Operating Instructions
Contents
1. Tighten the central screw to a torque of 44 lbf ft gt Li VY o Wall saw WSE2226 USA Page 9 TYROLIT Hydrostress AG 3 6 Removing the saw blade unit WARNING Injuries can be caused if the saw blade drops down gt Lift out the saw blade unit to the top when removing it 1 2 Disassemble the saw blade unit in the reverse order to the installation assembly process 3 7 Blade guard 3 7 1 Mounting the blade guard gt Mount the blade guard according to the instruction leaflet Page 10 Wall saw WSE2226 x USA TYROLIT Hydrostress AG 3 8 Selecting gear Gears and ll are selected in relation to the tool diameter Select the switch position in accordance with the size of the saw blade Never use force and always change over with the drive motor stationary If the gear does not engage rotate saw blade until the switch can be moved to the required gear Wall saw WSE2226 USA Page 11 TYROLIT Hydrostress AG 3 9 Connecting the wall saw to the control unit v The control unit is isolated from the power supply v Connectors plugs are clean v Cables are undamaged gt Page 12 Wall saw WSE2226 x xx USA TYROLIT Hydrostress AG 4 Operation The WSE2226 x x x wall saw is turned into a wall sawing system by adding suitable TYROLIT Hy drostress components Information on safe working with wall saw system2. A TYROLIT Hydrostress AG 6 10 Connectable control units The wall saw must only be operated with the coordinated control units from TYROLIT Hydros tress Control unit Parameter Type Control unit WSE2226 x x x 032 640 648 063 O72 O78 O86 6 11 Water Parameter Value Pressure min 29 psi max 87 psi Quantity At least 1 05 gpm Max temperature 71 F Wall saw WSE2226 x x USA Page 21 TYROLIT Hydrostress AG Wall saw WSE2226 USA Page 22
3. Gear reduction 1 21 Voltage 36V Swivel range swivel arm 360 Wall saw WSE2226 x x x USA TYROLIT Hydrostress AG 6 7 Saw blades Saw blades Parameter Value Saw blade max 86 Fully detachable saw blade 42 Blade holder 1 Blade flange mounting at wall saw Quick release flange ST Saw blade fixing on blade flange 6 countersunk head screws also for flush cuts reference circle 3 5 inch Blade cover mounting on blade flange 1 hexagonal nut Cutting depth 32 12 5875 inch 40 16 6000 inch 48 20 5905 inch 63 28 1496 inch 72 32 5589 inch 78 35 6814 inch 6 86 39 6700 inch Circumferential speed 125 ft s 6 8 Lubricants fluids and sealants Lubricants fluids and sealants Parameter Value Gear oil swivel arm Kl ber GEM 4 150 N TYROLIT No 10981362 Gear oil drive motor gearbox Kl ber GEM 4 150 N TYROLIT No 10992759 Lubricating grease lock unit Penetration 265 to 295 NLGI 2 Lubricating grease swivel gear Penetration 420 to 460 NLGI 00 6 9 Noise level Noise data according to ISO 3744 Parameter Value Sound pressure level Lpa 89 8 dB A Highest value of sound pressure L pcpeak 111 4 dB Acoustic power level Lwa 109 8 dB A Conditions for the measurement Saw blade 63 mm not in cutting operation under full load Page 20 Wall saw WSE2226 x xx US
4. Guide prism fine adjustment gt O A N Wi i J CKLICK Page 6 Wall saw WSE2226 x xx USA TYROLIT Hydrostress AG 3 3 Mounting the drive motor SW 10 10980265 Page 7 Wall saw WSE2226 x x x USA TYROLIT Hydrostress AG 3 4 3 4 1 3 4 2 3 4 3 3 4 4 Page 8 Mounting the saw blade DANGER Death or serious injury can be caused by escaping saw blades gt Only use original screws and bolts from TYROLIT Hydrostress AG DANGER Serious injury can be caused by sudden start up of the saw blade gt Switch off the control unit before working on the saw blade gt Isolate the control unit from the mains supply Preparations for assembly gt During initial installation remove the flush cut anchoring screws on the quick release flange Preassembling the saw blade unit The direction of rotation of the saw blade must match the direction of rotation of the machine Correct alignment Countersinking of the fastening holes against the blade cover Fixing for normal cuts with saw blades up to 0 86 gt AN 73 Ibf ft Fixing with flush cut gt 132 Ibf in s ores a gt Wall saw WSE2226 x xx USA TYROLIT Hydrostress AG 3 5 Securing the saw blade unit DANGER Death or serious injury can be caused by escaping saw blades gt Check whether the sleeve and central screw are countersunk gt
5. Parameter Value Construction Light aluminium steel construction Rotatable swivel arm 360 Power transmission Gear wheel Carrying handle 2 piece with locking function Sliding guide Low wearing suitable for all VS and VAS rails Rail mounting Locking and safety function on carrying handle Main motor High frequency water cooled with quick release device Feed motor swivel motor Electric motor with self inhibiting gear Flush cutting Quick release flange ST without blade cover Normal cutting Quick release flange ST with blade cover Water Water connection on motor Wall saw WSE2226 xx USA 63 Weight TYROLIT Hydrostress AG Parameter Value Wall saw head complete 57 3 lbs Drive motor 55 1 lbs Blade drive motor 6 4 Blade geared drive motor Parameter Value Electric motor High frequency water cooled Voltage 390V Frequency 400 Hz Gears 2 gear gt i 6 gear Il gt i 3 Speed 8 000 rom Power 26 kW Current 38A Safety class IP67 NEMA rating 6 Operating mode S1 Number of poles 6 Insulation class F 6 5 Feed motor travel Electric feed motor with gearbox Parameter Value Gear reduction i 32 Voltage 36V Feed Toothed wheel on rail 6 6 Feed motor swivel Electric feed motor with gearbox Parameter Value
