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Surebonder 9780 Use and Care Manual

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Contents

1. KKK RUREK RARR RRR RRR RRR RRO ROO R RRR EERE EYRALEEERALE ELAM ERAMG PEL SS OSD SS CR S S CORO w S S RS WARRAN Y NI AN 00 09 A I SA AY KNK 0 9 9 9 A OKOKOKOKO If you have any problems with this tool please call FPC Corporation toll free at 1 800 860 3838 before returning it to the place of purchase 0 0 OL QQ Q LIAL ML QOO yy Q A A DA 10 0 9 kK QOQ Q Y Q FPC Corporation warrants this product to be free from defects in material and lt j workmanship under normal conditions of use and when used in accordance with FPC operating instructions for a period of 90 days from the date of purchase by the ss user Within the 90 day warranty FPC at its option shall repair or replace product SJ The product must be returned at the distributor user expense either within warranty or out Repaired or replaced products will receive a 60 day warranty USER X MUST BE USING THE PROPER NAILS FOR THIS WARRANTY TO BE VALID SS WARRANTY IS VOID IF INCORRECT TYPE OF NAILS ARE USED 00 0 0 0 WOOO OO 0 0 0 0 0 0 0 0 Ly ly 0 O 0 9 9 0 9 9 0 9 9 9 0 9 RRR VAVARIRS OO O O O O A QO00000 Visit us at surebonder com for our full line of products FPC Corporation 355 Hollow Hill Drive Wauconda IL 60084 Phone 847 487 4583 Fax 847 487 0174 website www surebonder com e mail sales surebonder com 0209 SUREBONDER Model 9780 Roofing Nailer Coiled Roofing
2. Nails 3 4 1 3 4 Model 9780 Coiled Roofing Nailer Coiled Roofing Nails 15 Coiled Roofing Nailer Includes Allen wrench amp oil Operating Instructions Read All Safety Rules and Instructions Carefully Save this manual for Future Reference Improper use of this nailer can result in death or serious injury This manual contains important information about product safety Read and understand this entire manual before operating this nailer IMPORTANT SAFETY WARNINGS THE SAFETY WARNINGS BELOW CANNOT COVER ALL POSSIBLE SITUATIONS THAT MAY OCCUR THESE BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO PROTECT AGAINST PERSONAL INJURY TO THE OPERATOR OR OTHER PERSONNEL IN THE AREA AS WELL AS DAMAGE TO THE EQUIPMENT READ AND UNDERSTAND THESE WARNINGS BEFORE USING EQUIPMENT Keep tool away from children and DO NOT allow children near work area Do not allow children or untrained personnel to handle this nailer DO NOT operate this nailer while tired or under the influence of drugs alcohol or medication that makes you drowsy Never point the nailer at yourself or others always assume that the nailer is loaded and proceed with caution Wear safety glasses and ear protection The nailer operator and all personnel in the work area must wear safety glasses that protect the front and side to avoid eye injury Ear plugs should be worn to avoid hearing damage If operator will be working in a situation where ove
3. R KIT SEAL KIT 9780 400 9780 410 9780 420 To order parts go to www surebonder com IMPORTANT SAFETY WARNINGS continued Disconnect air hose from nailer before performing maintenance when clearing a jam when tool is not in use when moving it to another location when handing nailer to another person DO NOT place finger on trigger when disconnecting air hose the nailer could fire when reconnected to the air supply Carry nailer by the handle only not by the air hose Do not drive nails close to the edge of the workpiece It could split allowing a nail to fly or ricochet and causing personal injury Do not try to drive nails at too steep an angle Make sure nailer is held firmly during firing to minimize recoil Do not drive a nail into very hard material thin material or on top of an existing nail the nail could ricochet causing personal injury Never use the nailer if it is leaking air the contact safety mechanism is not working nailer has missing or damaged parts or requires repair Make sure all screws and caps are securely tightened Inspect the nailer before each use to insure that the trigger safety mechanism and spring are operating properly Lock the nailer in a clean dry storage area between uses Only use parts nails and accessories supplied or recommended by FPC Corporation Unauthorized parts or fasteners can lead to malfunction and serious injury Only personnel trained by FPC Corporation
