P5/16PR+ - P9/16PR+ - Becker
Contents
1. clack clack Action Response a Deleting one final position if two final positions have been pro grammed Travel to the final position which is to be deleted 1 Press the reset button 1 2 Additionally press and hold the downward button 2 3 Now release the reset button 1 but keep the downward button 2 pressed 4 Additionally press the reset button 1 again The final position has been deleted b Deleting both final positions Travel the shutter to a position between both final positions 1 Press the reset button 1 2 Additionally press and hold the downward button 2 3 Now release the reset button 1 but keep the downward button 2 pressed 4 Additionally press the reset button 1 again Both final positions have been delet ed The tubular drive makes a clack clack sound to confirm The tubular drive makes a clack clack sound to confirm Technical Data Type P5 16PR P5 20PR P9 16PR Nominaltorque Nm CO O5 O y O9 O Limit switch range i mm Operating mode Protection class Min tube diameter Type R8 17PR R12 17PR R20 17PR R30 17PR R40 17PR Nominal torque Nm ee ee a e a E 37 Nominal current consumption A 0 5 053 077 096 118 Protection class IP 44 Min tube diameter mm 47 Torque recognition A correctly installed tubular drive cuts off in the event of an exceptionally strong load increase in the2. Setting the upper final position a To upper buffer Travel the shutter upwards against the upper buffer until the tubular drive automatically switches off b To upper position only possible with installation set in case of anti lifting devices Travel the shutter to the desired upper position and move the respective switch from Otol Deleting the final Poa ne 8 Move the respective switch from Ito O Setting the final positions via the installation set 1 Setting the lower final position Connect the wires of the tubular drive to the same coloured wires of the installation set Slide both switches to the pro gramming position l a To lower position Travel the shutter to the desired position and press the programming button on the installation set until the drive makes a clack sound amp BECKER b To lower buffer When using anti lifting devices permanent Suspension device travel the shutter downwards direction until the tubular drive automatically switches off 2 Setting the upper final positions a To upper buffer Travel the shutter upwards against the upper buffer until the tubular drive automatically switches off b To upper position Travel the shutter to the desired upper position and press the programming button on the installation set until the drive makes a clack sound Deleting the final position s To delete the final positions execute the following deleting sequence
3. 1 Press the reset button 1 2 Additionally press the travel button 2 downwards and keep it pressed 3 Now release the reset button 1 while keeping the travel button 2 pressed 4 Additionally press the reset button 1 again The tubular drive makes a clack clack sound to confirm de letion The final position has now been deleted If the tubular drive is located between the final positions both final positions are deleted If the tubular drive is located at one of the two final positions only the respective final position is deleted 11 07 2010 300 252 Oc o gt
4. ILS Note Denotes user tips and other useful information A Important safety instructions for the user Caution Failure to observe these instructions can lead to serious injuries e All operational work including maintenance and cleaning on electrical installations as well as other parts of the construction must always be performed by authorised specialists especially by qualified electricians e Do not allow children to play with control units e Systems have to be regularly checked by authorised specialists for wear and damages e Always put damaged systems out of operation immediately until they are repaired by an authorised specialist e Do not operate equipment if people or objects are within the danger zone e Observe the danger zone of the equipment during operation e Bring the equipment to a stop and disconnect the mains power supply when maintenance and cleaning jobs are performed either on the system itself or in the immediate vicinity of it e Ensure that there is an adequate distance at least 40 cm between moving parts and adjacent objects e Crushing and shearing points must be avoided or protected WKE EDY WY BECKER 3 Assembly and Operating Instructions A Important safety instructions for the installation and commissioning Caution Failure to observe these instructions can lead to serious injuries e Please comply with the safety instructions EN 60 335 2 97 Please note that these safety instruct
5. E T A E O enone area aes mean pane T aeion te Sanne 14 Sample wiring GhAGTANS ciccnsiccuscasicsatcouneentaandawensaciiadinavesdd dinar cosas aged tanasstucaadeanecetvncsibedosecegdiuntwen dhieendawwaldet couse twancdiauteeens 15 Brief instructions commissioning Ree ees eecece rds oneceecucen taesencmavus sarees vey odes eaneadedtarepiemesepeseccauseotoncececeradsoraiasenredatenucaodeg amp 16 General The P5 16PR P9 16PR and R8 17PR R40 1 7PR tubular drives are high quality products with numerous performance features e Installation possible without buffers lower position to upper position e Automatic recognition of final positions due to intelligent electronic system when using buffer systems e Secure anti lifting device e Slight pressure applied on the roller shutters prevents them from being raised or forced open e Suitable for rigid aluminium steel and wooden profiles e The final positions do not have to be reset Shutters are realigned automatically when using buffer sys tems Emergency Stop in accordance with the European Machinery Directive anti restart device Torque control prevents damage to the roller shutter in the event of a frozen or blocked shutter Optimum adjustment of the closing torque to the system Smooth operation of the system and the drive increases the service life No external limit switches Simple final position setting of the shutter at the push of a button either via an installation set or viaa drive switch Left o
