Home

Operating Instructions

Contents

1. SP22 SEN3 SENS3 Sensor Type Zone 9 12 Byte O 5 1 0 Fe L 1 Fe J 2 NiCr 3 PT100 4 Standard 5 NI100 FEL FEJ niC Pt Str niP gt SP20 SEN1 SEN1 Sensor Type Zone 1 4 SP23 SEN4 SEN4 Sensor Type Zone 13 16 Byte O 5 1 0 Fe L 1 Fe J 2 NiCr 3 PT100 4 Standard 5 NI100 FEL FEJ niC Pt Str niP gt SP20 SEN1 SEN1 Sensor Type Zone 1 4 P029 OFFS OFFS Temperature Offset Char 9 9 0 0 9 9 unit of the measured value 10 The measured value of the measurement input is corrected as follows Corrected measured value measured value temperature offset OFFS Offset Zone see OFF SP30 OFF1 OFF1 Offset Zone 1 4 Char 9 0 9 unit of the measured value 10 For the measurement inputs of the zones 1 to 4 the following applies Corrected measured value measured value temperature offset OFFS Offset Zone Posad SP31 OFF2 OFF2 Offset Zone 5 8 Char 9 0 9 unit of the measured value 10 For the measurement inputs of the zones 5 to 8 the following applies Corrected measured value measured value temperature offset OFFS Offset Zone Ore SP32 OFF3 OFF3 Offset Zone 9 12 Char 9 0 9 unit of the measured value 10 For the measurement inputs of the zones 9 to 12 the following applies Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 Corrected measured value measure
2. 999 unit of the measured value For a measurement input of type standard signal U or direct on the controller the parameter stipulates the value which is displayed in case of a measured value equal to 10 VDC and 20 mA gt P042 ANZ RG L Lower Temperature Level at Standard Signal Inputs at APPL APPL lt 128 the actual value is not scaled at APPL APPL gt 128 the display range of the actual value is defined by ANZ RG L and or ANZ RG H gt P032 APPL APPL Application Is a thermocouple TC and or resistance thermometer Pt100 directly connected to the controller the parameter is without function i For measurement recording by CANAIN08 FIN08 P057 NriW NoZN Zone Allocation to Measurement Input on Sensor Interface FIN P051 NriW NoZN Zone Allocation to Measurement Input on Sensor Interface FIN Rev 1 00 03 Technical changes reserved 39 40 Chapter 9 Configuration and adjustments For controller with firmware 86 88 gt 0 Integer O 511 1 The zone uses the measurement input assigned directly on the controller Zone X Measurement Input X The zone uses the measurement input on a CANAINO8 or FINO8 Setting value dependent on address of the CANAINO8 FINO8 Measurement input on CANAINO8 FINO8 Address of the CANAINO8 FINO8 x 8 Setting adjustment 2 x 8 5 21 in case of Zone 1 Measuring channel Yet 1 employs fifth measuring channel on a CANAINO8 FINO8 with addr
3. HEX file is clear of all charges WinKonVis is located exactly as the controller firmware either on the delivered CD ROM or you can download it from the home page For the implementation of the update over the serial interface the two interface converters SK232485 Art No 039060 converter RS232 RS485 and SKUSB422 Art No 039065 converter USB RS485 are available as ac cessories for the implementation of the update over CAN of the interface converters the interface converter SKUSBCAN is available Art No 039065 converter USB CAN Preparing update m WinkKonVis must be installed and licensed Optional Install the driver of the USB RS485 interface converter or the USB CAN interface converter from the disk supplied Ensure that the interface connection between PC and controller functions For this carry out an interface test under menu item Options Interface PSGII Options or Options Interface CAN Options or Options Interface LAN Options in WnKonVis In case of interface functioning correctly a version string is sent from the controller with the interface test the fault counter is not counted up In case of erroneous connection the fault counter is count ed up Rev 1 00 03 Technical changes reserved Execute update Start WinKonVis and attach a project with a net controller The controller address of the attached controller must be identical with the address of the controller with which the firmware update shoul
4. Allocation of Current Transformer Rev 1 00 03 Technical changes reserved 21 22 Chapter 6 Electrical connection and operational startup Stipulate the scale of the measurement input gt Zone 041 AEND AMPE Current Range End Value Stipulate the value of the heating current that rises gt SP37 MSAA AMPM Maximum Current Value with Mea an alarm in case of switched off heating surement Heater Off Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 23 Operating instructions ETR112 6 2 8 Data interface RS232 RS485 Connection X9 The standard device is designed with the serial RS232 RS485 data interface RS232 RS485 PIN X9 PIN X9 1 n a 1 TxD P 2 n a Galvanically isolated 24 V 2 TxD N Galvanically isolated 3 TxD V24 3 n a 4 n a Galvanically not isolated 4 na 2 4 wire 5 n a oes 5 RxD N 6 m 5 RDP In E case of 2 wire opera Only for purpose of configu tion ee ration 7 n a Connect Pin 1 and 6 8 RxD V24 8 n a as well as Pin 2 and 5 9 GND V24 9 n a The communication over serial data interface uses the protocol PSGII and Modbus You are provided BA with a protocol description PSGII and Modbus addressing protocol frame logging function and the respective object list zone and system parameters which are stored for the controller type in the pro tocol of the device as a download on request or directly from the home page Configuration The configuration of the commun
5. TD K TD C Cooling Derivative Time gt P017 TI K TI C Cooling Integral Time and gt P018 TA K CT Cooling Sampling Time are stored power failure save into the EEPROM During Cooling adaptation in the zone display the message Id is output alternately with the actual values of the zones on the operating and display unit Manual cooling adaptation Cc oO Ro z D ob E 7 D gi Return to setpoint value D Start manual Cooling ad before manual Cooling ad 2 e aptation by reduction of aptation by increasing of Manual cooling adaptation fin the setpoint value around setpoint value ished Time s Time s 10 5 3 1 Automatic cooling adaptation In addition to the manual Cooling adaptation the Cooling adaptation can be executed automatically for all Heating Cooling zones The automatic Cooling adaptation is triggered by entry of code number 111 not by entry of lower setpoint value The status of the parameters gt P031 IDEN IDEN Heating Identification and gt PO040 PAKF CFIX Cooling Parameter Fixed Heating Identification are irrelevant Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 77 Operating instructionsETR 112 An automatic cooling adaptation is started for all 3 point zones simultaneously when its actual values are in between a 3 C band around the setpoint value and when the temperature rise does not exceed a certain value The automatic Cooling adaptation is
6. setpoint value Positive edge activates Standby after 5 minutes n a Regulation on 2 setpoint value Relative reduction by 2 setpoint value n a For controller with firmware 86 88 Digital Input 2 Setpoint value increase relative by 3 setpoint value Time controlled setpoint value in crease relative by 3 setpoint val ue Percentage reduction increasing by 3 setpoint value Disconnected heating actuator signal low active Disconnected heating actuator signal low active Regulation on 3 setpoint value Relative reduction by 3 setpoint value Heating actuator disconnected Zones 17 32 signal high active Heating actuator disconnected Zones 17 32 signal low active Start program function Start program function Activate BA input block Activate BA input block Disconnected heating actuator signal low active Disconnected heating actuator signal low active n a Relative reduction by 3 setpoint value Relative increasing by 3 setpoint value n a Instant group release when 2 set point value lt setpoint value Instant group release n a PSG Plastic Service GmbH Operating instructions ETR112 Digital Input 1 and 2 Start diagnostic function for sen sor heating Percentage reduction increasing by 4 setpoint value Instant group release Instant group release Passivate all zones Passivate all zones Passivate all zones Passivate all zones n a Relativ
7. 2 setpoint value Zone 17 32 Regulation on 3 setpoint value Relative reduction by 3 setpoint value Setpoint value increase relative by 3 setpoint value Digital Input 1 and 2 Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 4 setpoint value Relative reduction by 4 setpoint value Regulation on 2 setpoint value Relative reduction by 2 setpoint value Start diagnostic function for sen sor heating Start diagnostic function for sen sor heating Setpoint value increase relative by 3 setpoint value 17 18 19 20 21 22 23 24 25 26 2 28 29 30 31 32 35 36 37 38 39 40 41 42 99 Digital Input 1 Relative reduction by 2 setpoint value Relative reduction by 2 setpoint value Percentage reduction increasing by 2 setpoint value Regulation on 2 setpoint value Relative reduction by 2 setpoint value Regulation on 2 setpoint value Relative reduction by 2 setpoint value Heating actuator disconnected Zones 1 16 signal high active Heating actuator disconnected Zones 1 16 signal low active Regulation on 2 setpoint value Relative reduction by 2 setpoint value Degree of operation boost degree of operation 100 for 10 sec onds Reset acknowledge stored alarms Regulation on 2 setpoint value Relative reduction by 2 setpoint value n a Relative reduction by 2
8. 26 27 must be used You are provided with a protocol description Profibus DP and Profibus DPEA addressing protocol frame logging function and the respective object list Zone and system parameters which are stored for the controller type in the protocol of the device as a download on request or directly from the home page LL Configuration The configuration of the communication over the Profibus interface is implemented with the aid of the parameters listed under Profibus DP gt Profibus DP Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 6 2 11OPTION Analog Outputs Connection X12 X13 The options included in the device are to be taken from the gt Type designation In the system setting is defined which values function is output on the analog outputs and which lower limit value refers to the output range 0 or 4mA and or 0 or 2VDC PIN X12 1 AO3 2 AO4 3 10 n a 11 n a 12 n a X13 AO AO2 n a U U Terminal marking OLD NEW X12 Analog output Analog output and Voltage Current X13 2 Auxiliary voltage U connection O X7 9 Do not ground externally D 0 2 10VDC 0 4 20MA or Ve Rev 1 00 03 Technical changes reserved 25 26 Chapter 6 Electrical connection and operational startup Adjustment analog output Each analog output AO1 AO4 can be stipulated by jumper as analog output voltage standard ex work
9. 3 Byte O 255 1 Stipulates the functioning method of the alarm output 3 gt SP12 A1D3 A1D3 Definition Byte 3 Alarm Output 1 PSG Plastic Service GmbH Operating instructions ETR112 Rev 1 00 03 Technical changes reserved 57 58 Chapter 9 Configuration and adjustments 9 8 Heating Current Monitoring A monitoring of the heating current enables the secure and early identification of the following faults Insulation damage and or partial failures of heaters Total loss of a heater of a group connected in parallel e g at the hot channel distribution column or at the extru sion tool Failures of individual control zones For example through defective heater triggered protection interrupt or defective power circuit breaker Shorts on the power circuit breakers solid state relay TRIAC s relay contactor The measurement of the heating currents is implemented in a fixed time raster The error messages are calculated after every measurement For the avoidance of nuisance alarms through faulty measurements the appropriate measurement is repeated with identification of a fault immediately and repeatedly before an alarm signal of the controller is output In this case the two following error types are distinguished between a Tolerance alarm SAE Alarm An alarm is output only if the measured current is located outside of the defined tolerance This alarm is usually only evaluated as a prior warning
10. Definition Byte 2 ing output Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 19 Operating instructions ETR112 6 2 5 Digital Input Connection X7 X13 The digital inputs are realized with optocouplers The standard device is designed with 2 digital function inputs at connection X7 and 4 digital inputs at connection X13 The digital function inputs as well as the digital inputs work with functions fixed stored in the controller which are defined by the system setting PIN Description PIN Description 1 Dig function input 2 T Digital input 1 2 Dig function input 1 8 Digital input 2 3 Reference potential 9 Digital input 3 10 Digital input 4 X7 5 a z Auxiliary voltage U from connection X7 8 or Uext 3 5 Auxiliary voltage U from connection X7 9 or OVext D QO Auxiliary voltage U from connection X7 8 or Uext Digital input Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all digital inputs Rated voltage 30VDC Power requirement approx 5mA Configuration Stipulate function which is implemented on gt SP25 INPD INPD Function of Digital Inputs activation deactivation of the two digital in puts on plug X7 Stipulates the function of the digital inputs gt SP571 DIO DIO Digital Inputs Outputs outputs on terminal X13 Rev 1 00 03 Technical changes reserved 20 Chapter 6 Electrical connection and operational startup 6 2 6 Digital
11. Used for the adaptation of the actuating signal to the actuator SSR relay 0 Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms 1 Per sampling cycle corresponds to sampling time the actuating variable is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of operation with reference to the sampling time The gt P018 TA K CT Cooling Sampling Time is limited to a minimum of 10 seconds SP46 AOFF AOFF Offset Analog Outputs Byte O 15 1 0 The lower measuring range limit of the analog outputs is 0 VDC or 0 mA 1 The lower measuring range limit of the analog outputs is 2 VDC or 4 mA SP47 AO1 AO1 Analog Output 1 Byte 32 0 32 1 Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 43 Operating instructions ETR112 Stipulation as to which actuating signal is output from which zone on the Analog Output 1 0 gt 0 lt 0 Analog output is not assigned to any zone The minimum value of the analog signal is output from the analog output Number of the zone from which a value which is proportional to the heating degree of operation is output on the analog output the degree of operation 0 corresponds to the minimum value of the analog output the degree of operation 100 corresponds to the maximum value of the analog outp
12. adjustments 9 13 Representation of operating visual display units BA SP19 DISP DISP Display in Case of Passivated Zone BA Bit 0 1 OFF on OFF on 0 The zone displays of passivated zones are faded out 1 The zone displays are represented also in case of passivated zones SP29 ASTB DIS Display in Manual Mode BA Bit 0 1 Actual value Degree of operation ISt StL lf manual mode activates 0 Display of the actual values in the zone displays 1 Display of the setting levels in the zone displays SP39 SPRA LANG Language BA Byte O 1 1 O German 1 English 000 001 Display of the short codes in the information display as well as that status error report in the zone displays in lan guage adjusted 0 German 1 English 9 14 Other parameters P032 APPL APPL Application Byte O 255 1 By means of the applications parameter extended customer specific functions or adaptations to pre determined applications can be connected to the standard functions Standard controlled systems Medium fast controlled system maximal delay time 4 minutes Fast controlled system maximal delay time 30 minutes Customer specific application Hot air application Hot Runner Control Cabinet Without function N O O A O MY gt CO Customer specific application Rev 1 00 03 Technical changes reserved 8 9 10 11 12 13 14 15 16 17 19 20 21 30 31 32 62 63 By t
13. bit Fault in the module matching is set On all zones of the module a degree of operation of 0 is output f a fault in the module matching is identified for the zones 1 to 4 then two flashing signals are output at the OK LED of the controller f a fault in the module matching is identified for the zones 5 to 8 then three flashing signals are output at the OK LED f a fault in the module matching is identified for the zones 9 to 12 then four flashing signals are output at the OK LED f a fault in the module matching is identified for the zones 13 to 16 then five flashing signals are output at the OK LED With the operating and display units ERR 002 is displayed For the removal of the fault the controller is to be set to the ex works state Code Number 759 Before resetting into the ex works state all channel data and system data are to be noted down or read out and stored with WinKonVis Fault in channel data For the assurance of the data consistency and the data security a checksum is stored for every zone in case of storage of the configuration data into the EEPROM The bit Fault in channel data is activated when the controller detects a check sum error during reading of channel data f a Fault in channel data is identified seven flashing signals are output on the OK LED With the operating and display units ERR is displayed in the zone display For the removal of the fault al
