Operating instructions - Fimotec
Contents
1. U I 5 2 Load V 3 Load W PE Protective ground conductor 6 3 A slow blow 8 Dimensions 7 Status as of 09 2012 Page 13 EM i Operating instructions FSM 137 fimotec fischer Montagetechnik 9 Maintenance and care 9 1 Regular tests The devices are usually maintenance free The electrical equipment of the machines are still to be checked regularly by skilled electricians 9 2 Decommissioning and disposal The device is to be decommissioned by skilled electrical personnel while complying with the valid safety regulations The packaging of the converter can be recycled Please keep the packaging for later use Easily removable screw connections allow the device to be disassembled into its components These individual components can be recycled Please carry out disposal in agreement with the local regulations Problematic materials must not be thrown away in the normal waste Dispose of problematic materials properly safely and in an environmentally friendly manner 10 Accessories and options 9 1 The plug connectors listed below are available as accessories Article number 91 3300 70 91 3300 40 91 3200 60 91 3300 20 10 2 The connection lines listed below are available as accessories Length line e Mains output E ee e _ Belt conveyor connection OS O RE Page 14 Status as of 09 20122. operating modes Unlocking the Emergency Stop mechanisms must not result in uncontrolled reactivation 2 2 1 Transport and storage Problem free and safe operation of this device require proper transport storage setup and installation as well as careful operation and maintenance The device must be protected against mechanical impacts and vibrations during transport and storage Protection against moisture water and impermissible temperatures see chapter 6 Technical data must also be guaranteed Status as of 09 2012 Page 7 EM i Operating instructions FSM 137 fimotec fischer Montagetechnik 3 Installation ATTENTION lf the device is not correctly connected this can lead to the failure or 3 1 Hardware installation The FSM 137 device is designed for external installation outside of the control cabinet and has IP54 protection If the device is mounted on a mounting plate made of metal it can be installed with its entire area in contact with the plate or with spacers If the device is mounted to a thermally non conductive surface it is to be mounted at a distance of at least 10 mm from its surface 3 2 Mains connection The mains must be connected according to the valid regulations It is connected via the attached Schuko power plug All touchable electrically conductive housing parts must be grounded according to the valid regulations The connection must be made with at least a 1 0 mm line cross section 3 3 O
3. N OF THE CONTROL WOS 2222 2220000022an00000nnnnnnunonnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 11 5 1 BETA boc nee ee see ee ee ee een ee ee EE E E OE 11 92 ENABLED nee 11 P SN OR MO OE aes nee ee ee ee ee een 11 6 TECHNICAL DA TA en 12 7 TERMINAL ASSIGNMENTS une 13 7 1 Power connection ASsSIIHNMENE anne 13 8 DIMENSIONS nee een 13 9 MAINTENANCE AND CARE 2222220000022a20000nnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 14 9 1 REGUIAFTOSTS A E E EE E E E E E E E E Tree 14 g2 D commibsionng and disposal seisseen a a en era 14 10 ACCESSORIES AND OPTIONS se sea a ee 14 9 1 The plug connectors listed below are available as accessories uuuesnsnnneennennnnnennnnnnnnnnnnnnnnnnnnennneenn 14 10 2 The connection lines listed below are available as accessories ccccsecceceeecceeeseeeeesseeeseeeeeseneeess 14 10 ACCESSORIES AND OPTIONS 2222 222202222000020000000 FEHLER TEXTMARKE NICHT DEFINIERT Page 4 Status as of 09 2012 Operating instructions FSM 137 EM fimotec fischer Montagetechnik 1 Product overview 1 1 Scope of delivery FSM 137 Operating instructions 1 2 Device versions The FSM 137 device is a 3 phase frequency converter for the sinusoidal actuation of consumers with variable frequency Status as of 09 2012 Page 5 EM i Operating instructions FSM 137 fimotec fischer Montagetechnik 1 3 Properties 1 3 1 General Consume
