Installation and Operating Instructions
Contents
1. Lieferumfang wbgs oxe 0052 bl wbos oxe 002 b wbog oxe 7 0001 Bl boOLXZ 002 Bl wwbgo Lxz 002 fl boo LXz 002 6 1 Kabelbaum mit Verteilung 1 5 2 3 4 5 3 7 3 2 Sensoren L nge der Sensoren ab Stecker 1 00m Spuranrei er F llstand 3 al a Rad Sawelle smile auld m m Geblase 3lInst material wwbgg oxe 007 b wwbos oxe 005 b Spuranreier Fillstond RAD Sensor Sawelle Gebl se Vorauflauf I Fahrgasse U Fohrgasse Re arbe in Farbe Pin Forbe Pin Farbe Pin Farbe Pin Farbe in Farbe Pin Farbe Pin Magnete 3 1 ws 1 ws 1 Ins 1 WS 1 bl 1 bl Jbl Ir 2 7 for 7 br 7 ir 7 lor 7 be r Blindstecker q 3 g 3 da gt go 3 g 3 ME KBJ Kabelbaum f r Ma stab allg Toleranz an Angaben in mm DIN ISO 2768m Dri Imat Weitergabe sowie Vervielf ltigung der Unterlage V rtung und Mitteilung hres Inhalt t nicht gestattet weit nicht sdr cklich zugesta Zuwiderhandlunden verpflicht gezeichnet2. MULLE lektronik Installation and Operating Instructions Drillmat Ill DRILLMAT IT ha hajh iyi A Xha wes 1 min oo Version 20130808 30283615 02 Read and follow these operating instructions Keep these operating instructions in a safe place for later reference Imprint Document Installation and Operating Instructions Product Drillmat Ill Document number 30283615 02 EN Original language German Muller Elektronik GmbH amp Co KG Franz Kleine Strake 18 33154 Salzkotten Germany Phone 49 0 5258 9834 O Fax 49 0 5258 9834 90 Email info mueller elektronik de Homepage http www mueller elektronik de M LLE lektronik Contents 1 SY OEM DESCRIPTION pscicieccctichanccincdavesteciewsrcesiaeseqecdeestdecierseccitestcesten sects 5 1 WATE Nas ee 5 1 2 Computer and basic equipment 2202200200200 000 nnonnnnnne nenne nnennnsene nenn 6 2 Safety instructions 2 3 0 usssi are 7 Zeal ADISCIAUIN GD esse sera arena nee nenne arena ren arena een T 22 oey MEIGS ereer eer EEr E ars O EEr E Or E OROA 7 3 Installation instructions Drillmat 2 0200200200n0nnunnunnunnunnnn 9 3 1 COMPE ve ee 9 3 2 12V socket connection to the tractor battery 02200240220 sen nnenen een 9 33 VV IC NAAN SS see 9 Sa SONS ee ae Re erde 9 4 Operating IVS UCU INS a een ee 11 l F210 812 2 6 eao ee ee ee 11 4 2 Description of the entr
3. Enter as follows Start up the machine Press mm current rpm will be displayed AN Press The value displayed at this moment in time is saved as the rated rpm If monitoring is to be switched off the following entry is required Press mim display 0 Press 7 Rpm monitoring is now switched off The rpm alarm is displayed by a hooting sound and the flashing of the arrow above the rpm display every second With the drill shaft alarm this occurs every 5 seconds Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions M LLE lektronik 4 2 5 Tram line rhythm key Tram lines can be laid out automatically using the Drillmat For this purpose the cor responding share must be closed The working widths of the seed drill and the culti vator have to be taken into account The tram line rhythm is calculated on the basis of these values Working width of the cultivator Tram line rhythm weeenwn nnn nnn nn Working width of the seed drill Example You are using a field sprayer with a working width of 24 m and a seed drill with a working width of 6 m In this case the tram line rhythm is 24 6 4 The calculation results in even 2 4 6 etc and uneven 1 3 5 etc rhythms In the case of even rhythms the tram lines are usually laid out in 2 runs As this tends to be more inaccurate the even rhythms can be laid out in one run S rhythms e g 4S 6S et
4. The magnet is to be mounted on to the switch mechanism op posite the sensor at a distance of 20 mm The magnet must momentarily be lead past the sensor when the row indicator switches Its end position should not be in front of the sensor The tram line meter moves on one position each time the row marker switches on Seed drill without track marker The switch impulse is picked up when the top link is raised The magnet and sensor should be mounted so that they approach each other in a raised position at roughly 20 mm In working position the distance must be at least 40 mm Fan sensor Hall element Rpm monitor on the fan Both magnets are to be mounted to the fixture provided The red side must point towards the sensor The sensor must be mounted at a distance of 5 10 mm to the sensors Page 10 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions 4 1 4 2 4 2 1 4 2 2 M LLE lektronik Operating instructions Initial operation The device carries out a self test when switched on After completion the function last used before switch off is automatically selected Inthe case of an electronic fault the device displays HALP 00 or HALP 88 In this case return the device for repair Description of the entry keys The keyboard has two colours White keys function keys display the recorded data Grey keys entry keys enter the machine data and control