14. calculated 1 After a zone reset i e m controller is switched on zone was passivated and is activated setpoint value less than or equal to 0 C 32 K the control parameters heating are calculated automatically during the first setpoint value increase greater than 50 K with heating The calculation of the control parameters cooling is dependent on the regulation procedure A cooling identification is implemented when gt P031 IDEN IDEN Heating Identification on gt P034 KHLG COOL 3 Point Operation on gt P040 PAKF CFIX Cooling Parameter Fixed Heating Identification off after a setpoint value change greater than 30 K Basically the calculation of the control parameters cooling are always started through an automatic cooling iden tification when activated through Code Number 111 P040 PAKF CFIX Cooling Parameter Fixed Heating Identification Bit 0 1 OFF on OFF on 0 For identification heating the control parameters cooling are recalculated without carrying out an adapta tion cooling Basis for the control parameters cooling are the control parameters heating For a setpoint value change greater than 30 K a adaptation cooling is started and the control parameters cooling are recalculated The verification of the validation of the used control parameters cooling is active 1 The control parameters cooling are not modified through a heating identification The co
15. circuit at Nr ETR 112K ANr 112003 poses betas TC PT TC PT DP CAN BNr 21011370 1 0 3 Revision identification SW of the controller soft 24V AC DC SNr 4308085619 i o OAN 5 rder number ANr HW310012 SW2121 aa ne 5 Serial number SNr 2 3 5 3 1 2 Standard implementation The temperature controller unit ETR 112 is designed in the standard implementation as follows Screwed terminals 16 Universal measurement inputs thermocouple TC resistance thermometer Pt100 24 Control outputs 3 Measurement inputs heating current monitoring three phase 3 Alarm outputs m 2 Digital function inputs Each 4 digital inputs outputs m RS232 RS485 interface 3 2 Scope of delivery 1 Temperature controller unit ETR112 m 1 CD ROM with full documentation and software Rev 1 00 03 Right to technical changes reserved 3 3 Accessories Operation and display BA operating and display unit Operator terminal BA Touch Details see data sheet Order number 020 270 a Output modules and power circuit breakers SMAO 04 SMS 01 Order number 020 323 Order number 020 332 5 SMK 02 SMK 04 Order number 020 218 020 219 Measured value recording CANAIN 08 Order number 020 365 Heating Current Monitoring ESW 40 ESW 75 Order number 039 014 Order number 039 049 SSW 120P SUW Order number 020 312 1 Order number 020 315 CAN accessories CANVTM 2K 4K CANREP Order number 020 318 020 3
16. in a robust carton cushioned with foamed material Check the packaging and then the device for identifiable damage in curred during transit If damage is identified then please get in touch with the transportation company l In the case of damage the device may not be brought into op eration Before beginning and during all installation dismantling work attention is to be paid that the system as well as the devices are de energized A device of the protection type IP20 is to be installed in a closed control cabinet The device has a securing mechanism for installation on a DIN rail DIN 50022 The device is initially suspended in the DIN rail with the two straps rear middle side and then latched in For dismantling the unlocking mechanism on the front below at the device Illustration is to be screwed down with a screwdriver and the device taken out towards the front above replacement it is absolutely necessary to adopt the setting A Only controllers of similar type may be exchanged In case of adjustments of the replaced controller Rev 1 00 03 Technical changes reserved 13 14 Chapter 6 Electrical connection and operational startup 6 Electrical connection and operational startup The ETR112 may be installed and put into operation by specialist personnel only A Before switch on of the control zones it is to be ensured that the ETR112 is configured for the applica tion An incorrect configurati
17. moisture and coarse dirt Personnel The installation of the device may by carried out by qualified personnel only Wiring The wiring system must be implemented correctly according to the specifications in this operating manual All feeds and connecting terminals must be dimensioned for the corresponding amperage Furthermore all connec tions are to be carried out according to the valid VDE Specification and or the respective national specifications i Ensure in particular that the AC power supply is not connected with the logic output or the low voltage in put Rev 1 00 03 Technical changes reserved 5 6 Chapter 2 General Information Overload protection Secure the power supply of the device and the relay output with a fuse protection or a power circuit breaker This protects the printed circuit boards against overcurrent Environment Conducting contamination must not reach the proximity of the device connecting terminals in the control cabinet In order to achieve suitable ambient air conditions install an air filter in the air inlet of the control cabinet If the device should be in a condensing environment low temperatures install a thermostat controlled heating unit in the control cabinet Rev 1 00 03 Technical changes reserved 3 Equipment implementation 3 1 Type designation PSG Plastic Service GmbH Operating instructionsETR 112 The equipment of the device over and beyond the standard type is stipula
18. operation 0 12 Summation current measurement Display currently measured current value also at relay output Heating Degree of operation gt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating In case of adjustment RELH on 13 Summation current measurement Display last measured current value differing from OA also at relay output Heating 14 Summation current measurement Display current value in case of switched off heater also at relay out put Heating 15 Summation current measurement Display currently measured current value also at relay output Heating 16 Without function 17 Without function 18 Without function SP37 MSAA AMPM Maximum Current Value with Measurement Heater Off Byte 0 1 0 5 2 0A 1 Stipulates the limit value above which with a current measurement a current alarm is output in case of Heating Off The measurement is implemented with measurement of the heating currents SP38 SUW VOLT Allocation of Voltage Module Byte 0 255 1 With the SUW module is measured accompanying the measurement of the heating currents the mains voltage With this value the heating currents are adapted to a standardized voltage of 400 V independently of line voltage fluctuations Stipulates the current measurement input to which the SUW module is connecte
19. 0 4 1 0 100K 1 125K 2 250K 3 500K 4 1M 100 125 250 500 999 Setting of data transfer rate of CAN bus interface The setting of the CAN baud rate for firmware version S is done by DIP switch 5 amp 6 gt Baud rate CAN only for firmware version S the system parameter CANB is therefore without function gt Addressing and Further Functions by DIP Switch SP06 CADR CADR CANopen Base Address Char 0 32 127 1 CAN Bus address of the controller gt Addressing and Further Functions by DIP Switch SP07 A OP A OP Auto Operational Mode CANopen Bit 0 1 Off On oFF on 0 The components on the CAN Bus are provided with the Auto operational command from a CANopen Mas ter 1 The controller as well as that relevant CAN peripheral components are functional in CAN open operation also without CAN open masters For this the controller sends the Auto operational Mode On command SP08 OPEN OPEN CANopen Protocol Bit 0 1 Off On OFF on 0 The components on the CAN Bus are provided with the Auto operational command from a CANopen Mas ter 1 The controller as well as that relevant CAN peripheral components are functional in CAN open operation also without CAN open masters For this the controller sends the Auto operational Mode On command Parameter without function because protocol format of CAN bus is exclusively CANopen Rev 1 00 03 Technical changes reserved P
20. 1 Error Profibus 4 2 CANopen Controller in the pre operational mode 8 3 ERR System error or channel data error in controller 16 4 Absolute lower temperature limit value 3 setpoint value 32 5 Absolute upper temperature limit value 4 setpoint value 64 6 Alarm output resettable 128 f Calculate alarms also for passivated zones and output gt SP10 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP13 A2D1 A2D1 Definition Byte 1 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 gt SP10 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP14 A2D2 A2D2 Definition Byte 2 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 gt SP11 A1D2 A1D2 Definition Byte 2 Alarm Output 1 Rev 1 00 03 Technical changes reserved SP15 A2D3 A2D3 Definition Byte 3 Alarm Output 2 Byte 0 255 1 Stipulates the functioning method of the alarm output 2 gt SP12 A1D3 A1D3 Definition Byte 3 Alarm Output 1 SP16 A3D1 A3D1 Definition Byte 1 Alarm Output 3 Byte 0 255 1 Stipulates the functioning method of the alarm output 3 gt SP10 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP17 A3D2 A3D2 Definition Byte 2 Alarm Output 3 Byte 0 255 1 Stipulates the functioning method of the alarm output 3 gt SP11 A1D2 A1D2 Definition Byte 2 Alarm Output 1 SP18 A3D3 A3D3 Definition Byte 3 Alarm Output
21. 14 1 Order number 020 317 PSG Plastic Service GmbH Operating instructionsETR 112 ESW 200 Order number 039 048 CANDAT Order number 020 349 1 ae on Rev 1 00 03 Right to technical changes reserved 9 10 Chapter 3 Equipment implementation Software Online maintenance WinKonVis WinKonVis Server Order number 039 020 Order number 039 021 Rev 1 00 03 Right to technical changes reserved webremote Order number 020 346 PSG Plastic Service GmbH 11 Operating instructionsETR 112 4 Device construction 4 1 Dimensions The ETR112 has a securing mechanism for the installa tion on DIN rail DIN 50022 see gt nstallation Disman tling 155 mm 4 2 Connection overview The connection overview here indicates all possible connection variants The actual connection overview depends on the gt Equipment implementation which is stipulated with the order ETR112 X1 X2 Measurement inputs 1 4 amp 5 8 TC Pt100 XS Measurement inputs 9 12 TC Pt100 X40 Measurement inputs 13 16 TC Pt100 analog inputs X5 X6 Control outputs 1 12 control outputs 13 24 Alarm outputs 1 3 digital inputs 1 2 2 lt oO 2L O RS485 V24 X0 CAN Bus Power supply X2 3 Heating current inputs OPTION analog outputs 3 4 X13 Digital inputs 1 4 digital outputs 1 4 OPTION ana log outputs 1 2 Status LED s B DIP switch Laie EN dn CAN X8 3 X9 X10
22. 8 Status displays diagnostics Information zone text Overview of zone texts System error Summary of system errors flashing codes OK LED Chapter 9 Configuration and adjustments Basic configuration Configuration inputs Configuration Functions Outputs Basic Functions KR A Q1 o1 OI CMON N 11 11 11 11 12 13 27 27 30 32 32 32 34 35 Rev 1 00 03 Technical changes reserved 1 Contents Setpoint Value Functions Control characteristic Alarm management Heating Current Monitoring Group functions Serial data interface CANBUS Profibus DP Representation of operating visual display units BA Other parameters Chapter 10 Functions Code numbers Diagnostic function code number 600 Allocation of Sensor and Heating Diagnostic function Code Number 601 Start Current Measurement Manual Activation of a Current Measurement Code Number 41 Auto Tuning Identification Monitoring function of auto tuning Drift control Actuator monitoring Online Control Actuator monitoring Cooling adaptation Automatic cooling adaptation Monitoring of sensor FAL TCAL function Firmware update Chapter 11 Appendix FAQ Version history Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructionsETR 112 1 Introduction Building on a common platform the temperature control system sysTemp offers three different concepts for cus tomized multi zone temp
23. AZD1 AZD1 Alarm Output Definition Byte 1 P005 GW ALHI Upper Temperature Limit Value GW Word 30 5 1300 Unit of measurement input 10 30 5 999 Unit of the measurement input Stipulation of the upper temperature limit value Functioning method is stipulated in gt P038 AZD1 AZD1 Alarm Output Definition Byte 1 P038 AZD1 AZD1 Alarm Output Definition Byte 1 Byte 0 255 1 Stipulates the functioning method of the temperature limit values gt P004 GW ALLO Lower Temperature Limit Value GW and gt P005 GW ALHI Upper Temperature Limit Value GW Combinations are possible as a setting value The setting value results from the sum of the identifica tions for absolute gt PO05 GW ALHI Upper Temperature Limit Value GW and sensor short circuit TCAL An alarm is output in the case where the actual value has exceeded the temperature limit value once when a sensor short circuit is pending With a setting value 72 corresponds to the sum of the identifications 8 and 64 the zone is checked Identifica Bit Functioning method tion 1 0 Current alarm with switched off heating thyristor alarm 2 1 Current tolerance alarm Measured actual current outside of current tolerance band 4 2 Lower temperature limit value 8 3 Upper temperature limit value 16 4 Without function 32 5 Without function 64 6 Sensor short circuit alarm TCAL Rev 1 00 03 Technical changes reserved PSG Plasti
24. Band Byte 0 0 9 9 25 0 10 gt P011 XP H XP H Heating Proportional Band P016 TD K TD C Cooling Derivative Time Byte 0 2 255 seconds 1 gt P012 TD H TD H Heating Derivative Time P017 TI K TI C Cooling Integral Time Word O0 9 1275 seconds 1 Q 9 999 seconds gt P013 TI H TI H Heating Integral Time P018 TA K CT Cooling Sampling Time Byte O 60 seconds 1 gt P014 TA H CT H Heating Sampling Time P030 ONLK ONLC Online Control Bit 0 1 OFF on OFF on O Without Function Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 53 Operating instructions ETR112 1 After the calculation of the control parameters through the gt P031 IDEN IDEN Heating Identification the characteristic behavior of the control zone is compared with the characteristic behavior of one controller internal filed model of the controlled system In case of deviations of the characteristic behavior from real controlled system and the section model the control parameters are corrected appropriately The control parameters heating are not modifiable They are overwritten immediately again through H control parameters calculated from the section model P031 IDEN IDEN Heating Identification Bit 0 1 oFF on oFF on 0 The controller controls with the adjusted control parameters heating At no phase are the control parame ters heating
25. CANopen ee Rev 1 00 03 Profibus DP amp Profi Data sheets and op erating manuals Information on this topic are in the protocol description PSG II and the corre sponding object lists Information on this topic are in the protocol description Profibus DP amp Profi bus DPEA and the corresponding object lists Information on this topic are in the protocol description Modbus and the cor responding object lists Information on this topic are in the protocol description CANopen and the cor responding object lists Available by Internet see www psg online de Right to technical changes reserved PSG Plastic Service GmbH Operating instructionsETR 112 2 General Information 2 1 Guarantee conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture Content of the guarantee If a malfunction relatively occurs through the manufacture the manufacturer repairs or replaces the nonconform ing product according to their own discretion The following repairs do not fall under the guarantee and liable to costs Malfunctions after the legal notice periods have expired Malfunctions caused through operating error of the user if the device is not operated as described in the man ual Malfunctions caused through other devices Changes or damage to the device which do not originate from the manufacturer If you wish to use services within the framework of t
