Operating Instructions
Contents
1. SSIBAA PUN ry eu Ex Falcon en V 02 02 19 docx 08 10 2010 R STAHL HMI Systems GmbH OI Certificates Operating Instructions Exicom Falcon EE SEEN SSS ee NA 09280869 122 0 6 xeJ OOo w mn 220 t mei ujo G B EN ERT EN WEE E Aq jou 7X je Jepeay Buyweig k ng Es LISH zPSu SZL 8 69 13 WOOIX3 SOV4YSLNI HOLVHIdO a e et suiejs S INH THWLS Buiowues amod 19euuoosip Dengen Linie squaydsowje ejqusnquioo so ajqewwey jo Jusasud OL 9NINHVM ABS supu jo uogngnsqns gu unao peuBis WZ S S ujbuo AJLI XEN soups an ssed JO ajes pul Z o es Js o e F EIX 9 ome o le Z TIX _ owz yuan 39V H31NI HOIVHS3dO uri Mu Hu 3n mm vu D TE 09 od n Sl amp nl m esn 55819 SU 20 sgqede uonubj uou 1 SpNdyno jo pue au YY 20 pug pajonb sso vey sse wejewesed saseg parasddiy WS jsuueyo Jo pay eq Lem smeedde 6 04 Vd3N ISNV2. HOLVHIdO 1 ANNOYS Huy i 3 i y SHEED EWS THVIS H FE ae TT EEN V Jo OL QE LL SBL6 edit e MEL URR Blow ejedjssip 10 EEUU ONE EDUC NEN jeg ewssed JO MUSZ AS L ue you Sau 336107 ejdurs SMS 01 LAS seus L SX 4 gt LUOM ZZRSU oct 84 S9 13 3dAL 99 JOVINILNI HOLVH3dO Bus age 0 9407 55210 SNOGHVZVWHNON a o g 55210 NOILVOOT 2131559 SnOQdHVZVH OL 6 8 9 S V ed L 28 pna jddns o LLX Lat naar uap uounp ajs pep Wapuagny uaplem uarbugbnz u ou V NA Bunwunsnz esesun BUYO prep Bunuuoiez 25810 jusyeuequo 91429 esjeM pun eu 18Bugjdui3 Ex Falcon en V 02 02 19 docx 08 10 2010 R STAHL HMI Systems GmbH OI Page 38 of 52 Certificates Operating Instructions Exicom Falcon ci m ns Eid 09280869 1 22 0 xe3 wa L 3028098511200 6 Ep gn EEN 19408 Q eogpiaju Aq IX JE 1 6 y uosag jaiqeBequames jou e LYOM ZzrSe SZI 84 69 13 WOOIX3 39VAH3LINI HOLV3H3dO dee E
3. W m C thermic conductance coefficient coated steel K 5 5 The calculated value Pmax must be less than the sum of the average dissipation loss 70 of the maximum dissipation loss of the installed devices Pmax lt gt P70 b Natural convection in open cabinets e Function the heat is displaced by cool airstreams between the devices Conditions Air inlets and outlets at the top and bottom of the cabinet the airstream path must be free of obstacles o Result Depending on the actual set up twice the permitted dissipation loss as that under a can be achieved c Forced ventilation with heat exchanger in closed cabinets e Application when neither the environment or the high dissipation loss allow for natural convection e Function a heat exchanger with a fan draws air into the cabinet and presses it into the heat exchanger plates which are cooled with ambient air by a second fan e Result Depending on the actual set up 5 to 6 times the permitted dissipation loss as that under a can be achieved d Forced ventilation in open cabinets o Function One or more fan s generate an airstream from the opening at the bottom of the cabinet past the devices and out of the upper opening of the cabinet Calculation of the required airstream 3 1 Po t m3 h required airstream Pmax W developing dissipation loss 70 of the maximum dissipation loss At C permitted temperature increase in th
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5. Ta 70 C 2004 40 51 0 Entity I O AEx T4 Ta 60 C 70 C 2004 40 51 0 Entity a Type 65 75 125 b Device Coding RSXi1 WCR1 or Blank Equipment Ratings Intrinsically Safe Entity for use in Class Division 1 Groups and D Temperature Class T4 60 C T3 Ta 70 C in accordance with Control Drawing No 2004 40 51 0 Intrinsically safe Entity for use in Class Zone 0 AEx ia T4 Ta 60 70 C in accordance with Control Drawing No 2004 40 51 0 indoor Hazardous Classified Locations Approved for R STAHL HMI Systems GmbH D 50767 K ln Cologne Germany FM Approvals HLC 7 04 3021279 Page 1 of 2 O R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 33 of 52 Operating Instructions Exicom Falcon Certificates C This certifies that the equipment described has been found to comply with the following FM Approval Standards and other documents Class 3600 1998 Class 3610 1999 Class 3810 2005 Original Project ID 3021279 FM Approval Granted May 13 2005 Subsequent Revision Reports Date FM Approval Amended Report Number Date Report Number Date 050608 6 7 of FM Global Technologies LLC G et George A Smith Date Assistant Vice President FM Approvals FM Approvals HLC 7 04 3021279 Page 2 of 2 Page 34 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 S
6. 14 1 4 Ka Jz ss e rova erti Icate G er m EN Ren ER E a R C EA 2 MATE ICH LIUVLU 24 42 ses GL certificate Certificates This is to certify that the undernoted product s has have been tested in accordance with the relevant requirements of the GL Type Approval System Certificate No Company Product Description Type Environmental Category Technical Data Range of Application Test Standard Documents Remarks Valid until Page 1 of 2 File 1 8 06 Hamburg 2005 04 27 Germanischer Lloyd 26 032 05 HH R Stahl HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 Koln Exicom intrinsically safe Operator Interface Power Supply Fieldbus Bridge Exicom Operator Interface ET 125 ET 75 ET 65 with GL Kit Power Supply 9143 10 xxx xxx x0 Fieldbus Isolating Repeater 9185 11 46 10 C EMC 2 Exicom Operator Interface Type Display size Resolution number of keys 125 114mmx64mm 240x128 Pixel 47 ET 75 114mmx64mm 240x128 Pixel 31 ET 65 134mmx40 4mm 240 64 Pixel 43 Inputs Communication all Types 8 binary 3 3V 2mA RS 422 connected to Fieldbus Bridge 9185 11 46 10 Software Application version 4 xx Driver version 1 xx Boot version 2 xx Requirement class 3 protection class according to Atex 94 9 EC 11 2G EEx ia IIC IIB T4 T3 see page 2 for further details Guidelines for the Performa
7. Assembly and disassembly are subject to general technical rules Additional specific safety regulations apply to electronic and pneumatic installations In Germany for example these include the BGI 547 Information on and principles of workplace safety and health issued by the Government Safety Association and the BetrSichVer Betriebssicherheitsverordnung German Regulation of Workplace Safety 9 2 ET 65 ET 75 ET 125 When installing the device particular care shall be taken that e the operator interface has been properly installed according to instructions the operator interface is undamaged the terminal compartment is clean all screws are tightened fast where necessary the device s external bonding terminal is properly connected to the exponential bonding system at its place of use e the cover of the terminal compartment is completely closed 9 2 1 Cut out ET xxx Make a cut out with the following dimensions Operator Installation ET 65 ET 75 275 0 0 5mm 131 0 0 5mm up to 10 mm ET 125 300 0 0 5mm 180 0 0 5mm up to 10 mm 9 2 2 Assembly of ET xxx Mount the device using all fasteners the fixing frame and the seal provided e For operator interfaces ET 65 and 75 use the type 7 fastener set with 8 fastener brackets and for ET 125 the type 8 fastener set with 10 fastener brackets e Fixing frame type 1 is for operator interfaces ET 65 and ET 75 and type 2 is for ET 125 These fixing frames are used as
8. Version 02 02 19 FM control drawings again inserted STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 49 of 52 R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 K ln Phone switchboard 49 0 221 59808 200 hotline 59 Fax 260 E mail switchboard office stahl hmi de hotline support stahl hmi de www stahl de www stahl hmi de