4. Operating instructions Status 2012 09 Operating instructions fimotec fischer Montagetechnik 3 phase frequency converter FSM 137 for three phase motors Art no 90 0010 56 fimotec fischer GmbH amp Co KG Friedhofstra e 13 D 78588 Denkingen Tel 49 0 74 24 88 4 0 Fax 49 0 74 24 88 4 50 E mail post fimotec de Internet www fimotec de EM i Operating instructions FSM 137 fimotec fischer Montagetechnik The duplication sharing or use of this documentation or its contents is only allowed with written permission Violations result in liability for damages All rights reserved including such which arise from granted patents or registration of a utility patent or design Copyright fimotec fischer GmbH amp Co KG 2012 Page 2 Status as of 09 2012 Operating instructions FSM 137 EM fimotec fischer Montagetechnik Information and explanations Target group These operating instructions will help you to use the described product safely and as intended They are directed toward qualified skilled personnel Qualified personnel are people who have been authorized by persons responsible for the safety of the system to execute the required activities and are able to recognize potential dangers and avoid them based on their training experience and instruction as well as their knowledge of standards regulations accident prevention regulations and operating conditions definition of skilled per
5. egulations 2 2 Basic safety information The following warnings both serve for the personal safety of the user as well as the safety of the described products and the devices connected to them Non observance can lead to death serious bodily injury or property damage Life threatening danger due to electric shock Even after the device is put out of operation by disconnecting the voltage there is still dangerous electrical voltage on the internal circuit parts Disconnect the device from the supply voltage before any intervention Before opening the device wait for at least 5 minutes until the residual voltage has dissipated Check to make sure there is no voltage before any intervention DANGER Only skilled electricians may work on electrical equipment Before commissioning make sure that the voltage supply agrees with the nominal values of the device Check the electrical equipment of the machine regularly Deficiencies such as loose connections damaged or scorched lines must be fixed immediately Observe the valid accident prevention and safety regulations for your application In particular observe both the general and the regional installation and safety regulations for working with dangerous voltages e g EN 50178 as well as the regulations having to do with the proper use of tools and the use of personal safety equipment The Emergency Stop mechanisms must remain in effect in all
6. f Kanalausgang in Abh ngigkeit des Sensoreingangs Leistung VA Motor p T 7 DELAY OFF SOFT STOP DELAY ON SOFT START Zeit s 0 20s 0 3600s 0 20s 0 3600s Figure 1 Time curve for load output sensor input Status as of 09 2012 Page 11 EM fimotec fischer Montagetechnik 6 Technical data Supply voltage Mains frequency Output current X11 Power Enable Load current sensor Status output potential free changeover contact Operation Type of protection Permissible ambient temperature Permissible relative humidity Dimensions Page 12 Operating instructions FSM 137 200 240 V AC other voltages possible after consultation 50 60 Hz other frequencies possible after consultation 6 3A 0 37 kW Contact 24 V DC 24 V DC each max 80 mA Changeover contact 230 VAC 6A 7 segment display and function keys IP54 5 C to 45 C max 95 non condensing approx h 185 mm x w 169 mm x d 115 mm Status as of 09 2012 Operating instructions FSM 137 EM fimotec fischer Montagetechnik 7 Terminal assignments ATTENTION 7 1 Power connection assignments If the device is not correctly connected this can lead to the failure or complete destruction of the device and the connected load Plug connection Designation Power Supply voltage N V AC 240 V C X21 5 50 Hz 60 Hz 00O o oj 2 OV ff PE PE I a asih Consumer output 1 Load
