Operating Instructions Swing Gate MPS 122
Contents
1. 21 5al Safety NOTE EPUM 21 b 2 COMMISSIONING iipunan anaa Deer Cr Pa exon eee a aa aa aa 21 5 3 Further set ngs iiic ace aE E titre eiae cit E E eb ee 21 Description of MBC110 functions uuuuus444440000000nnnn nen nnnnnnnnnnnnnnnnnnnnnnnnnn nn 22 6 1 Digital inputs and outputs sessirnar nn 22 6 2 Relay OUPUIS siete dase cleat ee ng 23 6 9 Diagnosis display dee ne 25 6 4 CAN Bus addressing and termination esssssssssseeeeenennne 28 Mode MPS Standard nione rnt trant ann nitum ania nana Rule enar SR ER nnmnnn 29 TA do eC EE 29 7 2 COMMISSIONING sue encierra riore Hr di cui eda e iru visas 29 Ta Noma motions enero dete ft see e die Aet cartes 30 744 Special CASES eee bee abicere exe errare Erb diac ceste eio re Dae cun EEES 31 Program gas te mer er 32 8 1 Connecting a laptop to controller MBC 110 22200224044440nnnnnnnnnnennnnennnnnnnnnn nn 33 8 2 Using the program MPS Diag sssssssseseseseeeneenenen nennen nennen enne 34 8 3 Function and parameter settings 34 8 4 Downloading between MBC 110 and MMC 120 sse 44 8 5 Reading OUL errors enter IL 45 8 6 Status interr gation eceere poc tr dida a ERR ernennen en 46 Seite 2 50 5817 0002EN Version 01 10 11 12 13 MAGNETIC AUTOCONTROL Technical SUpport meet n 42. 8 5 Reading out errors Error codes on the MBC 110 and MMC 120 can only be read di rectly after removing the outer tube and the barrier The program MPS Diag offers the possibility of reading errors from the MBC 110 and MMC 120 controllers through the serial interface MPS Diag Version 0 4 User Rights End User File Gate View Options Help X wg 88 aa 4p sc 1 0 and DIP Switch State Errors Current Emergency is input not switched 0402 Last error s Update Error List Last error s on servo 0 blink code RCS Error COM4open 4914 5019 v2 2 amp 9 EON00001 Fig 8 23 Reading error codes from MBC 110 and MMC 120 Seite 45 50 MAGNETIC AUTOCONTROL Program MPS Diag 8 6 Status interrogation The status of the inputs outputs and DIP switches can only be read directly on the MBC 110 after removing the outer tube and the bar rier The program MPS Diag therefore allows you to read the status of the inputs outputs and DIP switches via the serial interface IMPORTANT NOTE The status of the DIP switches for setting the CAN bus parameters and those of the RS485 422 interface cannot be read using MPS Diag This is only possible directly on the controllers It is therefore essential to check these settings before assembling the MPS MPS Diag Version 0 4 User Rights End User 29299990 FIEL 229929909 RI R2 R3 R4 R5 R6 INT IN2 IN3 IN4 IN5 ING IN COM4 open 4914 5019 v2 2
3. 01 MAGNETIC AUTOCONTROL Program MPS Diag 8 1 Connecting a laptop to controller MBC 110 Connect the RS 232 interface on the MBC 110 using a normal DB9 extension cable all pins connected 1 1 no leads crossed to the RS 232 interface on your laptop or PC If the computer does not have an RS 232 interface you must use a USB RS 232 converter Don t forget to install a driver for the USB RS 232 converter on your laptop PC Fig 8 2 Connecting a laptop to the MBC 110 5817 0002EN Seite 33 50 Version 01 Program MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 8 2 Using the program MPS Diag To use the program MPS Diag for configuration of a swing gate you must first install the program on a laptop or PC 1 To do this start the program MPS DiagSetupxxx exe and follow the instructions in the installation routine 2 Then start the program MPS Diag on your laptop or PC 3 Select the COM port of your computer in the Options menu 8 3 Function and parameter settings Functions and parameters are set using the Windows program MPS Diag The following functions can be set by the customer Gate type left right Brake applied not applied in end position left right home during vandalism attempts or pushing the barrier in the wrong direction Selecting the size of the u bar Reset source Behaviour after impact detection Hold open time Speed Heating activated Programmi
4. 30 00 30 00 30 00 90 00 90 00 from mechanical end stop from the home position from the home position Adjust Left Position Please one of the following options M Don t change anything use actual positions l Take over the factory defaults as new target positions Adjust Right Position Adjust some positions within next steps End Refresh Positions Fig 8 13 Setting target positions Cancel e 5817 0002EN Version 01 Seite 39 50 MAGNETIC AUTOCONTROL Program MPS Diag First homing must be carried out To do this the MBC control sys tem is brought to service mode Then the three positions can be changed Adjust Target Positions Start In order to change some of the target positions a homing should be caried out For this purpose the MBC Controller will be switched in the service made Homing try to switch into service mode DONE Adjust Home Position try to start homing DONE waiting for homing end Adjust Left Position Adjust Right Position End Refresh Positions Fig 8 14 Homing procedure The home position is the first that can be changed Adjust Target Positions Start Actual Value Factory Default Homing Home Position 90 00 30 00 Adjust Home Position Please select one of the following options iust Lett Position Don t change the home position O Take over the factory default v
