Dimplex DFI23096A Use and Care Manual
Contents
1. Lamp holders 1 EN X Flicker Motor Terminal Block Remote SEE E Control Receiver Power Cord ZEN Main On Off On Mao A ea Switch pud Ho Terminal Block Wiring Diagram DFI2310 MOD Blower Cutout Heater Elements T od Heat Switch VER p Low Heat Switch sure e HIGH HEAT MS SL ER JP2 fa do ms tm AC N 1 BLK TO LOG SET ASSY 0439230200 Wire Harness to Q te ums Log Set g d RN LED Log Set Terminal Block Driver Go O 6 Power Cord i gt fi ES Lamp holders2. Figure 1 2 _ Z Lean EEES Heat Switches all models all MOD levels Figure 1 C Low Heat Switch 1 The Low Heat On Off Switch supplies power to the heater fan and the heater element When the switch is in the On I position the heater operates on Low Figure 1 D High Heat Switch The High Heat Switch supplies power to the heater fan and the heater element when the switch is in the On position the heater operates on High The C Low Heat Switch must also be in the On position for the high heat setting to operate NOTE If Switches C and D are in the Off position only the flame effect will turn on when the power switch is activated Main Power Switches Figure 1 A amp B A On Off Switch Used in DFI2309 MODs to B DFI2310 MOD The two 2 position On Off Switch supplies power to all the fireplace functions B On Off On Switch Used in e DFI2309 MODs C to D DFI2310 MODs Ato D This three 3 position switch offers the following functions 1 Manual mode When in the I position the fireplace bypasses the built in remote control the flame effect is turned on and the electrical supply to the heater is controlled manually using the Low Heat and High Heat Switches Figure 1 C and D Remote mode The II position is for operating the unit wit
3. VA Terminal Block Flicker Motor Le Main On Off Switch Wiring Diagram DFI2310 MOD A to D Blower Cutout MAIN SWITCH ON OFF ON 321 Mi ach 4 LOW HEAT HIGH HEAT SWITCH SWITCH o o kor P2 BE o 9 ELEMENT 5 m Fucker MOTOR E THERMAL CUTOUT PCB REMOTE CONTROL RECEIVER AC N SN ben TO LOG SET ASSY 0439230200 Wretanessta LED Log Set Driver Log Set ao Remote Receiver Board U l Heat Switch Low Heat Switch Terminal Block Cord Set Lamp holders Main On Off On Switch Terminal Block A O Flicker Motor 10
4. Universal Replacement Procedures Partially Reflective Glass Replacement If the firebox was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Replacement Procedure 1 Disconnect power and remove firebox from mantel or existing fireplace Remove four 4 Phillips screws from the top and rear upper edge of the firebox as shown in Figure 4 A This will release the top cover from the firebox Figure 4 A Step 2 screws to remove B Step 3 Screws to remove Tilt the top cover of the firebox up and either prop the cover against a stationary object or situate it in such a way that there is access to the upper section of the firebox Remove one 1 or two 2 Phillips screws from each upper corner of the firebox as shown in Figure 4 B Quantity will differ by model and MOD level Gently push the switch control panel inwards until top edge of partially reflective glass is exposed Figure 5 Slide partially reflective glass up to remove Properly orient replacement partially reflective glass and slide it down into place behind Log Set Re assemble firebox in reverse order as above 11 Figure 5 Switch control panel Partially reflective glass Log se
5. Do not misplace Capacitor 11 Remove the two 2 Phillips screws that attach the Flicker Motor to the sheet metal Remove and discard old Flicker Motor 12 Ensure rubber spacer remains in place properly orient replacement Flicker Motor and attach to sheet metal using Screws removed in step 11 13 Insert Flicker Motor wire leads into left side of Terminal Block as shown in Figure 17 Wire leads from Capacitor should align with brown and white wires from Flicker Motor WARNING Improper re connection of wiring may result in electric shock fire or injury to persons Ensure that connections to from Flicker Motor match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 14 Tighten down screws of all terminals using a small Phillips screwdriver 15 Replace Terminal Block Cover using screws removed in step 8 and follow steps 1 through 8 in reverse order to reassemble firebox NOTE If Flicker Rod is bent out of alignment carefully bend it back to become straight If Flicker Rod is not properly aligned it may cause noise during operation by rubbing against metal chassis Remote Control Receiver Replacement 0 12309 2310 MODs C to D If the fireplace was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce th
