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Installation and Operating instructions JUDO UV
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1. Operating hours counter Theoretically residual durability UV irradiation intensity Temperature UV disinfection unit of the UV lamps ps The actual serviceable life of the UV lamps depends on the water quality and the operational conditions on site and can be considerably reduced The UV irradiation intensity as well as the temperature are only displayed with model JUV 60 140 GS Based on the operating mode display press UP i respectively DOWN E to access the submenu Press UP respectively DOWN Dito change between the submenus Press OK E to access the respective submenu ie The display CAL UVC OK is only available with model JUV 60 140 GS Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 28 39 Sd oe v Wasser Aufbereitung 6 4 Enter password Based on the operating mode display press UP o0 respectively DOWN Dio get into SETUP mode of the control unit Press OK Bto acknowledge the display SETUP OK Via the password you can alter the value of the operation hour counter for UV lamps of the parameter for
2. In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 25 39 Wasser Aufbereitung 6 Commissioning V Caution Settings given for commissioning may need to be varied to meet with actual values on site Insufficient deaeration of the UV chamber reactor and the piping can cause problems for the UV control furthermore e g pressure hammers could damage the quartz sleeves Under run of the minimum flow rate causes overheating and damage to the UV lamps During initial commissioning the water out of the UV disinfection unit must be rejected for at least 10 minutes to drain Note Commissioning should be carried out by persons with the correct qualifications only 6 1 Before commissioning V Caution When the UV disinfection unit is in operation during the UV chamber reactor is not filled with water or no flow takes place this results in exceed temperature The operational data given in chapter 3 4 must be observed and adhered to at all times e Check before commissioning that the reinstallation is leak tight at operating pressure and thoroughly rinsed and that the UV chamber reactor including piping is thoroughly deaerated e Afterwards document all setting in the operation log Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Opera
3. flashes in case of malfunction simultaneously the potential free relay contact ALARM and the 230 VAC relay contact for shut off solenoid valve are acticated Display for several parameters operating hours counter and malfunctions Key UP and DOWN to switch step by step to the several displays enter the password and alter values of parameters Key OK to switch the UV disinfection unit On and OFF STANDBY and to store altered values of parameters a Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 27 39 Wasser Aufbereitung 6 3 Operating mode display When the UV disinfection unit is switched OFF with key OK E STAND BY is displayed Press OK E for approx 2 seconds to start the heating up period of the UV lamps During the heating up period approx 3 seconds WAIT is displayed When the UV lamps are heated up the operating mode display alteres in a time interval of about 4 seconds between the illustrated displays The UV disinfection unit is in operation 4s 4s 4s 2s
4. 140 G GS In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 8 39 Wasser Aufbereitung 3 3 Dimensions UV sensor female thread 4 1 3 F 1 j 2 IN at P i lt Drain ve z lt 4 f qi Fig 1 JUV 60 80 G GS mm Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 9 39 Wasser Aufbereitung UV sensor female thread 14 2 A Pg 2 aai Drain Ye 2 4 p 99 Fig 2 JUV 140 G GS mm Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of t
5. Sd oe Wasser Aufbereitung Installation and Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Please issue to the owner operator Read carefully before installation start up Subject to change without notice SS ua oe Wasser Aufbereitung Part No 1702140 Date created 21 09 09 Revision date 12 10 09 Release date 25 09 09 Version 1 000 Operating instructions JUDO UV disinfection unit JUV 60 140 G GS In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 1 39 Wasser Aufbereitung Contents T ANG OdUCHON ssc cvccisicssicsecscsvicsisesccsuctentisuacensesdeseinstsvaedeatsoavesnudsedesntvsuscatbcskecsstaesdseauseeesesvicedecesteeussecnseeateveeses 4 1 1 Pictograms and their Meaning ccssccsssscssssscssssscsssccssssscsssssessscsssscssssssssssscssscsssssssesssessssesssoess 4 1 2 WALTADLY e sicsecasccssdacssaesesssecasestenscedesvnetsdesscsesecsansssseanaetsoncosdatsedeshesdeassbacsaseeesasecstendseseeseecsencesaandsesnsesanes 5 1 3 Operation Of Che Unit ss ciicciscscasscconsssoncesevccesvestosencsasnsossesasssscsesuastescecesastesusessubecesonseseseseesscessenssesansseass 5 1 4 Duties of the Owner Operator c cccssccssss
6. 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 15 39 Wasser Aufbereitung 5 2 1 Installation example 4 230V 50Hz PEN rer ary amp lt n Ay i Deaeration a a I lt DEI m Consumer l 5 L 8 9 nO AS L 6 UV sensor only JUV GS il i eS Drain js 1 2 U 3 1 Pressurised storage tank provided by customer 2 JUDO Dosing pump unit JWD 3 JUDO E series filter JEF 4 JUDO contact water meter 5 Shut off valve provided by customer 6 JUDO UV disinfection unit JUV 60 140 G GS 7 Optional JUDO flushing valve time respectively temperature controlled 8 Optional JUDO shut off solenoid valve JEM 3 4 2 230V 9 Flow restrictor provided by customer Fig 3 installation example here JUV 60 140 GS Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel
7. 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 29 39 Wasser Aufbereitung Alarm UV irradiation intensity Press OK E the first digit position flashes Then press UP 0 respectively DOWN to alter the value for alarm of the UV irradiation intensity To change between the two digits press OK B The value of 50 per cent is factory set This value must be adjusted to the operational conditions on site Press OK E to store the altered value Afterwards press DOWN Dio get to the next parameter Number of UV lamps Press OK E the digit position flashes To alter the number of UV lamps installed in the UV disinfection unit press UP 0 respectively DOWN nl Afterwards press OK E to store the altered value Press DOWN E to quit SETUP mode Exit SETUP mode Press OK E to exit SETUP mode and store all altered values Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 30 39 aA
8. GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 37 39 Wasser Aufbereitung 8 3 Replacing UV lamps The higher the available UV irradiation intensity the better the effectivity of the UV disinfection unit The UV irradiation intensity decreases permanently caused by ageing of the UV lamps Resulting from the specified operational parameters replacement of the UV lamps is required when in spite of previous cleaning alarm is signalled anymore Generally replacement is required after 9 000 operating hours but can be reduced depending on the water quality and the operational conditions If the required water quality is not obtained with the available UV irradiation intensity earlier replacement will be necessary Particularly when treating water with changing UV transmission assure that appropriate reserve of UV irradiation intensity is available In the event of turbidity suspended solids in the water enhanced pre treatment filtration is required Warning Do not operate the UV lamps outside the UV chamber reactor Extended exposure to UV light causes redness respectively burn to the skin strong sunburn UV lamps can get hot a Eye shield Wear protective goggles Caution Only hold the UV lamps vertically at the socket and the ending when they are installed or r
9. subject to change without notice 14 Cent min out of the German landline 17 39 Wasser Aufbereitung 5 3 2 UV chamber reactor Drain Ye a Se B Connection UV sensor m Fig 5 components of the UV chamber model JUV 60 G GS Drain Ye Foe gan m Connection a UV sensor nae an Se a IN ae Fig 6 components of the UV chamber JUV 80 G GS Drain V2 Connection oe UV sensor ad OUT Fig 7 components of the UV chamber JUV 140 G GS Date created 21 09 09 Revision date 12 10 09 Release date 25 09 09 Version 1 000 Operating instructions JUDO UV disinfection unit JUV 60 140 G GS In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 18 39 Wasser Aufbereitung Legend Pos Description Pos Description A UV lamp F Screw cap B C Quartz sleeve O ring 23x4 mm G Protective covering D Deaeration female thread H Cover cap E Connecting plug for UV lamps IN OUT Inlet Outlet e The distance springs are not illustrated Tab 5 components of the UV chamber model JUV 60 140 G GS 5 4 Installation of the quartz sleeves and UV lamps V Caution Prevent that
10. v Wasser Aufbereitung 6 5 Fault indication UV lamps JUV 60 140 G GS JUV 60 140 G GS JUV 80 140 G GS JUV 140 G GS Malfunctions of UV lamps are displayed with LAMP X OFF The display alteres because of different numbers of UV lamps in the UV disinfection units Check if UV lamps are damaged respectively if fuses are burned and replace them if necessary Operating hours of UV lamps When the durability of the UV lamps is up countdown of 9 000 operating hours CHANGE LAMPS is displayed Replace the UV lamps and afterwards reset the operating hours counter UV irradiation intensity JUV 60 140 GS If the UV irradiation intensity is too low LOW UVC is displayed This could be caused by dirty quartz sleeves used up UV lamps water with too low UV transmission or a dirty sensor glass of the UV sensor Excess temperature JUV 60 140 GS In the event of exceed temperature in the UV chamber reactor caused by air in the UV chamber or when the flow is too low or does not take place HIGH TEMPER is displayed and the control unit switches off the UV lamps Remedy the cause Press DOWN until RES ERR TEMP OK is displayed Afterwards press OK Sto acknowledge the alarm and to restart the UV disinfection unit Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Ope
11. a microorganism is subjected to a certain UV irradiation intensity W m To ensure safe disinfection of potable water the required reduction of the main human pathogenic bacteria parasites and viruses by 4 log is obtained with an UV dose of 400 J m To ensure that each volume element of the water receives the required UV dose the irradiation field and the hydraulic features of the UV chamber reactor are optimised to achieve highest performance The UV irradiation causes no undesired side reactions by the applied UV dose for disinfection As no substance with disinfactant effect is added to the water by the UV irradiation no depot effect exists after passing the UV chamber reactor V Caution The disinfection capacity is only assured if original JUDO spare parts are used Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 12 39 Sd oe Wasser Aufbereitung 4 2 Quality of incoming water supply The water to be treated must be clear free of sediment content and of iron and manganese content The UV transmission should at least be 96 per cent a
12. cent after commissioning respectively last cleaning procedure Cleaning the quartz sleeves is necessary at the latest when LOW UVC is displayed JUV 60 140 GS Note Always clean the quartz sleeves and the UV sensor at the same time to remove hardness scaling and impurities by means of applicable cleaning agents For cleaning we recommend the concentrated cleaning agent see chapter 2 1 to remove particularly minerally deposits of dissolved solids e g calcium carbonate Generally the cleaning agent is used as concentrate to prepare a dilution with water at least 20 per cent of the concentrated cleaning agent is required Warning Observe the safety data sheets of the concentrated cleaning agent Protect eyes hands and clothes when handling with concentrated cleaning agent immediately wash off splashes with water All rules statutes and regulations governing accident prevention and valid in the country of use must be observed and adhered to at all times The room must be thoroughly aired during reaction time of the cleaning agent smoking and open flames are prohibited Caution Do not operate the UV disinfection unit while the shut off valves are closed otherwise there is a risk of overpressure Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G