9. 29 nm internal capacitance 46 ur 48 werd rier L 10 mH mm depends on the power supply connected to terminals 1 and 2 and cannot exceed the above value WCR 1 A current of lo 200 mA results in the following external values For group IIC Max external capacitance Max external inductance e CO fs 0 07 The following values apply in the case of combined capacitances and inductances Max external capacitance gt T 71 At max external inductance Fn 0 05 For group IIB Max external capacitance C 1000 Max external inductance L 2 mH The following values apply in the case of combined capacitances and inductances Max external capacitance IG 39 max external inductance l __ 1 I mH STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 11 of 52 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 RSi1 A current of lo 220 mA results in the following external values For group IIC Max external capacitance Max external inductance L The following values apply in the case of combined capacitances and inductances P as Tin external capacitance __ J 18 ur At max external inductance l 0 05 For group IIB Max external capacitance C 1000 external inductance __ _ 2 mH The following values apply in the case of combined capacitances
10. Operating Instructions Exicom Falcon ET 65 75 ET 125 WCRi HID Swipe magnetic card reader R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 50767 K ln Version 02 02 19 Issue 08 10 2010 Operating Instructions Exicom Falcon Table of contents Table of contents Table of contents 2 Safety information 3 Exicom ET 65 ET 75 ET 125 OI COIN NIN rd rd OO 3 6 Power supply 9 3 7 Permitted maximum values 9 3 7 1 Connection X1 supply 9 3 7 2 Connection X2 communication 10 3 7 4 Connection X7 readers 11 3 9 Special conditions 13 3 10 1 General information 13 3 11 GL certification 13 51 Functon 61 Function 6 2 Product specification and technical data 15 7 1 General information 17 7 2 1 Area of application for NEC 17 7 3 WCRi HID Swipe magnetic card reader 17 8 Application 18 Page 2 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Table of contents ET 65 ET 75 ET 125 1 Cut out ET xxx E 9 2 2 Assembly of ET xxx Fieldbus isolator 9185 10 1 Connections ET xxx 14 1 Exicom ET 65 ET 75 125_ ll STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 3 of 52 Operating Instructions Exicom Falcon Preface 1 Preface These operating instructions are intended for the safe installation of the Falcon series operator i
11. SP Brasil CNPJ 04 830 102 000 55 Page 42 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Certificates 14 1 6 DNV Certificate DNY DET NORSKE VERITAS TYPE APPROVAL CERTIFICATE CERTIFICATE NO A 11821 This is to certify that the Peripheral Equipment with type designation s Exicom Terminals ET 125 RS422 ET 75 RS422 ET 65 RS422 Manufactured by R Stahl HMI Systems GmbH KOLN Germany is found to comply with Det Norske Veritas Rules for Classification of Ships High Speed amp Light Craft and Det Norske Veritas Offshore Standards Application Location classes Temperature D Humidity B Enclosure Hovik 2010 06 08 This Certificate is valid until N 19 for Det Norske Veritas AS 45 2012 12 31 s 2 e A Lam MR __ 186 Oe H KA u DNV local office i Jan Aksel Nilsen Head ofSection Essen Surveyor Sn This Certificate is subject to terms and conditions overleaf Any significant change in design or construction may render this Certificate invalid The validity date relates to the Type Approval Certificate and not to the approval of equipment systems installed If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas then Det Norske Veritas shall pay compensation to such person for his proved direct loss or da
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15. Addition of section 3 3 1 range of validity of approvals for the operator interfaces Update of the declaration of conformity MCRi Wiegand Page 48 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Release Notes Version 02 02 18 New format of chapter headings New format of table of contents Changes to preface with comment on other operating instructions Changes to chapter 2 safety information Editing expansion of Technical Data for Falcon operator interfaces now in table layout Changes of conformity to standards Changes to chapter 3 5 Product identification Addition of chapter 3 7 Permitted maximum values Renew chapter 3 8 Type code Renew chapter 3 9 Special conditions Renew chapter 3 10 Safty advice Addition of chapter 9 2 2 Assembly of ET xxx Reconstruction chapter 9 Assembly Disassembly Renew chapter 10 1 Connections only actual connections listed Addition of information on BetrSichVer German Works Safety Regulations Changes to chapter 11 Maintenance service Inclusion of comment on certificates Reduction of the Falcon certificates to the first page of the EC type examination certificate and the first page of the most recent supplement Reduction of the Wiegand card reader certificates to the first page of the EC type examination certificate Removing FM control drawings Inclusion of the new DNV certificate Stylistic changes
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18. design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the test and assessment report BVS PP 04 2066 EG The Essential Health and Safety Requirements are assured by compliance with EN 50014 1997 1 2 General requirements EN 50020 2002 Intrinsic safety i If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC Type Examination Certificate relates only to the design examination and tests of the specified equipment in accordance to Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following II2G EEx ib T4 T3 EXAM BBG Pr f und Zertifizier GmbH Bochum dated 04 May 2004 Signed Dr Jockers Signed Dr ELckhoff Certification body Special services Page of 2to BVS 04 ATEX E 092 This certificate may only be reproduced in its entirety and without change Dinnendahlstrasse 9 44809 Bochum Germany Phone 49 201 172 3947 Fax 49 201 172 3948 until 31 05 2003 Deutsche Montan Technologie GmbH Am Technologiepark 1 45307 Essen Germany STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 1
19. e Intrinsically safe and non intrinsically safe conducting connection parts must be installed with a minimum distance of 50 mm e he operator interfaces are constructed according to protection type IP65 and must therefore be protected from adverse environmental conditions such as splashed water or dirt exceeding pollution degree 2 e he EC type examination certificates should be read before installation Users must adhere to any special conditions therein Also of importance are the permitted electrical operating values specified therein e When connecting the operator interfaces to the intrinsically safe circuits of the associated equipment the respective peak values of the field unit and the associated device must be observed to ensure explosion protection proof of intrinsic safety e The 1 5 terminals may also with voltage applied e The external PA connection is subject to installation regulations and may therefore have to be connected to an equipotential bonding system A connection is provided on the back of the terminal housing for this purpose e he PA connector must be connected to the equipotential bonding conductor of the hazardous area 7 2 1 Area of application for NEC If the operator interfaces are installed in the NEC 500 505 area of application All terminals of the operator interfaces must be COMBICON spring cage plug components type 2 5 4 STF 5 08 or FKC 2 5 9 STF 5 08 manufactured by Phoenix
20. o SS L For group IIB external capacitance 1000 Max external inductance EB Ze CO O1 The following values apply in the case of combined capacitances and inductances Max external capacitance At max external inductance I ER P D Lo For the connection of intrinsically safe circuit with the following maximum value Voltage uje 8 Effective internal capacitance C negligible V DC Effective internal inductance L negligible 3 7 3 Connection X5 input Digital input Connection of passive keys switches max 2m cable Voltage Current Page 10 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 7 4 Connection X7 readers Terminals 1 and 2 Power supply input WCR1 Voltage 3 4 voe met 200 mao Effective intemal capacitance G _ Effective intemal inductance L negigbe Terminals 9 and 3 negligible Output power supply circuit for types WCR1 or RSi1 The values for voltage U and power The power P the maximum external inductance L and the capacitance C depend on the supply to terminals 1 and 2 Terminals 3 and 4 Power supply readers Terminals 3 and 4 are connected potential together with the terminals 1 and 2 WCR1 E U mme s4 Max current __