6. button to turn fireplace off Figure 3 NOTE Remote control operates main power supply Heat must still be controlled by Low Heat and High Heat switches on fireplace Figure 1 C amp D Battery Installation Replacement 1 Depress tab on the battery cover on the back of the remote control and remove battery cover Figure 3 2 Properly orient and install one 1 12 Volt A23 battery into the remote control 3 Replace the battery cover Remote Initialization 1 From an power off position place the 3 Position Switch Figure 1 B into the Remote position 2 Within 10 seconds of step 1 press the ON button on the remote control This will synchronize the remote control with the receiver within the fireplace NOTE You will only have 10 seconds to perform the last step If this is not completed within 5 10 seconds the procedure will have to be repeated Exploded Parts Diagram ass 9 OO SCDimplex Replacement Parts List DFI2309 Part Number 6901470159 DFI2310 Part Number 6901470259 Replacement Parts for both DFI2309 DFI2310 all MODs 1 Power 4100090101RP 2 Heater 2200490800RP 3 Cutout E bie RR RESTOS 2300270200RP 4 Flicker Motor 2000220100R
7. sw oe dS ow ewe 11 REPIACEMEN 4 2222 eae ee PR e 11 Heater Assembly Cutout Replacements 2222 oun wees 12 Heater Assembly 12 Power Cord 13 Model MOD Specific 14 Light Bulb Replacement cs 50052045 OO Pee den Ree 14 Flicker Motor Flicker Rod Replacement 15 Remote Receiver Board 16 Light Harness Replacement ess aces ROC n e RO Re Peewee pon ERI RO E eae eee es 17 Log Driver Board Replacements D READ VOR ERE RI Ps 18 Troubleshooting 2 5 525 2225 52 5 424 54556 6 eevee a GR EE 20 Operation Electric Fireplace Manual Control The manual controls for the unit are located in the top right corner on the front of the firebox Figure 1 A switch is in the On position when the side with the I or Il markings on it is pushed in
8. the top cover of the firebox up and either prop the cover against a stationary object or situate it in such a way that there is access to the upper section of the firebox The Log Driver Board is located inside the firebox on the Figure 21 es KISA A Bb ct Log Driver Board 10 10 11 back panel and just under the terminal block Figure 21 Either pinch the clasp to release or cut each of the four 4 mounting studs one in each corner of the Log Driver Board that attach the circuit board to the chassis of the firebox NOTE If mounting studs are cut ensure they are replaced by those supplied with replacement board Clear both ends of mounting studs if cut Install replacement mounting studs if necessary by pushing them through the sheet metal from the outside of the firebox Properly orient replacement Log Driver Board and push onto mounting studs until all four 4 snap closed Remove one wire terminal from original Log Driver Board and install onto replacement Log Driver Board matching its original position Continue with remaining wire connections moving one wire at a time matching its original position WARNING Improper re connection of wiring may result 12 in electric shock fire or injury to persons Ensure that connections to from circuit board match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 Once
9. zip ties that bind wires together Hold the heater assembly in one hand or have another person assist and remove four 4 Phillips screws from the top cover to release the heater assembly from the top cover Figure 7 Cutout Replacement i Follow the two 2 wires leading from the cutout and disconnect them from their respective terminals NOTE The shorter wire from the cutout has a piggy back connection at the heater element as shown in Figure 8 Disconnect the piggy back connection as well as the secondary wire that connects to the blower motor terminal To remove the longer wire from the terminal block use 12 Figure 7 Step 5 screws to remove 4 Top cover Mounting brackets amp screws Heater elements Blower motor Heater elements a small Phillips screwdriver to loosen the screw which clamps the wire from the cutout to the terminal block With wires loose from their connections remove the small Phillips screw that attaches the cutout to the heater assembly Figure 8 Remove and discard old cutout Attach replacement cutout to heater assembly using Screw from step ii Connect piggy back wire as shown in Figure 8 Connect long single ended wire to terminal block Ensure that black power wire leading to lower section of firebox and any other wires disconnected from terminal block in step i is connected with wire lead from cutout Tighten down on terminal block with small