26. Current Mea surement Code Number 41 50 32 Connect heating outputs HRS PC 111 6F Start automatic cooling adaptation 177 B1 Start current transfer all zones 200 C8 Switch on keylock Operating and display unit function 201 C9 Switch off keylock Operating and display unit function 202 CA Default values of CAN Bus 300 12C Pressure measurement offset matching only ETR112MD 305 131 Start degree of operation monitoring only ETR132l1 ETS132l1 400 190 Take over of switch on configuration 440 1B8 Reset acknowledge all alarms 441 1B9 Reset acknowledge Alarm Output 1 442 1BA Reset acknowledge Alarm Output 2 443 1BB Reset acknowledge Alarm Output 3 444 1BC Reset acknowledge pressure alarms only ETR112MD 445 1BD Cancel identification 501 1F5 Reset acknowledge software reduction 502 1F6 Block group release 600 258 Start diagnostic function for sensor allocation gt Rev 1 00 03 Right to technical changes reserved DEC 601 602 702 705 706 122 142 759 769 770 800 801 802 921 922 985 999 PSG Plastic Service GmbH Operating instructions ETR112 HEX Function Information on the function 259 Start heating current diagnostics function gt Diagnostic function Code Number 601 Start Current Measurement 25A End diagnostic function and delete alarms 2BE Standard calibration thermocouple Fe L 2C1 Reset alarms and controller reset 2C2 New entry of EEPROM check sum 2D2 Standard calibration th
27. D added RS232 Galvanically not isolated 230 V ARMP leading zone gt reference zone P046 P048 Factor 0 1 Description functions Auto tuning ff monitoring of sensors added ERROO4 added P033 description adapted Chapter FAQ amended CAN Bus termination X10 Pin3 4 added Description P045 P041 specified In detail the following amendments corrections were made Zone parameters P System parameters SP Parameter Zone 2 STGR OPWR range MIN from 99 to 100 Other characteristic analog for controllers with other firmware explained CAN Bus without option for ETR 112 SP25 INPD INPD Index 36 37 for firmware 88 86 added P049 PTOL PTOL value 0 added Diagnostic function by code number 600 and 601 added Code number 41 amended In detail the following amendments corrections were made Use of X7 9 for analog output ETR112 First publication Valid for WinKonVis software version 1 4 5 6 PSG Plastic Service GmbH Pirnaer Strae 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de
28. FI5G Plastic Service Group Operating Instructions Temperature Controller Unit ETR 112 ye EPEC ERPT TRS a s MALL AT ee LETE re ATE E Fy i j i nE i r 1 j lt 24 ay i _Perature Ontre ler CE Rev 1 00 03 07 2013 Translation of original operating instructions PSG Plastic Service GmbH Operating Instructions ETR112 Chapter 1 Introduction Typographical conventions Additional and continuative documents Chapter 2 General Information Guarantee conditions Installation and safety references Chapter 3 Equipment implementation Type designation Type designation plate Standard implementation scope of delivery Accessories Chapter 4 Device construction Dimensions Connection overview Status LED s DIP switch Chapter 5 Installation Dismantling Chapter 6 Electrical connection and operational startup Connection type Connector assignment and basic configuration Power supply Connection X11 Power Supply 24 V Auxiliary voltage Connection X7 Measurement inputs Connection X1 to X4 Control Outputs Connection X5 X6 Digital Input Connection X7 X13 Digital outputs Connection X7 X13 Heating Current Inputs connection X12 Data interface RS232 RS485 Connection X9 CAN Bus connection X10 OPTION Profibus DP Connection X8 OPTION Analog Outputs Connection X12 X13 Chapter 7 Addressing and Further Functions by DIP Switch Addressing DIP switch Chapter
29. INPD INPD Function of Digital Inputs is adjusted to 8 or 9 The program function is started by the negative signal edge at the digital input 2 The following setpoint value profile will run gt P008 2SOL SP2 2 Set Point 2 Lowering Value with gt P026 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value gt P009 3SOL SP3 3 Set Point 3 Lowering Value with gt P027 AFZ3 STT3 Start up Time of 3 Set Point 3 Lowering Value gt P010 4SOL SP4 4 Set Point 4 Lowering Value with gt P028 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value The start up time for the 2 setpoint value is not started until the actual values of all active zones m whose setpoint value is not equal to 0 C Rev 1 00 03 Technical changes reserved 50 Chapter 9 Configuration and adjustments have reached the tolerance band around the second setpoint value That is the start up time for the second set point value is not started until the slowest zone reaches the tolerance band around the second setpoint value It is to be ensured that the actual value can reach the tolerance band because otherwise the pro i gram function will never be started P009 3SOL SP3 3 Set Point 3 Lowering Value Integer 0 0 1300 0 Unit of the measurement input 10 0 999 Unit of the measurement input gt P008 2SOL SP2 2 Set Point 2 Lowering Value P010 4SOL SP4 4 Set Point 4 Lowering Value Intege
30. SG Plastic Service GmbH 65 Operating instructions ETR112 9 12 Profibus DP The description of the communication protocols as well as the stipulation of the configuration param i eters are to be taken from the protocol descriptions and the parameter object lists SP09 DPAD DPAD Profibus DP Slave Address Byte 0 30 255 1 lt 128 The Profibus DP address of the controller results of the addition of the Profibus DP slave address DPAD as well as the device ID by DIP switch setting of DIPs 1 4 gt 128 The Profibus DP address is independent of the device ID and results of the subtraction of the setting for DPAD and 128 DPAD 134 i e Profibus DP address of controller setting of DPAD 128 6 Profibus address of controller gt Addressing and Further Functions by DIP Switch SP46 DP T DP T Timeout DP Zone OFF For controller with firmware version 34 35 36 37 46 47 48 49 66 67 68 69 SP47 DP T DP T Timeout DP Zone OFF For controller with firmware version 30 31 32 33 SP53 DP T DP T Timeout DP Zone OFF For controller with firmware version 22 23 26 27 Byte 0 120 seconds 1 Stipulates the time within which communication over the CAN Bus must occur If no communication is determined no actuating signal is output to the control outputs Setting value 0 deactivates the function Rev 1 00 03 Technical changes reserved 66 Chapter 9 Configuration and
31. The address consists of device ID binary coded setting by DIP switch and an interface specific base part setting by system parameter in engineering tool WinKonvVis Based on the used firmware version S and or SD for the serial interface can be chosen between static and dy namic addressing Firmware Version SD Firmware Version S Static Dynamic Addressing Static Addressing Firmware Identifier Firmware Identifier ETR112 20 22 24 26 21 23 25 27 28 2T Firmware Version S The device ID is adjusted by the DIP switches 1 4 Firmware Version SD The device ID is adjusted by the DIP switches 1 5 The selection of the addressing type is done by DIP switch 6 static DIP switch 6 OFF dynamic DIP switch 6 ON Static Addressing of Serial Interface Firmware Version S and or SD amp DIP 6 OFF At static addressing 8 zones are addressed by 1 address For the controller the zone number is defined by 32 The 32 zones therefore reserve 4 addresses The address of the controller is dependent on the DIP switch a multiple of 4 Dynamic Addressing of Serial Interface Firmware SD amp DIP 6 ON At dynamic addressing 8 zones are addressed by one address For the controller ET R112 the zone number is defined by 32 The 32 zones therefore reserve 4 addresses The DIP switch has to be set accordingly Rev 1 00 03 Right to technical changes reserved 27 28 Chapter 7 Addressing and Further Functions by DIP Switc
32. Unit C F gt P057 NrIW NoZN Zone Allocation to Measurement Input on Sensor Interface FIN Rev 1 00 03 Technical changes reserved 18 Chapter 6 Electrical connection and operational startup 6 2 4 Control Outputs Connection X5 X6 The allocation of the control outputs Heating Cooling is defined by system setting PIN X5 X6 PIN X5 X6 NEW NEW OLD OLD 1 U1 U1 1 2 U2 U2 2 3 001 013 3 4 002 014 4 5 003 015 5 6 004 016 6 1 O05 O17 7 8 O06 018 8 9 O07 O19 9 10 O08 O20 10 11 O09 021 11 12 010 022 12 13 011 023 13 14 012 024 14 X5 and X6 3 3 Un axi 5 X an Auxiliary voltage U from connection X7 8 or Uext Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all control outputs Rated voltage 30VDC Rated output current lt 60mA Inductive load only with external free wheeling diode Configuration Definition which digital outputs are as gt SP52 ODEF ODEF Definition of Control Outputs signed to which control zone Define the operating mode of the control gt P034 KHLG COOL 3 Point Operation zone Stipulates the manner in which the actuat gt PO035 RELH RELH RELH RELH Heating Relay Output ing signal is output at the control output gt P036 RELK RELC Cooling Relay Output Is the cooling output used as alarm output gt P038 AZD1 AZD1 Alarm Output Definition Byte 1 stipulate which alarm is output on the cool gt P039 AZD2 AZD2 Alarm Output
33. _ mesa Imp rotre aratra e ro a xT X8 Profibus DP X9 mo X3 X4 X7 X8 X9 X10 X12 4 2 1 Status LED s The SIO LED yellow signalizes the interface operation and flashes quicker or slower due to the amount of data In the normal case the OK LED green on the front panel of the controller lights up permanently Rev 1 00 03 Right to technical changes reserved 12 Chapter 4 Device construction The LED flashes if there is a fault The cause of error can be read off on the basis of the number of flashing signals Detailed information about the error cause can be referred to in the chapter gt System errorand gt Summary of sys tem errors flashing codes OK LED 4 2 2 DIP switch Detailed information on the function of the DIP switches are in the chapter gt Addressing and Further Functions by DIP Switch Rev 1 00 03 Right to technical changes reserved 5 Installation Dismantling ESD Avoidance Unpacking Ensuring voltage free state Installation location Securing Installation Dismantling Device exchange PSG Plastic Service GmbH Operating instructionsETR 112 To avoid ESD damages the device must be handled packed A unpacked and stored in an especially protected environment Electrostatic Protected Area EPA An ESD protected work environment conducts existing electrostatic charges to ground in a controlled manner and prevents their re occurrence The device is packed fully mounted
34. art up Time of 4 Set Point 4 Lowering Value Byte O 99 minutes 1 The setting value 0 deactivates the start up time of the fourth setpoint value and or the fourth lowering value gt P026 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value gt P008 2SOL SP2 2 Set Point 2 Lowering Value 9 6 Control characteristic The automatic calculation of the control parameters comes about through the so called identification in case of setpoint value changes above a pre determined height The calculation of the control parameters cooling is cou pled with the calculation of the heating control parameters P011 XP H XP H Heating Proportional Band Byte 0 0 9 9 25 0 10 The P content changes the output of the PID controller proportional to the deviation between setpoint and actual value The proportional band is the range of the process variable in which this linear reinforcement occurs before the output achieves its maximum or minimum This range is indicated in percent of the measuring range In order that the adjusted proportional band is independent of the sensor type and or measuring range the controller measur ing range in case of controllers is assumed at 500 C 1 corresponds to 5 K The amplification of the controller decreases with increasing proportional band and increases with decreasing proportional band In case of a proportional band selected too small the controller reacts to small deviations so se
35. ation note perhaps limitation of degree of operation does not result in a temperature increase of 4 C Actual value in crease lt 4 C Setpoint value gt actual value _ Degree of operation 100 Start TCAL response time Degree of operation 100 at end of TCAL response time dynamic If the difference between current actual value and the last sampled actual value is suddenly greater than 30 K then a TCAL alarm is immediately triggered after a pre determined number of control cycles cause in this case there must be a defect on the sensor line or on the sensor Sudden drop of tem perature at least around 30 C TCAL Alarm ac tive Is one of the two operation status detected a TCAL status is output and the corresponding zone is passivated The zone can be activated after acknowledgement of the alarm Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructionsETR 112 A Sensor Short Circuit Monitoring is not active when a current alarm Heating ON or OFF is active an identification is active a sensor break is detected a setpoint value change to a smaller setpoint value is executed Response time of TCAL The response time of TCAL prevents unintentional TCAL alarms The response time is started when all prerequi sites for a TCAL alarm are satisfied Are the prerequisites of the operation status still fulfilled after
36. b Current alarm with switched off heating SAA Alarm thyristor alarm Short circuits sticking contactors and or alloyed sound state relays are causes for this alarm Since in this case the heaters heat with full power this alarm must be considered as a critical alarm which e g has as con sequence a machine stop P006 ATOL AMPT Current Tolerance Word 0 0 20 0 99 9 10 Stipulates a tolerance band around the gt P007 ASOL AMPN Current Setpoint Value A current alarm in case of heating on i e is a current tolerance alarm is output when a heating current is measured outside of the toler ance range Current actual value lt x ASOL AMPT 1 ATOL 100 and Current actual value gt x ASOL AMPT 1 ATOL 100 is measured a current alarm in case of heating on current tolerance alarm is output with the following current val In case of a current setpoint value of ASOL AMPN of 10 A and a current tolerance ATOL AMPT 20 ues m Current actual value lt 10 A x 1 20 100 8A m Current actual value gt 10 A x 1 20 100 12 A P007 ASOL AMPN Current Setpoint Value Integer 0 0 200 0 A 10 Comparative value for the heating current of the zone to be measured The current setpoint value can be stipulated manually or be measured automatically by means of the current transfer function werden Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 59 Operating
37. by the parameter gt P030 ONLK ONLC Online Control It is used to monitor the model determined during identification phase and the targeted adjustment of the Heating control parameters after changes in the behavior of the zone Since the changes near the setpoint value are too small to establish meaningful model and thus control parameter changes the Online Control acts only outside a band of 3 C around the setpoint 10 5 2 1 Actuator monitoring This works only for controllers equipped with heating current monitoring Is detected that the actuator is switched off the control is automatically stopped and the status of the zone is frozen Rev 1 00 03 Technical changes reserved 75 76 Chapter Functions Furthermore it is cyclically checked whether the actuators are reconnected Is this detected the calculation of the degree of operation is automatically continued and the Online Control is reactivated In the zone displays only the actual values of the zones appear Online Control for temperature controller without heating current monitoring Is the Online Control activated it must be ensured at any time that the actuators are not deac i tivated Are the actuators deactivated anyway an erroneous correction of the control parameters is ex ecuted that causes poor results for the control 10 5 3Cooling adaptation The operator can choose whether the Cooling control parameters are derived from the Heating control param
38. c Service GmbH 55 Operating instructions ETR112 Identifica Bit Functioning method tion 128 7 Sensor break sensor incorrect polarity P039 AZD2 AZD2 Alarm Output Definition Byte 2 Byte 0 255 1 Stipulates the functioning method of the temperature limit values gt P004 GW ALLO Lower Temperature Limit Value GW and gt P005 GW ALHI Upper Temperature Limit Value GW Combinations are possible as a setting value The setting value results from the sum of the identifica i tions Bit 0 4 valid for all zones Identifica Bit Functioning method tion 1 0 Error during identification phase Drift 2 1 Maximal setpoint end value of measurement range exceeded 4 2 GW after setpoint value reached 8 3 Relative limit value band GW Alarm when temperature outside band around setpoint value 16 4 Relative limit value band GW Alarm when temperature outside band around setpoint value 32 5 Collective alarm message for entire control system Function has higher priority than Collec tive alarm message by Bit 6 64 6 Collective alarm message for module zone on basic expansion modules 128 T Alarm output low active Alarm output high active when Bit 0 SP10 A1D1 A1D1 Definition Byte 1 Alarm Output 1 Byte 0 255 1 Together with gt SP11 A1D2 A1D2 Definition Byte 2 Alarm Output 1 and gt SP12 A1D3 A1D3 Definition Byte 3 Alarm Output 1 the functioning method of the alarm output AL1 is def