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22. 232 C 1 x Profibus DP protection class according to Atex 94 9 EC 11 2 GD EEx ib IIC IIB GL Kit stainless steel housing No 8125 Degree of protection IP 65 ET 65 75 125 Valid until 2010 04 26 Page 2 of 2 Type Approval Symbol GD ALORS 3 y Hamburg 2005 04 27 dX CNW NL YN Germanischer Lloyd J Wittburg Lesniewski This certificate is issued on the basis of Guidelines for the Performance of Type Approvals Part 1 Procedure E m o H ____ _ _______ ___ SEET cc am R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 41 of 52 Operating Instructions Exicom Falcon Certificates 14 1 5 UL Inmetro Notice The complete certificate can be downloaded from R STAHL HMI Systems GmbH s website at www stahl hmi de JL 20 Brasil D rtiTizag ss Solicitante Instrumentos Lince Ltda 113899 001 Luiz Ferreira 84 21042 210 Rio de Janeiro HJ CNPJ 29 359 171 0001 93 Fabricante H STAHL HMI Systems GmbH 100041 435 Im Gewerbegebiet Pesch 14 D 50767 Koin Cologne Germany Este certificado aplica se ao s produto s abaixo relacionado s estando o s mesmo s descrito s no Ap ndice a este Certificado e nos documentos nele relacionados TERMINAL PARA ATMOSFERAS EXPLOSIVAS Modelo Tipo ET 5422 UL do Brasil Certifica es sendo um Organismo de Certifica o de Produto credenciado
23. Contact 7 3 WCRI HID Swipe magnetic card reader e his device may be operated in zone 1 e Electrical connections consist of fixed wiring These wires must be properly connected to terminals at the separate equipment e he rules for explosion protection must be observed when connecting the device to the power circuit e Where applicable any special conditions listed on the EC type examination certificate must be observed e he device may only be operated in proper undamaged housing that is completely closed If the housing is damaged the device may not be operated STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 17 of 52 Operating Instructions Exicom Falcon Application 8 Application The devices may only be used for the purposes detailed above and in accordance with current regulations Otherwise the manufacturer s warranty shall become null and void In case of incorrect or unauthorised use or non compliance with the instructions in this manual the manufacturer s warranty will become null and void No changes may be made to the devices or their components that compromise explosion protection The devices may only be installed and operated in an undamaged dry and clean condition Page 18 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Assembly and disassembly 9 Assembly and disassembly 9 1 General information
24. and inductances Max external capacitance C 51 At max external inductance L 1 Terminals 5 to 8 as TIT Singal input output 5 8 4 Ty Current Jk For the connection of an intrinsically safe circuit with the following maximum value Voltage Current Power Effective internal capacitance negligible ___ negligible Effective internal inductance negligible negligible 511 fufu fufu 5 lt gt 5 lt 5 lt Co Lo Er 00000 e 3 8 code Exicom EI xx 65 75 125 Product type Version Exicom ET xx RS422 Exicom ET xx RSi RSi Type RSi1 interface for barcode or oroximity reader Exicom ET xx WCR WCR WCH 1 interface for Wiegand Effect reader Page 12 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 9 Special conditions for installation in Zone 21 22 e During assembly and operation of the operator interface electrostatic surface charging must not exceed that caused by manual rubbing 3 10 Safety Advice 3 10 1 General information e The operator interfaces must be integrated into the system s equipotential bonding e he advice contained in this instruction manual must me adhered too 3 10 2 Zone 21 e f the operator interface is installed in Zone 21 the housing must NOT be opened in explos
25. part of these operating instructions The complete certificate can be downloaded from the homepage of R STAHL HMI Systems GmbH or a copy can be ordered from R STAHL HMI Systems GmbH STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 29 of 52 Operating Instructions Exicom Falcon Certificates Exicom ET 65 ET 75 ET 125 Declaration of EC conformity EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Wir We Nous R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 K ln erkl ren in alleiniger Verantwortung dass unsere Produkte declare under our sole responsibility that the products attestons sous notre responsabilit que les produits ET 65 RS422 xxx ET 75 RS422 xxx ET 125 RS422 xxx gekennzeichnet marked Ex ll 2 G EEx ia IIC IIB T4 T3 marqu 120 Ex ia 021 T70 C 80 C bereinstimmen mit der den folgenden Norm en oder normativen Dokumenten are in conformity with the following standards or normative documents sont conformes aux normes ou aux documents normatifs suivants Bestimmung der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm Terms of the directive Title and or No and date of issue of the standard Prescription de la directive Titre et ou No Ainsi que date d mission des normes 2004 108 EG Elektromagnetische EN 61000 6 2 03 2006 Vertraglichkeit EN 61000 6 4 09 2007 2004 108 EC Electromagnetic compatibi
26. version 2 5 issued 16 03 2006 Operating instructions Fieldbus Bridge Typ Type 9185 11 46 10 Typ Type 9185 12 46 10 not dated Booklet Approval Documents for 9185 11 46 10 DMT 02 ATEX E 246 by Stahl Systems GmbH K ln not dated Included certificate DMT 02 ATEX E 246 X dated 05 12 2002 Booklet Approval Documents for 9143 10 10 BVS 05 ATEX E 152 X by Stahl HMI Systems GmbH K ln not dated Included certificate BVS 05 ATEX E 152 X dated 10 10 2005 Booklet Approval Documents for ET 65 ET 75 ET 125 BVS 03 ATEX E 226 by R Stahl HMI Systems GmbH K ln not dated Included certificate BVS 03 ATEX E 226 dated 16 09 2003 Test report No 21110637 001 by T V Rheinland Product Safety GmbH issued 2003 12 09 Test Report No U61243 by Phoenix Testlab GmbH Blomberg issued 07 July 2006 Retention Survey Report TAC no A10050 dated 2008 08 26 Retention Survey Report A 10960 dated 2010 05 05 Tests carried out Applicable tests according to Standard for Certification 2 4 DET NORSKE VERITAS AS Veritasveien 1 NO 1322 Norway Tel 47 67 57 99 00 Fax 47 67 57 99 11 Org No NO 945 748 931 MVA www dnv com Form 1411a Issue October 2009 Page 2 of 3 Page 44 of 52 O R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Certificates Certificate No A 11821 File No 899 60 Job ld 262 1 001294 3 IDINIW Certificat
27. 1g Shock loading Operation 150m s about 15g 11ms Transport 250m s about 25g 6ms Cut out w x h mm 0 5 Wall thickness mm lt 10 Page 6 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 3 Conformity to standards The operator interfaces comply with the following standards and directives Classification Intrinsic safety i Protection by enclosures tD dust Interference emission industry 3 4 Certifications The Falcon operator interfaces have been approved for the following scopes By ATEX directive 94 9 EC for installation in zones 1 2 21 und 22 FM Factory Mutual Class Division Groups A B C D Class Zone 0 GL Germanischer Lloyd UL Inmetro Brazilian certification DNV Det Norske Veritas GOST R Russian certification 3 4 1 Range of validity of approvals The approvals listed in this operating instructions apply to the standard devices of R STAHL HMI Systems GmbH Devices that deviate from the standard for example those with a customized front panel do not comply with all listed approvals in the operating instructions The label of the device shows to which approvals the device complies to 3 4 2 ATEX The ATEX certification is listed below the following number Certificate number BVS 03 ATEX E 226 3 4 3 FM The FM certification is listed below the following numb