10. I2310 MOD 2800090100RP DFI2310 MODAtoD 2800071000RP 16 LED Log Driver DFI2310 only 3000390100RP Wiring Diagram SWITCH DFI2309 MOD to B T HIGH HEAT LOW HEAT SWITCH SWITCH e e Blower FAN MOTOR ELEMENT THERMAL CUTOUT AC N Terminal Block Cutout 9 9 Power Cord aes I High Heat Switch Low Heat Switch On Off Switch Terminal Block Lamp holders Flicker Motor Wiring Diagram DFI2309 MOD C to D Blower MAIN SWITCH ON OFF ON 3 2 1 LOW HEAT HIGH HEAT SWITCH SWITCH o 8 ot c7 som ob L FAN Ax 8 MOTOR kt 9 M FLICKER T 2 MOTOR THERMAL o CUTQUT g REMOTE CONTROL RECEIVER AC N 4 4 4 pie e E T ee Cutout High Heat Switch Low Heat Switch
11. Initialize with Re mote Control Fireplace does not turn on using Improper operation Refer to Operation Section the Remote Control Remote Control not initialized to fireplace Initialize the Remote Control Remote Control not working Install new battery into the Remote Control Reinitialize remote where necessary Replace Remote Control or Remote Control Receiver where necessary Initialize Remote Control and Re ceiver 20 PROBLEM CAUSE SOLUTION Heater is not turning off Improper operation Refer to Operation Section Defective Heater Switches Heater is turning off after a Build up of dirt dust in heater assembly Ensure that exterior intake louvers and firebox cavity are couple of minutes of operation free of dirt dust Defective Heater Assembly Replace Heater Assembly Heater emits an odor Normal Operation Normal operation is when the heater emits an odor for a brief period after the heater is initially turned on The heater is burning off any dust accumulated during manu facturing or operation Replace Heater Assembly Heating element is glowing red Normal Operation Small glowing sections of the element are considered normal Defective Heater Assembly If larger glowing sections are causing the heater to trip the thermal cutout unplug unit discontinue use and replace heater assembly Excessive noise with the heater Dirty blower assembly Ensure that exterior intake louvers and firebox cavity are on free of dirt du
12. P 5 Flicker 5900340100RP 6 4200121000RP 7 Terminal block 4000070100RP Non Universal Replacement Parts 8 Log set DFI2309 MOD 0 0438200200RP DFI2309 MOD D 0438200800RP DFI2310 MOD toD 0439230200RP 9 Partially reflective glass DFI2309 all MODs 5900350100RP DFI2310 all MODs 5900350200RP 10 2 Piece Plug in Remote Control DFI2309 MOD 680024RPNEW 0 12310 680024RPNEW 11 Integrated Remote Control DFI2309 MOD C toD 3000370500RP DFI2310 MODAtoD 3000370500RP 12 Integrated Remote Control Receiver DFI2309 MOD C toD 3000380200RP DFI2310 MODAtoD 3000380200RP 13 Main Power Switch DFI2309 MOD toA 2800090100RP DFI2309 2800070700RP DFI2309 MOD C toD 2800071100RP DFI2310 MOD 2800070700RP DFI2310 MODAtoD 2800071100RP 14 Low Heat Switch DFI2309 MOD toA 2800090100RP DFI2309 MOD BtoD 2800070900RP DFI2310 MOD 2800090100RP DFI2310 MODAtoD 2800070900RP 15 High Heat Switch DFI2309 MOD toA 2800090100RP DFI2309 MOD BtoD 2800071000RP DF
13. Phillips screwdriver WARNING Improper re connection of wiring may result in electric shock fire or injury to persons Ensure that connections to from cutout match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 vi If servicing is complete follow steps 1 5 in reverse order Heater Assembly Replacement i Remove the one 1 small Phillips screw which attaches the cutout to the heater assembly Figure 8 Remove the two 2 piggy back and three 3 single wire connectors from the heater element and motor noting their original locations Remove the two 2 Phillips screws from each of the two 2 mounting brackets as shown in Figure 7 Do not discard brackets iv Attach the two 2 mounting brackets to the replacement heater assembly in the same orientation as in Figure 7 using two 2 Phillips screws removed in step iii v Using the single small Phillips screw from step i attach the cutout to the replacement heater assembly vi Attach the piggy back wire from the cutout as shown in Figure 8 piggy back connectors to the lower terminal of the heater element then on to the inner most terminal of the blower motor vii Attach the last two 2 wires removed in step ii yellow wire will run from the high heat switch to the top front most terminal the grey piggy back wire will run from the low heat switch to the top inner most terminal of the heat
