Operating instructions
Contents
1. SE o gt gt a a lt v a SC 5 m o e o u li HI D ke Q s gt i o lt L 2 2 2 O gt 3 s O 3 N i a e o l DO o Li o EG lt a on gt ao H Hr gt lt lt aw 2 an o 2 oO cC E E E at fg 2 JO4 UO0D ouu i ne 3 D E a LO N D j N 1j9DJU0I saij J DUDIS unbJado RH pubis Gun a E E n T m a ff m 9 N 2 D Ss 5 2 N v gt a 58 9 q g gt a o o o N Z e o c A o D o R E E T e W N Be 2 Z N 9 ES 2 N o o KR o 5 o o oO by o x P E SS 2 oe co 2 N 2 E 2 N x g S ZS gt N o e To N A 2 SE N e v m D o gt E Vi 2 Ke 2 e N O o E 7 2 m 8 H N N m N D x N o operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 13 HAINKE Staubfilter GmbH phone 49 4408 8077 0 fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imb ke 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type IFC 10 6 Commissioning ATTENTION For commissioning and maintenance work you must make sure that no explosive atmosphere of dust air mixture is present o2. 5 Electrical connection J U u U 12 6 COMMISSIONING siii sscansnanasadcatacuesteanasaadscadseuanicasadcndaawacaedssuiainaniaadencanvecteane 14 7 Control and signal funtions U U 17 7 1 Remote control DUERR EE 17 72 een e EE 18 8 Fault messag s E 19 8 1 Causes of fault and elimination n sns 19 Appendix A Declaration of conformity operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 1 HAINKE Staubfilter GmbH phone 49 4408 8077 0 o fax 49 4408 8077 10 HEEE NAL P O Box 12 48 An der Imb ke 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 1 Safety precautions and warnings IMPORTANT NOTICE Non observance of the safety instructions can result in severe personal injury or property damage This equipment may be installed connected commissioned operated and maintained by qualified and authorised personnel only under strict observance of these operating instructions any relevant standards and legal requirements Take particular note of the general and regional installation and safety regulations regarding work on high voltage installations e g VDE as well as the relevant regulations regarding the correct use o
3. HAINKE Staubfilter GmbH phone fax P O Box 12 48 An der Imbake 7 e mail 27795 Hude 27798 Hude web 49 4408 8077 0 e 49 4408 8077 10 HAINKE info hainke de AA AAA www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type IFC 10 Driftinstruktion Bedrijfshandleiding Instru es de servico Instrucciones de servicio Istruzioni per esercizio Instruction de service Betriebsanleitung Operating instructions electronic solenoid valve control type IFC 10 HAINKE Staubfilter GmbH ph n 49 4408 8077 0 e fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imbake 7 e mail info hainke de Er 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 Table of content 1 Safety precautions and warnings U J J 2 1 1 Designation of electrical apparatus for explosion hazardous areas u 3 1 2 Operation of the unit in the add on bouseing a 4 1 3 Remarks for special conditions for Safe use 4 in explosion hazardous areas ZONE 22 sacia 1500000 RARAS RRR MMA 4 2 USO AS ALO nin 4 3 Technical data iii aaaea aannaaien 5 A e WEE 7 4 1 Safety notes for the installation U U a asas 8 4 2 Safety notes for the installation of the add on housing a 8
4. R not active ON OFF remote control R NZ remote start R activated Illustration 7 1 Possible settings of DIP switch If the remote control function is activated the dedusting process commences as soon as 1 signal is detected at input R LED 18 lights up If the remote control function is not active then dedusting commences as soon as the supply voltage is connected Input R may alternatively be used for connection of a pressure difference switch This starts the dedusting process in dependence to the filter resistance If the pressure difference switch is to be connected to input R as well as the remote control then the remote control start signal must be wired in series with the pressure difference switch contact operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 17 HAINKE Staubfilter GmbH ph n 49 4408 8077 0 e fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imbake 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 7 2 Operational message A potential free normally open relay contact is available on contact strip 3 for indicating the operational status The operating relay only closes if the controller is switched to ACTIVE If a fault occurs such as overload or wire break the operating relay will open The controller will continue operation withou