28. 20 0 LL For information relevant to explosion protection and general safety for technical data the EC type examination certificate and the declaration of conformity please refer to the Operating Instructions of the 9143 power supply 4 2 code Type code Power supply 9143 10 0 Auxiliary power supply Value for power output 1 5 Value for voltage output I S Product type supply Power supply 9143 10 120 200 10 24 V AC DC First version no longer available Power supply 9143 10 114 200 10 24 V AC DC Replaces 9143 10 120 200 10 Power supply 9143 10 104 220 10 Power supply 9143 10 120 200 20 Power supply 9143 10 114 200 20 5 Fieldbus Isolator 9185 5 1 Function The 9185 11 Fieldbus Isolator is used to isolate the intrinsically safe RS 422 interface of the operator interfaces from non intrinsically safe RS 232 RS 422 or RS 485 interfaces The 9185 11 Fieldbus Isolator can also be used to transform different types of interfaces LJ For information relevant to explosion protection and general safety for technical data the EC type examination certificate and the declaration of conformity please refer to the Operating Instructions of the 9185 11 Fieldbus Isolator Page 14 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon WCRi HID Swipe magnetic card reader 6 WCRi HID Swipe magnetic card reader 6 1 Function The WCRi HID Swipe card read
29. 2002 2004 108 EG Elektromagnetische Vertr glichkeit 2004 108 EC Electromagnetic compatibility 2004 108 CE Compatibilit electromagn tique K ln den 25 06 2009 To LMG Ort und Datum Joachim D ren Horst Friedrich EN55022 Class B A1 2001 A2 2003 EN 61326 2006 Place and date Technical Director Product Manager lieu et date R STAHL HMI Systems GmbH wiegand mcr kont 090625 Page 46 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon 14 2 2 type examination certificate 1 2 3 4 5 6 7 8 9 10 11 12 v EXAM BBG Pr f und Zertifizier GmbH Translation EC Type Examination Certificate Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres BVS 04 ATEX E 092 Equipment Reader type EXICOM WiegandMCR Manufacturer SAE STAHL GMBH Address D 50767 K ln The design and construction of this equipment and any acceptable variation thereto are specified in the schedule to this type examination certificate The certification body of EXAM BBG Pr f und Zertifizier GmbH notified body no 0158 in accordance with Article 9 of the Directive 94 9 EC of the European Parliament and the Council of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the
30. 9 docx 08 10 2010 Certificates Page 47 of 52 Operating Instructions Exicom Falcon Release Notes 15 Release Notes Starting with version 2 14 of these Operating Instruction the chapter Release Notes has been added This chapter details every change made in each new version of the Operating Instructions Version 2 14 Change of the ATEX classification of the operator interfaces 3 supplement of the EC type examination certificate Update of the declaration of conformity Update of the conformity of standards Change update of the type code Addition of change to information concerning BGI 547 Information on and principles of workplace safety and health issued by the Government Safety Association General stylistic and layout improvements Version 2 15 Explosion and safety relevant information on 9143 and 9185 were taken out Certificates and declarations of conformity for 9143 and 9185 were taken out Version 2 16 Version not released Update of the declaration of conformity Section 3 3 Conformity to standards moved into section 3 2 Update of the conformity of standarts New addition of section 3 3 certifications Addition of product identification section 3 4 with DNV and GOST R Update of the DNV certification Update of the GOST R certification General stylistic and layout improvements Rename UL Brasil into UL Inmetro Rename MCRi into WCRi Version 02 02 17 New definition of version and document name
31. IN SE suiejs s IHYLS RM ZZ p SH Aq Pox oq S 18845 Bulas Jemod 12euuoosip ejqnsnquioo JO ajqewwey jo uomu t Jusasud OL mesedo 9 o dn Isuzu ABW sjusuoduuoo jo uogninsqns jo dnoug PUB LOJS NO geg eu JO HETE uonjufij uou SIAMO jo suojeuyquico BY PUB r ou yam Joy pue osous ue sso saouiered Buey jauueq parody p SuuSLE Jo s Burs Del Aasa 8 eq smeedde psjeposse su 8 02 Vd 3N ISNv epo eaae PUB ucgeaa peyisser SUWASA apes AJjesesu jo LO 8O ZLd l VSUTSNY WM uj eq pinoys uonmimsu g WYO 071 vau 880 99 punoub pue punaug AE uaawjag aoug srs3 J Z 9007 n 2 71 910220 10 22 H d 20 ys aqe sayopms TEST ai 9913 503390 201 201 08 40 ton JO 1A aA 20 XELUA Bua uou sngeiedde payer osse Vi smeedde ajes jo uogaeducorsu SILOS AINA 941 9 ewdinbe eut Bugs uaym pamoja aq Ier Busweup sJaung38jnueur snje edde ODA JO SULA 062 wow ajeouo8 10 asn JOU snw srgusdo pejezossy 0 jusuadinbe jaquOD p
32. S SR SSES EA IMMO a ner ly 2 E DDT 29405 Q aveau JOjeJado Aq palemod X sepeey PL 42594 Jalgebequemes est 9 SS 17 INH THWLS M SEENEN egal ag Tessar Certificates PBNU ZZ p St q poxul oq Burovuas Je od JISULOISIP seogyeu 201900 9 ot dri seeudsourne ejqnsnquioo Jo ejqeuuujej Jo uonrub jus aJd OL SNINYYM Ajejes asunu Aew sjueuoduioo jo uognjgsqns 95NINHYM 3999405 Aus Bu smeseddy pancuddy Wa BEN jo dnog uoIsjalg zu 20 ojqede uoniuDi uou 1 5 jo suoneuiquioo pue ndino 20 psyonb Gan uey Seat sisjeureied penoxddy jJ ajdgymu ejus pau aq smeedde psjeposse sus 6 04 vd 3N ISNY Poupa jeuoneN pug pauisse 5 snopjezeH sursjs g ejes Ajeorsuugul jo LOBO ZLdH VSIISNY e ugpao2oe ui eq pinous uonejjersu 9 WYO OL tx Kjddng 9 8 421 oi 89 13 Jd AL 3OVAH3LNI 30195390 558 smu ques punog ajes Aje suuju usanmaq 2 919297 M lt EI ger D lt 20 Od lt d JO A Se D8 lt 1 JO E E mes ehre ON 30 1A 90A lt If JO
33. T 65 ET 75 ET 125 BVS 03 ATEX E 226 GOSTA UL INMETRO Cert Nr 26 032 05 HH Protection type Ex classification pone amp I 2 G EEx ia IIC IIB T4 T3 112 D Ex ia D 21 T70 C 80 C According to ATEX OExiallC IIBTA T3X ARA DIP A21 T 60 C 70 C IP65 BR Ex ia IIC IIB T4 T3 IP 65 UL INMETRO T4 para 25 a 60 C para Tamb 25 C 70 IS 1 ABCD T4 60 C T3 Ta 70 C O AEx ia T4 60 70 C Il 2 EEx ia T4 T3 KEE Display type LCD monochrome graphic display Display size 134 mm x 40 4 mm 114 mm x 64 mm 240 x 64 pixels 240 x 128 pixels Backlight with additional 9143 LED backlight Backlight adjustable Contrast adjustment using key combination Functional keys 16 8 16 custom labelling yes no yes Soft keys 4 no 8 Cursor keys yes yes yes Alphanumeric keys 10 10 10 System keys 9 9 9 System LED s 4 STOP COM ONLINE ALARM 9 16 Ro Key LED s controllable NENNEN SS Free controllable LED s po 4 yellow 2 green J e EE STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 5 of 52 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 Configuration memory type Flash EEPROM Program memory size kByte 8x64 512 Flash RAM Main memory buffered kByte 128 gt 4 days Record memory kByte 12 200 700 messages Conf memory size kByte Number o
34. acturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following x II2G EEx ia IIC IIB T4 T3 Deutsche Montan Technologie GmbH Bochum dated 16 September 2003 Signed Dr Jockers Signed Dr Eickhoff Certification body Special services unit Page of 4 of BVS 03 ATEX E 226 This certificate may only be reproduced in its entirety and without change DEKRA EXAM GmbH Dinnendahlstrasse 9 44809 Bochum Germany Phone 49 234 3696 105 Fax 49 234 3696 110 E mail zs exam dekra com R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 31 of 52 Operating Instructions Exicom Falcon Certificates Translation 3rd Supplement Supplement in accordance with Directive 94 9 EC Annex III number 6 to the EC Type Examination Certificate BVS 03 ATEX E 226 Equipment Terminal type ET RS422 Manufacturer R STAHL HMI Systems GmbH Address 50767 Cologne Germany Description The circuitry of the terminal can be modified slightly and the terminal can be manufactured according to the descriptive documents as mentioned in the pertinent test and assessment report The Essential Health and Safety Requirements of the modified equipment are assured by compliance with EN 50014 1997 A1 A2 General requirements EN 50020 2002 Intrinsic safety 1 EN 61241 0 2006 General requirements EN 61241 1 2004 Protection by enclosures The mar
35. ary encoder switch settings Rotary encoder switch Baud rate 1 2K 2 4K 4 8K 9 6K 19 2K 57 6 Any other switch settings are not valid for the operator interfaces 10 3 3 Status LEDs front plate green Power supply OK ERR red LED static on short circuit LED flashing baud rate search in automatic baud rate detection green Reception at the RS 232 interface X1 green Reception at the RS 422 485 interface non Ex side X2 green Reception at the RS 422 485 interface field side X3 Page 26 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Maintenance service 10 4 Connection magnetic card reader WCRi HID Swipe WCRi HID Swipe Connection Definition colour of conductor Es Not connected 11 Maintenance service Adhere to the applicable directives for the maintenance service and testing of associated equipment For explosion protected devices the directives 1999 92 EC IEC 60079 19 EN 60079 17 and BetrSichVer also apply Because the transmission of the devices remains reliable and stable over long periods of time regular adjustments are not required e Only original parts provided by the manufacturer must be used e Fuses may only be replaced by equivalent fuse types oystem maintenance should focus on the following a Seal wear b Monitor damage All screws are tightened fast d All cables and lines are proper
36. d in section b above Page 20 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Assembly and disassembly 9 3 1 Maximum permitted ambient temperatures Devices of the IS pac series can be operated inside a wide range of temperatures The maximum permitted ambient temperature may vary depending on device type and installation conditions Mounting position ne One device horizontal vertical horizontal B UT c without circulation One device horizontal vertical horizontal vertical STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 21 of 52 Operating Instructions Exicom Falcon Assembly and disassembly 9 3 2 Projection of dissipation loss in control cabinets Installing operator interfaces in control cabinets limits the free circulation of air and the temperature will rise To minimize this temperature rise it is important to optimize the dissipation loss as well as the heat generated inside the cabinet a Natural convection in closed cabinets e Application in case of little dissipation loss and when the system is installed in a dusty or rough environment e Calculation of the maximum permitted dissipation loss Pmax W maximum permitted dissipation loss inside the control cabinet At C maximum permitted temperature increase m free heat emitting surface of the control cabinet
37. e Retention Survey The scope of the retention renewal survey is to verify that the conditions stipulated for the type are complied with and that no alterations are made to the product design or choice of systems software versions components and or materials The main elements of the survey are Ensure that type approved documentation is available Inspection of factory samples selected at random from the production line where practicable Review of production and inspection routines including test records from product sample tests and control routines Ensuring that systems software versions components and or materials used comply with type approved documents and or referenced system software component and material specifications Review of possible changes in design of systems software versions components materials and or performance and make sure that such changes do not affect the type approval given Ensuring traceability between manufacturer s product type marking and the type approval certificate Retention survey is to be performed at least every second year and at renewal of this certificate END OF CERTIFICATE DET NORSKE VERITAS AS Veritasveien 1 NO 1322 H vik Norway Tel 47 67 57 99 00 Fax 47 67 57 99 11 Org No NO 945 748 931 www dnv com Form No TA 1411a Issue October 2009 Page 3 of 3 O R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 45 of 52 Operating Instructions Exico
38. e control cabinet e Air conditioner e Application in hot climates it is possible to achieve a temperature inside the cabinet that is the same or less than the ambient temperature e Function Use of a specific chilling system or the existing air conditioning system to cool the cabinet 9 4 Fieldbus Isolator 9185 As described above in section 9 3 Page 22 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Commissioning 10 Commissioning 10 1 Connections ET xxx the operator interface Card reader The push buttons or keys used here must at least be suitable for U 2 6V and 2 60mA The maximum nominal values are 3 3V and 2 Not connected Concerning the X7 reader interface the actual operator interfaces are different compared to the first certification status For operator interfaces under the first certification status please use the delivered operating instruction or contact our support department Depending on the type of assembly pins 5 to 9 of the X7 interface have a different configuration KKKK STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 23 of 52 Operating Instructions Exicom Falcon Commissioning 10 2 Connections 9143 Power supply 9143 10 10 mput ______ Output intrinsically safe pin pin Connector R E 7 24V DC Output 14 Functional Output 1 eart
39. er Certificate number 3021279 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 7 of 52 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 4 4 GL The GL certification is listed below the following number Certificate number 26 032 05 For the range of validity of Germanischer Lloyd you have to use the GL Kit The GL Kit consists of the operator interface the 9143 10 xxx xxx x0 power supply the 9185 11 46 10 Fieldbus Bridge and the stainless steel field housing no 8125 3 4 5 UL Inmetro The UL Inmetro UL do Brasil certification is listed below the following number Certificate number 05 UL BRAE 0046 3 4 6 DNV The DNV certification 1 listed below the following number Certificate number A 11821 File number 899 60 Job ld 262 1 001294 3 3 4 7 GOST R The GOST R certification is listed below the following number Certificate number DE Il B04 B01113 There exist a separate operating instruction for the russian language 3 5 Product identification R STAHL HMI Systems GmbH Type code 65 75 ET 125 CE classification Testing authority and certificate number BVS 03 E 226 Ex classification ES ATEX guideline 94 9 EC 2 EEx ia IIC IIB T4 T3 I 2 D Ex ia 021 T70 C 80 C IS 1 ABCD T4 Ta 60 C 70 C O AEx T4 Ta 60 C 70 C UL Inmetro BR Ex ia IIC IIB T4 T3 IP 65 T4
