HYDRAULIC RESCUE TOOLS Operating instructions HYDRO PAC
Contents
1. HYDRAULIC RESCUE TOOLS Operating instructions HYDRO PAC WEBER HYDRAULIK FAST MOBILE INDEPENDENT COMPATILBE WITH ALL WEBER RESCUE TOOLS QUICK REFERENCE GUIDE V 12 2004 RV Om WEBER HYDRAULIK Operating instructions HYDRO PAC 15 12 04 Page 2 4 ATTENTION Read and follow this manual and safety regulations prior to operation The tools must be used by trained personnel only Regarding the technique of application we refer to the existing training documents in addition to the present regulations for preventing accidents The operating personnel has to wear protective clothing helmet with visor and gloves The original specification of WEBER HYDRAULIC rescue equipment must remain unchanged for operation No modification in shape or in performance is allowed Changing the pressure relief valve of the hydraulic power units or rescue tools is not permitted All hydraulic rescue tools are only designed for the use described in this manual under the heading Application Any other applications are absolutely forbidden In case of maintenance work or troubleshooting after unexpected failure the power supply must be cut for safety reasons e g turn off the motor unplug the mains plug uncouple the tool When replacing the accessories for example the spare tips or pulling devices safety precautions have to be taken in order to prevent accidents The chain sets must be used exclusively for pulling operations but not f2. control IMPORTANT NOTICE ON OFF ON OFF switch for motor TEST Battery capacity is shown after a short load test via 3 LED s GREEN full capacity GREEN ORANGE battery slightly discharged ORANGE battery partially discharged ORANGE RED battery discharged needs to be charged RED battery strongly discharged immediate charging necessary RESET me At a certain point of discharging of the battery a safety unit stops the motor deep discharge protection of the battery To complete a working step cutting spreading this protection can be bypassed about 5 times by pressing the RESET button OIL In case of too much hydraulic oil in the Hydro Pac e g when you retract a ram which was extended by another power unit a safety sound starts to prevent excessive oil content in Hydro Pac If this sound is ignored oil tank of Hydro Pac can be damaged Countermeasure release oil of Hydro Pac by extending other rescue tools Spreader or ram ALARM to protect the lead mat battery a LED starts to flash and a beep starts after passing first level of deep discharge protection If work is carried on up to second level of deep discharge protection a permanent sound starts and also permanent LED light MOTOR WILL STOP To finish working process motor can be started again after pressing RESET button after a certain time of about 8 seconds motor can be started again RESET procedure can be done 5 times afte
3. or lifting or stopping actions Take care that the control knobs are in neutral position when the tools are not in use Persons who are not involved in the operation must stay out of the danger area Take special care when working with splintering materials Beware of splitting parts PUTTING INTO OPERATION Couple tool and start Hydro Pac by means of switch on remote control ON The rescue tool is immediately ready for operation Attention do not start Hydro Pac without a rescue tool connected this will build up pressure in the hoses and pressure relief plug needs to be activated ref to last paragraph When rescue operation is finished switch off motor Applications All WEBER HYDRAULIK rescue tools can be driven with Hydro Pac power unit Units of other brands cannot be combined with our products because of different nominal pressures and or synthetic hydraulic fluids and couplings Please refer to your distributor for compatibility approval Please get in contact with us or your distributor to clarify the feasibility of combination if nominal pressures are identical and mineral hydraulic fluids are used WEBER HYDRAULIK GMBH D 74 363 G glingen Heilbronner Str 30 Tel 49 7135 71 0 Fax 49 7135 71301 WEBER HYDRAULIK GMBH A 4460 Losenstein Industriegebiet 3 4 Tel 43 7255 6237 0 Fax 43 7255 6274 RV Om WEBER HYDRAULIK Operating instructions HYDRO PAC 15 12 04 Page 3 4 Operation of remote
4. r more than 5 time battery will be damaged seriously PRESSURE RELIEF lf the motor is started without a tool connected pressure is built up in the hoses and rescue tools can not be connected Press pressure relief button between hoses of Hydro Pac to relief pressure CHARGING At the side of cover is an opening for connection to the charging system Please refer to operating instructions of Energy Pac NOTE always to CHARGE battery of Hydro Pac when not in use to ensure availability and proper operation of Hydro Pac Battery charging system is designed for continuous charging without any damage to the battery MAINTENANCE Hydro Pac is built maintenance free Observe minimum oil level bellows in elongated hole which is indicated at the side of the power unit Oil level can be adjusted by extending or retracting tools WEBER HYDRAULIK GMBH D 74 363 G glingen Heilbronner Str 30 Tel 49 7135 71 0 Fax 49 7135 71301 WEBER HYDRAULIK GMBH A 4460 Losenstein Industriegebiet 3 4 Tel 43 7255 6237 0 Fax 43 7255 6274
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