Operating Instructions
Contents
1. tress Parameter Type Control unit VVSE2226 X Ak 800 1 000 Z1 200 Z1 600 G1 800 2 000 82 200 6 11 Water Parameter Value Pressure min 2 bar max 6 bar Quantity At least 4 l min Max temperature 25 C Page 22 Wall saw WSE2226 x x x TYROLIT Hydrostress AG 7 EU Declaration of Conformity Description Wall saw Type designation VVSE2226 X xx Year of construction 2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directives 2006 42 EC from 17th May 2006 2004 108 EC from 17th December 2004 Applied standards EN 15027 A1 2009 EN 12100 2010 EN 60204 1 A1 2009 EN ISO 3744 2010 EN 55014 1 A1 2009 EN 55014 2 A2 2008 EN 6100 3 11 2000 EN 6100 3 12 2005 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pf ffikon Switzerland Pfaffikon 28 04 2011 as DIN EN ISO 9001 2000 Pascal Schmid Head of Development Wall saw WSE2226 x x x Page 232. DANNE NS Us Wall saw VVSE2226 x X X Page 10 TYROLIT Hydrostress AG 3 6 Removing the saw blade unit WARNING Injuries can be caused if the saw blade drops down gt Lift out the saw blade unit to the top when removing it 1 2 Disassemble the saw blade unit in the reverse order to the installation assembly process 3 7 Blade guard 3 7 1 Mounting the blade guard gt Mount the blade guard according to the instruction leaflet Wall saw WSE2226 x x x Page 11 TYROLIT Hydrostress AG 3 8 Selecting gear Gears and ll are selected in relation to the tool diameter Select the switch position in accordance with the size of the saw blade Never use force and always change over with the drive motor stationary If the gear does not engage rotate saw blade until the switch can be moved to the required gear g 1000 1200 9800 CHET g2000 KEII LE ele Page 12 Wall saw VVSE2226 X x x TYROLIT Hydrostress AG 3 9 Connecting the vvall savv to the control unit Wall saw VVSE2226 X kk v The control unit is isolated from the power supply v Connectors plugs are clean v Cables are undamaged gt Page 13 TYROLIT Hydrostress AG 4 Operation The WSE2226 x x x wall saw is turned into a wall sawing system by adding suitable TYROLIT Hy drostress components Information on safe working with wall
3. TYROLIT Hydrostress AG Saw blades Parameter Value Saw blade max 2 200 mm Fully detachable saw blade 1 000 mm Blade holder 60 mm Blade flange mounting at vvall savv Quick release flange ST Saw blade fixing on blade flange also for flush cuts 6 countersunk head screws reference circle 130 mm Blade cover mounting on blade flange 2 hexagonal bolts Cutting depth 800 mm 315mm 1 000 mm 415mm 1 200 mm 515mm 1 600 mm 715mm 1 800 mm 815mm 2 000 mm 915mm 2 200 mm 1 015 mm Lubricants fluids and sealants Lubricants fluids and sealants Parameter Value Gear oil swivel arm Kl ber GEM 4 150 N TYROLIT No 10981362 Gear oil drive motor gearbox Kl ber GEM 4 150 N TYROLIT No 10992759 Noise level Lubricating grease lock unit Penetration 265 to 295 NLGI 2 Lubricating grease swivel gear Penetration 420 to 460 NLGI 00 Noise data according to ISO 3744 Parameter Value Sound pressure level Lpa 89 8 dB A Highest value of sound pressure L pcpeak 111 4 dB Acoustic power level Lwa 109 8 dB A Conditions for the measurement Saw blade 1600 mm not in cutting operation under full load Page 21 TYROLIT Hydrostress AG 6 10 Connectable control units The wall saw must only be operated with the coordinated control units from TYROLIT Hydros
4. Check for wear X gt Clean xX gt Replace page 18 5 3 X Swivel arm gt Clean with water X gt Check the saw blade uptake for wear xX X xX gt Replace gear oil page 17 5 2 Every 100 h Drive motor gt Check cleanliness xX X xX X gt Replace gear oil page 17 5 2 Every 100 h VVater economy gt Check the water line for cleanliness xX X xX and leak tightness gt Blow out water X Saw blade gt Clean with water X gt Check for wear X X X X Service gt To be performed by TYROLIT Hydros After 100 300 500 700 hours tress AG or an authorised workshop Page 16 Wall saw VVSE2226 X X X TYROLIT Hydrostress AG 5 1 Lubricating the lock unit gt 5 2 Changing the gear oil The use of unsuitable oil can damage the wall saw gt Only use TYROLIT Hydrostress AG oil containers Swivel arm Oil container no 10981362 1dl Drive motor gears Oil container no 10992759 2dl gt Wall saw WSE2226 x X x Page 17 TYROLIT Hydrostress AG 5 3 Replacing the sliding prisms gt Defective or worn guide prisms must be replaced with new guide prisms Page 18 Wall saw VVSE2226 X kk 6 1 6 2 Wall saw VVSE2226 x X XX Technical data Dimensions TYROLIT Hydrostress AG Measurements in mm Design Parameter Value Construction Light aluminium steel construction Rotatable svvivel arm 360 Power tra
5. ROLS Operating Instructions Wall saw VVSE2226 X X x Index 000 CE 10991485 en 11 08 2015 Original operating instructions Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44952 18 18 Fax 0041 0 44 952 18 00 Page 2 Wall saw VVSE2226 X kk gt P PE Wall saw VVSE2226 x x x TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation vvhich is supplied together vvith the wall saw These instructions go together with the Wall Saw Safety Manual System Descrip tion to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Manual may re sult in serious injury or e