39. ctual value is identified less than 90 C the time set adjusted under gt P025 ANFZ STT Startup Operation Initiation Timeis controlled to 100 C The time starts when the actual values of all zones of the controller with which the startup operation is activated have been one time in the tolerance band of the startup setpoint val ue of 100 C In case of networking of several controllers over CAN the function works with controller overall effect P025 ANFZ STT Startup Operation Initiation Time Byte 0 99 minutes 1 gt P024 ANFB STMO Startup Operation P049 NrFZ NoCO Leading Zone P047 NrFZ NoCO Leading Zone For controller with firmware 86 88 Byte 0 255 1 Function used to control the zone with the degree of operation of another zone It is used e g in case of defect of the error sensing device corresponding to the zone e g sensor break In order to maintain the operation of the control zone in spite of that the zone in the leading zone operation is operated with the degree of operation of a similar zone 0 Leading zone operation deactivated Zone employs its own degree of operation calculated through the regulation or stipulated manually Rev 1 00 03 Technical changes reserved 45 46 Chapter 9 Configuration and adjustments gt 0 The zone employs the degree of operation of the zone stipulated in the setting value Since the function works with controller overall effect Prere
40. culated dependent on the mean output value from the last cycles before sensor break ation because in this phase the maximal degree of operation is output A limitation for the degree of operation in manual mode can be set by parameter gt P021 STG OUT Maximum Degree of Operation in Manual Mode A Sensor break during heating up can lead to overheating when automatic transfer of degree of oper P037 FAL TCAL Sensor Short Circuit Monitoring Bit 0 1 OFF on OFF on Complex dynamic monitoring function of the measuring element sensor per zone The function helps to identify as well as the static monitoring on sensor break and sensor incorrect polarity to avoid additional error states in the area of the sensor and damage to the control zone e g through overheating An TCAL alarm is output when m no identification is running at active heating current monitoring ADEF AMPD lt gt 0 ASOL AMPN gt 0 ATOL AMPT gt 0 m no current alarm is pending Rev 1 00 03 Technical changes reserved 48 Chapter 9 Configuration and adjustments Two causes can result in a TCAL alarm f the difference between current actual value and the last sampled actual value is in between some sampling steps greater than 30 K then a TCAL alarm is immediately triggered after a pre determined number of control cycles since with this actual value characteristic it must involve a defect on the sensor line or on the sensor f th
41. d Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 61 Operating instructions ETR112 9 9 Group functions Every zone can be assigned to a group For this 24 groups are available With the assistance of the groups for example event controlled functional chains can be formed The group functions have controller overall effect if the controllers are connected with each other over CAN Bus The group function is storing ae t is carried out after reset of the control system after deactivation of the Digital Input 2 if the system parameter gt SP25 INPD INPD Function of Digital Inputs 0 or 1 is set adjusted durchgef hrt P058 GPNr GPNo Group Number P052 GPNr GPNo Group Number For controller with firmware 86 88 Byte O 24 1 Assigns the control zone to a group with the group number Setting value 0 means that the zone is not assigned to any group P059 GPF GPF Group Release P053 GPF GPF Group Release For controller with firmware 86 88 Byte 1 0 24 1 Stipulates the group from which a release is given Setting value 0 means that the zone does not require any release from another group i e the zone starts im mediately P060 GPM GPM Group Mode P054 GPM GPM Group Mode For controller with firmware 86 88 Byte O 255 1 Stipulates the condition whereby the release group issues a release or defines the function that is implemen
42. d be car ried out Click with right hand mouse button on the controller in the left window Select the firmware update menu item in the context menu In the update dialog window the HEX file of the update firmware must first be se lected For this purpose click on the button File and select the corresponding HEX file in the selection dialog box De Prope He tms j SF Paame ia PSG Plastic Service GmbH Operating instructions ETR 112 Ro See Seah me H i i H a coos ooo H T Ei i F mi E e H Ea F a EE EE dih ural viiri ban ehh ural vinr tan l PAO Elnzeimadus PSG a on e2coooge Bi HEX Datei Dateiname D ER CDROM _HEXFILES SYSTEMP 082806A HEX al wis Versiorc Date Stat r Reglerwahi r Regerdiesse Vesty G Einzeleger Erste Rege 0 Ubeespringen Mehrere Regler Letzter Regler 0 Durchtuhren Info 100 50 Ox Rev 1 00 03 Technical changes reserved 81 Chapter Functions fines eee 2jxi Suchenin Oes i e If the HEX file is damaged then a warning x appears It is absolutely necessary to end A E the update procedure and provide a non nore damaged HEX file Start firmware update through clicking on A xi the button Start HOX Daei Dateiname D ER EPROMS ETRASWOOTSIBHEX SSCS A progress column displays the curren
43. d value temperature offset OFFS Offset Zone ae SP33 OFF4 OFF4 Offset Zone 13 16 Char 9 0 9 unit of the measured value 10 For the measurement inputs of the zones 13 to 16 the following applies Corrected measured value measured value temperature offset OFFS Offset Zone Nee P042 ANZ RG L Lower Temperature Level at Standard Signal Inputs Word 99 0 1300 unit of the measured value 10 99 0 999 unit of the measured value 10 For a measurement input of type standard signal U or direct on the controller the parameter stipulates the value which is displayed in case of a measured value equal to 0 2 VDC and 0 4 mA Related with the parameter gt P043 ANZ RG Upper Temperature Level with Standard Signal Inputs a charac teristic curve is defined with its help the display values e g for an input of 0 10V are calculated as follows Display value 0 1 x ANZ ANZ x Measured value ANZ at APPL APPL lt 128 the actual value is not scaled at APPL APPL gt 128 the display range of the actual value is defined by ANZ RG L and or ANZ RG H gt P032 APPL APPL Application Is a thermocouple TC and or resistance thermometer Pt100 directly connected to the controller the parameter is without function O For measurement recording by CANAIN08 FIN08 P043 ANZ RG Upper Temperature Level with Standard Signal Inputs Word 99 500 1300 unit of the measured value 10 99 500
44. dard Signal Inputs and gt P043 ANZ RG Upper Temperature Level with Standard Signal Inputs SP41 MAXK MAXK Maximum Number of Channels Byte 1 32 1 The parameter stipulates the zone number for which the regulation as well as the alarm handling is processed starting from the first zone The reduction of the zone number does not have any effect on the cycle duration in case of recording of the measured values 9 2 Configuration inputs SP20 SEN1 SEN1 Sensor Type Zone 1 4 Byte 0 5 1 0 Fe L 1 Fe J 2 NiCr 3 PT100 4 Standard 5 NI100 FEL FEJ niC Pt Str niP The parameter stipulates the type of the sensors which are connected to the measurement inputs of the corre sponding zones In case of controllers in the implementation TCPt all eight measurement inputs can be switched over between thermo element types Fe CuNi L Fe CuNi J Ni CrNi K NiCriSi NiSi N and resistance thermometers Pt100 The measurement inputs of controllers in standard signal implementation U and are not interchangeable The sensor type is stipulated with ordering of the device and must be set adjusted according to the implementation Rev 1 00 03 Technical changes reserved 37 38 Chapter 9 Configuration and adjustments SP21 SEN2 SEN2 Sensor Type Zone 5 8 Byte 0 5 1 0 Fe L 1 Fe J 2 NiCr 3 PT100 4 Standard 5 NI100 FEL FEJ niC Pt Str niP gt SP20 SEN1 SEN1 Sensor Type Zone 1 4
45. ddress of the first 8 control zones can be stipulated flexibly over the software address In case of setting value equal to 0 the switch position of the addressing DIP switches is employed for the ad dressing In case of setting value greater than O the software address is employed for the addressing and the addressing DIP switches are without function The software address defines the address of the first 8 control zones of the controller The addresses of the further 8 zone blocks are sequential SP35 SAD3 SAD3 Software Address Expansion Unit 2 Byte O 31 1 gt SP34 SAD2 SAD2 Software Address Expansion Unit 1 SP36 SAD4 SAD4 Software Address Expansion Unit 3 Byte O 31 1 gt SP34 SAD2 SAD2 Software Address Expansion Unit 1 SP40 MADR MADR Modbus Base Address Byte 0 32 255 1 Valid only in case of gt SP01 PROT PROT Protocol rtu Determines the address Stipulates the Modbus address of the first zone of the controller The MODBUS address es of the following controller zones are sequential gt Addressing and Further Functions by DIP Switch Rev 1 00 03 Technical changes reserved 64 Chapter 9 Configuration and adjustments 9 11 CANBUS The description of the communication protocol as well as the stipulation of the configuration parame i ters are to be taken from the protocol description and the parameter object list SP05 CANB CANB CAN Baud Rate Char
46. ddressing Firmware Version SD Baud rate CAN only for firmware version S The setting of the CAN baud rate for firmware version SD is done by system pa rameter gt SP05 CANB CANB CAN Baud Rate Default setting for CANopen The default setting by system parameter CANB for CANopen is only valid for controllers with firmware version SD If the DIP switches 1 5 as well as DIP switch 7 ON the following default set tings for CANopen are activated Default setting CANopen X10 CANB Default of manufacturer m CADR 32 m A OP ON _ OPEN ON DIP 7 on off BOC O HAC DIP 7 A PSG Plastic Service GmbH 31 Operating instructions ETR112 Default Setting for Serial Interface If the DIP switch 7 ON the following default settings for the serial interface are activated Default setting serial data interface X9 Address like set by DIP switch 1 5 and or 1 4 Protocol PSGII Baud rate 19200 Baud No Parity 1 Stop bit Acknowledge Error Messages By setting of DIP switch 7 from OFF to ON 1 waiting 3 seconds and again to OFF 2 the acknowledgement of pending error messages is initiated Rev 1 00 03 Right to technical changes reserved 32 Chapter 8 Status displays diagnostics 8 Status displays diagnostics 8 1 Information zone text In case of certain operational states of the controller a text is overlaid alternately with the actual value in the zone display of
47. e increase of at least 4 C has happened a TCAL alarm is activated At gt P032 APPL APPL Application 3 the TCAL response time after switch on of the controller is basically 20 minutes At detection of a temperature rise of 4 C the TCAL response time is set according to the above described see chapter gt Monitoring of sensor FAL TCAL function operation status The minimal TCAL response time is lim ited to 300 seconds 20 x 15 s minimal gt P014 TA H CT H Heating Sampling Time 15 s to consider the time characteristics of extremely slow zones additionally gt P014 TA H CT H Heating Sampling Time 10 seconds s gt P011 XP H XP H Heating Proportional Band 2 5 Width of the setpoint value band 10 C Due to gt P014 TA H CT H Heating Sampling Time lt 15 s the response time is calculated by gt P014 TA H CT H Heating Sampling Time 15 s Response time outside of the setpoint value band 20x15s 300 s Response time inside of the setpoint value band 450 s Rev 1 00 03 Technical changes reserved 80 Chapter Functions 10 7 Firmware update The firmware of the controller is continuously undergoing further development The controller is update capable with the aid of the program WinKonVis Art No 039020 executable from Microsoft Windows 98 over the serial interface and CAN and can be maintained at the latest software status after purchase The controller firmware in the form of a file
48. e matching Zone 9to12 4 ERR 002 Fault in the module matching Zone 13 to16 5 ERR 002 Fault in EEPROM ERR 004 Fault in system data Attributes 6 ERR 005 Fault sensor type ERR 009 A sensor type is adjusted for the device that is not supported by the device calibration The error report can be acknowledged see gt Addressing and Further Functions by DIP Switch Check the setting of the sensor type after ac knowledgement Fault in channel data 7 ERR CAN Bus fault 8 CAN Rev 1 00 03 Technical changes reserved 36 Chapter 9 Configuration and adjustments 9 Configuration and adjustments With the configuration parameters zone and or channel parameters and system parameters are distinguished between Zone parameters are separately adjustable for every zone of the controller while system parameters apply zone independently for the entire controller Parameters are functionally collated in the description The identification of a parameter is implemented over the following the designation of the configuration parameter as zone P and or system parameter SP a characteristic analog for the identification of the parameter in the parameter lists of the project planning and configuration tool WinKonVis The parameter mnemonics German English which are employed for the identification in the operating and display units BA and in the project planning and configuration tool WinKonVis WKV the parameter labe
49. e of 5 C in between the specified testing period gt P028 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value is de tected Using the operating and display unit BA in the zone display the message dIA is output After termination of the single check for all zones the diagnostic result is immediately displayed in the zone display for the relevant zones Alternately dE DiagnosticResult and a number are displayed where the diagnostic result could easily be deduced Message BA at Diagnostic End Meaning dE 0 Zone OK dE 1_32 The sensor to this zone is wrongly connected to channel x dE 1_ 32 The sensor to this zone is wrongly connected to channel x and with re versed polarity dE 999 Sensor break dE 888 Temperature rise in spite of degree of operation 0 dE No temperature rise during diagnostic period detected Rev 1 00 03 Right to technical changes reserved PSG Plastic Service GmbH 73 Operating instructions ETR112 The status of diagnostics of the zone can be requested by message flag ZoneFMode for PSGII protocol offset 0x60 Value of message flag ZoneFMode active 25 dec 1 5 Value of message flag ZoneFMode Diagnostics ended 24 dec 1 5 gt nformation zone text When the diagnostics is terminated the diagnostic result could additionally be requested by offset Ox6B PSGII protocol which has the same value like the message in the zone display of the operating an display unit BA Afte
50. e reduction by 3 setpoint value Positive edge activates Standby after 5 minutes n a n a Rev 1 00 03 Technical changes reserved 41 42 Chapter 9 Configuration and adjustments 9 3 Configuration Functions Outputs P002 STGR OPWR Degree of Operation Char 100 0 100 1 Actuating variable Calculated in the standard operation through controllers In the manual mode the specification is implemented manually by the operator gt P003 STBE MANU Manual Mode P035 RELH RELH RELH RELH Heating Relay Output Bit 0 1 OFF on OFF on Stipulates the manner in which the actuating signal is output at the Heating control output Through this an adap tation of the actuating signal to the actuator SSR relay is possible 0 Output of the actuating variable through fast clocked pulse groups e g for the output to solid state relay The minimum pulse width is 40 ms 1 Per sampling cycle corresponds to sampling time the actuating variable is output in the block one time switching on and off of the setting output The operating time is proportional to the degree of operation with reference to the sampling time In order to take care of the actuator the gt P014 TA H CT H Heating Sampling Time is set to a minimum of 10 seconds P036 RELK RELC Cooling Relay Output Bit 0 1 OFF on OFF on Stipulates the type of the output of the actuating signal at the cooling control output
51. e temperature actual value does not increase by 4 K in standard operation in case of maximum degree of operation gt P019 STGH OUTH Heating Degree of Operation Damping within a pre determined time then a TCAL alarm is triggered The response time of the sensor short circuit monitoring is derived automatically from the sampling time of the zone Due to the response time mistakenly triggered TCAL alarms are reduced The response time is started at the time when all prerequisites for a TCAL alarm are satisfied The response time is reset when one of the prereg uisites for a TCAL is not satisfied during the response time According to the operating point different TCAL response times are worked with in the setpoint value band TCAL response time 30 x heating sampling time outside of the setpoint value band TCAL response time 20 x heating sampling time m minimal response time for TA H CT H lt 15 seconds TCAL response time 20 x 15 seconds The setpoint value band is derived directly from the gt P01 1 XP H XP H Heating Proportional Band SWB XPH x 4 Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 49 Operating instructions ETR112 9 5 Setpoint Value Functions P001 SOLL SP Setpoint Value Integer 0 0 1300 0 Unit of the measurement input 10 O 999 Unit of the measurement input Unit of the measurement input Main setpoint value on which control is implemented when 2 3 or 4 se