7. ge Wechsel zur n chsten Gruppe we Funktionscode Anzeige m om e o o E o o mm Datananzeige FOOT bis F 03 Die Daten blinken aufgrund der Echtzeit Synchronisiarung nicht Speichert die Daten im EEPROM und kehrt zur Funktionscode Anzeige zur ck Kehrt ohne Speichern der Daten zur Gruppe A Funktionscode Anzeige r Funktionscode Anzeige zur ck Datanarzeige eco ee Werden Daten ge ndert beginnt die Anzeige zu blinken was bedeutet i r i Gruppe ul dass noch keine neuen Daten aktiviert wurden eee ae ee eee Speichert die Daten im EEPROM und kehrt zur EEE EEE Soke ae gt Funktionscode Anzeige zur ck u Bricht die Daten nderung ab und kehrt zur Funktionscode Anzeige zur ck ee m Status as of 09 2012 Page 9 EM i Operating instructions FSM 137 fimotec fischer Montagetechnik 4 1 Acceleration times In parameter F002 the acceleration time for the motor can be set Setting range 0 01 to 3600 s In parameter F003 the delay time for the motor can be set Setting range 0 01 to 3600 s Ausgangs frequenz Fog ul Tats chliche Verz 7 Tats chliche Beschl Zeit 4 2 Direction of rotation motor Setting the direction of rotation for the motor Fk HERREN P100 0 Direction of rotation clockwise 1 Direction of rotation counterclockwise 4 3 External enable Setting the external enable oae 10 e enable P suc status N O normally open active w
8. hen contact closed l Swen enable T sich status N C normally closed active when contact open 4 4 Sensor input Setting the sensor functions Bra B o e E settings oie 20 hand u rrE input Switching status N O normally open active when contact closed Sen Siting sa NC romaly cos av when Suena Satus N C normaly cos civ wien status N C normally closed active when contact open 0 200 gt 0 0 20 0 S a i e e S 0 200 gt 0 0 20 0 s Page 10 Status as of 09 2012 Operating instructions FSM 137 EM fimotec fischer Montagetechnik 5 Description of the control I Os Plug connection Designation x21 Enable 1 24 V DC 2 Signal X22 Sensor 1 24 V DC 2 0 V 4 Signal X23 Operation 1 N O status output 2 Changer 3 N C 5 1 Operating status The operating output is designed as a potential free changeover contact with a maximum loadability of 250 V AC 2 5 A 5 2 Enable input The enable input is for powerless switching of the motor connected to the FSM 137 on and off without power The enable must be designed via a potential free contact e g external switch 5 3 Sensor input The load output of the FS 137 can be switched on off via a sensor e g filling level sensor Via the menu the on and off delay times can be set within a range between 0 20 sec The resolution is 0 1 seconds In the following Figure 1 the time curve is shown graphically Zeitverlau
9. r output Parameterization via parameter blocks Operation via parameters Mains input voltage monitoring Type of protection IP54 1 3 2 Output data Frequency range 10 Hz to 60 Hz The frequency range is adjustable in steps of 0 01 Hz for all variants Adjustable soft start ramp soft stop ramp Adjustable switch on off delay 1 3 3 Inputs Enable input for switching on off without power Sensor input with switch on off delays in range of 0 to 20 seconds 1 3 4 Outputs Operating notification relay contact 250 V AC 2 5 A changeover contact Consumer output for three phase motor Page 6 Status as of 09 2012 Operating instructions FSM 137 EM fimotec fischer Montagetechnik 2 Safety information 2 1 Intended use The FSM 137 device is a piece of electrical equipment intended for use in supply mechanisms or automation systems The device is designed for regulating and controlling three phase motors The electrical components listed here are called devices in the industrial parlance but are not devices which can be used or connected or machines in the sense of the Device safety law the EMC law or the EC Machinery Directive but components Only when these components are integrated in the construction of the machine manufacturer is the ultimate mode of operation defined The machine manufacturer is responsible for making sure that the construction meets the existing legal r
