Intec K81018 Use and Care Manual
Contents
1. Airlock The airlock transfers the insulation from the agitation system into the airstream without coming into contact with the blower Insulation is discharged from the airlock into the hose T 303 833 6644 or 800 666 1611 Original Language English www inteccorp com intec Cyclone Instruction Manual 5 Set up and Operation System Set up Set system on a dry level surface 1 Obtain appropriate protective equipment 2 Attach hose to machine outlet using a hose clamp 3 Open slide gate 4 Connect a 16A 250V 1 5mm power cord T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English N Gian Cyclone Instruction Manual 6 System Operation A xo 1 Energize System Er o a Twist Emergency Stop out oy b Power to System on xo 2 Activate System ek a Press System Start oe button e b Use blower and agitator j controls on the remote Ewo to operate system ot Notes ee lt A Speaker will sound for 3 5 seconds before agitator starts B Reset circuit breaker and check fuses Electrical Panel Remote if system does not start C Cold Weather The machine may be hard to start if temperature is below 1 degree Celsius To assist in cold weather starting keep machine in warm area for at least 1 hour prior to using 3 Load Insulation Remove packaging and load insulation 4 When complete blow all insulation out of machine clean mach2. MITY scccccescccccccccccesccescccscccecscessessccesccescsescseesecs 16 T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English wi intec Cyclone Instruction Manual 3 Symbols SYMBOL SYMBOL MEANING A ER Da nger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided A may result in minor or moderate injury Safety First Ax Disconnect all power cords prior to working on the equipment Failure to do so could result in injury or death wf Never operate equipment while standing in water as electrical shock may result wf Always use grounded extension cords when operating equipment a CAUTIO When working with insulation always wear a long sleeve shirt gloves and a hat Wear goggles or safety glasses for eye protection Wear a mask for respiratory protection Never put your hands into the hopper or machine outlet while the machine is operating Keep tools and foreign objects out of the hopper Never leave the machine unattended during operation Disconnect all power to the machine when unattended A Never operate the equipment with the access panels off possible injury may occur A Prior to use inspect power cord and remote cor
3. Panel Lettering on Agitator PB1 red left side Motor x Emergency Stop a E 11 12 4 2 T2 Blower Motor gt gt T3 T5 T4 4 T8 O Ti 7 N G H f Main green Switch PB2 green A O System Reset 5 2 i 2 1 Agitator e Circuit Breaker 1 Center e lt Blower f Fuse La Power Cord Strain Relief red yellow green eee erent See Remote Control Box Y Center 5 A h black A T Side E E E CIRCUIT NO 1 LEAD Remote Cord J i J Lf ae CENTER LEAD whi So aca white a i Strain Relief a oot _ q green En e e i e e EE e ral et HE CIRCUIT NO 2 LEAD red black yellow _ red yellow black 230 VAC CR1 Agitator Relay 24 VAC eee eee ae ee i eaten ere CT Control L eRe eee oem smn Im Renee erin e Transformer TD Time Delay Relay Set at 3 sec red yellow e Sub Panel i T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English w intec Cyclone Instruction Manual 14 Making a Claim for Damage or Loss Your Intec products were carefully packed and thoroughly inspected before leaving our factory We understand that damage to or defects with your system may unfortunately occur Please inspect your shipment carefully upon arrival and save the shipping containers and packaging materials in case of damage The following table provides y
4. d prior to ensure no damage exists T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English WE SM intec How the System Works Cyclone Instruction Manual 4 OVERVIEW The cellulose insulation is loaded into the hopper The agitator breaks up and conditions the insulation for proper density while also sweeping the insulation into the airlock The airlock transports the insulation into the airstream created by the blower system Insulation is discharged from the airlock into the hose The insulation is further conditioned as it travels through the hose An introduction to key components of the system follows Electrical Panel The electrical panel combined with the wired remote provides operation of the machine Loading Platform The loading platform acts as a shelf to support the bag of insulation that you are loading into the hopper Hopper The hopper contains the insulation being fed into the agitators Agitators The agitators condition the fibrous insulation The configuration of the agitators enable high production rates and appropriate insulation conditioning The agitators also transport the insulation into the airlock Gate The slide gate is between the agitators and the airlock The slide gate allows insulation to fall into the airlock The slide gate is opened fully during typical operation Close the gate slightly to increase the conditioning of the insulation No ge A