5. AUTOCONTROL 6 3 6 Hold open time The hold open time is displayed as a countdown in one second steps If the remaining time is still more than 9s a special character according to the enabled direction is displayed or an F Free for clearance in both directions Normally the maximum time is 25s Enabled left 4 Enabled right Seite 27 50 MAGNETIC AUTOCONTROL Description of MBC110 functions 6 4 CAN Bus addressing and termination The MBC 110 logic controller and the MMC 120 motor controller exchange data on a CAN bus line Each of the controllers must therefore have a fixed CAN address assigned to it In addition a termination resistor must be activated at both ends of the bus to prevent interference The CAN addresses and the termination are set using four DIP switches on both controllers The correct DIP switch settings are shown below MBC 110 MMC 120 Termination DIP 1 ON ON CAN Address DIP 2 OFF OFF CAN Address DIP 3 OFF OFF CAN Address DIP 4 OFF OFF Fig 6 1 DIP switches CAN Fig 6 2 CAN DIP switch Fig 6 3 CAN DIP switch es MBC 110 es MMC 120 Incorrect DIP switch settings can result in the swing gate failing to operate or in faults during operation 5817 0002EN Seite 28 50 Version 01 Mode MPS Standard 5817 0002EN Version 01 MAGNETIC AUTOCONTROL T Mode MPS Standard 7 1 Power off state In the power off state no cur
6. i a SN n DE NE oO S u e g i e 3 3 i Jj B total width including MPS column D passage width Fig 3 1 Installation dimensions Seite 9 50 5817 0002EN Version 01 Product description MAGNETIC AUTOCONTROL 3 3 Left hand and right hand versions Normally Swing Gate MPS 122 is designed for bi directional opera tion and to open through 90 in each direction At both end positions there are mechanical stops which are set so that the maximum opening of the gate is 2x92 In operation the barrier stops ca 2 before the mechanical end stops Normally the swing gate is configured as a right hand version i e the right stop is the reference point to which the gate moves when it is switched on There are however applications in which it is not acceptable to have a mechanical stop at the right position e g so that a barrier can be opened in the escape direction In such cases the swing gate can be reconfigured using the soft ware so that the left stop is the reference point The right stop can then be set for example so that it is at 180 which allows the bar rier to be pushed open from the right position left hand version right hand version mechanical end stop aS e e right end position left end position right end position home position home position Left hand and right hand versions Seite 10 50 MAGNETIC AUTOCONTROL Product description 3 4 Ove
7. is activated the brake will be applied Seite 29 50 Mode MPS Standard 5817 0002EN Version 01 MAGNETIC AUTOCONTROL left hand version right hand version mechanical end stop mechanical end stop L B left end postion right end position left end position right end position home position home position Fig 7 1 Homing for left and right gates 7 3 Normal motions In the three possible positions the swing gate is held by the motor with a low torque If the function Brake activated is selected for one or more positions no current is applied to the motor in these positions and current is applied to the brake instead If no clearance is given for one of the two opening directions then the barrier is in the home position The brake is always activated as soon as there is an attempt to move the swing gate out of the home position See special cases On receipt of a clearance impulse for one direction the barrier is opened in the direction of passage When it reaches the end position the barrier is either held in position by the motor or by acti vation of the brake depending on the function selected On expiry of the hold open time the barrier returns automatically to the home position Seite 30 50 Mode MPS Standard 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 7 4 Special cases 7 4 1 Obstacle detected during a motion If the gate is stopped during its motion e g by a
8. 9 EONO0001 Fig 8 24 Heading the status of the inputs outputs and DIP switch es 5817 0002EN Seite 46 50 Version 01 Technical support 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 9 Technical support If a fault occurs during operation that cannot be rectified by a quali fied electrician contact your authorised contractual partner IMPORTANT NOTE Before making a telephone call please note the data on the type plate such as type serial number version etc 10 Spare parts and accessories Exploded drawings with details of spare parts and their part num bers will be supplied on request 11 Guarantee The manufacturer reserves the right to make technical changes and modifications without prior notice Subject to the condition that the operating instructions are observed and that no inadmissible operations are carried out on the technical equipment and that the installation has suffered no mechanical damage MAGNETIC provides the following guarantee on all me chanical and electrical components 98 years after delivery 2 years after commissioning Seite 47 50 Taking out of service 5817 0002EN Version 01 e MAGNETIC AUTOCONTROL 12 Taking out of service RECYCLING The relevant regional regulations and laws covering the disposal of substances materials and machine parts must be observed Ma terials that can be recycled must be handed over to specialised disposal p
9. Diag Seite 21 50 Description of MBC110 functions 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 6 Description of MBC110 functions 6 1 Digital inputs and outputs 6 1 1 Technical data of the inputs All inputs are galvanically isolated by optoelectronic couplers Input voltage 24V 10 Input current 10 mA per input Impulse length for inputs 100 ms 300 ms 6 1 2 Functions of the digital inputs Input Function Input 1 Emergency Input 2 Open left Input 3 Open right Input 4 Close lock the swing gate Input 5 Manual reset Input 6 Not used Input 7 Not used Input 8 Not used Input 9 Not used Input 1 emergency This input permits free passage through the swing gate in an emer gency situation The input is fail safe i e the swing gate is only op erative when a continuous signal is present When the continuous signal fails power to the motor is cut off and the u bar can be moved freely The input operates via a second channel directly on the end stage of the motor amplifier It is assigned a higher ranking than all other inputs When several swing gates are to be opened in parallel by an exter nal emergency stop switch the inputs must be galvanically isolated by an additional relay to prevent voltage coupling between the indi vidual swing gates Seite 22 50 Description of MBC110 functions MAGNETIC AUTOCONTROL Input 2 Function