52. elapsed re sponse time an alarm is activated No alarm is generated when the prerequisites for a TCAL are not satisfied during the response time In this case the response time is restarted at the next opportunity when the prerequisites are given According to the operating point different TCAL response times are worked with The response time depends on the dynamic of the connected zone derived from the sampling time m in the setpoint value band TCAL response time 30 x heating sampling time outside of the setpoint value band TCAL response time 20 x heating sampling time The width of the setpoint value band is depended on gt P011 XP H XP H Heating Proportional Band and is calculated according to Setpoint value band gt P01 1 XP H XP H Heating Proportional Band x 4 C gt P014 TA H CT H Heating Sampling Time 10 seconds s gt P011 XP H XP H Heating Proportional Band 2 5 Width of the setpoint value band 10 C Response time outside of the setpoint value band 20x10s 200 s Response time inside of the setpoint value band 300 s A TCAL alarm is generated when the following conditions are fulfilled during the TCAL response time Degree of operation maximal limitation of output value No setpoint value change no current alarm when heating current monitoring active Is the TCAL status still not set after by stop watch defined elapsed time TCAL response time and no actual valu
53. erature control The common platform of sysTemp guarantees continuity with the configuration and parameterization as well as with the connection over the available digital interfaces Every controller can have up to three digital interfaces in this case RS485 CAN Bus Profibus DP The powerful and universal temperature controller unit ETR 112 is designed for employment in hot runner appli cations machines for the plastics processing packaging machines furnaces foodstuffs processing dryers etc With its adaptive parameter matching it can be used in a wide field of application from extremely fast to extremely slow zones The ETR 112 with 12 or 16 zones dependent on the number of the cooling zones with additional inputs and out puts is suitable for the realization of supplementary functions ideally for decentralized system designs 24 Regelausgange 4 Digitalausgange 4Analogausgange 3 Alarmausgange 16 Messeingange mm 3 Heizstromeingange mm 2 4 Digitaleingange m ETR 112 CANBUS PROFIBUS RS 232 RS 485 The device is available in different implementations This must be considered at installation and operational start up You find more detailed references to that in the chapter gt Equipment implementation and gt Electrical connec tion and operational startup These directions assist both in case of the initial installation and operational startup of the device and in case of changes a
54. ermocouple Fe L 2E6 Standard calibration thermocouple Fe L 2F Establish ex works state and controller reset 301 Load stored customer configuration 302 Store customer configuration 320 Set all trim values to 0 321 Set all trim values according to zone 1 322 Set all trim values according to zone 1 100 C 399 Read Profibus DP list 39A Write Profibus DP list 3D9 Standard CPU matching only ETR 112 3E7 Reset control system Code numbers marked like this do not appear in the online list of value Rev 1 00 03 Right to technical changes reserved 71 72 Chapter 10 Functions 10 2 Diagnostic function code number 600 Allocation of Sensor and Heating The controller has a complex automated function to check the allocation of sensors and Heating The function checks whether sensors and Heating are allocated and wired correctly The function uses the configuration parameter gt P028 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value By this a zone specific testing period is specified The testing period defines the time the zone should react on a trigger by the degree of operation For an optimal diagnostic process the diagnostic function should be executed when the control zones hi are in cold condition Specify a setpoint value for the zone that is smaller than the actual value Check the configuration parameter gt P028 AFZ4 STT4 Start up Time of 4 Set Point 4 Lowering Value Passive
55. eset of data exchange buffer Wait for the end of the current measurement at least 8 seconds the alarm analysis follows The cyclic current measurement runs afterwards normal Rev 1 00 03 Right to technical changes reserved 74 Chapter Functions 10 5 Auto Tuning Identification The controller offers methods with which the Heating control parameters gt P031 IDEN IDEN Heating Identification on after the first setpoint value jump of gt 50 K After reset of controller i e supply voltage off on or by code number after zone reset i e setpoint value 0 C 32K or zone passivation after sensor break the Cooling control parameters dependant on regulation procedure after each setpoint value jump gt 30 K a gt P031 IDEN IDEN Heating Identification on gt P034 KHLG COOL 3 Point Operation on gt P040 PAKF CFIX Cooling Parameter Fixed Heating Identification off can be automatically calculated and the controller is adapted to the factors of the connected control system Both methods are named Heating identification and Cooling identification Heating identification and Cooling iden tification can be activated independent of each other The control parameters are power failure safe stored in the EEPROM Identification com pleted before reaching the set point value Setpoint value in crease by at least 50 C Identification active Start conditi
56. ess 2 SP25 INPD INPD Function of Digital Inputs Char 0 99 1 For setting lt 100 the parameter is compatible to parameter INP1 2 of controllers ETR132net ETR112net and ETS132net Digital Input 1 0 Regulation on 2 setpoint value 1 Relative reduction by 2 setpoint value 2 Regulation on 2 setpoint value 3 Relative reduction by 2 setpoint value 4 Regulation on 2 setpoint value 5 Relative reduction by 2 setpoint value Regulation on 2 setpoint value Relative reduction by 2 setpoint value 8 Regulation on 2 setpoint value 9 Relative reduction by 2 setpoint value 10 Regulation on 2 setpoint value 11 Relative reduction by 2 setpoint value 12 Regulation on 2 setpoint value Zones 1 16 13 Reduction relative by 2 setpoint value Zones 1 16 14 Regulation on 2 setpoint value 15 Relative reduction by 2 setpoint value 16 Relative reduction by 2 setpoint value Rev 1 00 03 Technical changes reserved Digital Input 2 Heating actuator disconnected Heating actuator disconnected Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 3 setpoint value Relative reduction by 3 setpoint value Reset acknowledge stored alarms Reset acknowledge stored alarms Start program function Start program function Regulation on 3 setpoint value Relative reduction by 3 setpoint value Regulation on 2 setpoint value Zones 17 32 Reduction relative by
57. eters after Heating identification The calculation procedure is based on the assumption that an appropriate sizing ratio of Heating to Cooling is available For most of the applications this assumption is valid The parameter gt P040 PAKF CFIX Cooling Parameter Fixed Heating Identification off has to be deactivat ed In this case the Cooling control parameters are derived from the Heating parameters directly after end of the identification and power failure safe stored in the EEPROM Is parameter gt P040 PAKF CFIX Cooling Parameter Fixed Heating Identification on activated the Cooling parameters gt P015 XP K XP C Cooling Proportional Band gt P016 TD K TD C Cooling Derivative Time gt P017 TI K TI C Cooling Integral Time and gt P018 TA K CT Cooling Sampling Time are not changed after an identification Furthermore no recalculation is done for the Cooling control parameters for a setpoint value re duction from at least 30 K Manual cooling adaptation The exact calculation of the Cooling control parameters is done by a cooling adaptation This is done for each re duction of the setpoint value from at least 30 K Prerequisite are gt P031 IDEN IDEN Heating Identification on and gt P040 PAKF CFIX Cooling Parameter Fixed Heating Identification off After finishing the Cooling adaptation the Cooling control parameters gt P015 XP K XP C Cooling Proportional Band gt P016
58. face i in reverse logic 1 m At control output in accordance with operating mode control manual mode actuating signals are output All alarms are calculated 0 At control outputs no actuating signals are output No alarms are calculated Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 P034 KHLG COOL 3 Point Operation Bit O 1 OFF on OFF on 0 The control algorithm works in two point operation heating The output range of the degree of operation in control and manual mode is 0 100 At the heating control output actuating signals are output at positive setting levels at the cooling output no actuating signal is output 1 The control algorithm works in three position operation heating cooling The output range of the degree of operation in control and manual mode is 100 100 On the heating control output actuating signals are output at positive setting levels and on the cooling out put the actuating signals are output at negative setting levels SP24 CELS CELS Temperature Unit C F Char 0 1 F C OFF on Unit of measurement signal The measured value is calculated directly in case of controllers with thermo element and resistance thermometer inputs In case of controllers with standard signal inputs the calculation is implemented on the basis of the scaling parameters gt P042 ANZ RG L Lower Temperature Level at Stan
59. h Address NodelD Address NodelD Serial PSGII Modbus RTU Serial Address Device ID by DIP switch 1 4 x 4 at Firmware Version S 32 zones 4 addresses Serial Address Device ID DIP switch 6 OFF at Firmware Version SD static 32 zones 4 addresses Serial Address Device ID Serial PSGII Modbus RTU Serial Address Device ID by DIP switch 1 5 DIP switch 6 ON at Firmware Version SD dynamic Serial PSGII Modbus RTU Serial Address Device ID by DIP switch 1 5 x 4 32 zones 4 addresses Serial Address Device ID PSG CAN CAN NodelD CANopen base address CADR device ID by DIP switch 1 5 and or 1 4 PSG Plastic Service GmbH 29 Operating instructions ETR112 CANopen CAN NodelD CANopen base address CADR device ID by DIP switch 1 5 and or 1 4 Profibus DP amp DPEA Profibus DP DPAD DPAD lt 128 Slave address Profibus DP Slave Address DPAD Device ID by DIP switch 1 5 and or 1 4 DPAD DPAD gt 128 Profibus DP slave address DPAD 128 Rev 1 00 03 Right to technical changes reserved 30 Chapter 7 Addressing and Further Functions by DIP Switch 7 2 DIP switch DIP 5 6 e DIP 1 5 and 7 EEEE The DIP switch setting differs from firmware version to firmware version Addressing Firmware Version S m CAN baud rate Activation of default setting Activation of default setting Selection of addressing type A
60. he Bit 7 of parameter APPL APPL the scaling of the actual values standard signal input U I direct on controller and or external by CAN is managed gt P042 ANZ RG L Lower Temperature Level at Standard Signal Inputs Without function Customer specific application Customer specific application with special firmware Customer specific application Customer specific application Without function Customer specific application with special firmware Customer specific application Without function Customer specific application Without function Customer specific application Without function Customer specific application PSG Plastic Service GmbH Operating instructions ETR112 gt P043 ANZ RG Upper Temperature Level with Standard Signal Inputs P051 STOR EXPS Expert System Bit 0 1 OFF on OFF on Without function P046 K XP K XP Correction Factor for XP H 1 gt 1 lt 1 Correction factor for gt P01 1 XP H XP H Heating Proportional Band without direct access into control param Byte 0 1 1 0 9 9 10 Control without correction The control is sharper in case of a control deviation the reaction in the degree of operation is in tensified The control is damped in case of a control deviation the reaction in the degree of operation is weak ened eters and or the model Corrected XP H X PH XP H XP H x 1 K XP K XP Rev 1 00 03 Technical changes
61. his guarantee please refer to the manufacturer 2 2 Installation and safety references Before installation actuation or operation of the device please read through this operating manual com A pletely and carefully This device corresponds to the European Directives for Safety and EMC It is within the sphere of re sponsibility of the commissioning engineer to keep to these directives during the installation of the de vice CE marking The device complies with the European Directives for electromagnetic compatibility complies with EN 61326 1 Safety standard This device corresponds to the European low voltage guideline 73 23 EWG extended through 93 68 EWG sub ject to application of the Safety Standard EN 61010 Electro Magnetic Compatibility EMC This device is in conformity with the EMC Directive 89 336 EWG extended through 93 68 EWG and the necessary protection requirements The device is planned for applications in the industrial sector in accordance with EN 50081 2 and EN 500082 2 Service and repair This device is maintenance free If the device should indicate a fault you please contact the manufacturer Customer repairs are not permissible Cleaning Employ no water or cleaning agents based on water for the cleaning of the device stick on labels You can clean the surface of the devices with a mild soap solution Storage If you should not put the device into operation immediately after unpacking protect it against
62. ication over the serial data interface is implemented with the aid of the parame ters listed under gt Serial data interface 6 2 9 CAN Bus connection X10 The options included in the device are to be taken from the gt Type designation PIN X10 PIN X10 PSG CAN CANopen 1 U 1 n a 2 n a 2 CAN L 3 n a 3 n a 4 n a 4 n a 5 GND 5 n a 6 n a 6 n a T CAN L T CAN H 8 n a 8 n a 9 CAN H 9 n a The communication over the CAN Bus uses the protocol CANopen You are provided with an object _ list zone and system parameters which are stored for the controller type in the protocol of the device as a download on request or directly from the home page CAN Bus termination Connecting Pin3 and Pin4 on terminal X10 activates the internal CAN Bus termination im pedance of 120 Ohm Rev 1 00 03 Technical changes reserved 24 Chapter 6 Electrical connection and operational startup Configuration The configuration of the communication over the CAN Bus interface is implemented with the aid of the parameters listed under gt CANBUS 6 2 10OPTION Profibus DP Connection X8 The options included in the device are to be taken from the gt Type designation PIN X8 n a n a TxD B RTS OV 5VDC n a TxD A n a OO CO N DD Oo B WW NY gt The communication over the Profibus DP data interface uses the Profibus protocol DP Should the protocol Pro fibus DPEA be used the controllers with firmware 22 23
63. ined Gp Combinations are possible as a setting value The setting value results from the sum of the identifica tions Identifica Bit Alarm cause tion 1 0 Heating current measured despite switched off heating thyristor alarm 2 1 Current tolerance alarm Measured actual current outside of current tolerance band 4 2 Relative lower temperature limit value GW 8 3 Relative upper temperature limit value GW 16 4 Absolute lower temperature limit value GW 32 5 Absolute upper temperature limit value GW 64 6 Sensor short circuit alarm TCAL 128 7 Sensor break sensor incorrect polarity Rev 1 00 03 Technical changes reserved 56 Chapter 9 Configuration and adjustments SP11 A1D2 A1D2 Definition Byte 2 Alarm Output 1 Byte O 255 1 Identifica Bit Alarm cause tion 1 0 Error during identification phase Drift 2 1 Maximal setpoint end value of measurement range exceeded 4 2 Upper lower limit value GW GW after setpoint value reached 8 3 Relative limit value band GW temperature outside band around setpoint value 16 4 Relative limit value band GW temperature outside band around setpoint value 32 5 Without function 64 6 Alarm status alarm output storing 128 T Alarm output low active Alarm output high active when Bit 0 gt SP10 A1D1 A1D1 Definition Byte 1 Alarm Output 1 SP12 A1D3 A1D3 Definition Byte 3 Alarm Output 1 Byte 0 255 1 Identifica Bit Alarm cause tion 1 0 Error CAN 2