5. 0000 v Z DO OL xow o pajoauuos S A DA JO J quunu JO 10 98 aS DADA 10 091pu sjndw Buiup o 10 001pu qjuawbas saz jxau s nduui 009 S og 00s Del 00 e oor ooz 00 Apjap 09 S EI e E oL o oz 0 10 98 as apoliad esinduu e5oyloA Bunpuieup z0 Xluo YOUMS JIO NO S gt N aen yun O 1039998 ebbyjoA supu Joy9ajas apoiad p p page 16 date 26 02 2015 version 02 2015 g ifc10 ba_en operating instructions HAINKE Staubfilter GmbH sheng 49 4408 8077 0 o fax 49 4408 8077 10 HEEE e Ee P O Box 12 48 27795 Hude An der Imb ke 7 e mail info hainke de 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 7 Control and signal funtions 7 1 Remote control input R It is possible to control the controller remotely via input R on contact strip 3 The following switch types may be connected to input R 1 potential free contact switch or relay 2 switch with electronic output PNP 3 12 to 30 VDC against 0 V 4 the input is reverse polarity safe The remote control function is activated by setting DIP switch 3 16 to ON and de activated when that switch is set to OFF The DIP switch position may be changed whilst the controller is in operation ON OFF remote control R remote start
6. given by the manufacturer and ensure a normal i measure of safety Equipments of this category are intended for the use in areas where you have not to calculate with an explosive atmosphere of dust whirled up If an explosive atmosphere appears nevertheless in all probability it will be only rare and during a short time period Electrical apparatus for use in the presence of combustible dust operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 3 HAINKE Staubfilter GmbH phone 49 4408 8077 0 fax 49 4408 8077 10 HEEE aa P O Box 12 48 27795 Hude An der Imb ke 7 e mail info hainke de 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 1 2 Operation of the unit in the add on housing ATTENTION The control may be worked in the normal operation only with closed lid For commissioning and maintenance work with power on you must make sure that no explosive atmosphere of dust air mixture is present or could occur Otherwise the lid may be opened only if the power is switched off At least the ingress protection IP54 must be guaranteed 1 3 Remarks for special conditions for safe use in explosion hazardous areas zone 22 ATTENTION 1 Permissible operating temperature range Ta 5 C to 40 C 2 The control has to be installed within the visual range and must be protec
7. in the metal chassis is suitable for cabinet mounting with quick to fasten clamps Fitting to 35mm carrier profiles according to DIN EN 50022 Refer to drawing 4 3 operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 7 HAINKE Staubfilter GmbH phone 49 4408 8077 0 fax 49 4408 8077 10 HEEE G P O Box 12 48 27795 Hude An der Imb ke 7 e mail info hainke de 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 4 1 Safety notes for the installation IMPORTANT NOTICE e Install according to the manufacturer s instructions and the respective national regulations and provisions as well as the relevant installation regulations e Connect and carry the ground wire 4 2 Safety notes for the installation of the add on housing IMPORTANT NOTICE The unit must be installed such that the degree of protection IP 65 to EN 60529 is guaranteed state of delivery Therefore it is important eto fix all screws of the lid e to mount the cable entries competently e to close unnecessary cable entries with stoppers e to use in the ex area only cable glands and stoppers approved for this area e The requirements of the EN 60079 14 must be met In addition only the connection of permanently installed cable and wire is allowed A corresponding strain relief must be ensured operating instructions ifc
8. 02 2015 date 26 02 2015 page 6 HAINKE Staubfilter GmbH phone 49 4408 8077 0 e SS 49 4408 8077 10 HAINKE P O Box 12 48 An der Imb ke 7 e mail info hainke de E 2222 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type IFC 10 4 Installation ATTENTION Observe relevant regulations For use in Ex Area you have to check whether the unit with the Ex approval is suitable for the application refer to type plate and technical data In general The control is to be installed in a vibration free location Add on housing The control in the add on housing is suitable for the installation in the plant To be used in the explosion hazardous areas ex areas zone 22 not conductive dust and in not ex areas After removal of the lid the mounting holes are accessible Add on housing polycarbonate The polycarbonate add on housing is suitable for use indoors For the installation outdoors the housing must be protected for weather influences with a roof or similar Refer to drawing 4 1 for mounting dimensions Add on housing polyester The polyester add on housing could be installed indoors and outdoors under hard conditions The mechanical resistance is high Polyester is absolutely corrosion proof and high resistance against aggressive chemical medium and weather resistant Refer to drawing 4 2 for mounting dimensions Metal chassis The control