13. normal operation Thus there is no risk of UV light exposure for the operator The flow must be interrupted and the UV chamber reactor must be completely drained via shut off valves provided by customer at the inlet and outlet of the UV chamber reactor to clean respectively check the UV sensor JUV 60 140 GS Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 13 39 Wasser Aufbereitung 5 Installation V Caution In case of seepage on the water inlet or the unit itself the water supply should 5 1 be shut off when operating staff are not present Before installation V Caution Do not spoil the breakable components quartz sleeves UV lamps UV sensor during installation e Assure before connecting the piping to the UV chamber reactor that no impurities out of the piping e g residual dirt of installation work can get into the UV chamber reactor For this it may be necessary to thoroughly rinse the whole reinstallation e Check that the whole reinstallation as well as the UV chamber reactor is leak tight at operating pressure
14. the UV chamber reactor afterwards at the outlet Switch off the control unit put the UV chamber reactor into pressureless condition and drain it completely Remove the quartz sleeves and the UV lamps carefully observe chapter 5 4 Clean the quartz sleeves with a white soft clean and fibre free cloth Insert the quartz sleeves carefully into the UV chamber reactor and check that the O rings are positioned correctly and are intact Pressurise the UV chamber reactor and assure all screw caps and all connections are tight if necessary retighten the screw caps and connections Afterwards deaerate the UV chamber reactor commission the UV disinfection unit again and document the result in the operation log Caution Use pure alcohol to clean fingerprints on the quartz sleeves before installation Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 36 39 Wasser Aufbereitung 8 2 Cleaning generally not required within deionised water Due to hardness scaling cleaning is already recommended when the UV irradiation intensity decreased of 20 per
15. 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 16 39 Wasser Aufbereitung 5 3 Installation of the UV chamber reactor Prevent pressure surges to the UV chamber reactor they could break the quartz sleeves respectively UV lamps All piping as well as the UV chamber reactor should be installed free from distortion if necessary protect the UV chamber reactor against freezing The UV chamber reactor must be installed with additional equipment e g brackets provided by customer 5 3 1 Installation position Deaeration aie gt Ses ee hee a r oa 5 i UV sensor I p JUV 60 140 GS E Drain Ei Fig 4 installation position The UV chamber reactor must only be installed according to fig 4 To replace the UV lamps and quartz sleeves during installation and maintenance work a space of at least 150 cm is required Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress
16. O Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 11 39 aA Wasser Aufbereitung 4 Description of the UV disinfection unit Main items of the UV disinfection unit are UV chamber reactor with UV lamps quartz sleeves UV sensor JUV 60 140 GS and control unit The unit is delivered ready for connection including connecting cable without connecting plug 4 1 Function The disinfection of water by means of ultraviolet light UV is an efficient economic and particularly environmentally friendly process UV light kills pathogenic microorganisms without residues injurious by products or annoyance due to odour and taste within a few seconds Thus exposure for the operating personnel by handling harmful chemicals is also excluded The effect of the UV light is achieved by application of high efficient UVC radiation with a wavelength of 254nm This effects a photochemical reaction in the essential desoxyribonucleic acid DNA of the microorganisms within a few seconds Thus the microorganism gets killed or its growth gets stopped The rate of reduction depends on the minimum UV dose thus the time during
17. UV sensor is factory provided connected at the control unit and must only be screwed into the connection at the UV chamber reactor IE a a Ate are 1 Loosen the threaded connection of the connecting plug at the UV sensor and take off the connecting plug 2 Afterwards screw the UV sensor with O ring into the female thread 14 connection at the UV chamber reactor and tighten it with the installation wrench max 5 Nm included in the scope of supply 3 Screw the connecting plug into the UV sensor Fig 8 installation of the UV sensor Cleaning the UV sensor Note Depending on the water conditions the UV sensor must be cleaned at regular intervals Close therefore the shut off valves provided by customer at the inlet and outlet of the UV chamber reactor Put the UV chamber reactor into pressureless condition and drain it completely afterwards unscrew the dead UV sensor out of the UV chamber reactor Clean the sensor glass of the UV sensor with a white soft clean and fibre free cloth and the concentrated cleaning agent observe chapter 8 Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change wit
18. alarm temperature alarm UV irradiation 3 intensity as well as the number of UV lamps in the UV disinfection unit Press UP respectively DOWN E to enter the password to change between the three digits press OK E The SETUP mode will be left automatically when no key is pressed for 10 seconds After the correct password is entered the control unit enables the access to alter the parameters These parameters must exclusively be altered by JUDO s customer service or authorised and qualified specialists Operating hours counter UV lamps Press OK E the first digit position flashes Then press UP nj respectively DOWN E to alter the operating hours of the UV lamps To change between the four digits press OK B A maximum value of 9 000 operating hours may be set Press OK E to store the altered value Afterwards press DOWN Dio get to the next parameter Alarm temperature Press OK E the first digit position flashes Then press UP 0 respectively DOWN E to alter the value for alarm of the temperature in the UV chamber reactor To change between the two digits press OK B A maximum value of 35 C may be set Press OK E to store the altered value Afterwards press DOWN Lf to get to the next parameter Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60