14. all connections are made follow steps 1 and 2 in reverse order to reassemble the firebox 19 Troubleshooting Guide PROBLEM CAUSE SOLUTION Circuit breaker trips or fuse Short in unit wiring blows when unit is turned on Improper circuit current rating Additional appliances may exceed the current rating of the circuit breaker or fuse Plug unit into another outlet or install unit on a dedicated 15 amp circuit Unit turns on or off by itself Remote Control has a similar frequency to Replace Remote Control Initialize Remote Control and other remotes in the area Remote Control Receiver Radio frequency disturbance from outside Replace Remote Control and Remote Control Receiver Sources where necessary Initialize Remote Control and Re ceiver Lights dim in room while the unit Unit is drawing close to circuit current Move the unit to another outlet or install unit on a dedi is on rating cated 15 amp circuit Power cord gets warm Normal Operation The power cord may get slightly warm to the touch when the heater is on Defective power cord Replace power cord if cord gets hot to the touch Appearance Fireplace does not turn on Manu Improper operation Refer to Operation Section ally No incoming voltage from the electrical Check Fuse Breaker Panel wall socket Defective On Off or 3 Position Switch Replace On Off or 3 Position Switch Depending on the model Defective Remote Control Receiver Replace Remote Control Receiver
15. e risk of electric shock or damage to persons Replacement Procedure 1 Disconnect power and remove firebox from mantel or existing fireplace 2 Remove four 4 Phillips screws from the top and rear upper edge of the firebox as shown in Figure 4 A This will release the top cover from the firebox 3 Tilt the top cover of the firebox up and either prop the cover against a stationary object or situate it in such a way that there is access to the upper section of the firebox 6 The Remote Control Receiver is located on the side panel just above the entry point for the power cord Figure 18 Benote Receiver Board Figure 18 7 Either pinch the clasp to release or cut each of the four 4 mounting studs one in each corner of the Receiver Board that attach the circuit board to the chassis of the firebox NOTE If mounting studs are cut ensure they are replaced by those supplied with replacement board 8 Clear both ends of mounting studs if cut 9 Install replacement mounting studs if necessary by pushing them through the sheet metal from the outside of the firebox 10 Properly orient replacement Receiver Board and push onto mounting studs until all four 4 snap closed 10 Remove one wire terminal from original Receiver Board and install onto replacement Receiver Board matching its original position 1 Continue with remaining wire connections moving one wire at a ti
16. eX Dimplex Better solutions through innovation Service Manual 23 Insert Model Numbers DFI2309 MOD to D DFI2310 MOD to D 10 2006 12226 082010 Dimplex North America Limited 13569 09 2012 1367 Industrial Road e Cambridge ON Canada N1R 7G8 062013 1 888 346 7539 www dimplex com os 06 2013 In keeping with our policy of continuous product development we reserve the right to make changes without notice 7400070000 0 Table of Contents re Ehe eT ES M ben ees 3 Exploded Parts 555525255 555554 5 Replacement Parts oos edu ees boven wes Cees aes Gee 6 Wiring Diagram a iaa TPTT 7 DFI2309 MOD 10 B vice dgio oo Rr apto edicere PR hee EO done d d 7 DPI SOS MCD C s io dosi oe d roodo undici Rabe aesti 8 9 DFI2310 MODA t0 Dad tee wen ae ea ee a eee ee aas 10 Universal Replacement Procedures 11 Partially reflective glass Replacement i i sisse ka Ob
17. eet metal of the firebox NOTE Due to the switches placement under the lip of sheet metal it may be necessary to use a large flat headed screwdriver to slide between the switch and sheet metal in order to depress the top retaining clip Properly orient replacement switch and push through sheet metal of firebox until retaining clips snap into place 7 Re connect wiring clips removed in step 5 WARNING Improper re connection of wiring may result in electric shock fire or injury to persons Ensure that connections to from switches match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 Re assemble firebox following steps 1 3 in reverse order Heater Assembly Cutout Replacement If the firebox was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Replacement Procedure 1 Disconnect power and remove firebox from mantel or existing fireplace 2 Remove four 4 Phillips screws from the top and rear upper edge of the firebox as shown in Figure 4 A This will release the top cover from the firebox 3 Lift the top cover of the firebox up carefully the heater assembly is attached to the underside of the top cover Using side cutters cut all