9. 10 ba_eng version 02 2015 date 26 02 2015 page 8 HAINKE Staubfilter GmbH ph n 49 4408 8077 0 e fax 49 4408 8077 10 He INKE P O Box 12 48 An der Imbake 7 e mail info hainke de era 27795 Hude 27798 Hude web www hainke de STAUBEILTER Operating instructions electronic solenoid valve control type FC 10 mounting template diagramme mounting screws 4 pcs M4x10 75 90 Drawing 4 1 Add on housing cable access ports from below operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 9 HAINKE Staubfilter GmbH ph n 49 4408 8077 0 e fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imbake 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 f 240 et WH SN La oo oo 1 Ir E l A o q 0 OO N JI rr E e fe L 92 161 Drawing 4 2 Add on housing Polyester operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 10 HAINKE Staubfilter GmbH phone 49 4408 8077 0 e fax 49 4408 8077 10 HAINK
10. 12 48 An der Imbake 7 e mail 27795 Hude 27798 Hude web 49 4408 8077 0 e 49 4408 8077 10 HAINKE info hainke de AAA www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type IFC 10 Signalling pee GE GE active green e ben e ben operational message green e mes The following LED s will come on after the controller has been switched eege i I if remote control function is active 14 start via 1 signal on input R refer _to Section 7 1 ee ee nA ee nS ocene a signal R yellow depends on switch status of remote control u ben connected trigger E A 0020902 0024 2002070 I RASAAAIIA Start with remote The dedusting process commences as soon as 1 signal is detected at _ control _ input R The connected solenoid vales will be controlled with the selected impuls delay periode 0 signal at input R stops the valve control The control continues with a l renewed star R baaa Remote control OFF The dedusting commencoes as soon as the supply voltage is connected I The connected solenoid vales will be controlled with the selected I impuls delay periode a e Check that the solenoid valves are working correctly At a fault free drive the operational message contact remains closed for the complete run LED 17 lights without interruption A A e After completing the commissioning Screw the
11. E P O Box 12 48 An der Imb ke 7 e mail info hainke de rh 27795 Hude 27798 Hude web www hainke de STAUBEILTER Operating instructions electronic solenoid valve control type FC 10 L 601 E gt d c 2 4 D gt 2 Q 43 c E E gt Yn x 3 2 om Wn lt lt 2 5 E EE ch D A L Z6 F 98 F 96 si x x profile A B zz operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 11 HAINKE Staubfilter GmbH phone 49 4408 8077 0 fax 49 4408 8077 10 HAINKE P O Box 12 48 27795 Hude An der Imb ke 7 e mail info hainke de 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type IFC 10 5 Electrical connection In general Supply voltage Solenoid valves Operating signal output Signal input F IMPORTANT NOTICE The unit may only be connected to the supply voltage as indicated on the type plate The connection of 115 VAC or 230 VAC to a control for 24 VDC will lead to destruction of the entire control unit The control is to be connected according to drawing 5 1 The values given in the technical specification are to be observed refer to section 3 The supply voltage is to be connected to contact strip 1 r
12. delay period cnica indication by LED A signal output AA control input AAA supply voltage for external triggers gege r housing material colour A nad installation 220to240VAC 110 to 120VAC 50 60Hz 50 60Hz i 5 A A Switchable with mains switch A na IFC 10 E IFC 10 PE AFC 10S in add on housing in add on housing in metal chassis polyester I 1 10 solenoid valve outputs 24VDC output power max 24W 1A activated manually by means of a multi contact switch Il outputs are suppressed with a recovery diode djustable from 60 to 600 ms indicated by red LED djustable from 6 to 60 ms indicated by green LED red overload wire breakage collect fault reen operational signal active operational signal LED green potential free relay contact normally open contact load max 0 5A U 230VAC remote control input R for activation 24VDC yellow LED current consumption approx 15mA f 4VDC 50mA max AS polycarbonate Polyester glass fibre metal powder coated i transparent lid _ reinforced I i surface resistance 10 Q anti static RAL 9005 deep black all installation on carrier profiles 35 mm operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 5 HAINKE Staubfilter GmbH phone 49 4408 8077 0 fax 49 4408 8077 10 P O Box 12 48 An der Imbake 7 e
