Operating Instructions - Paul Wärmerückgewinnung
Contents
1. If you have any questions that have not been answered or have not been sufficiently answered in this documentation please contact the company Paul W rmer ckgewinnung GmbH We will be glad to help you 1 Introduction 1 1 Safety Please always observe the safety instructions in this operating manual The non observance of the safety instructions warning notices notes and instructions can lead to injuries or damages to the maxi e Unless otherwise stated in this operating manual only an authorised installer is entitled to install connect put into operation and maintain the maxi e The installation of the maxi is to be performed according to the general local building safety and installation instructions of the corresponding local authorities of the water works and electric works and other official regulations and directives e Always follow the safety instructions warning notices notes and instructions described in this operating manual e Please keep this manual during the complete life time of the maxi in proximity to the device e The instructions for the regular replacement of the filters or the cleaning of the supply and exhaust air valves are to be strictly followed e The specifications stated in this document may not be changed e Any modification of the maxi is prohibited e In order to guarantee that the device will be regularly controlled it is recommended to conclude a maintenance contract Your supplier can give2. documentation ETHERNET 5 E5 RJ45 connector i ka k N iia T A CT Rey B SH Br ON NY Alarm N m KOD 4 SAT MODBUS T O R 1 OR2 ORB OR4 SAT MODBUS T _ SAT MODBUS 2 HASSO 000 000 SAT MODBUS 1 00000 F Rx Tx Rx Tx 24Vdc oo oo Stop ee SU PPLY At Ar o lo o Jo b Jo see o o co TE ay Q gt ARETIEN lt PIP Pll m 4 e e A and B connections crossed Figure 3 www tbox biz 7 PC Configuration to view web pages 7 1 Compatible Web browser Internet explorer must be used to view Web pages gt Other browsers are not compatible 7 2 Installation of the WebFormViewSetup exe viewer To view the pages you must install the WebFormViewSetup exe viewer on your PC This application can be downloaded from htip TAC4 atmdata be 8 Use of web pages Enter the IP address of your TAC4 TCP IP or GPRS module in the Inter
3. in 2 figure 1 press it as far as possible so that it does not exceed the Module er The SD card is difficult to remove You will need a pair of long nosed pliers or to stick a sticker to get a hold of the SD card see Figure 1 lt lt nn Jul a 4 p 6 SIM card _ gt B SIM card support Figure 1 4 Plug the 24VDC power supply terminal block to the Module see Figure 3 The module will detect automatically the presence of a new Plug amp go bin file and launch the loading of the programme The PGM LED stops blinking ON or OFF during the loading of the programme about 1 minute When the programming is finished the LED starts blinking again 2 blinks per second Once the module has been programmed the SD card is no longer necessary Shut down the 24VDC power supply and remove it from the TAC4 TCP IP and GPRS module 6 Installation and connection of the TAC4 TCP IP or GPRS lt Support of the module lt Antenna only for GPRS module ETHERNET cable circuits and 24VDC power supply block Mounting screw on the support Figure 2 1 Forthe GPRS module mount the antenna supplied with the TAC4 GPRS module and install the SIM card not supplied see 1 Figure 1 2 Fasten the module on its support using the mounting screws see Figure 2 3 Carry out the connections as indicated in Figure 3 For the assembly of the SAT MODBUS circuit see Ml SAT TAC4 MODBUS
4. TAC4 DG TCP IP GPRS Installation and maintenance Operating INnsvrucwons Please keep carefull Status 06 2013 Paul Warmeruckgewinnung GmbH August Horch Stra e 7 08141 Reinsdorf A PAUL ns ee WARMERUCKGEWINNUNG Fax 49 0 375 303505 55 Table of contents 1 1 1 2 9 1 5 2 7 1 1 2 8 1 8 2 8 2 1 8 2 2 8 2 3 8 2 4 8 2 5 8 2 6 8 3 8 4 8 5 8 6 8 6 1 8 6 2 8 6 3 8 6 4 ProamDI earan a ae A adesumeud 2 INtFOQUCHON sinora A E E EE TE 2 AO AA E AEAEE A E E Eee 2 SSCS Vi OS rronin a ee E lal ates 2 Functionalities of the regulation ccccccsssseecsenseeeeeenseeeeaseeseenseeeeensseeeoeaseeseenseeneessessonaseeens 3 Operating principle ende 4 Which module to choose TCP IP or GPRS 2 22 222000000nnnnnnn0nnnnnnnnnnnnnnnnnnnnnnnnnnn 4 Configuration and programming of the TAC4 TCP IP or GPRS module 2222 5 CO MOA OTN See ee ee een 5 Programming of the TAC4 TCP IP or GPRS module from the SD card 5 Installation and connection of the TAC4 TCP IP or GPRS 2u222000n22ann00nnnnnnnnnnnnnn nn 6 PC Configuration to view web pageS uu222220000000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nun 7 GCompalible Web BroWser unse es ee een hehe einen 7 Installation of the WebFormViewSetup exe viewer uuueessssssssnsnneennnnnnnnnnnnnnennnnnnnnnnnnnnenennnen 7 WSC Of WED DAG CS 2 22 ee e