19. an be assembled vertically or horizontally at the control unit Use therefore the Allen head screws nuts and seals included in the scope of supply to assemble the wall holders at the back side of the control unit Put the Allen head screws through the seals and insert them from inside through the fixing hole of the control unit Mount the wall holders using the nuts and afterwards install the control unit on the wall Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 23 39 Wasser Aufbereitung 5 6 Electrical connection V Caution The electrical installation of the JUDO UV disinfection unit may be accomplished exclusively considering of all responsible regulations and standards valid in the country of use by a licensed electrical specialist The control unit is not equipped with a mains switch so a lockable mains switch respectively a circuit breaker to swith off the power supply and prevent reactivation during maintenances and repairs as well as a residual current device RCD 25A 0 03A must be provided by customer and installed according to all respons
20. and thoroughly deaerated e Assure the operational conditions on site power supply water condition operational pressure required space etc correspond with the technical data of the UV disinfection unit e The UV transmission and flow rate must not exceed the specified maximum values Technical equipment for this purpose flow transmitter flow restrictor measurement equipment for transmission etc is not included in the scope of supply e The UV disinfection unit is designed for installation inside of a building If the UV disinfection unit will be installed outside of a building adequate equipment must be installed to protect the UV disinfection unit and the control unit against extreme weather conditions e g rain condensate frost etc e Check particularly the breakable components are intact Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 14 39 Wasser Aufbereitung 5 2 Installation e The UV disinfection unit can be installed in horizontally or vertically running pipes observe chapter 5 3 1 e Flow direction from the bottom up
21. cissescsesescsscesesesnavesensstunnssesdceseocesdeshonaessasnsoesedessacesbuasvencacesanteseescesnesssentes 35 8 2 Cleaning generally not required within deionised water sccsssccssssccsssscssssscsssscsssscssssssees 37 8 3 Replacing UV lamips svesssssecccciencescesccocecsscacecteovesccesetevasesbocesenstesbocessuasseedescessnsessoosscececesaetessassoostosonnees 38 8 4 Disposal of UV lamps and concentrated cleaning agent ccscccsccssscsssssssssssscsesssssessssscesooes 38 DQ ODE ANONAO Greece a chen svacbuiasedueBRecua coed inde vatubescakel owas a at A E AS Ea 39 Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Gains inatuctione JUDO UV dieifedion uit JN 60 440 G7 GS a AE 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 3 39 Wasser Aufbereitung 1 Introduction Thank you for making JUDO your brand of choice Please take note of and follow this instruction manual so that you can enjoy your unit for a long time This instruction manual contains all the information needed for the installation operation and maintenance of the described unit We make every effort to ensure you are a Satisfied customer and ask that you contact your local JUDO representative if you have any questions concerning water treatment e g adding further features to your existing system Please quot
22. date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 34 39 Wasser Aufbereitung 8 Maintenance and inspection In most countries regular inspection and maintenance of units used in water treatment is required We recommend this maintenance be carried out every 6 months or at the latest every 12 months Signing a maintenance contract with your local service agent will ensure this maintenance is done without you having to remember it 8 1 Visual inspections Daily check the LED and the display for operability The function of the UV disinfection unit can be already restricted when alarm is displayed and the red LED lights Then the quartz sleeves and the UV sensor JUV 60 140 GS must be controlled for scale as soon as possible and if necessary cleaned The low UV irradiation intensity can also be caused by aged UV lamps or bad water quality Visual inspections in quaterly intervals give information about required cleaning work Cleaning intervals can only be scheduled resulting from the experience of visual controls to adapt them to the given operating conditions on site Inspection and cl
23. e the data given on the name plate with all enquiries JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 D 71364 Winnenden Telephone 49 0 1805 692 111 Fax 49 0 1805 692 188 E mail info judo eu 14 Cent min out of the German landline 1 1 Pictograms and their meaning The words Warning Caution and Note highlighted in bold with matching pictogram have the following meaning Warning Risk of injuries and accidents Caution Risk of malfunctions or damage to the unit Note A special feature exists Eye shield Wear protective goggles lt D Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 4 39 Wasser Aufbereitung 1 2 Warranty The warranty as defined in our General Terms and Conditions of Sale and Delivery only applies if e The unit is used according to the explanations in this instruction manual e The unit has not been opened or improperly handled in some other way e The electronic has not been opened e Repairs have been carried out by authorised qualified employees only e Original spare parts only are used for repair
24. eaning of the UV sensor JUV 60 140 GS e Slowly close the shut off valves at the inlet of the UV chamber reactor afterwards at the outlet e Switch off the control unit put the UV chamber reactor into pressureless condition and drain it completely e Disconnect the connecting cable at the UV sensor observe chapter 5 4 1 e Use the installation wrench included in the scope of supply to unscrew the UV sensor out of the UV chamber reactor e Clean the sensor glass of the UV sensor with a white soft clean and fibre free cloth Only hand screw the UV sensor if necessary retighten the UV sensor 10 using the installation wrench Never remove the sensor glass out of the UV sensor e Afterwards deaerate the UV chamber reactor commission the UV disinfection unit again and document the result in the operation log Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 35 39 Wasser Aufbereitung Inspection of the quartz sleeves and UV lamps No special tools are necessary for assembly and disassembly Slowly close the shut off valves at the inlet of