18. er element then piggy back to the outer terminal of the blower motor Figure 9 Figure 9 Grey wire WARNING Improper re connection of wiring may result in electric shock fire or injury to persons Ensure that connections to from heater assembly and switches match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 NOTE The wire colors referenced in these instructions may not be the same as those usediin all fireboxes Ensure that all wiring matches original placement and or the wiring diagrams that are supplied in this manual viii Follow steps 1 through 5 in reverse order to reassemble firebox 13 Power Cord Replacement If the firebox was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Replacement Procedure 1 Disconnect power and remove firebox from mantel or existing fireplace 2 Remove four 4 Phillips screws from the top and rear upper edge of the firebox as shown in Figure 4 A This will release the top cover from the firebox 3 Lift the top cover of the firebox up carefully the heater assembly is attached to the underside of the top cover 4 Follow the power cord throu
19. gh the firebox chassis and cut all zip ties that bind the two 2 wires of the power cord using side cutters 5 Disconnect the power cord wire which leads to the Main Figure 10 Power On Off or 3 Position Switch This should be the only black wire going to this switch Figure 10 6 Usea small Phillips d screwdriver to loosen the screw which clamps the other power cord lead into the terminal block Figure 10 Make note of any additional wires that were clamped together with power cord 7 To remove power cord from chassis use needle nose pliers to squeeze sides of cable clamp and pull through chassis of firebox removing clamp and cable 8 Remove clamp from cable and attach to replacement cord leaving approximately eight 8 inches 20 cm of slack to wire ends orient clamp in same manner with tapered side facing wire ends 9 Feed replacement power cord through chassis hole and using pliers squeeze sides of cable clamp to push clamp into sheet metal until snaps in place 10 Connect terminated wire end to Main Power Switch 11 Connect crimped wire end to terminal block where original was removed step 6 Also ensure any wires freed in step 6 are clamped together with power cord wire 12 Follow steps 1 through 3 in reverse order to reassemble firebox Model Specific Procedures Light Bulb Replacement Allow at least five 5 minutes for light bulbs to cool before touching bulbs to avoid accidenta
20. h the provided remote control When in position the unit is operated with the ON and OFF buttons of the remote control NOTE Remote control operates main power supply Heat must still be controlled by switches on fireplace O Off position All power to all functions are switched off Resetting the Temperature Cutoff Switch Should the fireplace overheat an automatic cut out will turn the heater off and it will not come back on without being reset It can be reset by switching the Main Power Switch Figure 1 A or B to the Off O position and waiting five 5 minutes before switching the unit back on CAUTION If you need to continuously reset the heater unplug the unit and call Dimplex North America Limited at 1 888 346 7539 for technical support Remote Controls The following plug in remote control Figure 2 is included with the models and MOD levels specified below Used in DFI2309 MODs to B DFI2310 MOD Figure 2 G On button 2 XDimplex Off button Battery cover Plug in receiver XDimplex Receiver outlet The remote control has a range of approximately 50 feet 15 25 m It does not have to be pointed at the fireplace and can pass through most obstacles including walls It is supplied wi
21. icker Rod is not properly aligned it may cause noise during operation by rubbing against metal chassis Follow steps 1 through 3 in reverse order to reassemble firebox Flicker Motor Flicker Rod Replacement If the fireplace was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Replacement Procedure for 0 12309 amp DFI2310 MODs to 1 Remove the two 2 outer Phillips screws on the log grate at the front of the firebox as shown in Figure 11 Pull the flicker assembly drawer out approximately 17 inches 4 cm or until it stops 3 Carefully remove the Log Set from the firebox Disconnect LED harness to Log Set 05 2310 only Set Log Set aside Figure 12 Pull Flicker Rod to the far right towards the Flicker Motor carefully bend the Flicker Rod enough to release the opposite end from the mounting bracket Figure 12 Pull Flicker Rod off of the shaft of the Flicker Motor and set aside Lift flicker assembly drawer up and out so that metal stop tabs clear the front edge of the firebox Pull the drawer out as far as possible without causing damage or disconnection to wires connected at back Remove the Terminal Block Cover by removing one 1 Phillips screw from each opposing cor