40. er is used with operator interfaces with a magnetic card reader interface type ET xx RS422 WCR and newly available ET xx RS422 WCR1 The WCRi HID Swipe magnetic card reader is also known as Wiegand and this is the name used on the EC type examination certificate The Wiegand WCR reader is used in access control systems as an entry key for zone 1 processing and controlling The Wiegand WCR reader can read magnetic information contained on sensor cards The information is then passed on to a higher level computer via a serial interface 6 2 Product specification and technical data Manufacturer R STAHL HMI Systems GmbH Type code EXICOM Wiegand WCR type reader CE classification C Coss Ex classification Explosion protection classification I 2 G EEx ib 4 Testing authority and certificate number BVS 04 ATEX E 092 Ambient temperature range in combination with 20 60 T4 operator interfaces see certificate 20 80 Number of the authority nominated for the 0158 supervision of manufacture Safety data 4 JD 0000000000000 oafety data max voltage U 6 5 VDC max current 500 mA max power P and ambient temperature range 1 3 W 40 T4 1 2W 60 T4 1 0 W 80 4 1 3 W 80 effective internal capacitance 25 uF effective internal inductance L negligible For further details and value combinations please ref
41. er to the EC type examination certificate Technical data extract from the data sheet Auxiliary power Nominal voltage Un Nominal current at Un Power consumption at Un STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 15 of 52 Operating Instructions Exicom Falcon WCRi HID Swipe magnetic card reader Ambient conditions Operating temperature 20 80 C Storage temperature 40 80 C Relative humidity no condensation lt 95 The current data sheet contains further technical data Before operating under conditions other than the standard operating conditions please contact the manufacturer Page 16 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Installation and operation 7 Installation and operation 7 1 General information Electrical installations are subject to the relevant regulations for installation and operation such as RL 1999 92 EC RL 94 9EC ElexV IEC EN 60079 14 and VDE 0100 The users of electrical installations in hazardous environments must ensure that the equipment is kept in proper condition is operated according to instructions and that maintenance and repairs are carried out ElexV and EN 60079 14 7 2 ET 65 ET 75 ET 125 e he operator interfaces may be installed in zones 1 2 or 21 22 The intrinsically safe circuits must be installed according to applicable regulations
42. f protocol drivers 3 loadable via PC software Operating system SPSPlusWIN Language support 4 system languages German English French Dutch Number of process images 100 20 bitmaps per language Number of texts messages Max 5900 Number of fault messages 512 bit controlled Font sets 3 freely definable IBM code table 437 predefined in 3 sizes Predefined Fonts 6x12 12 21 18 32 CYR6x8 2 CYR12x21 CYR18x32 for all devices 2 75 ET 125 16 10 6 4 16 10 6 4 Character height camm 6 6 10 15 6 6 10 TG 10 8 VDC 8 12 5 VDC via 9143 10 power supply Current consumption mA Total Dinary Inputs 8 floating contacts switches pushbuttons 3 3 V 2 mA each electrical parameters Real time clock Data buffer Yes capacitor buffered maintenance free 4 days Reds RS 422 bus compatible connection to 9185 1 1 PR E module Connection for reader devices Barcode scanner Wiegand reader Proximity reader interface additional interfaces optional via additional module SE via 9185 11 45 xx Profibus DP via 9185 1 1 46 xx via 9185 11 45 xx MPI Box Ethernet TCP IP via 9185 11 45 xx SK Cobox Hausin Front aluminium with polyester membrane seal IP 65 9 Back plastic with fastening arrester plate IP 20 TUE 90 at 40 C without condensation Vibration Operation 3 to 22Hz 1mm 22 to 500Hz 9 8m s 1g Transport 3 to 9Hz 3 5mm 9 to 500Hz 9 8m s
43. guides for the fastener brackets and therefore serve to securely and stably position the operator interface e Fix the brackets in the corresponding gaps of the housing Optimum sealing e Tighten the screws lightly e Check the position of the display ensuring above all that the rubber seals are correctly positioned e Now tighten the terminal screws with a tightening torque of between 0 3 and 0 4 Nm Caution IP65 is achieved with e proper mounting and e alevel and smooth mounting surface STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 19 of 52 Operating Instructions Exicom Falcon Assembly and disassembly 9 3 1 5 power supply 9143 Mounting position any a Detachable terminals All devices are fitted with detachable terminals The terminals can be detached by means of a screwdriver for example b Mounting on DIN rails in accordance with EN 50022 Place the device on the DIN rail and tilt snap onto the rail as shown below Do not tilt to either side when mounting To dismount gently loosen the lock on the mounting foot with a screwdriver and then remove the module As shown below place the device on the pac Bus and tilt snap until it locks in Do not tilt to either side when mounting Note In order to prevent pole reversal during installation the pac Bus elements are fitted with a polarisation guide see below and the module is fitted with a matching slot Dismount as describe
44. h Contacts 3 and 4 LF on the pac bus must be short circuited Power supply 9143 10 20 Output intrinsically safe pin pin Connector 85 230 V AC Output 14 1 0 NE E Functional Output 1 earth 9 2 85 230 V N C s Not connected Page 24 of 52 R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Commissioning 10 3 Connections 9185 11 Definition X1 RS 232 non Ex side RxD TxD GND RTS CTS 8 TDA TxD B 9 RA RxD B Es B BL DA TxD B HL RDA RxD B X3 RS 485 Ex side 622 B 24V DC GND N C pr 9 10 00 GND STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 25 of 52 Operating Instructions Exicom Falcon Commissioning 10 3 1 Dip switch settings S1 and S2 RS2 1 2 SCAN ON If S1 1 2 ON RS 422 Transmitter RS 422 scanning If 51 1 OFF RS 485 Abbreviation front plate Transmitter RS 422 constantly on OFF If S1 1 ON RS 422 RS 485 bidirectional Transmitter RS 485 switched off S2 1 RS3 RS 422 on Ex side field side RS 485 on Ex side field side S22 Not Connected o e he default setting is OFF ON 51 2 OFF 1 2 SCAN 51 1 ON 1 1 252 32 2 OFF M S2 1 10 3 2 Rot
45. h case Reference is made to DNV Rules for Ships Pt 4 Ch 9 Control and Monitoring Systems Ex certification is not covered by this certificate Application in hazardous area to be approved in each case according to the Rules and Ex Certification Special Condition for Safe Use listed in valid Ex certificate issued by a notified recognized Certification Body Product certificate Each delivery of the application system is to be certified according to Pt 4 Ch 9 Sec 1 The certification test is to be performed at the manufacturer of the application system according to an approved test program before the system is shipped to the yard After the certification the clause for application software control will be put into force Clause for application software control All changes in software are to be recorded as long as the system is in use on board The records of all changes are to be forwarded to DNV for evaluation and approval Major changes in the software are to be approved before being installed in the computer Type Approval documentation Test Report No E50252 by Phoenix Testlab GmbH Blomberg issued 07 04 2005 Test Report No 60546 by Phoenix Testlab GmbH Blomberg issued 05 April 2006 Hardwaremanual Exicom ET 65 ET 75 ET 125 version 1 1 by R Stahl HMI Systems GmbH K ln issued 20 05 2005 Operating instructions Exicom Falcon ET 65 ET 75 ET 125 I S power supply 9143 Fieldbus Isolator 9185 MCRi HID Swipe magnetic card reader