25. eplaced otherwise there is a risk of breakage to the socket Do not touch the glass of the UV lamps otherwise there is a risk of burning in because of fingerprints fat Use pure alcohol to clean fingerprints on the glass of the UV lamps before installation Immediately replace a damaged quartz sleeve otherwise there is a risk of breakage leakage Observe chapter 5 4 8 4 Disposal of UV lamps and concentrated cleaning agent UV lamps must be desposed of in the same way as conventional fluorescent lamps They contain small quantities of mercury amalgam and must consequently be returned unbroken to the respective collective depot Delute used up concentrated cleaning agent with a lot of water and neutralise it with e g caustic soda or lime stone Observe regulations governing disposal and valid in the country of use Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 38 39 Wasser Aufbereitung 9 Operation log Please log all required data carefully General data Building project Street Postcode Contact person Telephone A Pr
26. fter 1cm water film thickness and the water hardness should be less than 10 German hardness 4 3 Function control for UV lamps UV lamp failure and or too low UV irradiation intensity JUV 60 140 GS is immediately signalled by the electronic system Main components are UV sensor JUV 60 140 GS sensor electronics LED ALARM text display potential free relay contact for malfunction as well as 230 VAC relay contact to switch external safety devices e g shut off solenoid valves The permanent measurement of the UV irradiation intensity JUV 60 140 GS assures highest degree of operating safety Any failure will be displayed without delay via the potential free contact malfunction can be signalled external observe chapter 5 6 4 4 Limit values The required minimum dosage of UV irradiation intensity is assured via the firmly factory set limit value for alarm 4 5 UV chamber reactor To ensure that each volume element of the water receives the required UV dose the irradiation field and the hydraulic features of the UV chamber reactor are optimised to achieve highest performance In the cylindrical UV chamber reactor the UV lamps are centred axially and protected by the quartz sleeves The UV lamps as well as the quartz sleeves can be easily replaced by hand during maintenance works Due to the fact that the UV lamps are totally encapsulated by the UV chamber reactor escape of UV light is absolutely impossible during
27. he German landline 10 39 Wasser Aufbereitung 3 4 Operating data Model JUV G GS 60 80 140 Flow rate at 400 J m UV dose m3 h 6 0 8 0 14 0 Flow rate at 300 J m UV dose m3 h 8 0 10 6 18 6 Flow rate at 250 J m UV dose m3 h 9 6 12 8 22 4 Max permissible operating pressure bar 9 9 9 Operating temperature C 4 40 4 40 4 40 Pipe connection male thread 1 1 2 Deaeration female thread vA W A Drain valve female thread Vp Vp Ve Power supply VAC 10 per cent 230 230 230 Frequency Hz 50 60 50 60 50 60 Electrical consumption W 85 130 175 Internal fuse power supply 5x20 mm A 3 15 3 15 3 15 Internal fuse of UV lamps 5x20 mm A 3 15 3 15 3 15 Max pre fuse A 6 6 6 Total capacity UV lamps W 80 120 160 Number of UV lamps 2 3 4 Protection classification control unit IP 55 IP 55 IP 55 Connection earthing UV chamber male thread M4 M4 M4 Weight UV chamber empty kg 12 5 12 5 15 Dimensions control unit WxHxD mm 300x400x200 300x400x200 300x400x200 Weight control unit kg 13 0 13 0 13 0 Tab 4 operating data Performance data bases on 15 C 96 per cent UV transmission after 1cm water film thickness Differing flow rates higher temperatures and differing water conditions result in variations counselling of JUDO s technical advisers required Date created 21 09 09 Revision date 12 10 09 JUD
28. hout notice 14 Cent min out of the German landline 22 39 Wasser Aufbereitung 5 5 Installation of the control unit V Caution Remove impurities out of the UV chamber reactor before commissioning the control unit otherwise there is a risk of burning in Avoid that the UV chamber reactor runs dry respectively that the UV disinfection unit is in operation for longer than 5 minutes without flow overheating causes damage to the UV lamps Install the control unit in a dry frost proof area with non aggressive atmosphere which is not prone to explode The power supply must be connected to the control unit according to all responsible regulations and standards valid in the country of use Particularly the regulated safety instructions and standards valid in the country of use e g residual current device must be observed and adhered to at all times A pre fuse with a maximum of 6 Ampere is required The UV chamber reactor and control unit are delivered factory provided ready for connection including connecting cable If necessary connect a shock proof plug provided by customer to the connecting cable V Caution Manipulation to all connecting cables and the control unit is prohibited The protective earth conductor between the control unit and the UV chamber reactor is imperative The control unit can be installed individually on an even wall using the wall holders included in the scope of supply The wall holders c
29. ible regulations and standards valid in the country of use The control unit is in operation respectively STANDBY once the power supply is switched on The specified protection classification of the control unit can only be ensured when the door of the control unit is locked with the double bit key the wall holders are assembled with the seals and the screwed cable glands are hand screwed The control unit is factory provided supplied with a 1 5 meter connecting cable 3G 1 5 mm for power supply Connect the cable to the power supply protected by a lockable mains switch respectively circuit breaker If necessary connect a shock proof plug provided by customer to the connecting cable to supply the control unit via a grounding receptacle The electrical connection for the UV lamps and the UV sensor JUV 60 140 GS is also factory provided ready for connection A shut off solenoid valve can be connected to the the relay contact 230 VAC max 2 Ampere respectively an output signal for alarm can be tapped via the potential free relay contact as described in the following 1 Open the control unit using the double bit key 2 Equip the free cable entries with screwed cable glands lead the connecting cables for the shut off solenoid valve respectively output signal for alarm through the screwed cable glands and connect them professionally according to the terminals see fig 9 3 Screw the cable glands and lock the door