6. anti lifting device from Zurfluh Feller Effective tube diameter 9 cm gt min window height gt 45 cm Mounting and installation instructions 1 Attention V Drives from Becker Antriebe are to be mounted and operated solely with mechanical accessory components shown in the current Becker product catalogue Prior to mounting the fitter must ensure that the masonry and the shutter box are sufficiently robust drive torque plus weight of the shutters Caution Electrical connections may only be carried out by a qualified electrician Prior to assembly the power supply should be disconnected Please give the enclosed connection informa tion to the electrical fitter carrying out the work 2 1 Establish the room required atthe side for mounting M of the head piece thrust bracket and motor bracket Fig 1 in order to calculate the required BE length of roller tube The internal dimension of the roller shutter box X minus the overall length of wall bracket head piece M and thrust bracket M L le T gives the length L of the roller tube L X T M Fig 2 Measure the distance from the wall bracket and connecting head since this can vary according to the combination of motor and bracket 3 2 Then fix wall and thrust bracket Please observe the following when assembling the drive e Assembly of the drive adapter with locking device for the P5 16PR to R20 17PR drives You can see how to insert the locking devi
7. are prohibited We shall not accept liability for dam ages arising from such actions e Before installation shut down all lines and control devices that are not essential for operation e Position control devices within sight of the driven product at a height of over 1 5 m e Ensure that there is an adequate distance at least 40 cm between moving parts and adjacent objects e Nominal torque and duty cycle must be suitable for the requirements of the driven product e Technical data nominal torque and service life are located on the type plate of the tubular drive e Moving parts of drives intended to be installed at a height of less than 2 5 m above floor level or other access level need to be protected e Crushing or shearing points must be avoided or protected e Observe safety distances in accordance with DIN EN 294 e When installing the drive an all pole separation capability from the mains with at least 3 mm contact opening width per pole must be provided EN 60335 e Ifthe mains connection cable is damaged it may only be replaced by the manufacturer e Drives with a HOSVV F connection cable are only to be used inside the building e Drives from Becker Antriebe are to be mounted and operated solely with mechanical accessory components shown in the current Becker product catalogue Intended use The P5 16PR P9 16PR and R8 17PR R40 17PR tubular drives are intended solely for use in roller shutters The tubular dri
8. P5 16PR P9 16PR R8 17PR R40 17PR Ey Assembly and Operating Instructio Tubular drives for roller shutters _ cual o Fitters lt 5 jm A e Electrici a 4 atte a rs x po OFS SS i aS lly a piyma e Becker Antriebe GmbH 35764 Sinn Germany D BECKER www becker antriebe com Assembly and Operating Instructions Table of Contents EE a EN acter tate AE A N AE a gic ce apn cstv EAE AEE A A wey scent cin E A T a ie es entice E E A E eos 2 W T e EE EEEE EEE E E EEE E E A EEE E EE E E E EEE 3 salety MNiormmano eserin nn AEEA Ae ASA APAA EAA AR RATAA EREA ARERR 3 Maie els EKE PEE E ate rte E E EE EE Ace whem E E E E E E E E dele EE ET 5 Mounting and instalation iNSuUCHONS ands acacaonasmsesemiaanamonan a aa aR anttetuaomaad rai iiveint 5 Setting the Final POSItIOnS especie once scot cass aeans couse hiqusvemorntnaieseae ines iudadviennnutuaesine EENES ENEAN ENNE ENEE E EEEREN u AEN RE 7 TCT AIRING Al 1S QE A A P E EE ae eecuiye A A EEE AE PE eq nassnieomeweceuemmetge beater ven auanlene de N 13 TGE TE COO MMM a scp She oi whe terrae E watcha chetennncateuacdetennntaxalsedtessiacntnesamiesaieesen teeta E E 13 Information TOF ING Electrician wiistceex dascncs ceueuawiiiedsincencunwed dichwelieus miahecsmnauinan obi nendule an iid niatiuindebbiaeauuswenddbwaheunenahaciimuwhwardithaeendames 13 MOV e Ko 1E A opp sce cesar eraser inc pare lo asses A renee Seana
9. UP DOWN direction thus preventing overloading of the tubular drive for example if the end rail or moulding freezes Information for the Electrician Becker tubular drives with electronic limit switching can be parallel connected The maximum switching contact loading of the control device timer relay control switch etc must be observed Use external conductor L1 to control the up and down direction Other devices or consumption units lamps relays etc must not be directly connected to the drive connection cables For this purpose the drives and additional units must be decoupled by relay controls When installing the drive an all pole separation capability from the mains with at least 3mm contact opening width per pole must be provided EN 60335 Attention V Only use mechanically or electrically locked switching elements with a marked zero position This also applies when drives with electronic and mechanical limit switching are used in the same system The changeover time for changing the running direction must be at least0 5 s Switch and control must not execute simultane ous UP and DOWN commands To operate drives with electronic limit switching only use control elements time controls which do not draw N potential via the drive The outputs of the control element must be potential free in the neutral position Protect the electrical connections from damp IEY Note Becker tubular drives bear the CE mark These drives comply wit