46. ipment described in these operating instruction 13 1 2 China ROHS According to a new administrative rule introduced in China 01 03 2007 all devices containing hazardous substances must be labelled accordingly The following applies to the ET 65 ET 75 ET 125 operator interfaces Names and Contents of Toxic or Hazardous Substances or Elements Toxic or hazardous Substances and Elements Lead Mercury Cadmium Poly Poly brominated brominated Chromium biphenyls diphenyl ethers aa Cd PBB PBDE Lon 0 o 0 ug Display Dep 9 1 9 __ O lo alPCBs X O O o Mis O O O O O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ T 11363 2006 Page 28 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Certificates 14 Certificates Starting with the version 02 02 18 of these operating instructions the chapter entitled Certificates will contain only the first page of the EC type examination certificate plus the first page of the most recent supplement All technical details contained in the EC type examination certificate are however
47. ive atmosphere e f the operator interface is mounted inside a plastic housing of type 8146 by STAHL AG the ambient temperature range is 20 C to 55 C If you intend to mount the operator interface in a different housing please note the following conditions e he housing must achieve IP 65 according to EN 60529 and pass the impact test according to EN 60079 0 e he housing must be certified for use in the temperature range T gt 70 C or T gt 80 C e f the housing is NOT certified for installation in the temperature range of T gt 70 C or T gt 80 C an individual type plate must be attached to the housing stating the permitted temperature range 3 11 certification The ET 65 ET 75 and ET 125 operator interfaces with the appropriate accessories are certified by the Germanischer Lloyd The GL Kit consists of the operator interface the 9143 10 xxx xxx x0 power supply the 9185 11 46 10 Fieldbus Bridge and the stainless steel field housing no 8125 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 13 of 52 Operating Instructions Exicom Falcon 1 5 power supply 9143 4 1 5 power supply 9143 4 1 Function The 1 5 power supplies are used to provide intrinsically safe power to the operator interfaces and their accessories Version 9143 10 120 200 0 is the first and will be replaced by 9143 10 114 200 0 For the BCSi 302 barcode scanner you may only use version 9143 10 104 2
48. king of the equipment shall include the following II 2G EEx ia IIC IIB T4 T3 II 2D Ex ia D21 T70 C 80 C Special conditions for safe use Without change Test and assessment report BVS PP 03 2142 EG as of 29 10 2007 DEKRA EXAM GmbH Bochum dated 29 October 2007 Signed Dr Jockers signe Dr Eickhoff Certification body Special services unit We confirm the correctness of the translation from the German original In the case of arbitration only the German wording shall be valid and binding 44809 Bochum 29 10 2007 BVS Schu Ar A 20070150 DEKRA EXAM GmbH Special services unit Page 1 of BVS 03 ATEX E 226 N3 This certificate may only be reproduced in its entirety and without change DEKRA EXAM GmbH Dinnendahlstrasse 9 44809 Bochum Germany Phone 49 234 3696 105 Fax 49 234 3696 110 E mail zs exanya idekra com until 31 03 2007 EXAM BBG Priif und Zertifizier GmbH Page 32 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Certificates 14 1 3 FM certificate FM Approvals lt rovas Member of the FM Global Group 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is issued for the following equipment Type ET a RS 422 b Operator Interfaces IS I 1 ABCD TA Ta 60 C
49. lity 2004 108 CE Compatibilit lectromagn tique 94 9 EG Ger te und Schutzsysteme zur EN 50014 1997 A1 A2 bestimmungsgem en Verwendung EN 50020 2002 explositionsgef hrdeten Bereichen EN 61241 0 2006 94 9 EC Equipment and protective systems EN 61944 A 2004 intended for use potentially explosive atmospheres Das Produkt entspricht Anforderungen aus 94 9 CE Appareils et syst mes de protection Product corresponds to requirements from destin s tre utilis s atmospheres Produit correspond aux exigences explosibles EN 60079 0 2006 EN 60079 11 2007 EG Baumusterpr fbescheinigung Nr BVS 03 ATEX E 226 ausgestellt durch benannte Stelle EC Type Examination Certificate No DEKRA EXAM GmbH expos par organisme notifi Dinnendahlstra e 9 Attestation d examen CE de type No D 44809 Bochum issued by notified body K ln den 01 10 2009 Vie Ort und Datum Joachim D ren Do Werner Bertges Place and date Technical Director Quality Manager lieu et date R STAHL HMI Systems GmbH et xx5_konf_n3_20091001 docx STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Certificates 14 1 2 type examination certificate 1 2 3 4 5 6 7 8 9 10 11 12 gt DEKRA Translation EC Type Examination Certificate Directive 94 9 EC Equipment and protective system
50. ly connected and undamaged 1111 Servicing In accordance with IEC 60079 19 and EN 60079 17 operators of electric plants in hazardous areas are obliged to have them serviced by qualified electricians 12 Troubleshooting Devices operated in hazardous areas must not be modified Repairs may only be carried out by qualified authorised staff specially trained for this purpose Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and if necessary have been authorized by the manufacturer STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 27 of 52 Operating Instructions Exicom Falcon Disposal 13 Disposal Disposal of packaging and used parts is subject to regulations valid in whichever country the device has been installed The disposal of devices sold after August 13 2005 and installed in countries under the jurisdiction of the EU is governed by directive 2002 96 EC on waste electrical and electronic equipment WEEE Under this directive operator interfaces are listed in category 9 monitoring and control instruments We shall take back our devices according to our General Terms and Conditions 1311 ROHS directive 2002 95 EC The prohibition of hazardous substances as detailed in directive 2002 95 EC ROHS does not apply to electronic equipment of categories 8 and 9 and is therefore not applicable to the equ
51. m Falcon Certificates 14 2 WCRi HID Swipe magnetic card reader 14 2 1 Declaration of EC conformity EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Wir We Nous R STAHL HMI Systems GmbH Im Gewerbegebiet Pesch 14 D 50767 K ln erkl ren in alleiniger Verantwortung dass unser Produkt declare under our sole responsibility that the product attestons sous notre responsabilit que le produit MCRi Wiegand gekennzeichnet marked marque 2G EEx ib T4 T3 auf welches sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux norme s ou aux documents normatifs suivants Titel und oder Nr sowie Ausgabedatum der Norm Title and or No and date of issue of the standard Titre et ou No ainsi que date d mission des normes Bestimmung der Richtlinie Terms of the directive Prescription de la directive 94 9 EG Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et syst mes de protection destin s a tre utilis s en atmosph res explosibles EN 60079 0 2004 EN 50020
52. mage However the compensation shall not exceed an amount equal to ten times the fee charged for the service in question provided that the maximum compensation shall never exceed USD 2 million In this provision Det Norske Veritas shall mean the Foundation Det Norske Veritas as well as all its subsidiaries directors officers employees agents and any other acting on behalf of Det Norske Veritas DET NORSKE VERITAS AS Veritasveien 1 NO 1322 H vik Norway Tel 47 67 57 99 00 Fax 47 67 57 99 11 Org No NO 945 748 931 www dnv com Form No TA 1411a Issue October 2009 Page 1 of 3 R STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 43 of 52 Operating Instructions Exicom Falcon Certificates Certificate No A 11821 File No 899 60 Job Id 262 1 001294 3 INT Product description Exicom operating terminal units covering Exicom Terminal ET 125 RS422 ET 75 RS422 ET 65 RS422 K ln Exicom I S Fieldbus Bridge 9185 Waldenburg Exicom 1 5 Power Supply 9143 Manufacture K ln Final test Waldenburg Place of Manufacture R Stahl Schaltger tebau GmbH Waldenburg Germany R Stahl HMI Systems GmbH K ln Germany Application Limitation The Type Approval covers hardware listed under Product description When the hardware is used in applications to be classed by DNV documentation for the actual application is to be submitted for approval by the manufacturer of the application system in eac
