 2 0 65 0 167672 0 001 M63 2 0 76 2 167673 0 001 M75 2 0 95 0 167674 0 001 Lock nut To fasten the cable glands in through holes For cable glands Type Thread Packing unit 05865E00 size Brass M16x1 5 50 138383 0 135 nickel plated Brass M20x1 5 50 138389 0 241 nickel plated Brass M25x1 5 50 138395 0 348 nickel plated Brass M32x1 5 25 138401 0 267 nickel plated Brass M40x1 5 10 138407 0 218 nickel plated Brass M50x1 5 4 138413 0 109 nickel plated Brass M63x1 5 1 138418 0 054 nickel plated Brass nickel M75x15 1 110877 0 151 plated 139005 816360300210 Cable Glands 9 S BA 8163 2 PXSS2K 02 en 07 08 2008 8163 2 PXSS2K Type Examination Certificate Page 1 11 Type Examination Certificate Page 1 10
4. marking marquage Il2G Ex d IIC Gb Il2G Ex e IIC Gb Ex 11 2 D Ex tb IIIC T 80 C Db CE 0158 M2 Ex d Mb M2 Ex e I Mb EG Baumusterpr fbescheinigung Sira 06 ATEX 1188 X EC Type Examination Certificate Sira Certification Service Attestation d examen CE de type Rake Lane Eccleston Chester CH4 9JN England NB0518 Produktnormen nach Niederspannungsrichtlinie EN 50262 1998 A1 2001 A2 2004 Product standards according to Low Voltage Directive Normes des produit pour la Directive Basse Tension 2004 108 EG EMV Richtlinie Nicht zutreffend nach Artikel 1 Absatz 3 2004 108 EC EMC Directive Not applicable according to article 1 paragraph 3 2004 108 CE Directive CEM Non applicable selon l article 1 paragraphe 3 Sonstige Normen BS 6121 1989 Other Standards Autres normes Spezifische Merkmale und Bedingungen f r den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installation voir le mode d emploi Ort und Datum Steffen Buhl J P R ckgauer J Place and date Leiter Entwicklung Schaltger te Leiter Qualitatsmanagement Lieu et date Director R amp D Switchgear Director Quality Management Directeur R amp D Appareillage Directeur Assurance de Qualit F 4174 601 01 2011 STMZ 816360020010 01 139005 816360300210 S BA 8163 2 PXSS2K 02 en 07 08 2008
5. tube with sealant Remove excess sealant 10 07645E00 Screw adapter into male union Tighten the union nut 5 Install the cable in the enclosure 8 Commissioning Before commissioning the device with the cable gland make sure that X the cable gland is not damaged X if necessary the sealing ring is present and mounted correctly X unused holes are sealed by stopping plugs certified to Directive 94 9 EC X the cables have been inserted correctly X the bearing surfaces for the cable gland sealing ring are flat 139005 816360300210 Cable Glands T S BA 8163 2 PXSS2K 02 en 07 08 2008 ca 8163 2 PXSS2K Maintenance 9 Maintenance Consult the relevant national regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected Check during maintenance X Compliance with the permitted temperatures in accordance with IEC EN 60079 0 X the cable glands for cracks X the seals for damage 10 Accessories and spare parts Z WARNING Use of non approved accessories and spare parts gt The manufacturer s liability and warranty will be rendered void Use only original accessories and original spare parts manufactured by R STAHL Designation Illustration Description Order number Weight kg PVC shroud Designation Gland size Across flats Across corners HV04 20S
6. age Store in a dry place in its original packaging Disposal Ensure environmentally friendly disposal of all components according to legal regulations 139005 816360300210 Cable Glands 5 S BA 8163 2 PXSS2K 02 en 07 08 2008 8163 2 PXSS2K Assembly 7 Assembly CS We recommend the usage of a sealing ring between the enclosure wall and the male union Overview Yin 1 Male union 2 Sealant tube 3 Tubular spacer 4 Adapter 5 Union nut 07629E00 Preparing installation x 4 6 07628E00 Push cable 6 through adapter 4 Uncover cable outer sheath to suit device geometry and remove Cleanly strip off cable outer sheath at point X Installation 7 1 07630E00 If necessary insert male union 1 into sealing ring Screw male union 1 into enclosure 7 139005 816360300210 S BA 8163 2 PXSS2K 02 en 07 08 2008 Cable Glands 8163 2 PXSS2K Commissioning 07647E00 Push tubular spacer 3 over conductors into adapter Separate conductors Apply sealant 8 between the conductors Push conductors back together Apply sealant around the conductor and in the cone Ensure the sealant is applied over a length D of at least 20 mm Ensure the sealant tapers towards the sealant tube 2 Push sealant tube 2 over sealant until it is fully in contact against the tubular spacer 3 9 10 07646E00 Fill the end 9 of the sealant
7. and not to specific items of equipment subsequently manufactured 12 The marking of the equipment shall include the following 13 Ex nR II Y Project Number 51M16472 D R Stubbings BA MIET C Index 07 Certification Manager This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 12 Form 9400 Issue 1 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email info siracertification com Web www siracertification com 139005 816360300210 Cable Glands 11 S BA 8163 2 PXSS2K 02 en 07 08 2008 8163 2 PXSS2K Konformit tserkl rung Declaration of Conformity D claration de Conformit R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Kabel und Leitungseinf hrung that the product Cable glands que le produit Entr e de cable Typ en type s type s 8163 2 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 1 2007 94 9 CE Directive ATEX EN 60079 7 2007 EN 60079 31 2009 Kennzeichnung