5. Projektion 1 Blatt ee Lenke FU oder Patenterteilung vorbehalten Dokumentenart CAD _ F M Zeichnung Bl tter 1 oe Pos Art der nderung Ersezt Indes Artikelnummer Index Datum MULLE al2097 0 O 2 2000 07 05 jektronik a Anschlu kabel war 14x1 00qmm 01 TUNT 33154 Salzkotten Franz Kleine Str 18 Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 5 Men rer lektronik 1 2 Computer and basic equipment S S N S Page 6 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions 2 1 2 2 AMEHBLER Safety instructions Disclaimer The Drillmat Ill is specified exclusively for agricultural use The manufacturer takes no responsibility for any installation or application outwith this area The manufacturer does not accept liability for damage to persons or property resulting from unspecified use In such cases all risks are the responsibility of the user Specified implementation also includes adhering to the operation and mainte nance requirements stipulated by the manufacturer Relevant accident prevention regulations as well as other generally recog nised safety industrial health and road traffic rules are to be adhered to In addition the manufacturer accepts no liability in cases where arbitrary modifi cations have been made to the device S
6. beginning on the right 1 12S 12 symmetrical 6 6 Page 14 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat lll Installation and Operating Instructions 4 2 6 4 2 7 M LLE lektronik The correct rhythm is then set with the set To adjust the tram line rhythm press rs ting keys land Finally the new rhythm is confirmed by pressing If the correct tram line has been adjusted and set to 1 the side of the field where work is to begin still has to be taken into account With uneven and S rhythms work can begin on either side of the field With the even rhythms 4 8 and 12 work must begin at the side where the closed share is and with rhythms 6 10 and 14 on the opposite side of the field In the case of the special rhythms no 15 29 the side of the field where work is to begin has to be decided first Beginning on the left means that when starting the side of the field lies on the left hand side of the tractor in the direction of travel Con sequently beginning on the right is the other way round 1 F 1 key bho d With this key the tram lines can be switched on further manually one step at a time Start Start Stop key C J With this key the automatic switching of the tram line rhythm can be stopped and re leased again When stopped the arrow appears above the Stop symbol Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat I
7. keys Setting keys i Wirk A When the keys o required are pressed the display moves one position in the direction Each time the key is pressed the display moves on until the key is released The board computer requires the following machine data in order to operate at all Impulses 100m working width drill shaft rpm and the tram line rhythm a ms Working width key 4 This key is used to enter the actual working width Press u i v Select value using the keys and Press Finally control the value entered once more by pressing the working width key Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 11 Mensen lektronik 4 2 3 4 2 4 Page 12 Imp Impulses 100m key 100m With this key the number of impulses recorded to the computer by the wheel sensor during a journey of 100 m is entered There are two possibilities to enter the data 1 The impulse 100 m value is known Press en Enter number of impulses with Banal keys L Press 2 The impulse 100 m value is not known Measure out and mark a distance of 100 m on the field Bring the vehicle in to start position Press an and C simultaneously Travel a distance of 100 m N Press 7 Amin RPM key l min With the initial operation the fan s rated rpm must be communicated to the computer