22. ight socket screws from the rear of the light assembly Figure 19 14 Remove light sockets by placing a hand inside light assembly grasping light socket and pulling light socket until it snaps out of place 15 Feed wires of replacement light sockets through holes in sheet metal properly orient and push light sockets in until they snap into place 11 Use the supplied wire connectors to connect light socket wires blue to blue white to white in between the two 2 light sockets as shown in Figure 20 Cut and cap the outer wires 1 white 1 blue with a wire connector Figure 20 Finally use wire connectors to connect the light harness wires blue to blue white to white in between the Terminal Block cover and the right light socket 12 13 Follow steps 1 through 9 in reverse order to reassemble the firebox Log Driver Board Replacement DFI2310 only all MODs If the fireplace was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Replacement Procedure 1 Disconnect power and remove firebox from mantel or existing fireplace Remove four 4 Phillips screws from the top and rear upper edge of the firebox as shown in Figure 4 A This will release the top cover from the firebox Tilt
23. l burning of skin Light bulbs need to be replaced when you notice a dark section of the flame There are two 2 bulbs under the log set which generate the flames and embers Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Helpful Hints It is a good idea to replace all light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times you need to open the unit to replace light bulbs Light Bulb Requirements Quantity of two 2 clear chandelier or candelabra bulbs with an E 12 small socket base 60 Watt rating Do not exceed 60 Watts per bulb Replacement Procedure for 0 12309 amp DFI2310 MODs to 1 Remove the two 2 outer Phillips screws on the log grate at the front of the firebox as shown in Figure 11 Figure 11 Log Set Screws to remove 2 Flicker assembly drawer Pull the flicker assembly drawer out approximately 1 inches 4 cm or until it stops 3 Carefully remove the Log Set from the firebox Disconnect LED harness to Log Set 05 2310 only Set Log Set aside Figure 12 Pull Flicker Rod to the far right towards the Flicker Motor 14 Figure 12 Flicker Rod carefully bend the Flicker Rod enough to release the opposite end from the mounting bracket Figure 12 Pull Flicker Rod off of the shaft of
24. me matching its original position WARNING Improper re connection of wiring may result in electric shock fire or injury to persons Ensure that connections to from circuit board match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 12 Once all connections are made follow steps 1 and 2 in reverse order to reassemble the firebox Light Harness Replacement If the fireplace was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Replacement Procedure for DFI2309 amp DFI2310 MODs to C 1 Disconnect power and remove firebox from mantel or existing fireplace 2 Remove the two 2 outer Phillips screws on the log grate at the front of the firebox as shown in Figure 11 3 Pull the flicker assembly drawer out approximately 177 inches 4 cm or until it stops Carefully remove the Log Set from the firebox Disconnect LED harness to Log Set DFI2310 only Set Log Set aside Figure 12 6 Pull Flicker Rod to the far right towards the Flicker Motor carefully bend the Flicker Rod enough to release the opposite end from the mounting bracket Figure 12 7 Pull Flicker Rod off of the shaft of the Flicker Motor and set aside Remove both light b