8. and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmosphere Cable Glands 139005 816360300210 8163 2 PXSS2K S BA 8163 2 PXSS2K 02 en 07 08 2008 3 1 3 2 General Safety Information General Safety Information Safety Instructions for Assembly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Failure to observe these instructions can place persons plant and the environment at risk AX WARNING Risk due to unauthorised work on the device gt Risk of injury and damage to equipment Assembly installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the components Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national health and safety regulations Servicing maintenance or repair work which are not described in the operating instructi
9. ernative armour clamping components specified by the cable gland type designation The various arrangements vary the cable gland suitability for differing armour or braided type cables e Alternative material of manufacture of the ferrule to be the same as the gland material e The removal of the ATEX outer seal nut and ferrule along with the body component manufactured without the external mating thread The cable gland being suitable for S W A armoured cables and is identified within type designation coding e The use of the compound tube and spacer along with the manufacture of the front entry component with a female mating thread to couple to an alternative main body skid washer seal and nut The latter replacing other component parts This variant being identified within type designation coding The gland and seal sizes are determined by the entry thread and cable range take sizes In addition note that not all the information detailed in the table is applicable to both gland types See individual approval drawings This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 F 9400 I 1 Paged ered Fax 44 0 1244 681330 un Pause Email info siracertification com Web www siracertification com Cable Glands 139005 816360300210 8163 2 PXSS2K S BA 8163 2 PXSS2K 02 en 07 08 2008 Type Examinat
10. ion Certificate Page 1 sira CERTIFICATION 1 TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 07ATEX4327X Issue 2 4 Equipment Ranges of Cable Glands See Descriptions 5 Applicant R STAHL Schaltgerate GmbH 6 Address Am Bahnhof 30 74638 Waldenburg Wurtt Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service certifies that this equipment has been found to comply with the Essential Health and Safety Requirements that relate to the design of Category 3 equipment which is intended for use in potentially explosive atmospheres These Essential Health and Safety Requirements are given in Annex II to European Union Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule of this certificate has been assessed by reference to EN 60079 0 2004 EN 60079 15 2003 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This TYPE EXAMINATION CERTIFICATE relates only to the design of the specified equipment
11. nes 1 2 21 and 22 Z WARNING Only use the component for its intended purpose gt Otherwise the manufacturer s liability and warranty will be rendered void Only use the component under the operating conditions described in the operating instructions The component must be used in hazardous areas only according to these operating instructions 5 Technical Data Explosion protection ATEX Zone 1 21 Ey Il2 GD Ex d IIC Ex e Il Ex tD A21 IP66 Zone 2 Ey IL 3 G Ex nR Il IECEx Zone 1 21 Ex d IIC Ex e II Ex tD A21 IP66 Zone 2 Ex nR Il Certificates ATEX Zone 1 21 SIRA 06 ATEX 1188 X Zone 2 SIRA 07 ATEX 4327 X IECEx IECEx SIR 06 0080 X Type of Protection IP66 IP67 amp IP68 10 m depth Version BS 6121 EN 50262 Operating temperature range 1 60 C 100 C Material Gland Brass nickel plated brass stainless steel Seal SOLOLSF 4 Cable Glands 139005 816360300210 8163 2 PXSS2K S BA 8163 2 PXSS2K 02 en 07 08 2008 Transport Storage and Disposal Dimensional drawings all dimensions in mm subject to alterations BITTE FRE WW ELA a i r ESSE i A N H N ISIS SS 07597E00 Gland size Dimensions mm Thread Inner Max no of Outer sheath B Thread Across size C sheath A cores length D corners E 63 259 89 0 TO M75x 1 5 64 3 364 59 1 68 0 15 111 1 6 Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Stor
12. ons must not be performed without prior agreement with the manufacturer Any damage may render explosion protection null and void Any alterations and modifications to the component impairing its explosion protection are not permitted Install and use the component only if it is undamaged dry and clean If you have questions Contact the manufacturer Warnings Warnings are sub divided in these operating instructions according to the following scheme A WARNING Type and source of the danger gt Possible consequences Measures to avoid danger They are always identified by the signal word WARNING and sometimes also have a symbol which is specific to the danger involved 139005 816360300210 Cable Glands 3 S BA 8163 2 PXSS2K 02 en 07 08 2008 8163 2 PXSS2K Designated Use 3 3 Conformity to Standards The cable glands comply with the following regulations and standards X Directive 94 9 EC X IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 IEC EN 60079 15 X IEC EN 61241 0 IEC EN 61241 1 4 Designated Use The cable gland is used to introduce permanently installed cables into electrical equipment of type of protection Increased Safety e Flameproof Enclosure d Restricted Breathing nR and Protection by Enclosure tD It provides an inner explosion protected compound seal for the individual cable cores and ambient sealing for the cable outer sheath It is approved for use in hazardous areas of zo
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