Operating manual - Brinkmann Pumps
Contents
1. Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed according to the wiring diagram shown inside the terminal box cover Please see above sample wiring dia grams 5 2 1 Circuit Wiring diagram e g Voltage changing 1 2 YY Y e g 230 460 V 60 Hz YY Y Low Voltage High Voltage There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfering signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor tem peratures Page 5 of 10 6 Start up Shut down 6 1 Start2. purchased in accordance with the model type The ordering of spare parts should contain the follow ing details 1 Pumptype e g SFL850S330 2 Pump No e g 04156520 The date of the construction year is a component of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Intake cover item No 52 11 Repair Instructions Replacing shaft clamps and shafts 1 Shaft clamp 1 t 3 Motor shaft Insert shaft 2 Insert extension shaft 11 1 Dismantling the insert shaft or extension shaft Disconnect the submergible pump from the mains both electrically and mechanically Remove pump from system Secure pump against tipping over i e use ropes to secure pump Set the pump down on the fan cover Dismantle the pump unit and the extension pump body if appropriate Wear safety gloves Risk of injury due to sharp edges on pump compo nents i e impeller blades Loosen the screws on the shaft clamp 1 one after the other Do not under any circumstances remove the screws completely danger of injury Remove the extension shaft 2 and shaft clamp 1 Dismantle the pump body Loosen the screws on the shaft clamp 1 see above pull the insert shaft 2 off the motor shaft 3 BAS6520 Edition 04 2015 11 2 Assembling the insert shaft and motor shaft ATTENTION Clean the contact surf
3. Edition 04 2015 230 330 460 580 780 1010 Weight 128 132 137 143 154 170 58 60 62 65 70 77 Power kW 2 2 2 6 4 0 5 4 4 0 Page 3 of 10 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national acci dent prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the follow ing hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when in stalling or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently p
4. Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 4 of 10 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection Therefore pipe bends should be used not pipe angles The pipework must be qualified for occuring hydraulic pressure Dimensions in Inches mm ATTENTION Maximum tightening torque for piping connec tions is 150 ft Ibs 200 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way that rotating parts under the cover of the coolant tank can not be touched BAS6520 Edition 04 2015 5 2 Electric wiring LN All service work must be carried out by qualified service personnel
5. up ATTENTION Switch off at the mains After connection the electrical wires close the termi nal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maximum liquid level must stay about 1 18 Inches 30 mm below the mounting flange Also ensure that the suction hole of pump body must be covered with liquid before starting up the motor 1 18 30 max liquid level min liquid level y Dimensions in Inches mm BAS6520 ATTENTION The SFL pump should be operated in continual operation mode not pulsed mode Pulsed mode causes increased wear due to the return flow of chips and additional load on the bearings The pump should transport medium without chips for 1 2 minutes before being switched off A If the pump should lock up
6. used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for maintenance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facili ties must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 Transportation and Storage Protect the pump against damage when transporting The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any trans portation aids such as hooks or straps Pumps must be drained prior to their storage
7. BAS6520 EJBRINKMANN Operating Instructions BRINKMANN Immersion Pumps SFL650 1150 BRINKMANN PUMPS Inc 47060 Cartier Drive Wixom MI 48393 USA Phone 1 248 926 9400 www brinkmannpumps com Fax 1248 926 9405 sales brinkmannpumps com Subject to change without prior notice Order No BAS6520 ENGLISH Brinkmann Pumps Inc Edition 04 2015 Page 1 of 10 Brinkmann Immersions Pumps of the Series SFL650 1150 Contents 1 Indication to the manual ceseeeeeeeeees 2 2 Description of the Product ccecee 2 3 3 Safety instructions ececeeeesceeeeeseeeeeeseeees 4 4 Transportation and Storage ccceeceeeeeeees 4 5 Installation and Connection c ccceeeeeees 5 6 Start up Shut down ececeeeeeeeeeeeeseeeeeeseeees 6 T Operationviciccnuiiain cotati lied 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual be read by the responsible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identi fied by the following symbol Safety sign according with ISO 3864 B 3 1 o