25. nd the right light socket 13 Follow steps 1 through 9 in reverse order to reassemble the firebox Replacement Procedure for 0 12309 amp DFI2310 MODs D 1 Disconnect power and remove firebox from mantel or existing fireplace Remove the four 4 Phillips screws on the log grate at the front of the firebox as shown in Figure 13 and remove log grate Carefully remove the Log Set from the firebox Disconnect LED harness to Log Set DF 2310 only Set Log Set aside Figure 12 Pull Flicker Rod to the far right towards the Flicker Motor carefully bend the Flicker Rod enough to release the opposite end from the mounting bracket Figure 12 Pull Flicker Rod off of the shaft of the Flicker Motor and set aside Turn firebox onto its back and remove the four 4 Phillips screws as shown in Figure 15 Turn firebox upright and gently pull the flicker and light assembly out of the firebox gently without causing 18 damage to the wiring at back Remove both light bulbs by turning counter clockwise Using side cutters cut the two 2 light harness wires blue white in between the Terminal Block cover and the right light socket Figure 19 Leave as much slack as possible Strip inch 1 3 cm off the ends of the two 2 light harness wires on the flicker motor cover side 11 12 Cut the two 2 light harness wires blue white in between the left and right light sockets 13 Remove the two 2 Phillips l
26. ner of the cover Figure 14 Using a small Phillips screwdriver loosen all three 3 of the left side terminals of the Terminal Block Remove bulb s by turning counter clockwise and replace 15 Figure 14 Terminal Block Cover Terminal Block 10 Remove the three 3 Flicker Motor wire leads from the Terminal Block noting their original positions NOTE Do not misplace Capacitor 11 Remove the two 2 Phillips screws that attach the Flicker Motor to the sheet metal Remove and discard old Flicker Motor 12 Ensure rubber spacer remains in place properly orient replacement Flicker Motor and attach to sheet metal using screws removed in step 11 13 Insert Flicker Motor wire leads into left side of Terminal Block as shown in Figure 14 Wire leads from Capacitor should align with brown and white wires from Flicker Motor WARNING Improper re connection of wiring may result in electric shock fire or injury to persons Ensure that connections to from Flicker Motor match those of the respective wiring diagram for the particular model and MOD level being serviced pages 7 10 14 Tighten down screws of all terminals using a small Phillips screwdriver 15 Replace Terminal Block Cover using screws removed in step 8 and follow steps 1 through 7 in reverse order to reassemble firebox NOTE If Flicker Rod is bent out of alignment carefully bend it back to become straight If Flicker Rod is not properl
27. st Defective Heater Assembly Replace Heater Assembly Grinding or excessive noise with Flicker rod hitting or rubbing against inter Ensure rod is straight and mounted properly in the the heater off nal components bracket spinning freely away from other components Replace if necessary Defective Flicker motor Replace Flicker motor 21
28. t Switch Replacement If the firebox was operating prior to servicing allow at least five 5 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Each of the three 3 switches Main Power Switch Low Heat Switch and High Heat Switch will have the same replacement procedure Replacement Procedure 1 Disconnect power and remove firebox from mantel or existing fireplace Remove four 4 Phillips screws from the top and rear upper edge of the firebox as shown in Figure 4 A This will release the top cover from the firebox Tilt the top cover of the firebox up and either prop the cover against a stationary object or situate it in such a way that there is access to the upper section of the firebox Remove all wiring clips and connections from the switch to be replaced noting their original locations Figure 6 Figure 6 Retainer clips High Heat switch Low Heat switch Wire connection Main terminals power switch NOTE It may be necessary to remove all wire clips and or switches in order to provide sufficient working room within the firebox Be sure to note each wire s original location carefully Remove the switch by depressing the retaining clips Figure 6 and pushing the switch forward through the sh
29. th one of 243 independent frequencies to prevent interference with other units and the frequency designation is indicated on the back of the remote control Replace battery when needed with a 9 volt battery Remote Control Installation 1 Plug fireplace power cord into the outlet located on the side of the receiver Figure 2 Plug receiver into the wall outlet Remove the plastic tag at the battery cover to activate the remote control NOTE Fireplace Power On Off Switch Figure 1 A must be in the On I position prior to using the Remote Control ON OFF Remote Control may be used to control most other electrical devices including TV s stereos and lamps amp CAUTION For indoor use in dry areas only For use on electrical devices with 15 amp resistive load or 1 3 HP inductive load 120 volt AC only NOTE The plug in remote version may include either the remote control as pictured on page 3 or the remote control as shown to the right The following integrated remote control Figure 3 is included with the models and MOD levels specified below Used in DFI2309 MODs C to D DFI2310 MOD A2 to D NOTE Ensure that the fireplace s 3 Position On Off Switch Figure 1 B is set to the remote control II Figure 3 On Button Battery Off Button Battery Cover setting To operate push ON button to turn fireplace on push OFF