10. bular drive switched off when it encoun 3 Move the curtain or canopy away from the tered an obstacle the last time it moved in obstacle remove the obstacle and set the the same direction drive to move in the direction required 4 Electrical connection faulty 4 Check the electrical connection Tubular drive only runs Tubular drive is in error mode obstacle recog Reset the end limits or replace the tubular drive for approx 5 secs nition malfunctioning When you attempt to The end limits have already been set using the Move both switches to the reset position set the end limits using switches Press the control command briefly the setting controls Move both switches to the programming posi this does not work tion simultaneously Reset the end limits using the setting controls When you attempt to The end limits have been reached more than 16 Move both switches to the reset position set the end limits using times Press the control command briefly the switches this does Reset the end limits not work During programming For safety reasons the drive reacts cautiously to Briefly travel DOWN and subsequently UP until travel the drive does unsmooth running during programming travel you reach the upper limit stop not reach the limit stop thus preventing damages which is to be pro grammed Sample wiring diagrams Controlling one several drive s via a single switch button e
11. ce from its shape When insert ing the locking device ensure that the catch locks into place You will hear a click Check that the locking device is in position properly by pulling on the drive adapter Fig 3 Location lug SAY Drive adapter with safety catch Drive adapter ETA OMEN 5 U EDH REY AOO ia Assembly and Operating Instructions R30 17PR to R40 17PR Toothed lock washer e Assembly of the drive adapter with screw connection for the R30 17PR to R40 17PR drives Here the drive is fixed with an M6x12 screw It is secured with a plain wash er for M6 and a Suitable toothed washer Fig 4 3 Before fitting in the barrel take the measurement from barrel end to the centre of the drive adapter and mark on the barrel Fig 5 e For profile tubes For some drive adapters tolerances of the channel widths in different roller tubes can be balanced by turning the drive adapter in a different channel slot These channel slots come in different sizes and make it an exact fit possible when the drive is installed Fig 6 e For round tubes Release the tube from the motor died in advance so that the cam of the ring can also be inserted into the tube The cam of the ring must not engage with the tube For rings without pull ing cams the roller tube must be connected to the ring by a 4 8 x 10 mm sheet metal screw Fig 7 4 Assemble the tubular drive with the relevant ring A an
12. d Travel to the desired lower final position Move the DOWN direction switch from the delete position to the programmed position Subsequently travel upwards against the permanent upper buffer until the tubu lar drive automatically switches off The final positions have now been set c Anti lifting device at the lower final position to upper buffer Move both buttons to the delete position Actuate a brief start command Move both buttons to the programmed position Travel to the lower final position until the tubular drive automatically switches off Subsequently travel upwards against the permanent upper buffer until the tubu lar drive automatically switches off The final positions have now been set Deleting the Final Positions via the Switches a Deleting the final positions individually Note It is only possible to delete an individual final position if lower position to upper position without buffer has been programmed via the switches Move the switch of the respective final position from the programming position to the delete position Actuate a brief start command The final position has now been deleted b Deleting both final positions Move both switches from the programming position to the delete position Actuate a brief start command Both final positions have now been deleted J o AN tee ERHI Ea BECKER 9 Assembly and Operating Instructions S
13. d drive adapter B Insert the tubular drive with the pre assembled ring and drive adapter into the tube as shown Ensure that the ring and drive adapter are correctly positioned in the tube Fig 8 The drive adapter of the tubular drive is connected to the roller tube as follows Size of drive Roller shutter tubes Torque max Fastening screws mm mm Nm for drivers 4 x 35 40 mm plastic drive 13 flat headed sheet metal adapter screw ST 4 8 x 10 DIN 7982 aie E e drive 50 ha i screw ST 6 3 x 10 DIN 7982 adapter 45 Attention V When drilling into the roller tube never drill near the tubular drive The tubular drive must not be hit into the tube or dropped into the roller tube Becker also recommends that the counter bearing be joined to the roller tube 5 Hang the tube in the bracket and secure the motorhead piece in the drive bracket 6 Hang the mounted unit consisting of tube tubular drive and thrust bracket in the bracket Setting the Final Positions There are 4 ways to set the final positions a Lower position to upper position without buffer b Lower position to upper buffer c Anti lifting device at the lower final position to upper buffer d Anti lifting device at the lower final position to upper position without buffer only via installation set The final limit position becomes fixed after the tubular drive has turned off automatically in the desired position three times eS Note If d