13. efer to drawing 6 1 The solenoid valves are to be connected to contacts 1 to 10 on contact strip 2 The plus poles of the solenoid valves must be bound together and connected to contacts 11 and 12 Connect the ground wire to PE on contact strip 1 At the polyester add on housing it is also possilble on connect the ground wire on the mounting plate The power of the conntected solenoid vales may not be exceeded the maximum output power The operating signal output is available at contacts 21 and 22 on contact strip 3 It s a potential free normally open relay contact refer to Section 7 2 Contact 24 on contact strip 3 is for connection of the remote control signal Supply of power to the triggers is available from contact 25 plus 24VDC and contact 26 OV potential Refer also to Section 7 1 operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 12 HAINKE Staubfilter GmbH ph n 49 4408 8077 0 e fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imbake 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBEILTER Operating instructions electronic solenoid valve control type FC 10
14. f tools and personal protective gear Hazardous voltages are present in this electrical equipment during operation operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 2 HAINKE Staubfilter GmbH ph n 49 4408 8077 0 e fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imbake 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 1 1 Designation of electrical apparatus for explosion hazardous areas Designation according to x Ex 3D Directive 94 4 EC II Equipment group I I 3 Equipment category 3 Particular addition to _ EN 60079 0 Ex tc IIIB T80 C Dc X IP65 Ta 5 C 40 C Ex Ex protection at European standard ct i Protection class protection by enclosure use in category 3D MB Dust group non conductive dust l Toc OOOO Maximum surface temperature ss pe s EPL Equipment Protection Level Dust 13D X Remarks for special conditions for safe use gg Pe Ingress protection IP65 Ter 5C 440 C Permissible operating temperature range Areas of application ees Category 2 i Zone 21 or 22 E E j Category 3 Zone 22 not conductive dust aa a a a a e a a aa l Equipment group Il Equipments that are constructively arranged to operate in agreement with Category 3D the characteristic quantities
15. lid on again and check the cable entries Not needed cable entries must be closed with stoppers Only relevant for the control in add on housing operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 15 49 4408 8077 0 phone fax HAINKE Staubfilter GmbH 49 4408 8077 10 u iL m z E Oo o gt E C S o S E T o Eo os N oO X o 23 E Z Z SN LAN a o 73 I m Q OR aon ions truct ing ins Operat electronic solenoid valve control type FC 10 sio jo uuooS abojor Ajddns O H 1 ad ad N 7 4d ad O O O OJ O OOO OVA0Z1 0LL SqAr IVAOYZ 0ZZ N IAJ AO aued uo14 1 9 Buimeiq 97 SZ vz ET ZZ IZ 9D UOD uono uuoo indino pub indu OOOOOO q OgArZ Y O o oD uo no l s poui Bunpisdo ED yoyms 3J0 NO Buisn 13S3Y JOJ sin990 yno p y dn sub ED BAI OD SI Jajjo juos ayy usym dn Sub GD JO Uayoiq M 1 dn subi p nd yOys SI jndino A DA JO p ppolAo y dn sjyBi ED mo O no ynoy Anop 3D JqQ SIN PDO ISAO re asnj aboyjor 4 loujuos jouu i OOOOO OOOOO 0L6 8 9 CLLLOLG 8 L 9 S Z OOOOOOOOOOO S DA SqArz plouajos 4 D L 9 O O S sjndjno OD UOD uono uuoo A DA plouajos N 0000
16. mail info hainke de 27795 Hude 27798 Hude web www hainke de e HAINKE EE STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 Type IFC 10 E IFC 10 PE reno x in add on housing in add on housing ip TEE _ polycarbonate polyester x x ingress protection IP65 to EN 60529 Eege dimensions BxHxT 160x240x90mm 160x260x91mm 150x196x61mm E ES 3 1kg 1 65kg AA cable entries Ss clamp range of cable M16 for 4 0 to 8 0 mm entries M20 for 6 5 to 12 0 mm connection cross 0 2 to 2 5 mm section ex approval to ATEX Ex Ex x II 3D ap Ex te IIIB T80 C Dc X Ex tc IIIB T80 C Dc IP65 IP65 Ta 5 C 440 C maximum surface temperature Tofthe housing category 3D 80 C at 40 C ambient temperature Permissible ambient Ex area zone 22 20 C to 40 C 20 C to 55 C temperature Ta 5 C to 40 C l x x Not ex area 20 C to 40 C Conformity e Low voltage directive 2006 95 EC e Low voltage directive EN 60204 1 x 2006 95 EC e Electromagnetic compatibility directive Ger 2004 108 EC t Electromagnetic EN 61000 6 1 EN 61000 6 2 EN 55014 1 compatibility directive 2004 108 EC I ATEX directive 94 9 EC EN 61000 6 1 EN 60079 0 EN60079 31 EN 61000 6 1 EN 61000 6 2 EN 55014 1 E E EEE EE EEE T m si operating instructions ifc10 ba_eng version