10. do that Warning 1 from 3 Fig 8 21 Menu Confirm By clicking on Yes all parameters will be returned to their factory default settings By clicking on No the procedure is cancelled Seite 43 50 Program MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 8 4 Downloading between MBC 110 and MMC 120 Every time the MBC 110B is booted after power has been cut off a software check is carried out between the MBC 110 and the con nected MMC 120 servo controller This checks that the servo controller has the correct software and also that the correct version which corresponds to the MBC 110 application software is loaded If it is detected that the servo controller has the wrong software or the wrong version then the correct software will be automatically downloaded from the MBC 110 to the MMC 120 The software can however be loaded manually from the MBC 110 to the MMC 120 using the Windows program MPS Diag MPS Diag Version 0 4 Zugriffsrechte Endanwender A Update Firmware Infos MMC ion 4914 5013 v2 2 Hardwareversion I 012L w20 version 3 6 Firmwar reversion TIILOFR 48145018 mps muc v2 1 s Applikation 0 21686 v80 Download Fimware Download Fimware vom MBC ICOM4 ge ffnet Firmware update 3 EON00001 Fig 8 22 Programming using the program MPS Diag Seite 44 50 Program MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL
11. has been changed software RESET will be carried out to take over the changes Homing Please click the Close button to proceed Adjust Home Position Adjust Left Position Adjust Right Position End Fig 8 18 Resetting the MBC control system 8 3 10 Reset all parameters to factory default settings At this point all parameters can be reset to their factory default set tings 1 Open the View menu and select Parameters t MPS Diag Version 0 4 User Options Help Status Strg4S Parameter Strg P Firmware Strg4F Vi ew Messages Strg M Fig 8 19 Menu Parameters 5817 0002EN Seite 42 50 Version 01 Program MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 2 Anew Parameters menu will appear in the title bar Click on this menu and select Restore all parameters to factory default settings MPS Diag Version 0 4 User Rights End User File Gate View zig us eB Options Help f X gr Read out selected parameter Write selected parameter Gate Setup Gate Offset ug 4 UIG 64 Restore all parameters to factory default settings Read out all parameters Fig 8 20 Menu Restore all parameters to factory default settings 3 This is followed by a security prompt to prevent it being done unin tentionally Confirm 9 All parameters will be restored to factory defaults x oJ Are you sure you want to
12. the brake The control system returns to operation when there is again voltage at input IN1 Seite 31 50 MAGNETIC AUTOCONTROL Program MPS Diag 8 Program MPS Diag Swing Gate MPS 122 is configured in our works so that it can be put into service for applications that require opening through 90 in each direction without further programming If functions and parameters have to be changed on site the optional program MPS Diag is available In addition you will need a laptop or PC with an RS 232 interface If the computer does not have an RS 232 interface a USB RS 232 converter will also be required MPS Diag Version 0 5 User Rights End User File Gate View Options Help Gate Type Reset Source 9 right O manual RESET left auto RESET mechanical end stop SSS Brake Options Stalled Behaviour Position 2 Left Position 3 Right O Brake always off B xoti Brake on if C Position 1 reached reduce torque and speed C Position 2 reached C Position 3 reached tum back to start and try again Vandalism Wrong W ay Q tum back and try again U Bar size Dther Options Q greather than 1 3m Hold Open Time 80 Position 1 Home 2 Normal position Position 1 less than 1 3m Speed index 2 C Stand Still Heating On f Adjust Target Positions A Refresh Setup Data g Write Down New Setup Data ICOM4 open 4914 5017 v1 0 o EONO0000 Fig 8 1 Program MPS Diag 5817 0002EN Seite 32 50 Version
13. the cy cle begins again The display time for each state is 2 s Example for Error code 23 r4 LL l Error code Description of fault Self resetting 01 Obstacle detected by run time monitor Yes 02 Emergency input is activated Yes 05 Barrier has been pushed in wrong direction Yes 07 Vandalism detected Yes 20 Fault at MMC controller No 21 Final stage of MMC servo device cannot be switched on No 22 MMC lifeguarding error No 40 Error during homing No 41 Wrong program mode No 50 57 Software error No 5D Checksum error in EEPROM No 5E Checksum error in flash No 5F Watchdog error No 60 Error when initialising CAN protocol stack No 61 Error when initialising CAN bus No 62 Error in CAN servo address No 63 Error downloading controller parameters to servo No 64 Reserved No 65 Error IPC EEPROM No 66 Software error No 70 7F Error downloading MMC Firmware No Self resetting errors are shown for not more than 20 seconds after elimination of the error However as long as the error persists the error code will be displayed When there is a non self resetting error the barrier will go out of service The error code will then be continuously displayed until the control system is returned to operation following elimination of the fault 5817 0002EN Seite 26 50 Version 01 Description of MBC110 functions 5817 0002EN Version 01 MAGNETIC