8. aces of the insert shaft 2 inside and the motor shaft 3 They must not be lubricated or oiled Set the motor down on the fan cover Position the shaft clamp 1 use a new shaft clamp in the centre of the cranked clamping di ameter 2 of the insert shaft Insert the motor shaft 3 into the insert shaft 2 Tighten Mark the first screw and tighten all the screws evenly by hand one after the other in a clockwise direction not cross ways Use a torque screwdriver to tighten each screw first with 1 5 ft lbs 2 Nm then with 2 6 ft lbs 3 5 Nm and finally with 3 7 ft lbs 5 Nm in a clock wise direction again Mount the pump body In the case of pumps with an extension body the assembly and tightening of the second shaft clamp is carried out as before The remainder of the reassembly process is to be completed in the opposite order of the prior described dismantling process ATTENTION Note torques for the screw connections When putting the pump back into use make sure the direction of rotation is correct Tightening torques for screwed connections Thread M5 M6 M8 M16 M16 Strength classes Tightening 2 2 3 3 3 4 5 15 20 44 60 44 60 torque Item 83 Item 79 ft llbs Nm 12 Disposal When disposing of the pump or the packaging materi als the local and national regulation for proper dispos al must be complied with Prior to i
9. and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Edition 04 2015 Page 6 of 10 9 Troubleshooting Guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fil
10. ect of the product herein con tained that does not conform to the description thereof or to any express or implied war ranty shall be to secure replacement thereof as aforesaid BRINKMANN shall not in any event be liable for the cost of any labor expended on any such material or for any special direct indirect incidental or consequential damages to anyone by reason of the fact that such goods do not conform to the description thereof or to any express or implied warranty BAS6520 Edition 04 2015 Page 10 of 10
11. l up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BAS6520 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 04 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 10 10 Spare Parts 10 1 Spare Part List for the Immersion Pumps of the Series SFL650 1150 13 8 7 2 24 4 19 3 23 3 4 10 N 16 14 n 25 1 1 9 15 a w 9 4 5 q z 10 21 KA 82 11 9 oy IZ 86 13 2 13 87 22 EN 14 g 15 a 16 gs 83 17 j a4 19 85 21 s 22 20 l 1 54 ee 50 24 ry D 66 25 a 67 za 5 78 55 57 58 60 61 62 WY 63 JT L E 64 68 pe 65 Tm i 65 66 62 He 61 a 60 68 63 69 A 64 70 72 z aa 72 55 pretend 78 79 79 82 83 84 85 86 87 91 92 93 BAS6520 Edi
12. r where electrical safety is involved with LZ Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of the Product 2 1 General description of the pump Pumps of this type are one stage rotary pumps where the impellers are fixed on the driving shaft extension The pump shaft and motor shaft are interconnected by means of a shaft clamp Pump and motor form a compact and space saving unit These pumps are fitted out with semi open impellers and a suction screw Vertically mounted pumps are equipped with a mount ing flange The pump end immerses into the tank and the motor extends vertically above the tank BAS6520 Edition 04 2015 8 Servicing and Maintenance cceeeeeeeee 6 9 Troubleshooting Guide cc eeeeeeeeeeeeeetee 7 10 Spare PaSa niacin eaten 8 9 14 Repairs iiir tise deere Met et ie 9 12 DISPOSAl ieee tn vrai cette tee 9 13 gt WARRANTY i e 32 52 2220 vice ea aa at ieee 10 2 2 Intended use The immersion pumps of the series SFL are suitable for handling contaminated coolants within the limiting application in accordance with table 1 The pumps of SFL are suitable for handling extremely inflated fluids Limit of Application Table 1 Type SFL Mediums Coolant cooling and cutting oils Chip material Aluminium steel colo