14. etting the Final Positions via the Installation Set Attention The installation set is not suitable for continuous operation and has only been designed for set up Connect the wires of the tubular drive to the same coloured wires of the installa tion set Art No 4935 200 011 0 and switch on the mains supply RS Note If due to an obstruction the tubular drive switches off prema turely while travelling upwards and downwards it is possible to relieve the obstacle and to remove it by briefly travelling in the opposite direction and to set the desired final position by trav elling upwards downwards again Action Response a Lower position to upper position without buffer Note There is no shutter length adjustment for this final position set ting Move both switches to the program ming position Travel to the desired lower final posi tion Press the programming button of the The tubular drive makes a clack installation set for 3 seconds sound to confirm Clack Subsequently travel to the desired up per final position Now press the programming button of The tubular drive makes a clack i the installation set for 3 seconds sound to confirm clack The final positions have now been set b Lower position to upper buffer Move both switches to the program ming position Travel to the desired lower fina
15. h the valid EU guidelines and meet EMC regulations If the drive is to be operated with units which contain sources of interference the electrician must ensure suitable interference suppression for the relevant devices EN US EDH REY i Assembly and Operating Instructions What to do if 7 Problem Cause Remedy Tubular drive overruns 1 A short circuit caused by dampness 1 Investigate source dry out the system and the end limit or does reprogramme not reach the setend 2 External devices are connected to the power 2 Check electrical installation remove ex limit leads of the tubular drive ternal device if connected reprogramme system 3 Exchange L1 and N N blue L1 black brown reset the end limits more suspension devices have broken reset the end limits Tubular drive stops arbitrarily impossible for itto move further in 3 _Assembly of a tubular drive with previously 3 Delete the end limits and reinstall them the same direction programmed final positions Tubular drive does not Tubular drive is overheated The tubular drive is operational again after a required 2 Tubular drive is faulty does not work even 2 Replace the ao drive carry out RESET after standing still for a long period of time via the programming button No click may be heard emergency programme tubular drive can be moved up and down using the setting controls for the purpose of dis mounting the drive 3 Tu
16. ions cannot be assumed as being complete since this standard does not consider all the possible causes of risk For exa mple the construction of the operated product the effectiveness of the drive in the location of installation or the mounting of the final product in the end user s place of usage cannot be taken into consideration by the drive manufacturer If any questions or concerns regarding the safety instructions contained in the standard arise please contact the manufacturer of the respective part or end product e All operational work including maintenance and cleaning on electrical installations as well as other system parts must always be performed by authorised specialists especially qualified electricians e During operation of electrical or electronic equipment and units certain components are subject to a hazardous electrical voltage Physical injuries or damage to property can result in the event of unqualified interventions or failure to comply with the warning notices e All applicable standards and regulations for the electrical installation must be complied with e Only use spare parts tools and additional devices which are authorised by Becker e Unapproved third party products or modifications to the system and its accessories represent a risk to your safety and the safety of others This means that the utilisation of unapproved third party products or modifica tions which have not been agreed with or approved by us
17. l posi tion Press the programming button of the The tubular drive makes a clack installation set for 3 seconds sound to confirm Subsequently travel upwards against The tubular drive switches off auto the permanent upper buffer matically The final positions have now been set Action Response c Anti lifting device at the lower final position to upper buffer Move both switches to the program ming position Travel downwards until the lower final position Subsequently travel upwards against the permanent upper buffer The final positions have now been set The tubular drive switches off auto matically The tubular drive switches off auto matically d Anti lifting device at the lower final position to upper position without buffer Move both switches to the program ming position Travel downwards until the lower final position Subsequently travel to the desired up per final position Now press the programming button of the installation set for 3 seconds The final positions have now been set The tubular drive switches off auto matically The tubular drive makes a clack sound to confirm DN OEN tee ERHI REY BECKER ut ia Assembly and Operating Instructions Deleting the final positions via the installation set rE clack clack