4. depressed Slide nails towards the front of the magazine Pull feeder shoe completely behind the nails Release the latch and the nails will be pushed to the front of the magazine Ghai eating falter i Bas iS in 3 Dh ng Mails EL Pasting i zils Eire a f i 3 Locking Release mechanism Loading Nails Insert the first nail into the front of the gun ensuring that the head lines up with the retaining slot Exhaust Deflector Close nail magazine and swing back locking Exhaust deflector can be positioned to point in any mechanism and depress to lock in place 360 direction Reposition deflector by grasping firmly and rotating to the desired position OPERATION Adjustable Exhaust Cover Rubber Grip 1 4 Male Quick Release Connector Ermi SS Bump Fire E wer A Trigger 7i ilad Roofing Nailer f a Coil j fi ails Ouer Nail magazine Easy jam clearing Contact Safety Mechanism Nail specification SPECIFICATIONS Overall Dimensions 12 5 x 11 0 x 4 5 Capacity 120 nails Nail Length 19 45mm 3 4 1 3 4 Nail size 15 Gauge 1 60x1 3 4mm Operating Pressure 70 100 PSI 4 7 bar Air Inlet Size 1 4 N PT Weight of Tool 8 27 lbs NAIL SELECTION Use SUREBONDER 900 Series 15 Coiled Roofing Nails or most 15 coiled roofing nails 3 4 to 1 3 4 LO F o 12 j gt ee Mode of Operation This nailer is equipped with a contact sa
5. ease trigger quickly when performing trigger fire Do not drive nails into thin boards or near corners and edges of work piece Nails can be driven through or away from workpiece and hit someone Never drive nails from both sides of a wall at the same time Nails can be driven into and through the wall and hit a person on the opposite side Never use nailer which is defective or operating abnormally Do not use nailer as a hammer MAINTENANCE Lubrication It is important that the nailer be properly lubricated Without proper lubrication the nailer will not work properly and parts will wear prematurely Use pneumatic tool lubricant Do not use detergent oil or additives These lubricants will harm the O rings and other rubber parts This will cause the nailer to malfunction Filter regulator lubricator units should always be used Keep the lubricator filled with pneumatic tool lubricant If a lubricator is unavailable supply 2 3 drops of pneumatic tool lubricant into the air plug on the nailer twice a day Cold Weather Care Do not store the nailer in a cold weather environment If the nailer is cold bring the nailer into a warm area and allow to warm up before use To warm the nailer Reduce the air pressure to 40 psi 2 8bar 2 8kgf cm Remove all nails from the nailer Connect the air hose and blank fire the nailer The lowered air pressure will be enough to blank fire the nailer Slow speed operation of the nailer tends to
6. fety mechanism and does not operate unless the contact mechanism is depressed There are two methods of operation to drive nails with this nailer They are 1 Intermittent operation Trigger fire will drive a nail each time the trigger is pressed and the contact mechanism is in contact with the nailing surface 2 Continuous Operation Bump Fire a will drive a nail each time the contact mechanism is pushed while the trigger is pulled and held Intermittent Operation Set the bump sequential switch to Intermittent operation Trigger Fire Push switch in and then down Position the nail outlet on the workpiece with finger off the trigger Depress the contact mechanism firmly until it is completely depressed then pull the trigger to drive a nail After each nail is driven completely release the trigger and lift the nailer off the workpiece To drive another nail move the nailer along the workpiece and repeat this procedure Continuous Operation Set the bump sequential switch to Continuous operation Bump Fire 4 Push switch in and then up Pull trigger with nailer off workpiece Depress the contact mechanism firmly until it is completely depressed to drive a nail Move the nailer along the workpiece in a bouncing motion Each time the contact mechanism is fully depressed a nail will be driven In order to avoid double fire Do not push nailer on workpiece with strong force Take nailer away from workpiece using recoil Rel