6. WAOLIY Operating Instructions Wall saw WSE2226 x USA Index 000 10993030 en 11 08 2015 C Original operating instructions Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 Wall saw WSE2226 x x USA TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the wall saw These instructions go together with the Wall Saw Safety Manual System Descrip tion to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Manual may re sult in serious injury or even death gt Please ensure t
7. hat the Wall Saw Safety Manual System Description has been read and un derstood in full DANGER Cuts from the saw blade gt Always wear protective gloves when working on the wall saw particularly when working on the saw blade gt Always use the blade guard when operating the wall saw DANGER Serious injury or material damage as a result of uncontrolled movements of the wall saw gt Never connect or disconnect cables when the control unit is switched on gt E Wall saw WSE2226 x x USA Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Wall saw system The design and function of the wall saw systems are described in the Wall Saw Safety Manual System Description 2 2 Wall saw Components 1 Guide prism 2 Chassis 3 Lock unit 4 Ouick release flange 5 Cable connection travel swivel feed motors 6 Fine adjusting device 7 Cover 8 Blade guard holder 9 Water bypass line changeover handle 10 Saw blade fixing central screw Page 4 i mi ai m ee AUN ee mi 0 ON A 20 Rotary gear speed knob Grip lock grip Saw blade drive motor Water connection Geared swivel arm Blade guard holder Water Bypass Locking coupling handle Drive motor grip Gearbox Wall saw WSE2226 xx USA TYROLIT Hydrostress AG 3 Assembly Disassembly 3 1 Place the wall saw on the guide rail gt Wall saw WSE2226 x x x USA Page 5 TYROLIT Hydrostress AG 3 2
8. s can be found in the Wall Saw Safety Manual System Description 4 1 Safety coupling The drive motor unit of the WSE2226 wall saw has a safety coupling The safety coupling provides protection from machine damage and triggers in the event of overloading The safety coupling may only be operated if the drive motor is stationary 4 1 1 Reset safety coupling A gt The safety coupling has activated B gt The safety coupling must be reset by hand Wall saw WSE2226 x x x USA Page 13 TYROLIT Hydrostress AG 4 2 Water supply Wet and dry cut The WSE2226 xx wall saw can be used for wet and dry cutting For dry cutting the water is led away via a bypass after cooling the main motor Water connection sa o N co s l 5 Elo un also 6 6 sa 9 Cu oo 3 lt 2 ejN gt E ZIN v g 5 2 oO o a S s v E E 3 E Sil un al x s 2 3 S ala lo e Wall saw WSE2226 x xx USA Page 14 TYROLIT Hydrostress AG 5 Servicing and maintenance Maintenance and servicing table commissioning At end of work Weekly Yearly Wall saw gt Retighten loose bolts screws and nuts refer to the tightening torque speci fications Check cleanliness y gt Before every gt lt After damage gt After faults Lock unit v Clean latching recesses and guide grooves Lubricate page 16 5 1 Guide pri
9. sms Check for wear Clean Replace page 17 5 3 x lt s K Xx Swivel arm Clean with water Check the saw blade uptake for wear X X X Replace gear oil page 16 5 2 Every 100 h Drive motor Check cleanliness x x ff x Replace gear oil page 16 5 2 Every 100 h Water economy Vivivivi Vivi vi vi viv Check the water line for cleanliness and leak tightness Blow out water Saw blade Clean with water Check for wear Service Vivi viv To be performed by TYROLIT Hydros tress AG or an authorised workshop After 100 300 500 700 hours Wall saw WSE2226 x x x USA Page 15 TYROLIT Hydrostress AG 5 1 Lubricating the lock unit gt 5 2 Changing the gear oil The use of unsuitable oil can damage the wall saw gt Only use TYROLIT Hydrostress AG oil containers Swivel arm Oil container no 10981362 3 4 fl oz Drive motor gears Oil container no 10992759 6 8 fl oz gt Page 16 Wall saw WSE2226 xx USA TYROLIT Hydrostress AG 5 3 Replacing the sliding prisms gt Defective or worn guide prisms must be replaced with new guide prisms Wall saw WSE2226 USA Page 17 TYROLIT Hydrostress AG Page 18 6 1 6 2 Technical data Dimensions 023 622 ho 13 7007 Measurements in inch Design 21 6535 23 8188
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