8. SONO ae nen een 18 ETOF FOC ONGI V rn nenne ee 19 The device does not switch On s nnanennnnsnnensnrrnnrrrrnnrerrnrerrnrnrrnrnrrnrnneenne 19 The computer displays HALP 00 or HALP 88 u2202s02s0ssesnennennnneneen 19 Peed TOE GIS DI Ay CO een 19 The area is not displayed ccccecceccseeceeceeeceeceecaeeseeseeceeseesaeesensaeesees 19 APPENODC oraren e a ee ee ana nee EEE 20 EMC Supplement to the Operating Guide 022002202200220 220 een en 20 EC Declaration of Conformity u2 u02200220ennnennnnnnennnennnennn nenn nenenenennnennn 21 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions M LLE lektronik SYSTEM DESCRIPTION The drillmat is used to monitor the seed drill to determine the working data and for tram line switching Basically the drillmat consists of the board computer installed in the cabin of the tractor for the entry of the data re quired It also serves as a monitor In the case of a fault an acoustic and optical alarm is set off the machine wire harness installed on the seed drill with a connecting cable to the board computer With wheel sensor sensor for monitoring sowing sensor for monitoring the fan Level sensor Row marker 1 1 Wire harness Vergu gehause mit Verfeilerplatine rnschlunkape 18x0 75qmm lg 6 50m Stecker mit 30pol Messerleiste
9. afety measures Warning Always pay attention to this symbol for references to important safety precautions It means attention Become alert It is a question of your safety Read the user s guide before using the DRILLMAT III for the first time Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 7 Mensen lektronik Observe the following recommended precautions and safety instructions Page 8 gt gt RP PRR gt gt gt gt gt p Before using the Drillmat Ill read and understand this guide It is of equal importance that other operators also read and understand the manual During maintenance or when using a battery charger switch off the power supply Never service or repair the device when it is switched on Unauthorised opening of the device leads to the loss of any warranty claims When welding on the tractor or on an attached machine interrupt the power supply to the Drillmat III Only use a cloth with clear water or a little glass cleaning agent to clean the Drillmat Ill Operate the keys with your finger tips but avoid using finger nails Should any part of this guide remain incomprehensible after reading contact your dealer or Mueller Elektronik Service for further clarification before using the Drillmat Ill Read carefully and observe all safety instructions in the manual Learn how to operate the Drillmat Ill correctly Do n
10. c However it has to be taken into consideration that the first run is carried out with half the working width of the seed drill and subsequently begins with position 1 of the rhythm Using standard rhythms you can also choose if only the inside the outside or all tram line shares should shut off This allows you to adjust to working with a tram line width of e g 1 50 m or 1 80 m or with broad tyres This is not possible when using double tram line rhythms In this case you can only choose between beginning at the left hand boundary or the right hand boundary of the field Following rhythms are supported by the Drillmat read out Rhythm left right _ ae eg Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat II Installation and Operating Instructions Page 13 M LLE lektronik Rhythm no Tram line Tram line read out Rhythm left right Oo b Eu EEE BE SEE i e d OEL __ 10 2 1000 1 0 56 o N 1 BE SE 12 6 7 o 7 FE O 10 20m 8m 15m 6m 4 7 beginning on the right beginning on the left 18 18m 4m 3 16 7 12 beginning on the left 18 18m 4m 7 12 3 16 beginning on the left beginning on the left beginning on the right beginning on the left beginning on the right beginning on the left 5 16 24m 4 5m 3 14 Lo beginning on the right 6 18 27m 6m 3 16 7 12 beginning on the left T 8 9 S S S S 18 27m 6m 7 12 3 16 beginning on the right beginning on the left
11. d speed and performance are displayed Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 17 M LLE lektronik 5 Maintenance 5 1 Computer The computer is maintenance free During the winter it should be stored at room temperature 5 2 Sensors The sensors are maintenance free Page 18 Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions M LLE lektronik 6 Error recovery When trouble shooting keep to the intended sequence Error Cause Measures Check polarity 6 1 The device does not Polarity reversal of the volt switch on age supply Voltage supply interrupted Check battery connection cable control battery clamps and fuse 6 1 1 The computer dis Memory error Send in device plays HALP 00 or HALP 88 6 2 Speed is not dis Impulses 100m not entered Enter number of impuls es 100m 4 2 3 played The wheel sensor is not Adjust the distance of the sending any impulses to the wheel sensor to the magnet computer the ring in the to 5 10mm display is not flashing during the journey The red side of the magnet must point towards the sen SOr Secure magnet with a non magnetic screw Connect cable in the wire harness correctly green gn signal brown br 12 volts white ws 0 Volt Sensor is defective replace Computer is defective re place Wi