7. finger from the trigger and press the contact safety mechanism to the workpiece THE NAILER MUST NOT OPERATE 5 If no abnormal operation is observed you may load nails in the Nailer If abnormal operation occurs stop using the nailer and contact the service center immediately Loading Nails WARNING When loading nails into Nailer Disconnect tool from compressed air supply Do not depress trigger Do not depress the contact safety mechanism Keep Nailer pointed downward
8. le reduces fatigue See through nail magazine Contact mechanism prevents accidental firing Built in shingle guide High impact carrying case Lightweight rugged cast aluminum construction AIR SUPPLY NEVER use oxygen or other bottled gases Explosion may occur This nailer is designed to operate on clean dry regulated compressed air between 70 and 100 psi It is preferable to include an air filter pressure regulator and automatic oiler within 15 feet of the tool if possible An air filter is needed to remove contaminates and moisture that are contained in compressed air filtering will significantly prolong the life of the tool If an automatic oiler is not installed place 2 to 3 drops of oil into the tool s air inlet twice a day Do not install a quick coupler directly into the tool Higher pressure drastically reduces tool life The nailer comes factory equipped with a male quick connector The nailer must always be connected to the air supply with a coupling that removes all pressure when it is disconnected NOTE all components used with this nailer air hose connectors regulators filters etc must be rated at 120 psi OR 120 of the maximum compressor potential whichever is higher Do not connect this nailer to a system with maximum potential air pressure greater than 200 psi AIR CONNECTION SET UP l Quick Connector Quick Coupler o Nailer To compressor Lubricator Regulator Filter Troubleshooti
9. n The following form lists the common operating system with problems and solutions Please read the form carefully and follow it WARNING If any of the following symptoms appears during your operation stop using the tool immediately or serious personal injury could result Only a qualified persons or an authorized service center can perform repairs or replacement of tool Disconnect tool from air supply before attempting repair or adjustment When replacing O rings or cylinder lubricate with air tool oil before assembly Problem Check Correction Nose leaks air O ring or gasket is cut Replace o ring or gasket or cracked Bumper cracked worn Replace bumper Failure to cycle Air supply restriction Check air supply equipment tool dry lack of lubrication Use air tool lubricant Broken cylinder cap spring Replace cylinder cap spring Lack of power Air pressure too low Slow to cycle Broken cylinder cap spring Replace cap spring O rings seals cut or cracked Replace o rings seals Exhaust blocked Check bumper head valve spring Tool dry lack of lubrication Use air tool lubricant Nails jam in tool Bent nails Replace with the new nails Broken chipped driver Replace driver Wrong size nail Replace with correct type of nail Loading Nails continued To load Press down on locking mechanism and swing out Then swing out the nail magazine Insert coiled nails into the nail magazine Do not load with contact safety mechanism or trigger
10. or the distributor shall repair the stapler Do not modify this tool in any way Never use in presence of flammable liquids or gases The nailer produces sparks during Operation Never use the nailer in sites containing lacquer paint benzine thinner gasoline gases adhesive agents and other materials which are combustible or explosive Check for live wires Avoid the risk of electrical shock by checking for live wires that may be hidden by walls floors or ceilings Turn off the breaker switch pertaining to that work area Do not store the nailer in a cold weather environment Keep the nailer in a warm area until the start of work If it is in a cold area bring it in a warm area and allow it to warm up before use Manufacturer assumes no responsibility for consequential or indirect damages from the use of this product Save this manual and have it available for tool operators reference z O 00 N 0 hee 0 0 Z pan 0 LL ra v rer pa 0 L California Proposition 65 You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals known to cause cancer birth defects or other reproductive harm Wear protective gear APPLICATIONS Including but not limited to New Roof ReRoof Box Assembly Siding FEATURES Adjustable Exhaust Bump Trigger and Sequential Fire Operation Soft Grip hand