6. fine adjustment gt 8 8 RA N w a J CKLICK Page 6 Wall saw VVSE2226 X X X TYROLIT Hydrostress AG 3 3 Mounting the drive motor SW 10 10980265 Page 7 Wall saw VVSE2226 X kk TYROLIT Hydrostress AG 3 4 Mounting the saw blade 3 4 1 3 4 2 3 4 3 Page 8 DANGER Death or serious injury can be caused by escaping saw blades gt Only use original screws and bolts from TYROLIT Hydrostress AG DANGER Serious injury can be caused by sudden start up of the saw blade gt Switch off the control unit before working on the saw blade gt Isolate the control unit from the mains supply Preparations for assembly gt During initial installation remove the flush cut anchoring screws on the quick release flange Preassembling the saw blade unit The direction of rotation of the saw blade must match the direction of rotation of the machine Correct alignment Countersinking of the fastening holes against the blade cover Fixing for normal cuts with saw blades up to 1000 mm gt Wall saw VVSE2226 X X X TYROLIT Hydrostress AG Fixing for normal cuts with saw blades bigger than 1000 mm 3 4 4 SW 5 swig Cts O EEES IE SVV5 SVV 19 l Fixing with flush cut 3 4 5 SVV 5 Page 9 Wall saw VVSE2226 x kk 3 5 Securing the saw blade unit TYROLIT Hydrostress AG l ae
7. nsmission Gear wheel Carrying handle 2 piece with locking function Sliding guide Low wearing suitable for all VS and VAS rails Rail mounting Locking and safety function on carrying handle Main motor High frequency water cooled with quick release device Feed motor swivel motor Electric motor with self inhibiting gear Flush cutting Quick release flange ST without blade cover Normal cutting Quick release flange ST with blade cover Water Water connection on motor Page 19 TYROLIT Hydrostress AG 6 3 Weight Parameter Value Wall saw head complete 26 kg Drive motor 25 kg 6 4 Blade geared drive motor Blade drive motor Parameter Value Electric motor High frequency water cooled Voltage 390V Frequency 400 Hz Gears 2 gear gt i 6 gear Il gt i 3 Speed 8 000 rom Power 26 kW Current 38A Safety class IP67 Operating mode S1 Number of poles 6 Insulation class F 6 5 Feed motor travel Electric feed motor with gearbox Parameter Value Gear reduction i 32 Voltage 36V Feed Toothed wheel on rail 6 6 Feed motor swivel Electric feed motor with gearbox Parameter Value Gear reduction 1 21 Voltage 36V Swivel range swivel arm 360 Page 20 Wall saw WSE2226 x x x 6 7 6 8 6 9 Wall saw VVSE2226 X X x Saw blades
8. saw systems can be found in the Wall Saw Safety Manual System Description 4 1 Safety coupling The drive motor unit of the WSE2226 wall saw has a safety coupling The safety coupling provides protection from machine damage and triggers in the event of overloading The safety coupling may only be operated if the drive motor is stationary 4 1 1 Reset safety coupling A The safety coupling has activated B gt The safety coupling must be reset by hand Page 14 Wall saw VVSE2226 X x x 4 2 Water supply Wet and dry cut TYROLIT Hydrostress AG The WSE2226 X wall saw can be used for wet and dry cutting For dry cutting the water is led away via a bypass after cooling the main motor Water connection Parameter Value Pressure Quantity min 2 bar max 6 bar At least 4 l min Max temperature 25 C Wall saw VVSE2226 X kk Page 15 TYROLIT Hydrostress AG 5 Servicing and maintenance Maintenance and servicing table 9 x pe S a El vo z 2 3 5 3 S qal gt Ss 5 SE 2 ha E o Fi g g To v S 2 am v lt gt lt lt Wall saw gt Retighten loose bolts screws and nuts X xX X refer to the tightening torque speci fications gt Check cleanliness Lock unit pb Clean latching recesses and guide xX xX X xX grooves gt Lubricate page 17 5 1 X X Guide prisms gt
9. ven death gt Please ensure that the Wall Saw Safety Manual System Description has been read and un derstood in full DANGER Cuts from the saw blade gt Always wear protective gloves when working on the wall saw particularly when working on the saw blade gt Always use the blade guard when operating the wall saw DANGER Serious injury or material damage as a result of uncontrolled movements of the wall saw gt Never connect or disconnect cables when the control unit is switched on Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Wall saw system The design and function of the wall saw systems are described in the Wall Saw Safety Manual System Description 2 2 Wall saw Components 1 Guide prism 2 Chassis 3 Lock unit 4 Quick release flange 5 Cable connection travel swivel feed motors 6 Fine adjusting device 7 Cover 8 Blade guard holder 9 Water bypass line changeover handle 10 Saw blade fixing central screw Page 4 i m AUN i ee mi 0 0 IH A 20 Rotary gear speed knob Grip lock grip Saw blade drive motor Water connection Geared swivel arm Blade guard holder Water Bypass Locking coupling handle Drive motor grip Gearbox Wall saw VVSE2226 X X X TYROLIT Hydrostress AG 3 Assembly Disassembly 3 1 Place the wall saw on the guide rail gt Wall saw WSE2226 x x x Page 5 TYROLIT Hydrostress AG 3 2 Guide prism
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