30. imperative at pressureless systems e To facilitate operation and maintenance the unit should be installed at a point with ease to access e Operational data shown in this manual must be adhered to e The UV disinfection unit should be installed free from distortion e f necessary additional installation equipment e g brackets for the UV chamber reactor is to be provided by customer e Assure that the UV chamber reactor can be completely deaerated and drained e The water temperature can increase fast if the UV lamps are switched on during no flow takes place in the UV chamber reactor This is uncritical as long as the water temperature does not exceed 40 C and does not last longer than 30 minutes To avoid critical situations it is recommended that applicable equipment and devices are considered already during installation work e g dripping tap or standpipe gt 0 5 m in the outlet of the UV chamber reactor or thermostat controlled valve to squirt off the warmed up water fittings shut off valve flow restrictor etc installed in such way that heat accumulation is prevented e Do not install the control unit under leaking pipes e All rules statutes and regulations governing installation and valid in the country of use must be observed and adhered to at all times Solutions to problems and other installation options can be clarified by JUDO s technical advisers Date created 21 09 09 Revision date
31. n request Reserve UV lamp 40 W for JUV 60 140 G GS 8351021 Quartz sleeve for JUV 60 140 G GS 8351018 O ring 23x4 screw cap quartz sleeve 1200384 Tab 2 spare parts Consider number of UV lamps see chapter 3 4 Required for each UV lamp Spare parts are not included in the scope of supply Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 7 39 Wasser Aufbereitung 3 Product information 3 1 Manufacturer and type Manufacturer JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 D 71364 Winnenden Telephone 01805 692 111 Fax 01805 692 188 E mail info judo eu 14 Cent min out of the German landline Type JUDO UV disinfection units JUV 60 140 G GS 3 2 Models Model Order No Model Order No JUV 60G 8350067 JUV 60 GS 8350075 JUV 80G 8350069 JUV 80GS 8350077 JUV 140 G 8350070 JUV 140 GS 8350078 Tab 3 models Date created 21 09 09 Revision date 12 10 09 Release date 25 09 09 Version 1 000 Operating instructions JUDO UV disinfection unit JUV 60
32. of engineering progress subject to change without notice 14 Cent min out of the German landline 20 39 Wasser Aufbereitung i Cay fo q eo yi NG DP Ca SS C Seeg a ee etl Di a ae a S X al eS oo Mm se 5 Connect the UV lamps to the four corresponding pins of the connecting plugs Position the protective covering if necessary the position of the protective covering can be adjusted with the screwed cable glands 6 Lead the connecting cables of the UV lamps through the notch on the side of the cover cap and screw the cover cap with the nut 7 Afterwards connect the protective earth conductor to the identified earthing connection of the UV chamber reactor Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 21 39 Wasser Aufbereitung 5 4 1 Installation of the UV sensor JUV 60 140 GS V Caution Prevent that the UV sensor is damaged do not scratch it Clean the UV sensor with a white soft clean and fibre free cloth before installation Otherwise there is a risk of burning in because of fingerprints fat The
33. of the control unit avoid that the connecting cable to the display is sharply knicked or clamped in the door Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 24 39 asser Aufbereitung Connection UV lamp 1 gt Connection UV lamp 2 Connection UV lamp 3 Connection UV lamp 4 Protective earth conductor UV chamber lt Connecting cable to display Connection Alarm 230 VAC OUT Mains 230VAC UV sensor NC C NO NC C NO L N PE Fig 9 electrical connection here JUV 140 GS The control unit is designed for installation on a level wall and contains all required components for control operation and monitoring The red LED ALARM the display and the keys for operation are located in the door of the control unit Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu
34. ogress subject to change without notice 14 Cent min out of the German landline 19 39 Wasser Aufbereitung Is ge a qr y TD q Ak te j a f SO ae a 1 Unscrew the nut and take off the cover cap Afterwards depending on the model of the UV disinfection unit unscrew all screw caps Prevent that the O rings between the threads of the UV chamber reactor and the screw caps get lost et EA ve 6 lt ia z Tan T PR J 1 S or iy ee O RING x NE amp sei o D i a oe Se ee 2 Insert the quartz sleeves carefully into the UV chamber reactor Afterwards apply the O rings over the quartz sleeves and adjust the screw caps in such way over the quartz sleeves that the quartz sleeves contact the inner stop of the screw caps Screw the caps by hand max 5 Nm so that the O rings tighten the connection 3 Pressurise the UV chamber reactor and assure all screw caps and all connections are tight if necessary retighten the screw caps and connections Co me 4 A a COR i 4 Insert the distance springs and afterwards the UV lamps into the quartz sleeves Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests
35. osesscessccsscsssccesocesocesocesocessocesocesocesocesocesocsesosesocesocssocesoesesosssosesosssocessse 26 6 2 Description of the control unit eessosssosssocssocesocesocesocesoccssocesocssocesocsesosssosesosesocesscssocssscsssosesosesose 27 Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Oain inatuctione JUDG U dieifedion unt JUV 60 149 G7GS Tal 248 0 1805 6021 ies Foe 0 1805 692 188 In the interests of engineering progress subject to change without notice A A German landline 2 39 Wasser Aufbereitung 6 2 1 Display and control Keys eee iritira i pineda a a taae aak 27 6 3 Operating mode display eesoesoosossoseoesoessossossossossosssessessossossossosesesoessossoseoesoessessesoessossossossoessesseseo 28 6 4 Entet PASSWOIGD oisssese ccseccocussesossssttscssccsstacpecguesasbestssnseesdsencednssabedacedenssecsssdeesaacsvsdeusedesseucdesessvessosseds 29 6 5 _ Fault indication csccccssscsscssscescssssscsssessssscssscssescesessncssesssesscssscssesssssscesessscsssssssssosssessssossseess 31 6 5 1 Reset operating hours counter for UV lamMpSs sseeseeseeseesesseeseseresresresresressresresresresrerrerereseesrese 32 6 5 2 Adjusting UV irradiation intensity JUV 60 140 GS seseessesseserserresessesresressresresresresrersresress 33 AEE D 1 E E E EEE A A A T 34 S M inte anceandinspectio nacese e aai a eed aE a aN Sia at aeia 35 S L VistalNSPeCtiONs ssscissescccevc