5. ine and return machine to the location you obtained it from T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English wi intec Cyclone Instruction Manual 7 Maintenance Preventative maintenance will provide for many years of trouble free use Cleaning Clean the interior and exterior of the machine weekly to help maintain the longevity of the mechanical components in addition to the system s finish This machine has been designed to work in a dusty environment However without periodic cleaning and maintenance the performance of the machine will decline potentially leading to failure Cords The remote and power cords are subject to considerable wear and tear during normal operation Inspect all cords prior to use to ensure safe operation If any damage is observed be sure to repair it before operating the machine to avoid personal injury Note Do not pull on power cords while plugged into machine or damage may occur Airlock and Seals The airlock assembly is one the most important items to keep in good condition Foreign objects in the airlock can cause damage and reduce the machine s production Seal failure is the most common airlock assembly failure Seal failure prevents the airlock from holding the proper pressure Seal failure will reduce the machine s production A machine with seal failure will have air blow out of the airlock into the hopper reducing the amount of air exiting the machine ou
6. intec Cyclone Instruction Manual cellulose insulation blowing machine Original Language English Intec 3771 Monarch Street PO Box 579 Frederick CO 80530 0579 USA T 303 833 6644 Web www inteccorp com Email info inteccorp com T 800 666 1611 Rev Date 20120830 wi intec Cyclone Instruction Manual 1 Introduction Thank you for purchasing an Intec insulation system Since 1977 both professional contractors and do it yourself equipment users have looked to Intec as the industry leader in the design and manufacture of innovative portable insulation blowing equipment We take pride in making your job as easy and profitable as possible The right system for your needs Intec strives to provide you with the best combination of portability functionality and installation versatility to surpass your desired success From lightweight polyethylene units with removable hoppers to larger units with increased production rates and installation versatility all of our durable systems are made to maximize your profit generating potential Best in class Customer Service Total ease of use extends beyond your initial purchase of an Intec system to your evolving needs thru the entire lifecycle Both before and after the sale service is important to keep you running at peak operating capabilities Intec s technical team provides installation assistance in addition to maintenance suggestions and trouble shooting support In additio
7. n to blowing machines Intec produces a range of accessories that will increase your productivity when dense packing damp spraying and installing net and blow Thank you for partnering with Intec We appreciate the confidence and trust you have placed in us and wish you many profit generating opportunities Ray Lavallee President Intec T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English wi intec Cyclone Instruction Manual 2 Table of Contents INTRODUCTION reenen iruan Ena E E EE 1 SYMBOL oireina i r E E E E EEE choenaeesceceneeseases 3 SAFETY FURST ecccncawscccuesiscaweteaseanatmnwcauecsusessescneceuieseuscencbesrseaeaseuuescausecesererecanies 3 HOW THE SYSTEM WORKS cccccccccccccsccscccsccescceecscescessccesccescsescseesceesccesccesesees 4 MAINTENANCE cc cctccscesesczevarietccasenctwoncaeeimescecendincanietensesscowsweaaecsawcaessepneesiovenecenes 7 TROUBLESHOOTING wacdcctecascanetaascanseasvononcnedenvassnnecoebeceesatetrcagoase RENSES NENESE 8 SPECIFICATIONS cncctnaccsuascuscamoianscanconsesendauwesaesemnnccionerenes cise ssaeeteenneeceunecasienewecans 10 ELECTRICAL DRAWING soc sacs awcccesacnousserecacoanecdsisteeusceneteaseaaeeenssanessesteannemwecsieaenees 13 MAKING A CLAIM FOR DAMAGE OR LOSS scccscceccceccccccccccccecccecceesccesccescsescseecscs 14 WARRANTY seseccciice ne chaise can cauinmarsoaaeeane canons stennacuneccipteaswesescborecoasesheeawnaceseanacesns 15 EC DECLARATION OF CONFOR