53. nce of Type Approvals Chapter 2 Edition 2003 Test reports No E50252 and U 50252 Phoenix Testlab 21110637 001 No 20035102 SAE STAHL GmbH Ex Certificates DMT 02 ATEX E 246 X BVS 03 ATEX E 226 BVS 03 ATEX E314 Technical Documentation Data sheets Circuit Diagrams Layouts Manuals None 2010 04 26 Type Approval Symbol Gu VA RER 14 AN SA di enk ON J Wittburg D Lesniewski This certificate is issued on the basis of Guidelines for the Performance of Type Approvals Part 1 Procedure Page 40 of 52 emm e m STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Certificates A d d pe Approval Certificate Germanischer Lloy ee E EE u u on SE m ee This is to certify that the undernoted product s has have been tested in accordance with the relevant requirements of the GL Type Approval System Certificate No 26 032 05 HH Technical Data Range of Application continued Power supply unit 9143 10 xxx xxx x0 Manufacturer STAHL Schaltgerate GmbH rated current and voltage according to data sheet i protection class according to Atex 94 9 EC II 2 G EEx ib IIC IIB Fieldbus Isolating Repeater 9185 11 46 10 Manufacturer R STAHL Schaltger te GmbH Interfaces 1 x RS 422 for communication with Operator Interface intrinsically safe 1 x RS
54. nterfaces and the WCRi HID Swipe magnetic card reader and cover all Ex relevant aspects Furthermore these operating instructions contain all necessary information for assembly and connection of the operator interfaces A For the correct operation of all associated components please note in addition to these operating instructions all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected 2 Safety information These operating instructions are a summary of the key safety measures The summary is supplementary to existing rules which staff also have to study The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations Therefore installation and maintenance staff working with such systems have special responsibilities This requires precise knowledge of the applicable regulations and conditions N The operator interfaces may only be used for the purposes detailed above and in accordance with current regulations Comply with the declarations of conformity and the EC type examination certificates Compliance with any special conditions contained therein is particularly important Incorrect or unauthorized use and non compliance with these instructions and the associated manuals will void any warranty on our part Operation is subject to the following National safety regulations National accident
55. para 25 C 60 C para Tamb 25 a 70 C according to ATEX GOST R OExiallC IIBTA T3X DIP A21 T 60 C 70 C IP65 Page 8 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 6 Power supply interface Minimum Nominal voltage Maximum Maximum ET 65 ET 75 8 VDC 10 8 VDC 12 4 VDC 180 mA ET 125 Power supply backlight 65 75 8 VDC 10 8 VDC 12 4 VDC 140 125 Power supply reader unit Po E ET 65 ET 75 8 VDC 10 8 VDC 12 4 VDC 180 mA ET 125 3 Permitted maximum values 3 7 1 Connection X1 supply Terminals 1 and 2 Power supply operator interface negligible negligible Terminals 3 and 4 Backlight power supply Voltage Effective internal capacitance Effective internal inductance negligible negligible STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Page 9 of 52 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 7 2 Connection X2 communication Communications interface Voltage J 58 voc Gen ma memaressame A w 9 z For group IIC Max external capacitance Ke 43 Max external inductance L l 30 fs The following values apply in the case of combined capacitances and inductances Max external capacitance At max external inductance T ER e N
56. pelo INMETRO segundo o registro No OCP 0029 confirma que o produto est em conformidade com a s seguinte s Norma s IEC 60079 0 1998 IEC 60079 11 1999 e IEC 60529 2001 Marca o b sica do produto BR Ex ia IIC IB T4 T3 IP 65 T4 para Tamb 25 C a 60 C para Tamb 25 C 70 C Numero do Relat rio de Avaliac o e Ensaio BR1048 Volume 7 Sec o 1 2005 A empresa licenciada respons vel pelo produto referenciado neste certificado tem a responsabilidade de garantir que o produto est em conformidade com as especificacoes descritas no Ap ndice a este certificado e que a mesma executa as verifica es e ensaios de rotina aplic veis De acordo com a Portaria n 176 2000 e Regra Especifica NIE DQUAL 096 Rev 00 do INMETRO a empresa licenciada est autorizada a ostentar a Marca de Conformidade do Sistema Brasileiro de Avalia o da Conformidade SBAC sobre o s produto s relacionado s neste certificado Emiss o 03 de novembro de 2005 Revis o Validade 02 de novembro de 2007 Pela UL do Brasil Certifica es Ve rco Antonio Bucciarelli Roque NC oy INMETRO oct Bos L are Esta licen a acompanhada de seu ap ndice est vinculada a um contrato e ao s endereco s acima citado s Este Certificado s v lido acompanhado de seu Ap ndice U L DO BRASIL CERTIFICA ES ES F 026 CF Rua Fid ncio Ramos 195 5 andar Rey 9 04551 010 Vila Olimpia Sao Paulo
57. prevention regulations National assembly and installation regulations Generally accepted technical rules EC type examination certificate Safety instructions contained in these operating instructions Safety notes in the hardware manual Characteristic values and rated operating conditions on the rating and data plates Additional information signs on the device N Damage may compromise Ex protection In the case of visible damage the device must be returned to the manufacturer for repair Page 4 of 52 STAHL HMI Systems GmbH OI Ex Falcon en V 02 02 19 docx 08 10 2010 Operating Instructions Exicom Falcon Exicom ET 65 ET 75 ET 125 3 Exicom ET 65 ET 75 ET 125 3 1 Device function The 65 ET 75 ET 125 operator interfaces are intelligent operating and monitoring devices with text or graphic display for use in hazardous environments of zones 1 2 21 and 22 according to ATEX guideline 94 9 EC and NEC and class 1 division1 and 2 The 65 75 ET 125 operator interfaces replace the ET 4A ET 9752 and ET 6 operator interfaces that are no longer ATEX approved They are compatible with existing projects The easy and simple functions of the ET 65 guarantee less configuration time for your application and relieve your PLC Both the ET 75 and ET 125 operator interfaces offer a wide range of types of graphic display A great variety of integrated functions also means less work for your PLC 3 2 Technical Data E
58. s intended for use in potentially explosive atmospheres BVS 03 ATEX 226 Equipment Computer terminal type ET RS422 Manufacturer SAE STAHL GMBH Address 50767 K ln Germany The design and construction of this equipment and any acceptable variation thereto are specified in the appendix to this type examination certificate The certification body of Deutsche Montan Technologie GmbH notified body no 0158 in accordance with Article 9 of the Directive 94 9 EC of the European Parliament and the Council of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex to the Directive The examination and test results are recorded in the test and assessment report BVS PP 03 2142 EG The Essential Health and Safety Requirements are assured by compliance with EN 50014 1997 Al A2 General requirements EN 50020 2002 Intrinsic safety i If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the appendix to this certificate This EC Type Examination Certificate relates only to the design examination and tests of the specified equipment in accordance to Directive 94 9 EC Further requirements of the Directive apply to the manuf
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