64. ing current measured during identification phase x 18 SP2 2nd setpoint value xX 19 SP3 3rd setpoint value 20 SP4 4th setpoint value 21 dF 1 Fault No current determined in case of Heating current diagnostics xX 22 dF2 Fault Current on incorrect zone determined in case of Heating current x diagnostics 23 dF3 Fault Current both on correct as well as on another zone determined with xX Heating current diagnostics 24 dE No fault determined with Heating current diagnostics Allocation sensor xX heating diagnostics ends 25 dIA Diagnostics function active xX Rev 1 00 03 Technical changes reserved Signal flag dec 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 49 50 51 PSG Plastic Service GmbH Operating instructions ETR112 Display Meaning dF4 Ar Ar ALS IdS 000 001 002 003 004 005 006 007 008 009 Out Cul Fault Alarm current with switched off heating determined in case of diag nostics Automatic ramp Automatic ramp active zone with least temperature rise Alarm Current alarm with heating off Storing alarm function Automatic cooling adaptation started however still not active Without function Error signal Module matching system error CPU adjustment fault Fault in system data Switch on configuration Switch on configuration sensor Without function Power controller disconnected Digital Input 2 active and system parameter INPD equal t
65. instructions ETR112 Zone 041 AEND AMPE Current Range End Value Word 0 120 999 A 10 Adaptation of the indicated current value to the measurement signal of the current transformer PSG standard current transformers provide a heating current proportional voltage of 42mVeff A This value meets the current range end value of 120A In case of current transformers with other measured voltage the indicated current value can be adapted Current transformer supplies 21 mVeff A For adaptation of the display AEND AMPE must be set to 240A For gt SP26 ADEF AMPD Heating Current Measurement Method individual current measurement the current range end value can be set individually for each zone For gt SP26 ADEF AMPD Heating Current Measurement Method summation current measurement the current range end value must be equal for all zones assigned to one and the same current transformer P056 SUMW NoTR Allocation of Current Transformer P050 SUMW NoTR Allocation of Current Transformer For controller with firmware 86 88 Byte O 32 1 With summation current measurement the setting value stipulates the current measurement input to which the current transformer s for the corresponding zone is are connected The setting value 0 means that no current transformer is planned for the zone SP26 ADEF AMPD Heating Current Measurement Method Byte 0 255 1 Stipulates the measurement method of the heating c
66. l the data type Bit Byte Char Word Integer and bytes occupied by the data type the setting range over the interfaces WinKonVis and over the operating and display units BA if these are iden tical the setting range is indicated only once and a multiplication factor that is to be considered a unit when existent The handling of as well as the access to the parameters over the data interfaces serial interface PSGI MODBUS CAN Bus Profibus DP Standard DPEA are to be taken from the protocol de scriptions as well as from the relevant parameter object lists The maximum setting range of a parameter is stipulated through its data format In general the max imum possible setting range is functionally limited This is indicated as a setting range for the inter faces The detailed information on the data formats and ranges of values of the parameters are also to be found in the object lists to the interfaces i The ex works basic setting of a parameter is identified through a bracket e g on Has the parameter for controllers with other firmware another characteristic analog a further line is TL added and the appropriate firmware version is itemized 9 1 Basic configuration P050 ZONE ZONE Zone P048 ZONE ZONE Zone For controller with firmware 86 88 Bit 0 1 on OFF on OFF For reasons of compatibility to controllers of older generations the adjustment value is over inter
67. l zone specific configuration parameters are to be checked a value changed and the change stored in the EEPROM After this wait 20 seconds and carry out a controller reset e g over code number 999 After the regulator restart the fault should have disappeared Alternatively the controller can be set into the ex works state Code Number 759 Before resetting into the ex works state please note down all channel data and system data or read out and store with WnKonVis If the fault reappears after the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 35 Operating instructions ETR112 Fault in System data Attributes The system data is stored grid failure secure in the EEPROM of the controller The bit Fault in system data attri butes is set if data change without external intervention On all zones of the controller a degree of operation of 0 is output f a Fault in system data attributes is identified then six flashing signals are output on the OK LED With the operating and display units ERR 005 is displayed For the removal of the fault all system data and attributes are to be checked a value changed and the changes taken over into the EEPROM After this wait 20 seconds and carry out a controller reset e g over code number 999 After the regulator restart the fault should have disappeared Alterna
68. lue 50 1 0 01 x 10 55 gt P049 NrFZ NoCO Leading Zone S degree of operation of the leading zone should basically be increased by 10 K FZ K CO 10 P044 TRMP TRMP Temperature Ramp Word 0 0 99 9 Unit of the measurement input minute 10 Characteristic behavior of the setpoint value at setpoint value changes 0 0 In case of setpoint value jump with setpoint value increases and setpoint value decreases gt 0 0 In case of setpoint value increases the setpoint value is ramped with the setting value to the final setpoint value starting from the current actual value Setpoint value jump with setpoint value decreases P045 ARMP ARMP Automatic Temperature Ramp Bit 0 1 OFF on OFF on 0 In the case of the zone the automatic ramp operation is deactivated 1 In the case of the zone the automatic ramp operation is activated All active zones assigned to a group gt P058 GPNr GPNo Group Number with a setpoint value greater than 100 C 32 F with which the automatic ramping function is activated are heated up at a setpoint value change gt Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 4 7 Operating instructions ETR112 30 C automatically with respect to the actual value of the zone with the least rate of rise The zone with the least rate of rise is called the reference zone With the aid of the function mechanical stresses through large temperature gradie
69. nd adaptations to existing control systems Status and fault signals are described and remedial actions proposed for their removal The protocol descriptions for serial interface CAN Bus Profibus DP amp DPEA are not a component part of the op erating manual You are provided with these on request or directly as a download from the home page Rev 1 00 03 Right to technical changes reserved 3 4 Chapter 1 Introduction 1 1 Typographical conventions Symbols and conventions are used in this manual for faster orientation for you Symbols A Caution i Note Example RA Reference Q Tip 7 Equations With this symbol references and information are displayed which are decisive for the op eration of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons The symbol refers to additional information and declarations which serve for improved understanding With the symbol a function is explained by means of an example With this symbol information in another document is referred to Here you get useful hints Cross references are marked with this character In the pdf version of the document the objective of the cross reference is reached via the link Calculation specifications and examples are represented in this way 1 2 Additional and continuative documents Protocol PSG II B Protocol B bus DPEA Protocol Modbus Protocol
70. ng value Uncorrected degree of operation 40 KY value STGK OUTC 75 Corrected degree of operation 40 x 0 01 x 75 30 P021 STG OUT Maximum Degree of Operation in Manual Mode Char 0 100 1 Limitation of the maximum heating degree of operation in manual mode Can be set e g as a safety function for the function gt P033 FBA TC A Manual Mode after Sensor Break Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 9 4 Basic Functions P003 STBE MANU Manual Mode Bit 0 1 OFF on OFF on 0 Regulation active Degree of operation is calculated from the control algorithm 1 Regulation deactivated Manual specification of the gt PO02 STGR OPWAR Degree of Operation In manual mode a zone e g in case of a defect of the measuring means e g sensor break with thermo couple can be further operated in emergency operation In manual mode the alarms are further monitored and the heating current monitoring also continues to func tion gt P033 FBA TC A Manual Mode after Sensor Break P024 ANFB STMO Startup Operation Bit 0 1 OFF on OFF on Function for temperature control field of application of hot conduit systems for the dehydrating of heating elements after start of temperature control If after a reset of the controller in case of an active zone whose setpoint value is greater than 100 C a temperature a
71. ns ETR112 P046 VZHK VZHK Delay Heating Cooling For controller with firmware version 30 31 32 33 P047 VZHK VZHK Delay Heating Cooling For controller with firmware version 34 35 36 37 Byte O 120 seconds 1 The change from Heating to Cooling and vice versa is executed after the adjusted time here Rev 1 00 03 Technical changes reserved 70 Chapter 10 Functions 10 Functions 10 1 Code numbers Behind code numbers are complex system specific or process specific functions which simplify the handling of certain functions with the controller or which repair exception states in which the controller finds itself e g after faults or alarms Code numbers can be activated over all interfaces See corresponding protocol descriptions and the operating and visual display units i The normal control mode is exited when using code numbers DEC HEX Function Information on the function 10 OA Load setpoint value set 1 from EEPROM 11 OB Load setpoint value set 2 from EEPROM 12 OC Load setpoint value set 3 from EEPROM 13 OD Load setpoint value set 4 from EEPROM 20 14 Write setpoint value set 1 to EEPROM 21 15 Write setpoint value set 2 to EEPROM 22 16 Write setpoint value set 3 to EEPROM 23 17 Write setpoint value set 4 to EEPROM 30 1E Switch on C 31 1F Switch on F 34 22 CANopen Default Init 40 28 Resetting the temperature ramp 41 29 Manual activation of a current measurement gt Manual Activation of a
72. nt between zones of different rate of rise can be avoided In case of networking of several controllers over CAN the function works with controller overall effect The automatic ramping function can also be employed in combination with the gt P031 IDEN IDEN Heating Identification With that the uniform warming is implemented also in the case where the controller does not yet have any knowledge about the control zone and where this will be first calculated on the basis of the identification which progresses parallel to the automatic ramp f the temperature difference of a zone to the reference zone is at least 30 Kelvin or if no heating current is mea sured by a zone any longer the zone is taken from the link of the automatic ramp after a time of 20 seconds The automatic ramp requires one at least once executed identification Heating SP28 AGAP GAP Tolerance Band for Automatic Ramp Byte 0 5 20 1 Unit of the measurement input Stipulation of the tolerance band indicating how much the measured values of the zones may differ in automatic ramp operation Zones which exceed the tolerance range are trimmed in the degree of operation P033 FBA TC A Manual Mode after Sensor Break Bit 0 1 OFF on OFF on Stipulates the characteristic behavior of the zone in the case of a sensor break 0 Function is deactivated 1 At sensor break it is automatically switch to manual mode The output value is cal
73. ntrol parameters cooling are not modified through a setpoint value change The verification of the validation of the used control parameters cooling is not active Basically the calculation of the control parameters cooling are always started through an Automatic Cooling Iden tification when activated through Code Number 111 See also gt P031 IDEN IDEN Heating Identification Rev 1 00 03 Technical changes reserved 54 Chapter 9 Configuration and adjustments 9 7 Alarm management Every zone of the controller is monitored on the following alarm values 2 Temperature limit value alarms Current alarm in case of Heating On i e monitoring of the measured current within a gt PO06 ATOL AMPT Current Tolerance by the gt P007 ASOL AMPN Current Setpoint Value Current alarm in case of Heating Off i e control as to whether a heating current is measured in the switched off status of the heating control output Sensor break Sensor incorrect polarity Sensor short circuit The status of the zones can be output as collective alarm on the collective alarm outputs AL1 AL2 and AL3 or in case of two point zones as zone specific alarm on the cooling output P004 GW ALLO Lower Temperature Limit Value GW Word 30 5 1300 Unit of measurement input 10 30 5 999 Unit of the measurement input Stipulation of the lower temperature limit value Functioning method is stipulated in gt P038
74. o O or 1 CAN error in data link controller CANST Alarm Status Rev 1 00 03 Technical changes reserved 33 34 Chapter 8 Status displays diagnostics 8 2 System error Unlike zone specific faults temperature limit values heating current alarms etc system errors identify faults on the controller itself The system errors can be read out from the controller on the zone flags over all interfaces Detailed information on this can be found n the object lists for the corresponding protocols The cause of error the output of the OK LED on the controller the message text in the operating and display units as well as notes on the elimination of the fault are indicated below for all possible system errors Fault in the CPU basic matching If the basic matching of the controller cannot be read correctly any longer then the bit Fault in the basic matching is set On all zones of the controller a degree of operation of 0 is output On the OK LED of the controller a flashing signal is output With the operating and display units ERR 003 is displayed For the removal of the fault the controller is to be set to the ex works state Code Number 759 Before resetting into the ex works state all channel data and system data are to be noted down or read out and stored with WinKonvVis Fault in the module matching The module matching data items in the controller unit If these cannot be read correctly any longer then the
75. ode Integer O 1300 Unit of the measurement input 1 O 999 Unit of the measurement input Release limit value for the release group SP45 FGW4 LVA4 Release Limit Value 4 Group Mode Integer O 1300 Unit of the measurement input 1 O 999 Unit of the measurement input Release limit value for the release group 9 10 Serial data interface The description of the communication protocols as well as the stipulation of the configuration param TL eters are to be taken from the protocol descriptions and the parameter object lists SP01 PROT PROT Protocol Char O 2 1 0 PSG 2 1 rtu 2 HRS PSG rtU HrS Protocol for communication over serial data interface 0 PSG Il 1 MODBUS RTU 2 HRS as PSG II For operation in PSG control cabinets with PC operator interface SP02 BAUD BAUD Baud Rate Char 0 4 1 0 1200 1 2400 2 4800 3 9600 4 19200 12 24 48 96 192 Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 63 Operating instructions ETR112 SP03 STOP STOP Number of Stop Bits Char O 1 2 1 Number of the stop bits with communication over the serial data interface SP04 PARI PARI Parity Char O 2 1 O no 1 even 2 odd oFF E odd Parity bit for communication over serial data interface SP34 SAD2 SAD2 Software Address Expansion Unit 1 Byte O 31 1 Applies only in case of gt SP01 PROT PROT Protocol PSG The a