13. rior to commencing any repair maintenance or installation 3 4 Qualification and training of operating per sonnel The personnel responsible for operation mainte nance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufactur er or supplier on behalf of the plant operator Moreo ver the plant operator is to make sure that the con tents of the operating manual are fully understood by the personnel BAS6520 Edition 04 2015 3 5 Safety instructions relevant for operation e f hot or cold machine components involve haz ards they must be guarded against accidental contact e Guards for moving parts e g coupling must not be removed from the machine while in operation e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be pre vented see for example the VDE Specifications and the bye laws of the local power supply utili ties e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be
14. tion 04 2015 Item Description Stator with terminal board Motor flange End shield Terminal box Fan Fan cover Ball bearing up to 3 5 HP 2 6 kW Ball bearing Ball bearing Gasket Retaining ring up to 3 5 HP 2 6 kW Retaining ring Thread rolling screw Slotted cheese head screw Socket head cap screw Socket head cap screw Parallel pin Retaining ring Retaining ring Compensation disk Shaft seal O ring Pump body Shaft with rotor Intake cover Impeller Suction screw Extension pump body up 30 32 Inches 770 mm depth of immersion Distance liner Running sleeve Bearing bush Distance plate Woodruff key Flat head screw O ring up 30 32 Inches 770 mm depth of immersion Splash ring Splash ring Serrated lock washer Socket head cap screw Socket head cap screw up 30 32 Inches 770 mm depth of immersion Hexagon thin nut Joining socket Socket head cap screw Spring washer O ring Screw plug Sealing ring Extension shaft up 30 32 Inches 770 mm depth of immersion Insert shaft Shaft clamp 2 x up 30 32 Inches 770 mm depth of immersion DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN 628 625 625 471 7500 84 912 912 472 471 6888 7991 912 912 912 7980 908 7603 Page 8 of 10 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be
15. ts disposal the pump must be completely drained and decontaminated if necessary Page 9 of 10 13 WARRANTY Brinkmann Pumps Inc warrants that the product contained herein conforms to the descrip tion in Brinkmann s catalog and that if this product shall fail to conform to the description thereof or to any express or implied warranty Brinkmann shall upon written notice of such nonconformity within one year of the date of its shipment from BRINKMANN S plant repair or replace such non conforming material at the original point of delivery Brinkmann will furnish instructions for disposition of the goods If however Brinkmann provides a written warranty as to this specific product which is not in conformity to the above warranty then as to such specific product the specific written warranty shall prevail In addition to the warranty that this product will conform to the description in Brinkmann s catalog and that any such non conforming material will be repaired or replaced as above stated BRINKMANN further warrants that it conveys good title to this product free of all liens of any kind whatever unknown to the first Buyer These are the sole warranties of BRINKMANN with respect to this product BRINKMANN MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIMED BY BRINKMANN AND EXCLUDED FROM THIS SALE The Buyer s exclusive and sole remedy on account or in resp
16. ured steels max chip to coolant ratio by weight 1 0 Kinetic viscosity 200 SSU 45 mm s of the medium Temperature of 30 175 F 0 80 TC medium Particle size in 0 35 Inches 9 mm SFL650 the medium 0 67 Inches 17 mm SFL850 860 0 63 Inches 16 mm SFL1150 min delivery 1 of Q max volume Dry running Dry running causes increased wear and should be avoided During the test of the direction of rotation lt 30 s permissible Motor cycle The pump SFL should be operated time per hour in continual operation mode not pulsed mode Ambient temperature 104 F 40 Set up altitude 3280 ft 7000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 10 2 3 Technical data Type SFL650S 220 320 450 570 770 1000 SFL850S 230 330 460 580 780 1010 SFL860S 230 330 460 580 780 1010 SFL1150S 230 330 460 580 780 1010 Max del Max del Height Depth of pressure volume immersion spec weight 1 H h GPM Inches Inches mm PSI bar l min 320 9 06 12 99 18 11 22 83 30 71 39 76 34 2 4 350 1400 18 4 468 The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BAS6520
Download Pdf Manuals
Related Search