5. d in the supervision table To add a unit in this table click in the address box and enter the address corresponding to the unit you want to view The maximum number of units under supervision is 10 Attention Only the units entered under this tab will be able to send an alarm Alarm warning tab via e mail and or SMS Configuration Overview Alarm warning Logging Home NETWORK OVERVIEW Visualization Supply Exhaust Bypass Postheat Alarm Unit Name Address Mode Setpoint Flow Flow O C ON OFF ON OFF Control HRe 800 I OFF 0 0 0 Closed OFF ON Setu P HRup 450 2 cps 0 0 0 Closed ON ON Advanced setup HRe 1200 3 CA 1000 998 848 Closed ON OFF Time table 0 TAC4 Network 11 8 6 3 Alarm warning The Alarm warning tab is used to select the type of alarms to be sent and to configure the dispatch by SMS and or by e mail Configuration Overview Logging Home ALARMS REPORTING Visualization Sender name TAC4 module Control Warning by SMS SMS ON Setup hone ber N 1 0485070800 Advanced setup FIRE phone number N 2 0 Test SMS Time table phone number N 3 fo TAC4 Network Warning by e mail Email ON e mail address N I test email com e mail address N 2 Test Email e mail address N 3 Alarms to be reported Fans x Setpoints Pressure iY T sensors Service V Software V Antifreeze Fire To select the types of alarm for which you wan
6. e combined with the TAC4 DG control board Option SAT TAC4 BA KW Regulation of 2 external heat exchangers hot and or cold Option RC TAC4 Local remote control that can be used for the configuration display and control of the TAC4 unit to which it is connected Option SAT3 Circuit with 2 relays for Fans ON and Pressure alarm signals if in position O R 1 O R 2 or Circulator control and Bypass status signal if in position O R 3 O R 4 3 Operating principle The TAC4 TCP IP and GPRS modules are automated units with a built in web server Once programmed the module contains software composed of web pages used for the configuration control and display of TAC4 units connected to this module Basic diagram u TAC 4 MODULE MODBUS RTU communication Access to the TAC4 MODULE web pages There are different possibilities Internet connection via Ethernet TCP IP Internet connection via GPRS Intranet local connection via Ethernet TCP IP DIE 4 Which module to choose TCP IP or GPRS The TAC4 TCP IP module can be used to Access the TAC4 module web pages via the Ethernet connection Send alarm messages by e mail The TAC4 GPRS module can be used to Access the TAC4 Module web pages via the Ethernet connection Access the TAC4 Module web pages via GPRS Send alarm messages by e mail via Ethernet Send alarm messages by e mail via GPRS Send alarm
7. e tee 7 HOME nzeoea venecadts EUER INEBERSUENEOENEESCTHEREU a a 7 VISUAIZAUON rare Meer N L ee EE 8 SYNOD ASS ea OO ENE 8 Alar eonen a A a TN 8 DE LUDER Seen OE ee eer N ere 8 AE a a a a aaa ERSTEN EURER CN ee ree SER 8 VOSAS a E E E E O 9 Be guile BL e a ssena ee ee Eee 9 GO OT ee ee eee eee 9 SE 1 0 BERN acts onstage maradona natcheniancs NR ube dateatddacdeseamecae EA E E E E 9 UNelaDlenssen ee ee een ee 10 TAGE ING IW OEM et a 11 GORNIGUIAUON SE tener etnaatt tt ene Renee a at at erence eter nine ee ete 11 VOT OW ee ea Nennen 11 Alarm WaN nennen ms N 12 LOGON esae naaa a a ROCRE TONER HERE 12 0 Preamble PLEASE READ THIS MANUAL CAREFULLY BEFORE INASTALLATION AND COMMISSONING THIS MANUAL HAS BEEN MADE WITH GREATEST CARE HOWEVER NO RIGHTS CAN BE DERIVED THEREFROM WE RESERVE THE RIGHT AT ANY TIME TO PARTIALLY OR ENTIRELY CHANGE THE CONTENT OF THIS MANUAL WITHOUT PRIOR NOTICE This manual contains all the best for an assembly plant and a heat recovery unit HRU necessary information The manual also serves as a handbook for installation maintenance and customer service work We recommend that any intervention in the appliance installation company should be consulted Subject of this operating manual is the control unit TAC4 and the modules TCP IP and GPRS Possible accessories are only described insofar as it is necessary for the appropriate operation Please see the particular manuals for further information on accessories
8. es for supply and exhaust All the temperatures measured by the sensors of the unit The operating time of the unit 8 2 5 NO status The I O status tab shows summary of the status of all inputs and outputs on the TAC4 control board 8 2 6 Configuration The Configuration tab shows the factory configuration i e the type of unit as well as the different options included in it It also shows the software version of the TAC4 circuit 8 3 Control The Control menu is used to control the unit of the selected address This page depends on the operating mode chosen Home CONTROL Visualization ADDRESS 3 UNIT NAME HRe 1200 Control AIRFLOW CONTROL MODBUS RTU BE pa Setup RC BE Alarms Advanced setup Auto Time table Fr Er Manu amp O amp amp Actual TAC4 Network flowrates nn Supply m h 1000 700 500 1000 m h Exhaust m h 850 595 425 848 m h Boost Bypass Heating Cooling Off Auto Auto off Functionalities available Display of the airflow control mode Possibility to select the ventilation control mode e RC position control via the RC connected e Auto position control according to time slots e Manual position control via the yA buttons of this screen Display of alarms using the red or green diodes Choice and display of the ventilation level LED under the ra buttons Display of the current real airflows to the right o