17. r could occur Otherwise the lid may be opened only if the power is switched off The control must not be operated outside of its electrical thermal and mechanical performance limits The following points are to be carried out in the sequence given for initial operation Refer to drawing 6 1 Set the ON OFF switch 6 to OFF Check with the type plate which supply voltage is suitable for the unit on hand 110 120VAC and 220 240VAC or 24VDC Set the mains voltage switch 4 to the correct setting for the available supply voltage 110 120V or 220 240V Ensure that the correct fuse is inserted Refer to the technical data Pre select the outputs to be controlled by setting multi position switch 7 as desired Set the potentiometers delay and impulse time 10 11 according to the specifications of the filter manufacturers Select the operating mode by means of the DIP switch 16 DIP switch ON gt start the controller either via remote control or pressure difference switch refer to section 7 1 DIP switch OFF gt controller direct start at connecting supply voltage Re check that the controller is correctly connected in accordance with the connection diagram drawing 5 1 Connect the supply voltage according to the type plate and activate the controller by using the ON OFF switch 6 operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 14 HAINKE Staubfilter GmbH phone fax P O Box
18. sheng 49 4408 8077 0 fax 49 4408 8077 10 HAINKE P O Box 12 48 An der Imb ke 7 e mail info hainke de E 27795 Hude 27798 Hude web www hainke de STAUBEILTER EC Declaration of Conformity electronic solenoid valve control type IFC 10 Herewith we declare that the electronic solenoid valve controls IFC 10 E in add on housing polycarbonate IP65 IFC 10 PE in add on housing polyester IP65 IFC 10 S with metal chassis IP20 comply with following relevant regulations e EC directive 2004 108 EG on electromagnetic compatibility e EC low voltage directive 2006 95 EG Applied standards e EN 61000 6 1 e EN 61000 6 2 e EN 55014 1 e EN 60204 1 Further we declare that in addition to the regulations specified above the electronic solenoid valve controls IFC 10 E in add on housing polycarbonate IP65 IFC 10 PE in add on housing polyester IP65 comply also with the e EC directive 94 9 EG Equipment and protective systems intended for use in potentially explosive atmospheres Applied standards in addition to those listed above e EN 60079 0 e EN 60079 31 e HAINKE L SES Hude 26 02 2015 Hain e Gesch ftsf hrer
19. t interruption The relay will close again as soon as no further faults are detected The green LED 17 above contact strip 3 will light up operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 18 HAINKE Staubfilter GmbH sheng 49 4408 8077 0 o fax 49 4408 8077 10 HEEE e Eee P O Box 12 48 27795 Hude An der Imb ke 7 e mail info hainke de 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 8 Fault messages The fault indication wire break is assigned to the disturbed output This indicator will go off when the next non faulty impulse is received Example The message wire break occurs after the output 5 was controlled After controlling the output 6 the LED wire break goes off again From this results that the wire break fault was causes from the solenoid valve 5 8 1 Causes of fault and elimination Wire break This indicator No output load during the will go off control impulse or short when the next circuited valve output SE Check the settings of the multi position switch 7 The number of connected valves must agree with the adjusting of the multi position switch Check the valve connection non faulty l impulse is I I e Check the valve received operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 19 HAINKE Staubfilter GmbH
20. ted from any mechanical damage 3 The control must be protected for ultraviolet light daylight or ultraviolet light from lamps respectively mounted in a protected place 4 Avoid dust deposits on the unit 5 To avoid electrostatic charging clean the unit with a damp cloth only Rubbing with nonconductive materials must be strictly avoided 2 Use as agreed 1 NOTE If used incorrectly application related dangers may arise The control was developed for the cyclic dedusting of filterelements with compressed air impulses Up to 10 solenoid valves can be controlled in rotation with adjustable impulse and delay timing periods A 24VDC Remote control input is available for an external start A potential free relay contact is availabe to give an operatinal message to a host system The control must not be operated outside of its electrical thermal and mechanical performance limits operating instructions ifc10 ba_eng version 02 2015 date 26 02 2015 page 4 HAINKE Staubfilter GmbH phone 49 4408 8077 0 o fax 49 4408 8077 10 Kieler reese P O Box 12 48 An der Imbake 7 e mail info hainke de 27795 Hude 27798 Hude web www hainke de STAUBFILTER Operating instructions electronic solenoid valve control type FC 10 3 Technical data Supply voltage U see type plate voltage tolerance Ae A aE EEE EEA EE r rr fuse x Type output enn impulse period A
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