14. user who stops or by a piece of luggage becoming jammed then depending on the function selected one of the following measures will be carried out 1 There is no reaction 2 The barrier returns to the initial position and immediately restarts the motion 3 The barrier continues to press with reduced force and speed 4 The barrier retracts a short distance then reverses and runs in the original direction again 7 4 2 Pushing in the wrong direction If someone attempts to push the barrier in the wrong direction dur ing a motion the brake is applied immediately After a pause the brake is released again The brake will be activated again immedi ately if the attempt to push the barrier in the wrong direction contin ues and so on Otherwise when the brake is released the gate will continue in the original direction and stop on reaching the end position 7 4 3 Attempted vandalism The barrier is locked in its inactive position If a force greater than the maximum holding force is applied to the gate the brake is re leased and then applied again immediately and so on It is thus possible to move the gate in a succession of small steps If the at tempted vandalism is interrupted the barrier returns to its original end position 7 4 4 Emergency situation If the input IN1 Emergency is interrupted during operation the bar rier goes to a safe condition The power supply is immediately cut off to both the motor and
15. 0 Assembly and installation MPS 122 MMC 120 Fig 4 9 Connection cables 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 4 3 Electrical connections CAUTION Connections of electrical wiring may only be carried out by a trained and qualified electrician 4 3 1 Cable connections Two cables must be connected between the MPS swing gate and the control cabinet a CAN connection between the MBC 110 and the MMC 120 a 42V supply from the transformer to the terminal block in the MPS Schaltschrank control cabinet Netzanschluss mains connection 3x2 5mnf geschirmt shielded MBC 110 Seite 17 50 Assembly and installation 5817 0002EN Version 01 MAGNETIC AUTOCONTROL Draw the leads coming from the MPS upwards and connect them as shown in the wiring diagram Fig 4 10 Strain relief fitting for wiring 1 CAN cable 2 42V cable Fig 4 11 Wiring terminals 1 motor controller MMC 120 2 Connect CAN cable at MMC 120 motor controller 4 3 4 Mains connection The mains cable is connected in the control cabinet see attached schematic diagrams 4 3 2 Control lead connections at MBC 110 The control and signal leads are connected at the MBC 110 control ler see attached schematic diagrams Seite 18 50 MAGNETIC AUTOCONTROL Assembly and installation 4 3 38 Re assembling the MPS column 1 Replace the outer tube with the barrier 2 Rotate the o
16. 7 Spare parts and accessories ueeeeeeeeeeeeeeeeeee nennen nennen nennen nnn nnns 47 CIC 47 Taking out of service Fe 48 ABDENIN nee ee 49 13 1 Schematic diagrams een el 49 Seite 3 50 Delivery 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 1 Delivery 1 1 Scope of supply for the Swing Gate 1 x swing gate with drive 1 x control cabinet 1 x motor controller MMC 120 1 x logic controller MBC 110 1 x power supply 3 x M8 fastening material 1 x set of documents Optional extras Windows software MPS Diag for setting functions and parameters and for fault diagnosis USB RS 232 converter with cable for use with MPS Diag software 1 2 Technical data MODEL TECHNICAL DATA UNIT MPS 122 Voltage VAC 110 240 Frequency Hz 50 60 Duty cycle 96 100 Degree of protection IP 44 Opening time S 1 5 4 0 Closing time S 1 5 4 0 Diameter mm 159 Width mm 925 Height mm 1000 Depending on width of gate The data given in the table may change as a result of technical changes Seite 4 50 Safety 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 2 Safety 2 1 General safety instructions The design of MAGNETIC swing gates complies with the state of the art and they are manufactured and tested to ensure safe reli able operation and that they leave our works in perfect condition Ne
17. CONTROL 5 Commissioning 5 1 Safety note CAUTION Before commissioning for the first time make sure that all assem bly and installation instructions have been followed and that the electrical connections have been correctly made Faulty installation or connections can cause malfunctions which could result in injuries The notes on assembly and installation in these operating instruc tions must be strictly observed 5 2 Commissioning 1 Make sure there are no obstructions to operation of the swing gate The passage through the barrier must be clear 2 Switch on the power supply at the mains switch on the control cabinet 3 When starting for the first time it may first be necessary to load the software for motor controller MMC 120 from the logic con troller This procedure can take up to one minute Please do not switch the power off during this operation otherwise the proce dure will have to be repeated On future occasions this proce dure is not required when the power supply is switched on 4 Next the swing gate will carry out homing i e it will move first to the mechanical end stop and then to the home position 5 The swing gate is controlled through the digital inputs and out puts on the MBC 110 controller 5 3 Further settings If you have to change functions or parameters please see the sec tion Program MPS Diag To use the program you will need a lap top or PC with the Windows software MPS
18. JM AUTOCONTROL Operating Instructions owing Gate MPS 122 5817 0002EN Seite 1 50 Version 01 5817 0002EN Version 01 MAGNETIC AUTOCONTROL Table of contents DIET os costes 4 1 1 Scope of supply for the Swing Gate 4 1 2 Technical ddla u2 een ann 4 cciam 5 2 1 General safety insttuClloris iiie tere nen einen 5 2 2 PTO CISC uncle bee it MI e 5 2 3 Symbols in these instructions esssssssssssseeeeeeeeeennenenenenennn nennen 6 2 4 MOIK SaIBly us aient itta o oe beet eai Pede e ees caa e xor EE Sire 7 Product description Past 8 3l CCP 8 3 2 Housing and lane width mener 9 3 3 Left hand and right hand versions sseeenm mene 10 3 4 Overview controllers ssessssssssseseseseseenene enne nennen nennen nnne rennen nennen 11 Assembly and installation eeeeeeeeeeeeeee eene enne nnne nnn 12 4 1 JFOUNGAIOMS ssndsn E ann hen nie 12 4 1 Preparation for the installation 444 4444444n nn nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan nn 14 4 2 Foundation anchors iere ceo beet pe RETAANE RAAT AE ER AR 16 4 3 Electrical connections esseesesessessesessseseeeeeeenee ennemi nennen nenne 17 Eommissi nind z n nn