8. ons for system to operate Push to reset circuit breaker Reset circuit breaker Machine s fuse has blown Replace the fuse Electrical system may have a Have the system inspected by a qualified technician Open slide gate Insulation blockage in hose Turn system off remove hose and clear blockage Blower is off Turn blower on T 303 833 6644 or 800 666 1611 Original Language English Air pocket in hopper is Disconnect electrical power preventing insulation from Redistribute insulation material feeding into agitators inside hopper Airlock seal is worn Inspect airlock seals for cuts and wear Have a qualified technician replace airlock seals www inteccorp com wi intec Cyclone Instruction Manual 9 Likely Cause Insulation exiting hose is Heavy insulation material Push slide gate in 1 2 holes dribbling out Kink in hose Straighten hose Airlock seal is worn Inspect airlock seals for cuts and wear Have a qualified technician replace airlock seals Blower does not operate Worn brushes in blower motor Have a qualified technician replace blower brushes or replace blower motor Agitator does not operate Insulation is jamming the Disconnect electrical power agitator Remove insulation material from hopper Remove the obstruction Insulation blockage in airlock Disconnect electrical power exit tube Remove hose from the machine outlet Locate blockage and rem
9. ou with appropriate actions to take when certain issues are realized ISSUE Action to Take 1 DAMAGE in Transit A Visible PRIOR to unpacking Damage to carton or File Claim with appropriate freight packing material carrier B Visible AFTER unpacking Only apparent when File Claim with appropriate freight unpacked carrier C Shortage containers does not agree to File Claim with appropriate freight transportation bill carrier When items leave our warehouse the shipper assumes responsibility It is the responsibility of the consignee to file a claim Proper documentation is necessary to support the claim Please inspect all items properly prior to signing for them Items received not correct A Incorrect items received Contact Intec Customer Service B Incomplete order received not backordered Contact Intec Customer Service 303 833 6644 ext 2 info inteccorp com Issue within the warranty period A Troubleshooting machine or part not operating as Contact Intec Customer Service intended B Replacement part s Contact Intec Customer Service Intec can assist with troubleshooting your issue and 303 833 6644 ext 3 can get you back up and running If warranty parts are or required a return material authorization RMA will be info inteccorp com issued by technical service Issue outside of warranty period A Replacement part troubleshooting Contact Intec Customer Service B Need assistance from a service center Contact Intec Cu
10. ove Agitator or airlock bearing may Have bearing replaced by a need replacement qualified technician Circuit breakers need resetting Low voltage or low amperage System requires 115V 20amp often or 230V 10amp Extension cord gauge is too Use a 12 3 extension cord with small 115V or a 16A 250V 1 0mm2 extension cord with 230V Chain is not aligned with sprockets Disconnect electrical power Have a qualified technician realign chain and sprockets Machine makes a banging noise Chain is loose when agitator is operating Disconnect electrical power Have a qualified technician adjust chain tensioner Adjust chain tensioner Chain is not aligned with Disconnect electrical power sprockets Have a qualified technician realign chain and sprockets T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English if Cyclone Instruction Manual 10 Specifications Weight 69kg 152 Ibs Blower 2 8 m min 230VAC 4 9 amp 104 CFM 115VAC 8 amp Drive Motor 0 37kW 230VAC 4 1 amp 2 HP 115VAC 7 8 amp Power Requirements 230VAC 50Hz 10 amp circuit 115VAC 60 Hz 20 amp circuit A 59 3 46 3 1505mm 1176mm Q in C 22 60 28 5 573mm 724mm T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English VS intec Cyclone Instruction Manual Electrical Drawing CYCLONE Euro pe Seer Wiring Diagram INTEC Pg 1 of 1 o Front
11. reight collect MANUFACTURER will supply replacement parts prior to receipt of any parts claimed defective only with the understanding that such replacement parts will be shipped to purchaser at the then prevailing price of said part C O D freight collect MANUFACTURER will reimburse cost of any such part only after receipt and inspection and finding said part defective e MANUFACTURER s liability is expressly limited to the repair or replacement of defective parts set forth in this Warranty All other damages and warranties statutory or otherwise being waived are original purchaser as a condition of sale and purchase of said machines Furthermore the MANUFACTURER shall not be liable for damages or delays caused by defective material or workmanship T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English all w intec Cyclone Instruction Manual 16 EC Declaration of Conformity Pm niec 3771 Monarch Street P O Box 579 Frederick CO 80530 USA 303 833 6644 Toll Free 800 666 1611 FAX 303 833 6650 EC Declaration of Conformity of the Machinery Machine Intec s Cyclone The machine which accompanies this declaration is in conformity with the EU s 2006 42 EC Machinery Directive Manufacturer Intec PO Box 579 3771 Monarch Street Frederick CO 80530 USA A copy of the Technical File for this equipment is available from Intec on request Description and Identification of