36. oxy person i a a Telephone e A JuveoG JuveoG Juvis0oG DeviceNo S E JuveoGcs Juvsocs Juv1s0oes DeviceNo oS y O Date ee Name Se es Indivated UV irradiation intensity ey eS e Flow rate mh a a E E UV transmission after 10 mm E eS E Operating hours of control unit as eS a NTS Operating hours UV lamps cee E ee PESO SUA SOUR fee E e o SASEN E Malfunctions and damage of a ee ees 5m components E a 2a a Replacing UV lamps cleaningand C OO S SSCS SSS maintenance works Zo T T Other faults and their remedy Signature customer service Signature operator Sw EEE a A le a C ee A CO ee a i E e E aE ue a e n n Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 39 39
37. ported within 24 hours otherwise for insurance reasons loss claims cannot be settled Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 6 39 Wasser Aufbereitung Storage V Caution Dry cool storage location with non aggressive atmosphere Allowable storage temperature 4 C to 40 C 2 1 Consumables and accessories Description Order No Concentrated cleaning agent 38 per cent phosphoric acid 2x1litre 8721216 Time controlled solenoid valve JEM AT Ja 230VAC 50Hz 8351008 Temperature controlled solenoid valve JEM ATE 230VAC 50Hz 8351009 Shut off solenoid valve JEM 230VAC 50Hz 8735113 Shut off solenoid valve JEM 1 230VAC 50Hz 8735114 Shut off solenoid valve JEM 17 4 230VAC 50Hz 8735115 Shut off solenoid valve JEM 17 3 230VAC 50Hz 8735116 Shut off solenoid valve JEM 2 230VAC 50Hz 8735117 Tab 1 consumables and accessories Consumables and accessories are not included in the scope of supply 2 2 Spare parts Description Order No UV sensor for JUV 60 140 GS O
38. rating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 31 39 Wasser Aufbereitung Power failure In the event of power failure respectively burned fuses the display is off 6 5 1 Reset operating hours counter for UV lamps After replacing the UV lamps the operating hours counter for UV lamps must be reset Based on the operating mode display press UP 0 respectively DOWN n to get to the corresponding mode Press OK Bto acknowledge the display NEW LAMPS Press OK E again to acknowledge the display NEW LAMPS Ok Now the operating hour counter is reset After the operating hours counter is reset the number of UV lamp replacements is displayed e g CHANGE 003 After every replacement of the UV lamps the quartz sleeves as well as the UV sensor JUV 60 140 GS must be cleaned observe chapter 8 Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min o
39. rt e Transport unit carefully do not throw e Risk of breakage Do not damage the fragile components quartz sleeves UV lamps UV sensor Scope of supply JUV 60 140 G JUV 60 140 GS Stainless steel UV chamber reactor Stainless steel UV chamber reactor High efficiency UV lamps High efficiency UV lamps Removable quartz sleeves fused quartz Removable quartz sleeves fused quartz Installation wrench for UV sensor UV sensor Wall holders for control unit Wall holders for control unit Double bit key for control unit Double bit key for control unit Control unit Control unit Installation and Operating instructions Installation and Operating instructions e UV measuring device with indication in per cent JUV 60 140 GS e Digital operating hours counter for control unit and UV lamps e Drain e 230 VAC relay contact for shut off solenoid valve as well as potential free relay contact for output signal alarm If the connecting cable 3G 1 5 mm for power supply factory provided connected to the control unit is connected via a grounding receptacle a shock proof plug provided by customer must be connected respectively the connecting cable must be connected to the power supply via terminals Please check the delivered items are complete with respect to your order and are intact The units are transported and delivered complete and fully assembled Transport damage must be re
40. s e Protection devices are applied and are not manipulated 1 3 Operation of the unit The UV disinfection unit described in this manual is engineered for disinfection within the framework of the application described herein but not to produce or protect the quality of potable water in Germany or Austria Therefore DVGW certificated respectively OVGW certificated UV disinfection units are available Reading this manual as well as keeping all safety regulations and notes contained in it belong likewise to the intended use i Warning Other uses are deemed to be undue non intended uses and are not allowed JUDO Wasseraufbereitung GmbH is not liable for any losses whatsoever resulting from these applications 1 4 Duties of the owner operator The owner operator of the system is responsible for the following e Instructing the operating personnel e Arranging regular maintenance e Execute regular cleaning procedures if necessary Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 5 39 Wasser Aufbereitung 2 Transport Scope of supply Storage Transpo
41. s 13 5 Installation isk sesiscccvivscsnsticasssincesscivcscansetuscaasestaventivencesbictoscbuntensssdeaesecssunssaesusaesoncvsadboveetinesverseneonteeestbessesea 14 5 1 Before installation ssccsscscsssscccssessssssessssssssssscccssssescsssscssossncsscssssssessssssessosescssossncssessssssessosees 14 5 2 installation sccsscsssscssssscescesscsessscesscsnscnsssssssssessssscesencssosssecsossssssesescsscsssssscesossssssosssessessscesoess 15 5 2 1 _ Installation example is cab ates E lg ian eee bite deat 16 5 3 Installation of the UV chamber reactor cccccccscssssssscsscsssssssccssccccesecssssscssccccecssesssscsescccessesssess 17 S L Installation PO ition eia eet etsi toasbens sete eee dd vaegee dash e EE e E SE Eiaa E ETRE 17 Saa UN chamber reactor hena A E ee E EA A A a a 18 5 4 Installation of the quartz sleeves and UV lamps s so ssosossososossossossoseossocesossossossossoesoesoessosseseossse 19 5 4 1 Installation of the UV sensor JUV 60 140 GS sessssessssssssssssrssssseessseressseressserresssrresssreesssee 22 5 5 Installation of the control unit e sessesssoesesoesosoesoesesossoscesesossoseosossesossocoesossosoesesoesossesoesesossosessoseeeo 23 5 6 _ Electrical COnMeCtION sccsscssesscsessccsccscsssscssssssescssesssssscccessscssossssssosssssscssosssessessscssossssssesseees 24 O COMMISSIONING A AEAEE tances succuuseate toate AERE EEA AE E T 26 6 1 Before commissioning sssss