18. lectronics electronics individual pushbutton Central group and individual control using Centronic UnitControl UC42 L1 NPE Mains 230V 50Hz Control unit Ce ntral Central connecting point I neit 230V 50Hz Connection for aditional control units EE Group UC42 Z M FIVIFAIVINILI LIC Yt i z 230V 50Hz E Individual Individual UC42 Z M ALVIATVINIL LICI 4 m 230V 50Hz Subject to technical changes without notice E N Me N S le at 304 ESSM BECKER i Assembly and Operating Instructions Brief instructions commissioning PR Caution A Always adhere to the information contained in the assembly and operating instructions during commis sioning operation and repair work The manufacturer or supplier shall not accept liability for personal injuries property damage or consequential damages resulting from non adherence to the instructions Setting the final positions via the switches 1 Deleting both final positions Set both switches to O Actuate a brief start command g 2 Setting the lower final position a To lower position Travel the shutter to the desired position and move the re spective switch from Otol b To lower buffer Set both switches to l When using anti lifting devices permanent Suspension device travel the shutter downwards until the tubular drive automatically switches off a
19. r right hand installation Several electric drives can be switched in parallel Suitable for all Becker control units Compatible with previous motors 4 core connection cable Please observe the operating instructions when installing and setting the equipment Warranty Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in serious injuries e g crushing of limbs Therefore structural modifications should only be carried out with our prior approval and in accordance with our instructions particularly the information contained in these Assembly and Operating Instructions Any further processing of the products which does not comply with their intended use is not permitted The end product manufacturer and fitter have to ensure that all the current statutory official regulations and in particular EMC regulations are adhered to during utilisation of our products especially with regard to end product assembly installation and customer advice Safety Information The following safety instructions and warnings are intended to avert hazards and to prevent damage to property and personal injuries Please retain for future reference Caution Denotes a potentially hazardous situation If this is not avoided injuries may A result Attention Denotes a potentially hazardous situation If this is not avoided the product V or something in its vicinity may be damaged
20. ue to an obstruction the tubular drive switches off prematurely while travelling upwards and down wards it is possible to relieve the obstacle and to remove it by briefly travelling in the opposite direction and to set the desired final position by travelling upwards downwards again i Programming position Switch Delete position V A Directional arrows Setting the final positions via the switches Attention The installation assembly set is not suitable for continuous op eration and has only been designed for start up Connect the wires of the tubular drive to the same coloured wires of the installa tion assembly set Art No 4901 002 181 0 or the operating element and switch on the mains supply a Lower position to upper position without buffer Note There is no shutter length adjustment for this final position set ting Push both switches to the delete position Actuate a brief start command 3 Travel to the desired lower final position Move the DOWN direction switch from the delete position to the programmed position Subsequently travel to the desired upper final position Now move the UP direction switch from the delete position to the programmed position The final positions have now been set EN Vy AW 7 UR EH w AOOO ia Assembly and Operating Instructions b Lower position to upper buffer Push both buttons to the delete position Actuate a brief start comman
21. ve supports not only shutter Suspension via springs but also mechanical anti lifting devices e g Zurfluh Feller Simu GAH Alberts and Deprat These are detected automatically Note The tubular drives have been designed for use in single systems one roller shutter per winding shaft and drive If several roller shutters are operated on one winding shaft torque control and correct functioning of the anti lifting device are not guaranteed Other applications utilisation and modifications are not permitted in order to protect the safety of the users and others since these actions can impair the system s safety resulting in personal injuries and property damage Becker Antriebe shall not accept liability for damages arising from such actions Always observe the information in these instructions when operating or repairing the system Becker Antriebe shall not accept liability for damages resulting from incorrect usage Attention V Anti lifting devices may only be used if sufficiently rigid roller shutter laths made of aluminium steel or wood are used When closed the shutters must not extend over the guide rails as this may put too great a load on the joint between the top two slats which could consequently be damaged Before reaching the lower end limit the roller shutters must have made at least 1 5 revolutions This is normally the case when the window height is five times the effective tube diameter Example 60 series octagonal tube with
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