12. sed for blowing materials other than those which are intended to be used with the MACHINE b MANUFACTURER guarantees the MACHINE to be free from manufacturing defects at the time of shipment and to remain free from defects when operated under normal use for a period of one 1 year from the date of factory shipment with the exception of the blowers electrical and air lock components which are warrantied for a period of ninety 90 days from date of factory shipment c This Warranty shall not apply to any MACHINE or component part which in the opinion of the MANUFACTURER has been altered subject to misuse negligence accident or operated beyond factory rated capacity All requested Warranty work should be performed at MANUFACTURER s factory or by an Authorized Factory Service Facility Failure to have the Warranty work done at MANUFACTURER S factory or by an Authorized Factory Service Facility will void this Warranty MANUFACTURER will bear full responsibility to repair or replace at its option without charge to the original purchaser any part that in the MANUFACTURER S opinion is found to be defective d All parts claimed defective by original purchaser shall be returned properly identified to MANUFACTURER s factory or Authorized Factory Service facility freight prepaid All replacement repaired or non defective parts will be returned to purchaser freight collect MANUFACTURER will supply replacement parts prior to purchaser f
13. stomer Service 303 833 6644 ext 3 Shipping Department phone 303 833 6644 800 666 1611 Intec fax 303 833 6650 3771 Monarch Street email info inteccorp com Frederick CO 80530 0579 website www inteccorp com T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English Fo a intec Cyclone Instruction Manual 15 Warranty It is expressly understood and agreed that no officer agent salesman or employee of the manufacturer Intec MANUFACTURER has the authority to obligate the MANUFACTURER by any terms stipulations or conditions not herein expressed that all previous representations and agreements either verbal or written referring to the machinery and equipment which is the subject of this Warranty are hereby superseded and canceled and that there are no promises or agreements outside of the Warranty agreement Further more the MANUFACTURER hereby disclaims any implied warranties of merchantability or implied war ranties of fitness for a particular purpose With the above understanding the MANUFACTURER provides the following one 1 Year Limited Warranty and no other for its insulation blowing machines MACHINES a MANUFACTURER warrants to the original purchaser that the MACHINE is well made of good material and durable but only if the MACHINE is operated and maintained in accordance with the Instruction Manual This Warranty is void if the MACHINE is not so operated and maintained or if the MACHINE is u
14. the Machinery e General denomination Insulation Blowing Machine e Function The insulation blowing machine is used to condition and install fibrous insulation example cellulose into attics and wall cavities e Model Type Commercial Name Cyclone e Serial number Serial numbers for Intec s Cyclones that are shipped to EU and meet this EC Declaration of Conformity of the Machinery begin with 905485 will sequence to larger numbers as 905486 905487 and so on Intec s Cyclone fulfills all relevant provisions of the e 2006 42 EC Machinery Directive e 2006 95 EC Low Voltage Directive e EN60204 1 2006 Electrical Equipment of Industrial machines harmonized standard Authorized signatory of manufacturer l e August 23 2012 Raymond W Lavallee II President Intec PO Box 579 3771 Monarch Street Frederick CO 80530 a E mail info inteccorp com www inteccorp com T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English
15. tlet It is recommended to visually inspected seals each week to ensure proper running condition Replace airlock seals if a cut or tear is evident Airlock seals should be replaced every 300 hours of operation or once per year Visit www inteccorp com or contact Intec for replacement instructions Chain Clean and lubricate the chain once per year Use a dry lubricant when lubricating the chain do not use oil as oil will attract foreign particles like dust to chain If the machine is often used in dusty conditions then clean and lubricate the chain more frequently than once per year Blower The blowers air intake and fan motor should be cleaned every 20 30 hours of use to avoid potential overheating A Ni vacuum or compressed air should be used for cleaning 2 QL i T 303 833 6644 or 800 666 1611 www inteccorp com Original Language English SS A intec TroubleShooting Cyclone Instruction Manual 8 Likely Cause Machine does not run Ensure appropriate power cord ON position tripped as tripped loose wire Machine is on yet no material Slide gate is closed comes out of hose Power cord connection is loose Remote switches are not in the Machine s circuit breaker has Circuit breaker at power source connection at machine Ensure appropriate power cord connection at power source machine or power source been twisted out bottom Turn remote switches to ON positi
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