12. evices complying to national regulations e g BZT approval in Germany are to be installed The device must be securely installed The use of portable or mobile devices inside the vehicle is permissible only via a connection to the permanently installed outside antenna The transmitting unit is to be installed in a position away from the vehicle electronics An antenna should only be installed professionally ensuring that there is a good earth connection between the antenna and the vehicle chassis Please refer to the manufacturer s instructions for cabling and installation as well as for the maximum current consumption Page 20 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat lll Installation and Operating Instructions 7 2 M LLE MEmesse EC Declaration of Conformity Unser Produkt DRILLMAT III ist in Ubereinstimmung mit folgenden nationalen und harmonisierten Normen im Sinne der EMV Richtlinie 89 336 EWG hergestellt Angewandte Norm EN ISO 14982 Salzkotten 13 07 2004 Ort und Datum We GEF H M ller Gesch ftsf hrer R Buschmeier Gesch ftsf hrer Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 21
13. g wheel impulses Page 16 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat lll Installation and Operating Instructions M LLE lektronik oe N 4 3 5 Total area key F This key is used to determine the total area for a whole season Press the a Jand simultaneously at the beginning of the season to set the memory to 0 hajh 4 3 6 Current area output key ___ This key is used to determine the current area output in ha h km 4 3 7 Distance key amp The distance covered since carrying out the start function see 4 3 2 is displayed by pressing this key kmih 4 3 8 Speed key ____ When this key is pressed the current speed travelled is displayed 4 4 Operation process Once the machine data have been entered see 4 2 the following steps have to be carried out before operation can begin The row marker at the beginning of the field is to be operated so that the right side is lowered Subsequently only the start function has to be carried out see 4 3 2 After that each time the end of the field is reached and the row marker is switched tram line switching is continued automatically Even when the computer is switched off temporarily the last position is stored When the computer is switched on again the last setting is still available Drilling can be carried on immediately During the operation process area total area operating time and distance are de termined an
14. ll Installation and Operating Instructions Page 15 Mensen lektronik 4 3 4 3 1 4 3 2 4 3 3 4 3 4 Description of the function keys On off device Press to switch the device on Press once more to switch it off Should the voltage supply drop below 9 volts e g when starting the tractor the O computer switches off automatically It can be switched on again by pressing Pa 7 ms Mh Fa s f oa w f un x p 1 l m 1 Start I r n an a fi kn Fa ag F a di T Start function Press the keys C and er to release the start function This means that the memory for the area time and distance is set to 0 The time is restarted automatical ly by pressing this key This function is to be carried out at the beginning of each op eration h Time key J The operating time since carrying out the start function see 4 3 2 is displayed by pressing this key If the tractor is switched off and the computer voltage free the time data entry is stopped It restarts once the device is switched on again The clock can also be stopped during operation After pressing a press it once again to stop the clock To restart it press a yet again ha Area key The area covered since carrying out the start function see 4 3 2 is displayed by pressing this key Measurement is interrupted as soon as the computer stops receiv in
15. ot allow anyone to operate the machine without exact instructions Keep the Drillmat Ill and the spare parts in good condition Unstipulated alterations or operation can impair the function and or safety and affect the life span of the machine Pay attention to the Safety notice for the subsequent installation of electrical and electronic devices and or components in chapter 7 page 20 and the EC Declaration of Conformity chapter 7 2 page 20 in the appendix of these instructions Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions 3 1 3 2 3 3 3 4 M LLE lektronik Installation instructions Drillmat Computer The computer is to be installed together with the console within the driver s field of visibility The distance from the radio equipment or radio antenna should be at least 1 meter 12V socket connection to the tractor battery For the Drillmat s current supply computer and sensors the 12V socket supplied is to be connected to the tractor battery No second device should be connected to this 12V socket The 12V socket must be protected by a 25A safety fuse which is to be found in the wire connector to the brown 12 V wire Wire colours brown 12 Volt blue ground The battery s negative pole must always be at ground frame chassis Wire harness The wire harness and the sensors are factory installed Sensors Wheel sensor Hall element The