19. Version 01 Seite 14 50 MAGNETIC AUTOCONTROL Assembly and installation Fig 4 5 Fig 4 6 Undo and remove the four M8 countersunk screws Fig 4 7 Lift off the outer tube with the barrier 5817 0002EN Seite 15 50 Version 01 Assembly and installation Important note The hardening time for resin cartridges varies with the ambient tem perature 220 10 min 10 20 20 min 0 10 1h 5 0 4h 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 4 2 Foundation anchors The barrier should be mounted as shown in Fig 44 8 The MPS housing is fastened to the foundation with three hexagon head screws and anchors These fastening materials are included in the scope of supply Fig 4 8 MPS floor mounting 1 MPS housing tube 2 Screws M8 spring washers plain washers 3 of each 1 Place the housing base at the intended location so that the cut out in the tube shown in Fig 4 7 is approximately centred on and in the direction of the required home position 2 Introduce the leads from below 3 Mark the holes 4 Move the housing base to the side 5 Drill three holes for the anchors 6 Fit the three anchors with M8 female threads 7 Place the housing base over the anchors take car not to damage the conduits and cables 8 Secure the housing base to the foundation with M8 screws into the anchor threads Seite 16 5
20. alue as new home position O Take over the actual bar position as new home position Ed Adjust Right Position B Fig 8 15 Changing the home position 5817 0002EN Seite 40 50 Version 01 MAGNETIC AUTOCONTROL Program MPS Diag The left position is the second one that can be changed Adjust Target Positions Start Actual Yalue Factory Default Homing Left Position 90 00 30 00 Adjust Home Position Please select one of the following options Adjust Left Position Don t change the left position O Take over the factory default value as new left position E Take over the actual bar position as new left position Adjust Right Position End Fig 8 16 Changing the left position Thirdly the right position can be changed Adjust Target Positions Start Actual Value Factory Default Right Position 30 00 90 00 Homing Adjust Home Position Please select one of the following options Adjust Left Position Don t change the right position O Take over the factory default value as new right position O Take over the actual bar position as new right position Adjust Right Position End um Om Fig 8 17 Changing the right position 5817 0002EN Seite 41 50 Version 01 MAGNETIC AUTOCONTROL Program MPS Diag Finally confirmation restarts the MBC control system Adjust Target Positions Start At least one target position
21. arameters such as speed hold open time etc can also be modi fied using the software The swing gate is opened by an external access control system op erating through digital inputs Closure is fully automatic following expiry of an adjustable hold open time The drive system which consists of our MHTM Magnetic High Torque Motor in combination with a planetary reduction gear en sures a powerful precise motion sequence Depending on your re quirements the swing gate can be locked in the three end positions by means of an electro mechanical clutch A high degree of force can be applied to the barrier element to force it out of its locked position without causing damage to it A slipping clutch or similar device is not required After a forced opening the barrier returns automatically to its original position The entire drive is maintenance free and almost entirely free of wear it contains no limit switches or similar devices In the event of a power failure the swing gate is free to open in both directions The housing is a ground stainless steel cylinder with a diameter of 159 mm The barrier element can be supplied in several different lengths The swing gate housing is fastened to the floor with three M8 screws Seite 8 50 MAGNETIC AUTOCONTROL Product description 3 2 Housing and lane width B max 1960 i 0 159 u D
22. artners In the interests of a clean environment you must ensure the re sponsible handling use and disposal of all materials Packaging material When the barrier and its accessories have been unpacked the packaging materials must be sorted and separated for disposal Barrier When disposing of a barrier or parts of a barrier the materials must be sorted and recycled separately Electrical and electronic components The materials used in electrical and electronic components must be disposed of separately They may contain plastics and toxic sub stances IMPORTANT NOTE To ensure proper disposal of electrical and electronic components you can consult MAGNETIC or a competent electrician Lubricants and auxiliary substances Lubricants and auxiliary substances e g oils greases etc must be properly stored and must not be allowed to enter the environment in an uncontrolled fashion CAUTION It is forbidden to dispose of combustible or inflammable materials together with normal rubbish Seite 48 50 MAGNETIC AUTOCONTROL 13 Appendix 13 1 Schematic diagrams The schematic diagrams are supplied as a separate document 5817 0002EN Seite 49 50 Version 01 5817 0002EN Version 01 MAGNETIC AUTOCONTROL MAGNETIC Autocontrol GmbH Grienmatt 20 D 79650 Schopfheim Germany Tel 49 7622 695 5 Fax 49 7622 695 602 eMail info ac magnetic com www ac magnetic com Seite 50 50