9. f the screen Direct control via the Boost Bypass Heating and Cooling buttons 8 4 Setup The Setup menu is used to configure the setting of the fan s operating mode the supply temperatures and the pressure alarm This page varies depending on the operating mode chosen Main Pressure alarm Home Visualization ADDRESS 3 UNIT NAME HRe 1200 Control Parameters Constant Airflow Working mode JCA Setup EEE EEEL Exhaust supply percentage Advanced setup Ti ee Supply m h m h m h TAC4 Network Exhaust 850 595 m h Supply air temperature Heating setpoint Cooling setpoint 8 5 Time table The Time table menu is used to program the operating mode and the setting points for the fans the supply temperature and the position of the bypass on a weekly basis Click on the box containing the time slot to open the configuration window of the corresponding time slot Seasonal management of the bypass and the cold and hot coils is provided under the Seasonal manager tab Setup Seasonal manager Home SCHEDULER Visualization ADDRESS Ea UNIT NAME HRe 1200 Control Week planner nn Details displayed Flows See gt Ps PX PPX PPX OX Advanced setup Monday Tuesday Wednesday Thursday Friday Saturday Sunday Time table TE EEA P n NEENA gt ee a ath ka CA CA CA CA 500 m h 500 m h 500 m h 500 m h 10 8 6 TAC4 Netwo
10. is screen is automatically depending on the state of the unit and the options present Sirsa Alarms Setup m h T I O status Configuration Home SYNOPTIC Visualization ADDRESS 3 UNIT NAME HRe 1200 Control To outdoor To indoor Setup i r 848 m h 1001 m h Advanced setup 10 6 c 474 C Time table SAT BA TAC4 Network gt Visual_UI Windows Internet Explorer BEE Pressure alarm BE Alarms It indicates The inlet and outlet temperatures of each flow The supply and extract flows The opening and closing of the bypass the antifrost and the valves option red dark green OFF light green ON The different components mounted on the unit and their current operation options KWin KWout hot water battery NV An SAT BA button that displays the current operating characteristics of the external coils options BA BA KW Two alarm diodes that indicate the current state of the alarm red default green OK Click on one of these diodes to access the Alarms tab directly 8 2 2 Alarms The Alarms tab is used to display the state of the different alarms 8 2 3 Setup The Setup tab is used to view the different set points CA LS CPs OFF mode supply flow and temperature requested as well as pressure alarms configured in the SETUP currently in operation 8 2 4 m h T The m h T tab is used to view The airflows and pressur
11. messages by e mail via SMS These functionalities require a SIM card not supplied 5 Configuration and programming of the TAC4 TCP IP or GPRS module The TAC4 TCP IP or GPRS is delivered non programmed Programming is carried out in two steps Entry of configuration settings via the website http TAC4 atmdata be you will need an SD card maximum 2GB not supplied Programming of the module using an SD card follow the procedure in paragraph 5 2 5 1 Configuration file The configuration settings such as the IP address the access data the use of a SIM card or not or the data of an SMIP server to send e mail for instance must be entered on the website http TAC4 atmdata be A configuration file plug amp go bin containing all the settings of your TAC4 TCP IP or GPRS module will be generated from this site Save this file on an SD card Use an SD card with a maximum capacity of 2GB SDHC cards with a capacity of 4GB or more are not recognized by the module 5 2 Programming of the TAC4 TCP IP or GPRS module from the SD card 1 Remove the TAC4 TCP IP or GPRS module from its support using the mounting screws 2 The programming must be carried out on a bare TAC4 TCP IP or GPRS module So make sure you unplug The 24VDC power supply terminal block The RS 485 communication terminal block The Ethernet cable The antenna The SIM card if present 3 Insert the SD card containing the configuration file