42. scsssssssssccsssscsssccsssssssssssssssscssessssssssssesscsssscsssssssssssssesscsseees 5 2 Transport Scope of supply Storage csscssssssscesscessssssscsscsenscenscsssesenssenessacssssecsnasonesenccesseesceeseessneeesees 6 2 1 Consumables and accessories ccccccsccrescscsscscsssccssssssscsscscsssscesessscssssssssssssssssescsssscesessscssesseeee 7 2 2 Spare Parts visscccssercivscdsesccrassscesenccccecesassvesseacsodseesedetesvessvesecssstssecsedescdeesanessuatseceeesdoucesensssesatesd cssessaess 7 3 Product informations E E E E i E EE E EE OEE 8 BL Manu factur r and ty pe siissscccecsccssaccsssectesessisonesssonssdectsssssesesensssedsesasssdssesssoaddsesdbcasssesesstesseneessaassesasedes 8 Bade O CO K EE N EEOAE E E E AET 8 3 3 E DCT O I PEA A A E A E EA E ER 9 Bd E OTA TTA E 1E ETE E E E E E EE EE 11 4 Description of the UV disinfection uUNit sccccsscccssscsessccessscssnnccsssscssssccssncesssscsesscessascsesacessasessssseseneees 12 AV A i i iTEC i PERAS EATA A E A E E A 12 4 2 Quality of incoming water supply ssessesssocssocesocesocesocsescessosesocesocesocesocessosesosesosesocesocssocsesosssosesose 13 4 3 Function control for UV lamps sseessoessoesscessocesosesocesocesocessoeesocssocesocesocesocsssosesosesocesocssoesssesesesesose 13 4 4 E D R E E EA E E E E E E A A 13 4 5 UV Chamber reactOr ssissccccs ccstsscscsscnsosdscevessdscscscoesescstascevocscscscsvecsesceescecdssdoesscevcesegesecuscussccssosdeseve
43. the quartz sleeves and the UV sensor are damaged do not scratch them Clean the quartz sleeves and the sensor glass of the UV sensor with a white soft clean and fibre free cloth before installation otherwise there is a risk of burning in because of fingerprints fat The UV lamps are designed for continuous operation and produce their highest disinfection capacity at this The durability of the UV lamps can be considerably reduced when they are frequently switched ON and OFF The disinfection capacity is only assured if original JUDO spare parts quartz sleeves UV lamps UV sensor are used UV C radiation is harmful for eyes and skin so the UV lamps must only be operated when they are installed with the quartz sleeves in the UV chamber reactor and all respective protective covering is installed Never subject persons to UV C radiation a Eye shield Wear protective goggles Depending on the model the UV disinfection unit is equipped with several quartz sleeves and UV lamps The assembly of the quartz sleeves and the UV lamps is carried out similarly with all models as consecutively described Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering pr
44. ting instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 26 39 Wasser Aufbereitung 6 2 Description of the control unit JUV 60 140 G The control unit is equipped with an LC display which indicates the operating hours the theoretically residual durability of the UV lamps and malfunctions In the event of malfunction the red LED ALARM flashes and the potential free relay contact is activated A shut off solenoid valve can be connected to the 230 VAC relay contact to interrupt the flow Via the keys for operation a password can be entered to protect the parameters against unauthorised access Furthermore the UV disinfection unit can be switched into STANDBY ON OFF and a reset of the operating hours counter can be carried out after replacing the UV lamps JUV 60 140 GS Such as model JUV 60 140 G but with additional indication of the UV irradiation intensity per cent as well as the temperature C Furthermore the alarm for UV irradiation intensity as well as the alarm for temperature protected by password can be entered via the control keys 6 2 1 Display and control keys SYSTEM CONTROL W So G Fig 10 display and control keys Element Description ALARM Red LED ALARM
45. upply LED ALARM lights UV lamps not installed respectively defective UV irradiation intensity under run Exceeded temperature in UV chamber reactor Malfunction of UV lamps Faulty contact of the connecting cable the connecting plug or the socket of UV lamp UV lamp not working Ballast and or ignitor respectively transformer defective Power supply lt 200 VAC Water temperature lt 5 C UV transmission SSK 254 of the water too low UV irradiation Exceeded durability of UV lamps intensity too low Cleaning of the UV chamber reactor and the quartz sleeves is necessary UV sensor dirty respectively defective Bubbles in the water Permanent variations of mains voltage and or UV transmission water condition External parastic induction to the sensor signal respectively the electronics e g aged variable frequency driver or consumer load with non sinusoidal current No display Indicated UV irradiation intensity illogical If the fault cannot be corrected using the information above please contact your local JUDO customer service or an authorised specialist company Customer service centre Stamp of installation firm JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 D 71364 Winnenden Telehone 49 0 1805 692 111 Fax 49 0 1805 692 188 14 Cent min out of the German landline Date created 21 09 09 Revision
46. ut of the German landline 32 39 Wasser Aufbereitung 6 5 2 Adjusting UV irradiation intensity JUV 60 140 GS After the quartz sleeves and the UV sensor are cleaned respectively after replacing the UV lamps the UV irradiation intensity can be adjusted to 100 per cent Based on the operating mode display press UP respectively DOWN 0 to get to the corresponding mode Press OK Bio acknowledge the display CAL UVC OK The UV irradiation intensity is displayed as a voltage value in mV Press OK B to acknowledge the value Press OK E after the UV irradiation intensity is adjusted The voltage value is now equivalent to an UV irradiation intensity of 100 per cent Date created 21 09 09 Revision date 12 10 09 JUDO Wasseraufbereitung GmbH Release date 25 09 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDO UV disinfection unit JUV 60 140 G GS Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 33 39 Wasser Aufbereitung 7 Errors Warning Switch off the power supply and prevent reactivation during maintenances and repairs at live components Fault Cause Power supply not available Burned fuse Sensor cable disconnected respectively short circuited UV sensor defective respectively without power s
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