23. hat they are accessible at any time for the operating and maintenance personnel Before commissioning all electrical and mechanical functions must be checked The electrical installation must be carried out in accordance with the accompanying circuit diagrams The electrical installation must be carried out by trained special ist personnel Covers on mains plugs mains units and electric wiring may only be removed by trained specialist personnel Before maintenance work or troubleshooting for electrical faults the main switch must be turned off without fail When the unit is switched on or when power returns after a power failure the barrier automatically becomes operative again Seite 7 50 Product description 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 3 Product description 3 1 General The MPS swing gate is a user friendly pedestrian barrier developed to provide controlled access for persons in simple security applica tions to zones which are normally under surveillance They are also used to supplement our turnstiles and flap barriers in particular to zones which need control of persons carrying luggage or in wheelchairs Basically the swing gate can be used in both directions As sup plied the swing gate is designed for bi directional operation and to open through 90 in each direction Using special PC software the opening angle can be changed to between 10 and 300 Further p
24. his point the width of the barrier must be selected U Bar size greather than 1 3m less than 1 3m Fig 8 6 Selection of barrier width 8 3 4 Reset source This point determines whether the control system waits for an im pulse at the input Manual reset or starts immediately with homing after a power failure Reset Source manual RESET auto RESET Fig 8 7 Selection of reset source Seite 36 50 Program MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 8 3 5 Behaviour when an obstacle is detected This point determines how the barrier reacts when an obstacle is de tected stalled condition 1 There is no reaction 2 The barrier returns to the initial position and immediately restarts the motion 3 The barrier continues to press with reduced force and speed 4 The barrier retracts a short distance then reverses and runs in the original direction again Stalled Behaviour O do nothing reduce torque and speed tum back to start and try again tum back and try again Fig 8 8 Behaviour when an obstacle is detected stalled condition 8 3 0 X Hold open time At this selection point the hold open time can be set between 0 and 25 seconds in steps of 100 ms An entry of 50 thus corresponds to 5 seconds Other Options Hold Open Time 80 x 100ms Speed index 2 2 C Stand Still Heating On Fig 8 9 Setting the hold open time Seite 37 50 Pr
25. ng DIN128 A8 A2 rostfrei 3x spring washer DIN128 A8 A2 stainless 3x Scheibe DIN9021 d8 4 A2 rostfrei 3x washer DIN9021 d8 4 A2 stainless 3x D pe _ ss GER 4 A Vi IN N Nd Wa RA 4 A V lt Ankerstange mit Innengewinde M8 3x anchor bolt with inside thread M8 3x Einzelheit Detail B Bereich f r Leerrohre c870mm Datenleitung und Netzleitung unbedingt in getrennten Leerrohren verlegen area for conduit approx 70mm data lines and AC power lines must not run within the same conduit Ansicht Fundament ohne MPS view foundation without MPS E ed o 17 P m g ao 17 2 LL o o Fig 4 1 Foundation and conduit drawing 1 Conduit for external power supply PG21 28 mm 2 Conduit for control leads display light barrier supply PG36 42 mm 3 Conduit for motor resolver brake earth connection 4 sqmm PG36 42 mm 4 Alternative mains lead PG21 28 mm 5817 0002EN Version 01 Seite 13 50 Assembly and installation MAGNETIC AUTOCONTROL 4 1 Preparation for the installation The barrier is supplied completely assembled except for the u bar Fig 4 2 For proper installation of the barrier the steps described below are essential Fig 4 3 Fig 4 4 Undo and remove the M8 countersunk screw holding the cover 5817 0002EN
26. ng of both end positions and home position Reset all parameters to factory default values Seite 34 50 MAGNETIC AUTOCONTROL Program MPS Diag 8 3 1 Selection of gate type left right This point informs the control system whether the gate is a left or a right version On a right gate the barrier homes against the right mechanical end stop On a left gate the barrier homes against the left mechanical end stop Gate Type O right left mechanical end stop Position 2 Left Position 3 Right Ne Position 1 Home Normal position Position 1 Fig 8 3 Example left gate 2 x 90 Gate Type 9 tight left mechanical end stop Position 2 Left Position 3 Right Position 1 Home Normal position Position 1 Fig 8 4 Example right gate 2 x 90 5817 0002EN Seite 35 50 Version 01 Program MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 8 3 2 Brake applied not applied This point informs the control system whether the brake should be applied in one of the three positions or not in cases of attempted vandalism or in cases of pushing the barrier in the wrong direction The system provides for independent setting for each of the five op tions Brake Options Brake always off Brake on if C Position 1 reached C Position 2 reached C Position 3 reached Vandalism Wrong Way Fig 8 5 Options for brake settings 8 3 3 Size of the barrier u bar At t