12. net explorer address bar For example http 192 168 0 1 You will then access the web pages of the TAC4 module corresponding to this address Presentation of the functionalities on each screen 8 1 Home Home Network Overview Visualization TAC4 MODULE settings You are in communication with TAC4 MODULE TAC4 module Control Software version vo I9_EN Setup Advanced setup TAC4 units communication settings Time table Actual target MODBUS address 3 TAC4 Network Network list Adress Type Name 0 885100 HRe 800 Eg 2 887103 HRup 450 j 2 j 3 885101 HRg 1200 3 0 0 re 0 0 5 0 0 6 0 0 7 0 0 8 0 0 9 0 0 The Home page is used to Identify the TAC4 module to which you are connected Choose the address of the TAC4 unit with which you are going to communicate View all the TAC4 units connected to the TAC4 module address of the unit on the network type of unit and name given to the unit these elements are configured in the TAC4 Network screen 8 2 Visualization The pages of this menu are used to view all the settings of the TAC4 unit with which you communicate the address and the name of the unit are indicated at the top of the page This menu comprises different sub categories presented in the form of tabs 8 2 1 Synoptic The Synoptic tab displays a basic diagram of the unit containing the most useful information of the ventilation unit Th
13. rk The TAC4 Network menu is used to configure and supervise all the units present in the network 8 6 1 Configuration The Configuration tab is used to add remove and to address units on the network Each TAC4 unit is factory programmed with the address Modbus 1 To network several units the different units must be re addressed There are several methods possible for re addressing the units 1 By connecting directly on each unit using a TAC4 RC Change address via SETUP ADVANCE 2 Via the web pages of the TAC4 TCP IP or GPRS module by supplying one unit at a time Connect all the TAC4 units in a network but supply only one unit at a time You will then only have one unit with the address 1 on the network You can then change its address via the web pages then supply the next unit to change its address and so forth 3 Via the web pages of the TAC4 TCP IP or GPRS module by adding a unit to the TAC4 network each time Connect a unit to the network physically and change the address Then add a unit at a time to the network and change the address ce Once all the units are present scan the network The TAC4 TCP IP or GPRS module will list all the units present on the network You can then enter a unit name 8 6 2 Overview The Overview tab is used to get an overview of your network of TAC4 units It shows the main information for each unit The units connected in the configuration tab are not automatically inserte
14. t to send a message tick the boxes of the desired alarms ce Remember only the units present in the Overview tab will be concerned by the alarm messages sent Send alarm by SMS Equipment needed e TAC4 GPRS module with SIM card Operation 3 telephone numbers can be configured During an alarm the messages are sent simultaneously to the 3 numbers You can test how the dispatch functions by clicking on the Test SMS button Send alarm by e mail Equipment needed e TAC4 TCP IP module with configured SMTP server e TAC4 GPRS module with SIM card and configured SMTP server by Ethernet or GPRS Operation 3 e mail addresses can be configured During an alarm the messages are sent simultaneously to the 3 addresses You can test the operation of the dispatch by clicking on the Test EMAIL button 8 6 4 Logging This tab is used to obtain certain indications on the state of connection of the TAC4 TCP IP or GPRS module on the dispatching of the alarm messages As of June 4th 2013 Although we put a lot of care in the making of our documentation we cannot be held responsible for any error and or omissions that could have slipped in 12
15. you the addresses of authorised installers in your area 1 2 Used symbols The following symbols are used in this manual ce Caution special note A Risk of injury of the user or the installer damages to the device impairment of the operation of the device if the instructions are not carried out properly 2 Functionalities of the regulation The TAC4 DG controller is mounted in the units of maxi series The functionalities of this TAC4 DG control board are described in detail in the Operating instructions TAC4 RC manual The TAC4 DG control board provides the following functionalities Control of supply and exhaust fans in constant air flow CA constant pressure CPs and constant airflow linked to a 0 10V signal LS mode Management of 6 time slots Default set point and pressure alarms Management of airflows in case of fire alarm BOOST function that helps to force the supply and exhaust airflows to a value set beforehand overriding all configurations and conditions Automatic management of the 100 bypass for free cooling Automatic management of the opening and closing of valves mounted on the suction side Anti frost protection of the heat recovery exchanger by modulation of the supply airflow or by regulating the power of the pre heating electric coil KWin Regulation of the post heating water NV or electric KWout coils to maintain a constant supply temperature The following options can b
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