76. on can lead to damage to the control section or to injuries to persons 6 1 Connection type In the standard type the device is equipped with screwed terminals The terminals existing on the device are to be taken from the gt Type designation The following plugs of the Co Phoenix Contact are employed for the individual connections Connection Type designation Type designation Plug for screwed terminal OPTION Plug for spring terminal X1 X4 MCVR 1 5 13 STF 3 81 FK MCP 1 5 13 STF 3 81 X5 X6 MCVR 1 5 14 STF 3 81 FK MCP 1 5 14 STF 3 81 X7 MCVR 1 5 10 STF 3 81 FK MCP 1 5 10 STF 3 81 X11 MVSTBW 2 5 HC 3 STF 5 08 FKC 2 5 HC 3 STF 5 08 X12 X13 MCVR 1 5 12 STF 3 81 FK MCP 1 5 12 STF 3 81 The wiring system is implemented on the screwed terminals and spring terminals with the appropriate cable lugs Cables with a cross section of 0 5 to 1 5mm can be employed The terminal marking was modified Here you find the new old identified by NEW OLD terminal mark Gi ing described Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 15 Operating instructions ETR112 6 2 Connector assignment and basic configuration 6 2 1 Power supply Connection X11 6 2 1 1 Power Supply 24 V X11 DC voltage AC voltage gt Q Q D T 18 36 VDC 18 24 VAC A ew Power consumption Max 25 VA on load Fuse protection External device fuse protection 4 A time delay 6 2 2 Auxiliary voltage Connection X7 The auxilia
77. only executed when all zones fulfill these start criteria After finishing the Cooling adaptation and calculation of the Cooling control parameters the temperature controller works with the specified setpoint value autonomously i The corresponding zone texts see chapter gt Overview of zone texts are displayed Automatic cooling adaptation 7 aa S Start automatic cooling S pei SH 88 pi 18 18 fsa Ais se 150 200 207 2s bt 36029 DAT IT 2A w adaptation by entry of a code number 111 ooling adapta tion finished Controller D _ works with the setpoint val _ ue set autonomously 8 Time s Time s Rev 1 00 03 Technical changes reserved 78 Chapter Functions 10 6 Monitoring of sensor FAL TCAL function Beside sensor break sensor incorrect polarity sensor short circuit is another source of error at measured value recording of thermo couples A sensor short circuit can for example be caused by a pinching of the sensor cable The contact point provides a measurement point not related to the thermal voltage and thus an erroneous reading Another reason for a TCAL alarm can be a badly connected sensor in the sensor hole Although the sensor is not defective it does not show the actual temperature at the measurement point Two causes can result in a TCAL alarm static permanent A TCAL alarm is generated when setpoint value gt actual value inside TCAL response time at maximal degree of oper
78. ons for the identification fulfilled The identification function should be deactivated after executing it once if using the tempera ture controller on constant zones This ensures that the zone always has a fixed model and the same control parameters is con trolled with optimum quality and there may be no mismatches Specify Heating identification gt P031 IDEN IDEN Heating Identification Specifies whether the Cooling control parameters are gt P040 PAKF CFIX Cooling Parameter Fixed Heating derived from the Heating control parameters after Identification Heating identification Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructionsETR 112 Identification Heating Fi End of Identification Heating Cc 2 Setpoint value jump around Ja least 50 C D Start identificatj n Heating o 5 O Q oO S C 8 Time s Time s 10 5 1Monitoring function of auto tuning 10 5 1 1 Drift control Before start of identification an automatic drift control is executed which checks the current rate of rise of temper ature This check ensures that there are no erroneous models determined due to lack of start up conditions An identification is only started when the rate of rise of the connected zone is less than 0 6 K minute Is a larger rate of rise determined at 2 point zones a degree of operation of 0 is output at 3 point zones a degree of operation of 5 is outp
79. outputs Connection X7 X13 The digital outputs are realized with optocouplers The standard device is designed with 3 alarm outputs at con nection X7 and 4 digital outputs at connection X13 In the system setting is defined which alarms are output on the outputs and which function the digital outputs have PIN X7 Description PIN Description 4 AL3 Alarm Output 3 3 Digital output 1 5 AL2 Alarm Output 2 4 Digital output 2 6 AL1 Alarm output 1 5 Digital output 3 T AL Power supply alarm outputs 6 Digital output 4 Terminal marking OLD NEW X7 5 OQ 3 ili oy q Auxiliary voltage U from X7 8 or Uext lt X13 5 O 5 U x an Auxiliary voltage U from X7 8 or Uext A Auxiliary voltage U from connection X7 9 or OVext The specifications apply for all digital outputs Rated voltage 30VDC Rated output current lt 60mA Inductive load only with external free wheeling diode Configuration Stipulate function of the alarm output 1 gt SP10 A1D1 A1D1 Definition Byte 1 Alarm Output 1 gt SP11 A1D2 A1D2 Definition Byte 2 Alarm Output 1 gt SP 12 A1D3 A1D3 Definition Byte 3 Alarm Output 1 Stipulate function of the alarm output 2 gt SP13 A2D1 A2D1 Definition Byte 1 Alarm Output 2 gt SP14 A2D2 A2D2 Definition Byte 2 Alarm Output 2 gt SP15 A2D3 A2D3 Definition Byte 3 Alarm Output 2 Stipulate function of the alarm output 3 gt SP16 A3D1 A3D1 Definition Byte 1 Alarm Output 3 g
80. pplication Rev 1 00 03 Technical changes reserved 44 Chapter 9 Configuration and adjustments SP52 ODEF ODEF Definition of Control Outputs Byte O 3 1 For the adaptation to the application the control outputs of the controller can be configured in different combina tions number of the heating cooling zones 0 12 Heating Cooling zones Outputs 1 12 Control outputs heating Zone 1 12 Outputs 13 24 Control outputs cooling Zone 1 12 1 8 Heating zones and 8 heating cooling zones Outputs 1 16 Control outputs heating Zone 1 16 Outputs 17 24 Control outputs cooling Zone 1 8 2 16 Heating zones and 4 heating cooling zones Outputs 1 20 Control outputs heating Zone 1 20 Outputs 21 24 Control outputs cooling Zone 1 4 3 24 Heating zones Outputs 1 24 Control outputs heating Zone 1 24 The outputs are assigned to the zones sequentially according to the configuration starting from Output 1 P019 STGH OUTH Heating Degree of Operation Damping Char 0 100 1 Correction of the heating degree of operation Corrected degree of operation degree of operation x 0 01 x setting value Setting value STGH OUTH 75 WS Uncorrected degree of operation 85 Corrected degree of operation 85 x 0 01 x 75 63 rounded P020 STGK OUTC Cooling Degree of Operation Damping Char 0 100 1 Correction of the degree of operation cooling Corrected degree of operation degree of operation x 0 01 x setti
81. quisite Controller connected over CAN the controller address is a component part of the setting value Leading zone NrFZ NoCO DIP switch setting x 32 zone number In the case of a zone with defective sensor the degree of operation of the fifth zone of the con Meter should be employed as leading zone with which the addressing DIP Switches 1 and 2 are set to on corresponds to Address 3 NrFZ NoCO 3 x 32 5 101 The degree of operation output is completely synchronous if the zone is located on the same controller the gt P048 K FZ K CO Amplification Factor for Leading Zone is set equal to 0 If both conditions are not fulfilled an asynchronous output of the degree of operation signal is then im plemented O A cascading of the leading zone is not permissible In case of invalid inputs when e g a zone is entered as a leading zone which itself has a reference to a leading zone the setting value is set automatically to O P048 K FZ K CO Amplification Factor for Leading Zone P046 K FZ K CO Amplification Factor for Leading Zone For controller with firmware 86 88 Char 99 0 100 1 Enables the adaptation of the degree of operation of the leading zone for the zone led Adapted degree of operation degree of operation 1 0 01 x K FZ In the case of a degree of operation of the leading zone of 50 the following corrected degree of operation is calculated Adapted output va
82. r 0 0 1300 0 Unit of the measurement input 10 0 999 Unit of the measurement input gt P008 2SOL SP2 2 Set Point 2 Lowering Value P022 SOL SPLO Lower Setpoint Value Limit Integer 0 0 1300 0 Unit of the measurement input 10 O 999 Unit of the measurement input Lower input limitation for all temperature setpoints P023 SOL SPHI Upper Setpoint Value Limit Integer 0 0 500 0 1300 0 Unit of the measurement input 10 0 500 999 Unit of the measurement input Upper input limitation for all temperature setpoints Exceeding the upper setpoint value limit an alarm is activated when Temperature actual value gt SOL SPHI 5K An alarm suppression is performed when SOlr GPHL lt 150 C P026 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value Byte 0 99 minutes 1 The setting value 0 deactivates the start up time of the second setpoint value and or the second lowering value gt P008 2SOL SP2 2 Set Point 2 Lowering Value P027 AFZ3 STTS3 Start up Time of 3 Set Point 3 Lowering Value Byte 0 99 minutes 1 The setting value 0 deactivates the start up time of the third setpoint value and or the third lowering value gt P026 AFZ2 STT2 Start up Time of 2 Set Point 2 Lowering Value gt P008 2SOL SP2 2 Set Point 2 Lowering Value Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 P028 AFZ4 STT4 St
83. r termination of the diagnostics the check routine must be acknowledged by code number 602 With the same code number the check routine can be stopped 10 3 Diagnostic function Code Number 601 Start Current Measurement After entry of the code number 601 a complex routine for an automated check of the allocation of Heating Current transformer is started The routine checks whether the feed lines for the Heating is led through the corresponding current transformer After start of the function dIA is displayed in the zone displays when the operating and display unit BA is used The corresponding information can be requested by message flag ZoneFMode by interface The following messages could result out of the diagnostic function Message Meaning dF 1 No current was detected dF2 A current was detected on another zone dF3 A current was detected on the right and on another zone dF4 A current was measured although no current should be detected dE Zone OK 10 4 Manual Activation of a Current Measurement Code Number 41 After entry of code number 41 in the process of cyclic current measurement gt SP26 ADEF AMPD Heating Cur rent Measurement Method lt gt 0 a current measurement is once triggered a current measurement is once triggered The current measurement is initiated by sending the code number 41 The code number is transferred ca 1 second Only for protocol Profibus DPEA the code number 0 must be send afterwards R
84. re Z LZH A H E 0 4 20mA 0 2 10VDC v 0b The specifications apply for all measurement inputs The standard signal inputs U and or are optional for the measurement inputs 13 16 available and i have to be stipulated with the order The possible combinations are to be taken from the gt Type des ignation Rev 1 00 03 Technical changes reserved configuration Arrange sensor type for the measurement inputs Stipulate offset valid for all zones Stipulate offset valid for the corresponding zones Stipulation of the measuring range when measurement input is of the standard signal type Stipulate units of all measured values Specification of the measuring channel if measured value comes from a FIN 08 or CANAINO8 over CAN Bus PSG Plastic Service GmbH 17 Operating instructions ETR112 gt SP20 SEN1 SEN1 Sensor Type Zone 1 4 gt SP21 SEN2 SEN2 Sensor Type Zone 5 8 gt SP22 SEN3 SENS Sensor Type Zone 9 12 gt SP23 SEN4 SEN4 Sensor Type Zone 13 16 gt P029 OFFS OFFS Temperature Offset gt SP30 OFF1 OFF1 Offset Zone 1 4 gt SP31 OFF2 OFF2 Offset Zone 5 8 gt SP32 OFF3 OFF8 Offset Zone 9 12 gt SP33 OFF4 OFF4 Offset Zone 13 16 gt P042 ANZ RG L Lower Temperature Level at Standard Signal Inputs gt P043 ANZ RG Upper Temperature Level with Standard Sig nal Inputs gt SP24 CELS CELS Temperature
85. reserved 67 68 Chapter 9 Configuration and adjustments P047 K TV K TV Correction Factor for TV N Byte 0 1 1 0 9 9 10 Control without correction gt 1 The control is quicker in case of a control deviation the change in the degree of operation is accel erated lt 1 The control is slower in case of a control deviation the change in the degree of operation is decel erated Correction factor for gt P012 TD H TD H Heating Derivative Time gt P013 TI H TI H Heating Integral Time without direct access into control parameters and or the model P052 KXPH KXPH Correction Factor XP H for Disturbance Reaction Byte 0 0 1 0 10 Without function P053 KXPK KXPK Correction Factor XP K for Disturbance Reaction Byte 0 0 1 0 10 Without function P054 KTIH KTIH Correction Factor TI H for Disturbance Reaction Byte 0 0 1 0 10 Without function P055 KTIK KTIK Correction Factor TI K for Disturbance Reaction Byte 0 0 1 0 10 Without function SP27 OUT OUT Actuator Type Basic Unit Byte 0 1 CANOUT CAn 0 Without function 1 Without function P049 PTOL PTOL Process Tolerance For controller with firmware 86 88 Word 0 100 1 0 Without function gt 0 Admissible tolerance of the process before an alarm is output Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 69 Operating instructio
86. ry voltage could be employed as power supply for gt Control Outputs Connection X5 X6 gt Digital In put Connection X7 X13 and gt Digital outputs Connection X7 X13 X7 Do not ground externally Auxiliary voltage Output current max 1 5 A Rev 1 00 03 Technical changes reserved 16 Chapter 6 Electrical connection and operational startup 6 2 3 Measurement inputs Connection X1 to X4 The device has 16 measurement inputs The first 12 measurement inputs are designed for temperature registra tion by thermocouple TC resistance thermometer Pt100 The other 4 measurement inputs can be either of type thermocouple TC resistance thermometer Pt100 or standard signal 0 4 20mA and or U 0 2 10VDC In the standard implementation the device has 16 universal measurement inputs thermocouple TC resistance thermometer Pt100 Per measurement input 3 terminals are available In the system setting the sensor type is defined for 4 measurement inputs as well as the scale in case of standard signal inputs PIN X1 X2 X3 X4 X1 NEW NEW NEW NEW OLD an an on tbe 18 ae ee E 2 te eee ee ee St 88 EDA ee A a a gt o M a La s 2 ee ee ee 6 2 6 4 EDA A A r r mm s S o Too w o 3 7 uje a A 10 e e j f n e e r ee a 2 4 8 2 a A A Bo k ohooh oh X1 Thermocouple Resistance ther Resistance ther OPTION Stan OPTION Stan to TC mometer Pt100 mometer Pt100 dard signal dard signal U X4 2 wire 3 wi
87. s or cur rent Under the casing there are 4 jumpers Ensuring voltage free state Before starting the setting of the analog outputs attention is to be paid that the de vice is de energized Step 1 Step 2 toe ae eee SSO SS i TETTETETT ETEE wa af H if 1 te we Ao el Go on ee AO1 AO2 AO3 AO4 LS OO aAA aAa Remove the 4 screws of the casing Detach the casing OOO 000 000 000 carefully if necessary remove terminal X7 X11 first ihe iumaperare on elertside at tie device 1he assignment of the 12 jumpers is done in four groups of 3 from the left side to the right In this ex ample AO1 to AO4 are stipulated as analog output for voltage Step 3 Step 4 Voltage Current OS SOO Attach the casing again and tighten the screws Analog output AO1 AO4 voltage current by jumper adjustable Configuration Adjust measuring range of analog outputs _ gt SP46 AOFF AOFF Offset Analog Outputs Stipulate function of the analog outputs gt SP47 AO1 AO1 Analog Output 1 gt SP48 AO2 AO2 Analog Output 2 gt SP49 AO3 AO3 Analog Output 3 gt SP50 AO4 AO4 Analog Output 4 Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 7 Addressing and Further Functions by DIP Switch Using the DIP switch the following configuration of the system and functions like e g acknowledgement can be carried out 7 1 Addressing
88. t SP17 A3D2 A3D2 Definition Byte 2 Alarm Output 3 gt SP18 A3D3 A3D3 Definition Byte 3 Alarm Output 3 Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH Operating instructions ETR112 6 2 7 Heating Current Inputs connection X12 The standard device is designed for registration of three 3 phase heating currents In the system setting the measurement method is stipulated Use the current transformers available as accessories by PSG Plastic Service GmbH PIN X12 PIN X12 NEW OLD 1 n a 1 2 n a 2 3 C11 3 4 C12 4 5 C13 5 6 C21 6 7 C22 7 8 C23 8 9 C31 9 10 C32 10 11 C33 11 12 COV 12 OV X12 Heating current input Do not connect COV system overall Do not ground COV terminal Using the supply voltage measurement module SUW the system parameter SUW defines on which current measurement input the SUW module is connected The specifications apply for all heating current inputs Input 42mV A Input resistance 20kOhm Configuration Specify method of measurement of heating cur rent Comparative value for the heating current of the measured zone Stipulate tolerance value for control of heating cur rent value Stipulate the measurement input where the current transformer of the controlled zone is connected to gt SP26 ADEF AMPD Heating Current Measurement Method gt P007 ASOL AMPN Current Setpoint Value gt P006 ATOL AMPT Current Tolerance gt P056 SUMW NoTR