27. obal error alarm output When certain errors occur a continuous signal is given at this out put it continues as long as the error persists Possible errors are Running time of barrier too long obstacle detected CAN communication with final stage is impaired Hardware fault in final stage Software error in final stage Homing is being carried out Power failure Manual reset expected only when selected IMPORTANT NOTE Relay 1 operation is fail safe i e a power failure or a wire break age at the relay output is also indicated at the global error output This means that the relay contact pair is closed as long as there is no error As soon as the global error described above occurs the relay contacts open Relay 2 Barrier in home position A continuous signal is given at this output when the barrier is in home position Relay 3 Barrier in left end position A continuous signal is given at this output when the barrier is in the left end position Relay 4 Barrier in right end position A continuous signal is given at this output when the barrier is in the right end position Relay 5 Counting impulse left A counting impulse 500 ms long is given at this output when the bar rier reaches the left end position Relay 6 Counting impulse right A counting impulse 500 ms long is given at this output when the bar rier reaches the right end position Seite 24 50 Description of MBC110 functi
28. ogram MPS Diag 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 8 3 7 Speed At this selection point one of three preset speeds 0 slow 1 medium 2 fast can be chosen for normal operation subject to the condition that the barrier width is less than 1 30 m see Section 7 2 3 If the barrier width is more than 1 30 m only Speed 0 slow can be selected Other Options Hold Open Time 80 x 100ms Speed index 2 C Stand Still Heating On Fig 8 10 Setting the speed 8 3 8 Heating active when stationary This point determines whether the heating is activated when the gate is stationary Heating is only required when the barrier is used at ambient tem peratures below 0 C Other Options Hold Open Time 80 x 100ms Speed index 2 2 C Stand Still Heating On Fig 8 11 Setting the heating Seite 38 50 Program MPS Diag MAGNETIC AUTOCONTROL 8 3 9 Teach in for three possible positions As standard the MPS is supplied for 2 x 90 opening The three po sitions can however be changed independently of each other There is an entry screen in MPS Diag for this purpose Zielpositionen anpassen Fig 8 12 Calling up the screen for setting target positions Setting the three target positions is a multi stage process Adjust Target Positions Start Actual Values Home Position Homing Left Position i A Right Position Adjust Home Position Factory Defaults 30 00
29. ons 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 6 3 Diagnosis display 6 3 1 Functions of the diagnosis display For diagnosis the MBC 110 has a 7 segment display This can however only be read with the outer tube and barrier removed It is therefore recommended that errors are read via the serial interface using the diagnosis program MPS Diag Normal operation e The dot blinks continually at 0 5 Hz 6 3 2 Homing The letter H blinks at 10 Hz when the home position is approached at low speed following a power failure When the home position is reached the display reverts to that for normal operation The buzzer sounds during the homing procedure 6 3 3 Waiting for a manual reset A white bar runs in a circle clockwise until the reset signal is pre sent Afterwards the display reverts to that for normal operation The display time for each state is 0 5 s Display when waiting for a manual reset 6 3 4 Display of software version status First the letter U is displayed then the first information with dot then the second information followed by a pause Then the cycle begins again The display time for each state is 2 s Example for software version V1 4 Seite 25 50 Description of MBC110 functions MAGNETIC AUTOCONTROL 6 3 5 Display of error codes First the letter E Error is displayed then the first figure of the er ror code then the second figure followed by a pause Then
30. open barrier to left Opening impulse for open barrier to left If the signal is applied for longer the hold open time is restarted Inputs 3 Function open barrier to right Opening impulse for open barrier to right If the signal is applied for longer the hold open time is restarted Inputs 4 Function close lock the barrier Input for higher level closure of the barrier Opening signals are no longer accepted The barrier can be locked at this input However input 1 emergency situation retains a higher level i e even when the barrier is locked it is still possible to open the barrier completely Inputs 5 Function manual reset Input for manually resetting the control system after a power failure Input is only required when the function Manual reset is also ac tive Inputs 6 9 not used 6 2 Relay outputs 6 2 1 Technical data of the outputs Potential free relay contacts are connected together in groups Switched voltage 5 48V Switched current 10 mA 1 A 6 2 2 Function of the outputs Output Function K 1 Global error power failure K2 Barrier in home position K3 Barrier in left end position K4 Barrier in right end position K5 Counting impulse on reaching left end position K6 Counting impulse on reaching right end position Seite 23 50 Description of MBC110 functions 5817 0002EN Version 01 MAGNETIC AUTOCONTROL Relay 1 Gl
31. rd CAUTION indicates a situation which could entail a danger to life and limb The measures given to avoid this hazard must be strictly observed ATTENTION This symbol accompanied by the word ATTENTION indicates a situation in which there could be a danger of material damage The measures given to avoid this hazard must be strictly observed IMPORTANT NOTE This symbol accompanied by the words IMPORTANT NOTE in dicates text containing important information These sections contain specific instructions on installation applica tion and maintenance Seite 6 50 5817 0002EN Version 01 Qs MAGNETIC AUTOCONTROL RECYCLING When the swing gate is taken out of service at the end of its useful life it must be disposed of in accordance with local laws and regu lations The materials used must be sorted and disposed of separately Similarly the regulations concerning the disposal of lubricants oil and grease and other auxiliary materials must be observed 2 4 Work safety When working on the gate the mains voltage must be switched off and safeguarded against unintentional restarting Before commissioning make sure the barrier is adequately fas tened to a secure foundation A lockable two pole main circuit breaker must be installed on site A residual current device RCD must be installed on site These operating instructions and all other accompanying docu ments must be stored so t