11. rhead work will be done i e on a ladder stairs or scaffolding a hard hat must be worn Never wear loose clothing or jewelry because it can get caught in the moving parts of this nailer Make sure long hair is covered to avoid getting it caught in nailer Keep the nailer pointed away from yourself and others at all times Keep hands and all body parts away from rear area of nailer near air hose to guard against injury Keep hands and feet away from firing head during use Keep proper balance and footing at all times do not over reach Never use oxygen bottled gas or any type of combustible fuel as a power source it can cause an explosion and serious injury Do not use near flammable liquids or gases the tool sparks during operation and could cause an explosion and serious injury Use an air hose that will withstand at least 150 psi OR 150 of the maximum pressure of the compressor Never connect this tool to compressed air if the pressure could exceed 200 psi as the nailer could burst Use only clean dry regulated compressed air with pressure not exceeding 120 psi Do not use a non relieving coupler with this nailer if used the nailer could remain charged with air after disconnecting and would still be able to drive a nail even after being disconnected The nailer and air hose must have a coupling so that all pressure is removed from the nailer when the coupling is disconnected Do not depress the trigger or safe
12. ty mechanism while loading nails accidental firing of a nail i can occur Keep your fingers away from the trigger when not firing nails Always keep the nailer pointed downward during loading Do P an air hose that is too long nailer operator can trip over it Make sure all connections are tight WARNINGS continued next page SOLD SEPERATELY Kit 9780 420 Includes Kit 9780 400 Includes Description TRIGGER VALVE COVER TRIGGER A SWITCH NOSE BOTTOM PLATE CONTACT ARM COVER CONTACT ARM ELASTIC WASHER FLAKE EXHAUST COVER CYLINDER CAP HEAD CAP HEAD VALUE CYLINDER RING CYLINDER TRIGGER VALVE VALVE BUSHING PISTON STOPPER FEED PISTON FEED PAWL A GASKET GRIP HANDLE SEAL AIR PISTON HEAD DRIVER ROD END CAP BODY PIN GUIDE COVER FLAKE Description SCREW Description 9780 9780 COMPRESSION SPRING SCREW TRIGGER SCREW RING RING SCREW SPRING PIN PIN PIN PIN SPRING SCREW SCREW PIN SCREW RING SPRING PIN SPRING SCREW SCREW SPRING SCREW PIN SPRING Kit 9780 410 Includes 10 LATCH Description PISTON SET FEED PAWL B DOOR PIN CANNISTER PLATFORM MAGAZINE GUIDE RECEIVER B CANNISTER PLATFORM MAGAZINE RECEIVER A TRIGGER VALVE SET PLATFORM CANISTER TRIGGER SET SCREW PLATE WASHER DRIVER BLADE SET 0O 01 03 04 9780 9780 9780 9780 SPRING SCREW PIN TRIGGER PIN Kit Prices DRIVE PIN KIT FASTENE
13. warm the moving parts Inspecting the magazine Disconnect the air hose Keep magazine and nose of tool clean and free of any dirt lint or abrasive particles Clean the magazine by removing plastic tips or wood chips which may have accumulated in the magazine Lubricate it with pneumatic tool lubricant Adjusting Air Pressure N WARNING Do not exceed 120 psi Adjust the air pressure at recommended operating pressure 70 to 120 psi according to the length of nails and the hardness of the workpiece The correct air pressure is the lowest pressure which will do the job Using the Nailer at a higher then required air pressure unnecessarily over stresses the Nailer Testing The Nailer DANGER Operators and all others within the work area must wear safety glasses with side shields conforming to ANSI Z87 1 specifications ANSI Z87 1 Before actually using the nailer test the nailer using the checklist below Disconnect air hose connection from the nailer Remove all nails for the nailer 1 Pull the trigger and push the contact safety mechanism THE CONTACT SAFETY MECHANISM AND TRIGGER MUST MOVE FREELY 2 Adjust the air pressure to 60 psi 4 9 bars 5 kgf cm Connect air hose DO NOT LOAD NAILS IN THE NAILER THE NAILER MUST NOT LEAK AIR 3 Hold the Nailer downward without touching the workpiece with the contact safety mechanism Pull and hold the trigger for 5 seconds or longer THE NAILER MUST NOT OPERATE 4 Remove your

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