30. the Flicker Motor and set aside Remove bulb s by turning counter clockwise and replace Push rubber grommet of Flicker Rod back onto shaft of Flicker Motor and carefully bend Flicker Rod so as to insert opposite end back into mounting bracket NOTE If Flicker Rod is bent out of alignment carefully bend it back to become straight If Flicker Rod is not properly aligned it may cause noise during operation by rubbing against metal chassis Follow steps 1 through 4 in reverse order to reassemble firebox Replacement Procedure for DFI2309 amp DFI2310 MODs to 1 Remove the four 4 Phillips screws on the log grate at the front of the firebox as shown in Figure 13 Figure 13 Log Set Flicker Rod LED wire Screws to remove 4 harness Bulbs 2 Carefully remove the Log Set from the firebox Disconnect LED harness to Log Set 05 2310 only Set Log Set aside Figure 12 Pull Flicker Rod to the far right towards the Flicker Motor carefully bend the Flicker Rod enough to release the opposite end from the mounting bracket Figure 12 Pull Flicker Rod off of the shaft of the Flicker Motor and set aside Push rubber grommet of Flicker Rod back onto shaft of Flicker Motor and carefully bend Flicker Rod so as to insert opposite end back into mounting bracket NOTE If Flicker Rod is bent out of alignment carefully bend it back to become straight If Fl
31. ulbs by turning counter clockwise Lift flicker assembly drawer up and out so that metal stop tabs clear the front edge of the firebox Pull the drawer out as far as possible without causing damage to wires connected at back 10 Using side cutters cut the two 2 light harness wires blue white in between the Terminal Block cover and the right light socket Figure 19 Leave as much slack as Figure 19 possible 11 Strip 72 inch 1 3 cm off the ends of the two 2 light harness wires on the flicker motor cover side 12 Cut the two 2 light harness wires blue white in between the left and right light sockets 17 13 Remove the two 2 Phillips light socket screws from the rear of the light assembly Figure 19 14 Remove light sockets by placing a hand inside light assembly grasping light socket and pulling light socket until it snaps out of place 15 Feed wires of replacement light sockets through holes in sheet metal properly orient and push light sockets in until they snap into place 11 Use the supplied wire connectors to connect light socket wires blue to blue white to white in between the two 2 light sockets as shown in Figure 20 Cut and cap the outer wires 1 white 1 blue with a wire connector Figure 20 Figure 20 12 Finally use wire connectors to connect the light harness wires blue to blue white to white in between the Terminal Block cover a
32. y aligned it may cause noise during operation by rubbing against metal chassis Replacement Procedure for DFI2309 amp DFI2310 MODs D 1 Remove the four 4 Phillips screws on the log grate at the front of the firebox as shown in Figure 13 2 Carefully remove the Log Set from the firebox 3 Disconnect LED harness to Log Set DF 2310 only Set Log Set aside Figure 12 Pull Flicker Rod to the far right towards the Flicker Motor carefully bend the Flicker Rod enough to release the opposite end from the mounting bracket Figure 12 5 Pull Flicker Rod off of the shaft of the Flicker Motor and set aside 6 Turn firebox onto its back and remove the four 4 Phillips screws as shown in Figure 15 Figure 15 29 Screws to remove 4 N C S C CN e e 23 o o 7 Turn firebox upright and gently pull the flicker and light assembly out of the firebox gently without causing damage or disconnection to the wiring at back Remove the Terminal Block Cover by removing one 1 Phillips screw from each opposing corner of the cover Figure 16 Figure 16 Terminal Block Cover Flicker Motor Figure 17 Terminal Block 16 9 Using a small Phillips screwdriver loosen all three 3 of the left side terminals of the Terminal Block 10 Remove the three 3 Flicker Motor wire leads from the Terminal Block noting their original positions NOTE
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