32. rent is applied to the motor and the bar rier is unlocked The barrier is free to rotate 7 2 Commissioning 7 2 4 Starting routine When the supply voltage is switched on the system first checks which reset option is selected If Manual reset is selected the control system waits for a reset im pulse at the Manual reset input and then carries out homing When Auto reset is selected homing is carried out immediately 7 2 2 Homing The system carries out homing to determine where the barrier is by moving it to the mechanical end stop This is carried out at reduced speed and torque During homing the buzzer gives an acoustic warning The homing direction depends on whether a left or right gate has been selected With a left gate when the power is switched on again the barrier ro tates clockwise at low speed until it reaches the mechanical end stop On reaching the end stop the barrier reverses and runs anti clockwise to the defined home position default setting 90 Once it has reached the home position the MPS is ready for use With a right gate when the power is switched on again the barrier rotates anti clockwise at low speed until it reaches the mechanical end stop On reaching the end stop the barrier reverses and runs clockwise to the defined home position default setting 90 Once it has reached the home position the MPS is ready for use If the function Brake applied in home position
33. rview controllers IEHHEBEHE Fig 3 3 Mounting plate control cabinet 1 logic controller MBC 110 2 transformer power supply 3 mains filter 4 mains switch 5 terminal block for mains connection 6 42V cable to MPS column 5817 0002EN Seite 11 50 Version 01 Assembly and installation 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 4 Assembly and installation 4 1 Foundations For installation of the housing a level concrete surface PC250 con crete or equivalent robust industrial floor is required If there is a flagged or tiled surface it is essential that the anchors grip securely in the foundation in that case longer anchors may be necessary For outdoor applications the foundation should reach an 800mm frostline and be steel reinforced The requirements for concrete foundations can be seen in Fig 4 1 Two empty conduits are required for cables to and from the housing Wiring must be carried out according to the circuit diagram and the schematics Any additional wiring for example for access control equipment must be planned by the customer Make sure that ca bles laid in the conduits have sufficient length projecting out of the concrete floor Consult MAGNETIC if there are any points you are not clear about Seite 12 50 Assembly and installation MAGNETIC AUTOCONTROL Schraube DIN933 M8x80 A2 rostfrei 3x screw DIN933 M8x80 A2 stainless 3x Federri
34. uter tube so that the slot in the upper cover plate is approximately centred over the stop screw Fig 4 12 Location relative to stop screw 3 Replace the four M8 countersunk screws and tighten them 4 Do not fit the cover yet 4 3 4 Setting the two mechanical end stops 1 Turn the outer tube with the barrier clockwise until the stop Screw contacts the right end stop 2 Loosen the screw of the right end stop and move the stop until it is ca 92 clockwise from the required home position 3 Retighten the screw firmly Fig 4 13 Setting the right end stop 5817 0002EN Seite 19 50 Version 01 Assembly and installation 5817 0002EN Version 01 MAGNETIC AUTOCONTROL 4 Turn the outer tube with the barrier anti clockwise until the stop screw contacts the left end stop 5 Loosen the screw of the left end stop and move the stop until it is ca 92 anti clockwise from the required home position 6 Retighten the screw firmly Fig 4 14 Setting the left end stop Mount the barrier Put the swing gate into service see Commissioning and check that the positions are correct If the positions are not cor rect the mechanical end stops must be readjusted 9 Refit the O ring 10 Replace the cover 11 Replace and tighten the M8 countersunk screw to secure the cover and seal Seite 20 50 Commissioning 5817 0002EN Version 01 A MAGNETIC AUTO
35. vertheless the system can give rise to dangers to persons and goods if it is improperly used The operating instructions must there fore be read completely and the safety instructions observed In the event of improper use the manufacturer is absolved from any liability and will refuse guarantee claims 2 2 Proper use A MAGNETIC swing gate may only be used to provide controlled access for pedestrians who wish to enter a restricted access zone which is normally under surveillance Only controllers MBC and MMC may be used to control operation of the swing gate Before changing or modifying the product or the control modules consult the manufacturer Only original spare parts and accessories from MAGNETIC may be used IMPORTANT NOTE MAGNETIC is not responsible for any type of material damage in jury to persons or other faults or accidents that arise from failing to observe the conditions for proper use Seite 5 50 MAGNETIC AUTOCONTROL 2 3 Symbols in these instructions The following warning and instruction symbols indicate situations which could give rise to potential hazards for persons or goods or important instructions relating to operation of the barrier The text passages to which these symbols relate must be read and observed without fail Components from suppliers may have their own safety regulations and instructions for use These must also be observed CAUTION This symbol accompanied by the wo
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