16. re harness is defective replace 6 3 The area is not dis Working width not entered Enter working width played see 4 2 2 Copyright Muller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 19 M LLE lektronik 7 7 1 Appendix EMC Supplement to the Operating Guide Safety notice for the subsequent installation of electrical and electronic devices and or components Present day agricultural machines are equipped with electronic components and de vices whose function can be affected by electromagnetic emission from other devic es These influences can lead to endangerment for individuals when the following safety measures are not adhered to When subsequently installing electrical and electronic devices and or components in a machine with a connection to the electrical system the user must take sole re sponsibility for testing the installation for interference with vehicle electronics or other components This applies in particular to the electronic controls of EHR front lifting gear power take off shafts engine and gears Above all it must be ensured that all subsequently installed electrical and electronic components comply with the current version of the EMC directive 89 336 EWG and carry the CE symbol In addition the following requirements must be fulfilled when upgrading with mobile communication systems e g radio telephone Only approved d
17. wheel sensor is used to determine the distance covered as well as the area The tube clip and magnet are mounted on to the wheel The red side must point to wards the sensor The sensor is to be mounted to the magnets on the fixture pro vided at a distance of 5 10mm A connector is provided for each lead in the wire harness Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 9 M LLE lektronik Drill shaft sensor Reed contact This sensor monitors the function of the drill shaft The tube clip and magnet are mounted on to the drill shaft The red side must point towards the sensor The sensor must be mounted to the fixture provided at a dis tance of approximately 20 mm Level sensor capacitive This sensor controls the seed bin As soon as the surface is no longer covered with grain the sensor switches on and the computer sends out an alarm signal The sensor should be placed in the seed bin so that it switches on as soon as the set amount of residue is reached The end of the sensor should protrude 20 mm from the screw fitting The sensitivity can be regulated at the back of the sensor If the sensor switches on the lamp on the sensor lights up Row marker sensor Reed contact This sensor indicates to the computer that the row markers have been switched The sensor is to be mounted on to a static fixture opposite the switch mechanism for the row marker
18. y keyS uussuenssensuennunnnennnenenennnennnnnnnenennnennnennnennn 11 El 4 2 1 Setting keys BSE EEE EEEERFIUEENEEENEEREEREERLEUEEPEFEEREEFNERKEREEUEFEER 11 m 4 2 2 Working width key SOE oe en einen nennen nennen nenn 11 Imp 4 2 3 Impulses 100m key WIM 12 a 4 2 4 RPM key Amin A EE HEFTE EEA 12 4 2 5 Tram line rhythm key SEE eeaeee eeraa renean 13 GH G20 El O a 022525220dante seleesdedeizeeiqenigontgcniyonkesdaieanlessieayiedeiuenigcnigooninnte 15 zo 4 2 7 Start Stop key is cesses a E ae ee et 15 4 3 Description of the function keys 2 00220sssussnenenenenennnennnnnnnennnenenenennnennn 16 4 3 1 On off device St sisese sed EEEE 16 C 4 3 2 Start function CE N annnnnnnnnnnnnneennnnnnnnnnnnnnnererennnnnnnnnnenn 16 Copyright M ller Elektronik GmbH u Co KG Salzkotten Drillmat Ill Installation and Operating Instructions Page 3 M LLE lektronik 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 4 4 5 9 1 9 2 6 6 1 6 1 1 6 2 6 3 7 7 1 1 2 Page 4 h Time key a ee 16 ha Area Key a Ense 16 Sha Total area key SO ee I A 17 hajh Current area output Key a inneren 17 km Dance koy hg are nee een ann nee een ann ten 17 km h Speed key hee cc cnsccnecandtenctentiecaserdtenedanttasasertdenatendtensgenttensteeitenetes 17 Operation 8 0 6 o oe ee ee eT 17 Malntenance ae 18 ONO nee ee 18
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