89. t v fms status of the update procedure E Ereingo Emna 0 E Ueno Letzter Rege f 0 Durchtitren wx e 0 After successful firmware update the con troller is restarted The dialog box can be closed Rev 1 00 03 Technical changes reserved PSG Plastic Service GmbH 83 Operating instructions ETR112R 11 Appendix 11 1 FAQ Here a set of frequently asked questions and the corresponding answers on different topics Behavior in case of defective or not connected Pt100 sensors Wire break on connector F gt Display 1999 9 C sensor break active Wire break on connector F gt Display 1999 9 C sensor break active Wire break on connector OV gt Display 35 C TCAL active Conductor fault on connector F OV gt Display 30 C TCAL active Conductor fault on connector F F gt Display 30 C TCAL active Conductor fault on connector F OV gt No effect due to 3 wire connection Prerequisite Sensor type configured as Pt100 gt P037 FAL TCAL Sensor Short Circuit Monitoring ON Negative values can differ Rev 1 00 03 Technical changes reserved 84 Chapter 11 Appendix 11 2 Version history Version Date 1 00 03 7 19 2013 1 00 02 5 12 2010 1 00 01 10 16 2009 1 00 00 2008 12 18 Rev 1 00 03 Technical changes reserved Changes In detail the following amendments corrections were made Setting P041 P019 specified SIO LE
90. ted for all zones of a group 0 Release when releasing group actual value gt setpoint value lower temperature limit value GW 1 Release when releasing group actual value gt FGW1 LVA1 2 Release when releasing group actual value gt FGW2 LVA2 3 Release when releasing group actual value gt FGW3 LVA3 4 Release when releasing group actual value gt FGW4 LVA4 5 Send the setpoint value received over CAN bus interface is sent to all other zones of the group 10 As 0O After zone reset zone is heated up from the sloping setpoint value assuming 11 As 1 After controller reset zone is heated up starting from the sloping setpoint value 12 As 2 After controller reset zone is heated up starting from the sloping setpoint value 13 As 3 After controller reset zone is heated up starting from the sloping setpoint value 14 As 4 After controller reset zone is heated up starting from the sloping setpoint value Rev 1 00 03 Technical changes reserved 62 Chapter 9 Configuration and adjustments SP42 FGW1 LVA1 Release Limit Value 1 Group Mode Integer 0 1300 Unit of the measurement input 1 O 999 Unit of the measurement input Release limit value for the release group SP43 FGW2 LVA2 Release Limit Value 2 Group Mode Integer 0 1300 Unit of the measurement input 1 O 999 Unit of the measurement input Release limit value for the release group SP44 FGW3 LVAS Release Limit Value 3 Group M
91. ted with the order The exact specifi cation can be read off on the gt Type designation plate type designation plate which is on the carton the casing and the printed circuit board The type designation identifies the equipment version and is composed of the options ETR112 Electrical connections Melt pressure Measurement inputs 13 14 Measurement inputs 15 16 Data interface 2 Data interface 3 OPTION AO Voltage K FZ MD TCPt TCPt 1300 U TCPt TCPt 1300 U CAN CANopen Profi AO 24V Screwed terminal Spring terminal Melt pressure only for X4 13 14 4 20 mA Not existing Thermocouple TC resistance thermometer Pt100 Thermocouple up to 1300 C Standardsignal U 0 2 10V Standard signal 0 4 20mA Thermocouple TC resistance thermometer Pt 100 Thermocouple up to 1300 C Standardsignal U 0 2 10V Standard signal 0 4 20mA Not existing Can Bus with PSG CAN plug assignment CAN Bus with CANopen conforming connector pin as signment Not existing Profibus DP Not existing Analog outputs 1 4 24 V AC DC Data interface 1 RS232 RS485 is always existing as standard Rev 1 00 03 Right to technical changes reserved 7 8 Chapter 3 Equipment implementation 3 1 1 Type designation plate The following information can be taken from the type designation plate 1 4 a eee 1 gt Type designation doe E A aE 2 Revision identification HW of the printed
92. the operating and display units This text can be read out under the byte ZoneFMode for every zone over all interfaces The information is also designated as a zone text Since only the zone text with the highest priority can always be displayed the zone text is to be considered exclu sively as an extension to the status information of a zone The byte ZoneFMode includes the following information Bit on off 0 5 Zone text gt Overview of zone texts 6 Control zone has correct model of the control Control zone does not have any correct model of zone At least a gt P031 IDEN IDEN Heating the control zone No gt P031 IDEN IDEN Heating Identification has been successfully carried out Identification has yet been successfully carried out T Zone active Zone passive 8 1 1 Overview of zone texts Signal Display Meaning Alarm Status flag dec 1 Ma Manual mode X 2 CoU Leading zone manual mode xX 3 AbS Reduction X 4 rAP Temperature Ramp xX 5 StA Startup operation X 6 Without function T Id Identification x 8 IdC Cooling adaptation xX 9 tCb Sensor break X 10 TCAL Sensor short circuit xX 11 tcP Sensor incorrect polarity X 12 CAn Fault in CAN communication x 13 Err System error fault in channel data xX 14 AL Exceeded maximum temperature upper limit of measuring range x 15 Pld Plausibility violation during the identification 16 drl Drift error report during identification phase x 17 IF Error report No heat
93. tively the controller can be set into the ex works state Code Number 759 Before resetting into the ex works state all channel data and system data are to be noted down or read out and stored with WinKonVis If the fault reappears after the reset then there is a hardware fault in the EEPROM The controller must be sent in for repair CAN Bus fault A fault CAN Bus occurs for example when data which should be received by the controller over CAN Bus con troller e g measured values of FIN 08 or CANAIN 08 does not reach the controller or CAN components corre sponding to the controller cannot be identified by the controller In case of a fault on the CAN Bus eight flashing signals are output on the OK LED In case of the operating and display units CAN is displayed in the zone displays For elimination of the fault all cable connections settings of CAN baud rate address settings have to be checked Detailed information on the error location among other things can be found in the planning instructions _ of an ETS control system You are provided with the document on request or directly as a download from the home page 8 2 1 Summary of system errors flashing codes OK LED Cause of error Number of flashing Display of operating and display units signals Fault in the CPU basic matching 1 ERR 003 Fault in the module matching Zone 1 to 4 2 ERR 002 Fault in the module matching Zone 5 to 8 3 ERR 002 Fault in the modul
94. tpoint value not active With setpoint value 0 C 32 F the zone is passivated Only the current alarm at switched off heating continues to be monitored With setpoint value 0 C 32 F the control algorithm is reinitialized m With active manual mode the setpoint value is without function P008 2SOL SP2 2 Set Point 2 Lowering Value Integer 0 0 1300 0 Unit of the measurement input 10 O 999 Unit of the measurement input The second setpoint value is employed either a directly as a setpoint value or b as a setpoint value in the pro gram function a Directly as a setpoint value The second setpoint value is activated over a digital input for all zones simultaneously over the data interfaces for every zone separately aktiviert Over the parameter gt SP25 INPD INPD Function of Digital Inputs is stipulated whether control is implemented on a second setpoint value or whether control is implemented on the gt P001 SOLL SP Setpoint Value reduced by the lowering value The reduction over digital input has a higher priority than the zone specific software reduction b As a setooint value in the program function The controller has a program function With this an arbitrary setpoint value profile can be realized with the four setpoint values If the program function should be used then the gt P024 ANFB STMO Startup Operation must be deactivated the system parameter gt SP25
95. urrent measurement 0 Deactivated current monitoring 1 Without function 2 Without Function 3 Without Function 4 Summation current measurement Display currently measured current Degree of operation lt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating Summation current measurement Display last measured current value differing from OA Summation current measurement Display current value in case of measured switched off heater Summation current measurement Display currently measured current value COO N O oO Summation current measurement Display currently measured current value also at degree of operation 0 Degree of operation lt 0 Display of the last measured current value in case of switched off heating Degree of operation lt 0 display of the last measured current value in case of switched off heating Measurement also at degree of operation 0 9 Summation current measurement Display last measured current value differing from OA also at degree of operation 0 Rev 1 00 03 Technical changes reserved 60 Chapter 9 Configuration and adjustments 10 Summation current measurement Display current value in case of switched off heater also at degree of operation 0 11 Summation current measurement Display currently measured current value also at degree of
96. ut A value which is proportional to the cooling degree of operation is output on the analog output from cor responding zone The degree of operation 0 corresponds to the minimum value of the analog output the degree of operation 100 corresponds to the maximum value of the analog output SP48 AO2 AO2 Analog Output 2 Byte 32 0 32 1 gt SP47 AO1 AO1 Analog Output 1 SP49 AO3 AO3 Analog Output 3 Byte 32 0 32 1 gt SP47 AO1 AO1 Analog Output 1 SP50 AO4 AO4 Analog Output 4 Byte 32 0 32 1 gt SP47 AO1 AO1 Analog Output 1 SP51 DIO DIO Digital Inputs Outputs Byte 0 255 1 Stipulates the function of the digital inputs outputs on Terminal X13 oo N gt Without Function Test function The signal of the corresponding digital input is output on the digital output Control of the digital outputs over the data interfaces Alarm outputs of melt pressure application Signal low active i e voltage is output at output when alarm not active Output 1 Pre alarm Zone 13 Output 2 Master alarm Zone 13 Output 3 Pre alarm Zone 14 Output 4 Master alarm Zone 14 gt P032 APPL APPL Application Alarm outputs of melt pressure application Signal high active i e voltage is output at output in case of ac tive alarm Output 1 Pre alarm Zone 13 Output 2 Master alarm Zone 13 Output 3 Pre alarm Zone 14 Output 4 Master alarm Zone 14 gt P032 APPL APPL A
97. ut it is waited until the rate of rise is below 0 6 K minute Using the operating and display unit for the controllers in the zone display the message drl is output alternately with the actual values of the zones 10 5 1 2 Actuator monitoring This works only for controllers equipped with heating current monitoring Detects the identification phase that the actuator is switched off detection by current actual value the identification is aborted and for the degree of op eration is output 0 The already detected information by the started identification are discarded Using the operating and display unit for the controllers in the zone display the message IF error message No heating current measured is output alternately with the actual values of the zones Furthermore the controller checks cyclically whether the actuators are reconnected Is detected that the actuator is switched on again the identification is automatically restarted In the zone displays Id appears alternately with the actual values of the zones For temperature controller without heating current monitoring During the identification phase it must be ensured at any time that the actuators are not deac i tivated Are the actuators deactivated anyway the identification offers erroneous results for the model and a mismatch of the control parameters that causes poor results for the control 10 5 2Online Control The Online Control can be activated deactivated
98. verely that the control system oscillates On the other hand a proportional band which is selected too large makes the regulation very slow The controller no longer reacts adequately to faults In case of utilization of pure proportional band controllers in the control system the deviation cannot be eliminated fully There results the so called permanent deviation P012 TD H TD H Heating Derivative Time Byte Q 2 255 seconds 1 The differential content D content of the PID controller reacts in a leading way to the rate of change of the devi ation or the actual value The differential content then supplies only a actuating variable if the deviation or the actual value is changed Therefore it cannot be used in order to stabilize a constant control deviation That also explains the utilization of the D regulator only in association with P or PI characteristic The importance of the differential content in practice lies in the fact that the controller supplies actuating variables when the deviation first arises The D characteristic makes the controller more rapid than a pure P or PI controller However the D characteristic cannot distinguish between real deviations and so called hum disturbances i e higher frequency superpositions on the measurement variable A differential content which is set adjusted too large reacts to the disturbances with fast changes of the actuating variable through which the control system be comes ver
99. y unsteady P013 TI H TI H Heating Integral Time Word Q 9 1275 seconds 1 0 9 999 seconds With the integral content I content of the controller a continuous change of the controller output value is achieved until the permanent deviation is stabilized to zero With this a permanent deviation is prevented Rev 1 00 03 Technical changes reserved 51 52 Chapter 9 Configuration and adjustments The speed with which the stabilizing of the deviation happens and or the influence of the content on the actuating signal is a function of the integral time also Integral time A short integral time means a great influence of the content on the setting value i e it is integrated fast A large integral time performs in reverse If the proportional band is changed this also means a changed time related characteristic with unchanged integral time The maximum of the gt P031 IDEN IDEN Heating Identificationcalculated parameter value is 1275 P014 TA H CT H Heating Sampling Time Byte O 60 seconds 1 The sampling time defines a time period after which a gt PO02 STGR OPWR Degree of Operation which is re calculated from the control algorithm is output at the control output The sampling time is directly dependent on the dynamics of the controlled system and it is directly stipulated at the beginning of the gt P031 IDEN IDEN Heating Identification P015 XP K XP C Cooling Proportional
100. zones are not included in the diagnostics The diagnostic function is basically executed until the end even when errors are recognized It is only interrupted when a temperature rise for a degree of operation 0 is detected i e the actuator is defective what can lead to an overheating of the control zone The check routine is started by entry of code number 600 and runs in two phases Phase 1 Complete Check of all Zones together In phase 1 the degree of operation of all active zones whose setpoint value is greater than 0 C is set to 0 and all actual value are monitored Using the operating and display unit BA in the zone display of the zones relevant for diagnostic process the message dIA is output The zone display for the other zones is dimmed The corresponding information can be requested by message flag ZoneFMode by interface Rises the actual value of any zone at least 5 C in between the testing period in the zone display for this zone dE and 888 is displayed alternately and the check routine is completely stopped The stopped check routine must be acknowledged by code number 602 Phase 2 Single Check After termination of phase 1 takes as long as the maximal specified value for gt P028 AFZ4 S1T14 Start up Time of 4 Set Point 4 Lowering Value a single check of each zone consecutive for each zone is started For this the degree of operation of one zone is set to 100 and monitored whether a temperature ris

Download Pdf Manuals

Related Search

Related Contents

6-KANAL-STEREO  Bond™ Ready-To-Use Primary Antibody CD15  SmartMetals Smart Rental Frame  User's Guide - a  取扱説明書 - 法人のお客様  LP OPD User Manual - Mote Marine Laboratory  intext:Installationsanleitung filetype:pdf  CAM-postwriter User Manual    41CL Beta status (08/22/2011)  

Copyright © All rights reserved. Failed to retrieve file