10. rsion Designation for the structural layout of the user interface Status as of 09 2012 Page 3 EM i Operating instructions FSM 137 fimotec fischer Montagetechnik Table of contents 1 PRODUCT OVERVIEW ee ee ee 5 1 1 SCHE Or dEV ee er 5 t2 BEVKBENET ION nenne ee ee ee 5 1 3 HOD GUC een een ee ee 6 131 SOSE een er en er ea ee era ee a er eee ee 6 192 UI Ae ea ernennen 6 UI IADU en nn ge a ee ee ne erlassen energie 6 E02 UNS a a E O E MEERE SURIELIEEIEEENEEEREE EC ERREUNEH NEE END EENEEECEHEREEEEEEEHEEURE DAFCOERERTNENLHEL PEEREREPERRNE ESER 6 2 SAFETY INFORMATION 0 a ar aa EEE nER NE 7 2 1 mended U Oase taste Be ee 7 22 ASS SAIC LY OMA OMA een en erereee 7 22 1 Transport AMO sioragE eerren n aE r sukontanhislandtisonteniauissassnsus and uuentuaieenssguroniinimerionieslontontsclesebecen 7 3 INSTALLATION arctan tracts cats A ae Esel 8 3 1 Hardware installation 00022002240020n0nnnnnnnnnnnnnnnnnnnnnnennnnnnnnnsnnnn nenne nenn nnnnnnnnennne nenne nnnnnsnnnn nenne nennen 8 32 MalnsC nheclon su een 8 3 3 Oscillating conveyor connection uuueessesneesnnneennnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnensnnnnnnnnnnnnnnnn 8 34 FOPO IO nennen e a a hanitaiounsapiaduabevnant Sea tiered 8 4 OPERATION cein ne 9 4 1 IGGEIE FAN ONLINE sn E AEE EE E EEA EAEE E EAEE 10 4 2 DIFECTION OF TOLATION MOTOR uses E E a REEE 10 4 3 PAEA ENADO E AA A E EAEE E E 10 Ad E O MO e A ee E E A 10 5 DESCRIPTIO
11. scillating conveyor connection This is connected via the X11 socket The pin assignments are as follows Pin 1 Connection for load U Pin 2 Connection for load V Pin 3 Connection for load W PE Connection for the ground protection conductor The three phase motor is connected to this connection 3 4 Fuse protection The fuse protection on the primary side depends on the line cross section However it must be designed to have a B6 line protection switch at minimum The devices are also protected with internal fuses Caution Leakage currents against PE might occur due to EMC related suppressor components These are harmless however when an industry standard RCD switch is used with a tripping current of 0 3 A Page 8 Status as of 09 2012 Operating instructions FSM 137 EM fimotec fischer Montagetechnik 4 Operation The device is operated via a power potentiometer and a user interface on the frequency converter User interface Display Einheiten Herz Ampere LEDs RUN LED POWER LED Alarm LED Parameteranzeige T Programmier LED LED f r aktivierte RUN Taste USB Schnittstelle Mini B Steckverbinder Steckverbinder f r dezentrale Bedienkonsole Aufw rts RJ45 Abw rts Tasten SET Taste STOP RESET Taste RUN Taste CYCLE Taste Key field navigation plan Funktionscode Anzeige Gruppe d Wechsel zur Datenanzeige Funktionscode Anzeiga 1 Funktionscode Arzei
12. sonnel according to IEC 364 Read these operating instructions before you install the device use it or carry out work on it Also pass on these operating instructions to other users Definition of the warnings and symbols Warnings are indicated by danger symbols and signal words The table shows what hazards and possible consequences the symbols signal words and colours indicate Signal word Directly threatening danger Death or extremely serious injuries Dangerous situation Potential death or extremely serious injuries a Dangerous situation Minor to Minor to moderately serious injuries serious injuries ACHTUNG Risk of property damage ee to the machine its environment and the product Warnings can also have other warning signs Example Warning of electrical current These symbols indicate the type of hazard Term definitions User Persons who use the device installed by the manufacturer in its ready to use version Designation for the image visible within the touchscreen Designation for key fields on the user interface EMC Electromagnetic compatibility with electrical and electromagnetic influences Skilled personnel Qualified personnel with the appropriate education training and experience Designation in these operating instructions for the frequency converter FS137 Machine manufacturer Persons who install the device in the intended construction machine and who manufacture the ready to use ve
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