PRO-SERIES CMG5 Instructions / Assembly
Contents
1. to 3 4 If the belt deflects too much tighten belt by loosening the motor mounting bolts and moving the motor away from the other pulley slightly Secure motor mounting bolts and retest tension If the belt is too long to be properly tensioned it must be replaced lf the belt deflects too little loosen the motor bracket bolts and lift it upward Secure motor mounting bracket and retest tension Before use replace belt motor cover CMG5 2 5 Cu Ft Cement Mixer 7 STOPPING THE CEMENT MIXER To stop this cement mixer 1 Switch the circuit breaker to the OFF position 2 Allow to run for several more minutes to help stabilize the temperature 3 Set the engine switch to the OFF position 4 Turn the fuel valve to the OFF position A WARNING Allow this to cool down before touching areas that become hot during operation A CAUTION Allowing gasoline to sit in the fuel tank for extended time without use can increase the difficulty in starting in the future Never store for extended time with gasoline in the fuel tank MAINTENANCE CARE Proper routine maintenance of this tool is essential for safe economical and trouble free operation It will help prolong the life as well as help reduce air pollution Perform maintenance checks and procedures according to the schedule in Figure 7 A CAUTION Never perform maintenance procedures while this cement mixer is running Allow to cool before commencing any mainte2. b in poorly ventilated areas Se NEVER use inside a home Only use OUTSIDE and or garage EVEN IF doors far away from windows and windows are open doors and vents A CAUTION HIGH TEMPERATURE DO NOT TOUCH AX CAUTION HOT EXHAUST GX DO NOT TOUCH COMPONENTS Observe the locations and functions of the various components and controls 1 Handle Grip 7 Support Leg 2 Engine Cover 8 Wheels 3 Drum Opening 9 Engine 4 Gas Tank 10 Recoil Start 5 Drum 11 Air Filter 6 Warning Label 12 Gas Tank This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible CMG5 2 5 Cu Ft Cement Mixer 4 STOP CAUTION The following section describes the required steps for preparing this tool for the first use Failure to correctly perform these steps can damage th
3. DIFFICULT TO MOVE IN AN EMERGENCY Keep at least several feet of clearance on all sides to allow proper ventilation Add material to the Drum Typical maximum quantities include 2 gallons water with 3 shovels of cement and 15 shovels aggregate rock Disengage the locking pins on the Arm and push on Arm until the desired angle is reached Re engage the locking pins Once materials are mixed tilt Drum and dump materials where needed The materials are dumped while the Drum is rotating Tilt the Drum angle as far down as possible to drain all fluids trom Drum Clean then store indoors and out of children s reach BELT TENSION Retighten belt after the first 25 hours of use To test the tension remove belt cover Examine belt for cracks tears in the backing or other damage Replace belt if damaged according to these steps Loosen the motor bracket bolts and slide the bracket up as far as possible Slide the old belt off of the larger pulley first then remove it from the motor pulley Put the new belt around the small pulley first then around the large pulley Move the motor bracket down the belt until it is properly tensioned according to the directions below Tighten the motor bracket bolts Check and adjust belt tension according to these steps Press on the center of the longest span on the belt with moderate finger pressure Then measure the deflection distance the distance that the belt moved The belt should deflect anywhere from 1 2
4. 201107 CMG5 5 Cu Ft CEMENT MIXER INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT This manual provides important information on proper operation amp maintenance Every effort has been made to ensure the accuracy of this manual These instructions are not meant to cover every possible condition and situation that may occur We reserve the right to change this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT DO NOT RETURN THIS PRODUCT TO THE RETAILER CONTACT CUSTOMER SERVICE If you experience a problem have questions or need parts for this product call Customer Service at 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time A copy of the sales receipt is required FOR CONSUMER USE ONLY NOT FOR PROFESSIONAL USE KEEP THIS MANUAL SALES RECEIPT amp APPLICABLE WARRANTY FOR FUTURE REFERENCE CMG5 Cement Mixer FEATURES e BeltSize 23 5 8 length e Fuel Type Gasoline e Fuel Capacity 0 3698 gallons 1 4L Oil Type SAE10W 30 Oil Capacity 15 2 ounces 0 45 liters Decibel rating 101 dB 5 Cu Ft batch output 2 5 HP Drum Speed 24 RPM 2 800 RPM IMPORTANT SAFETY INSTRUCTIONS STOP Before using this cement mixer if you have any questions regarding the hazard and safety notices listed in this manual and or on this cement mixer call 1 888 287 6981 Monday Friday 8 AM 4 PM Centr
5. al Time When in operation the exhaust from this cement mixer contains poisonous carbon monoxide gas Carbon monoxide gas is both odorless and colorless AND may be present even if you do not see or smell gas Breathing this poison gas can lead to headaches dizziness drowsiness loss of consciousness and eventually death e USE THIS CEMENT MIXER ONLY OUTDOORS IN NON CONFINED AREAS DO NOT SECURE THE CEMENT MIXER WITH A CHAIN OR ROPE AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY e Keep at least several feet of clearance on all sides to allow proper ventilation A WARNING According to the State of California the dust and exhaust from this CEMENT MIXER contains chemicals known to cause cancer birth defects or other reproductive harm A WARNING This cement mixer may emit highly flammable and explosive gasoline vapors which can cause severe burns or even death A nearby open flame can lead to an explosion even if not directly in contact with gasoline Do not operate near open flame Always operate on a firm level surface Gasoline is highly flammable and explosive Handling fuel can result in serious injury or burns Always shut down before refueling Refuel in a well ventilated area Keep heat sparks and flame away while refueling and away from the location where gasoline Is stored Never refuel indoors where gasoline fumes may reach flames and or sparks Allow to cool for at least 2 minutes before removing the fuel t
6. ank cap Loosen the cap slowly to relieve pressure in the fuel tank Avoid Spilling fuel Do not fill the fuel tank above the upper limit line Gasoline may expand during operation Do not fill to the top of the tank e Always check for spilled gasoline and immediately wipe it up before starting e Empty the fuel tank before storing or transporting e Always handle fuel outdoors Before transporting turn the fuel valve to the OFF position and disconnect the spark plug A WARNING Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear Suitable gloves to reduce the vibration effects on the user CMG5 2 5 Cu Ft Cement Mixer 2 This cement mixer produces heat when in operation Temperatures near the exhaust can exceed 150 Degrees Fahrenheit 65 Degrees Celsius Do not touch hot surfaces Observe all warning placards denoting hot surfaces Allow to cool for several minutes after use before touching the engine muffler or other areas that are hot during operation and before storing indoors e Hot exhaust may ignite some materials Keep flammable materials away Keep at least several feet of clearance on all sides during operation Do not enclose in any structure EET TE Misuse can damage it or shorten its life e Use for its intended purpose Operate only on a dry level surface Do not secure with a chain or rope which would prevent i
7. as To clean air filter remove from engine Wash in kerosene Pour motor oil on filter squeeze out excess oil and reinstall in the engine Spark Plug Maintenance The spark plug is essential for proper engine operation The spark plug should be intact free of deposits and properly gapped A bad or incorrectly installed spark plug can cause engine damage To inspect the spark plug 0 6 0 7mm 1 Remove the spark plug by pulling on the spark plug cap See Figure 9a Figure 9a Locating 2 Unscrew the spark plug by using the included spark plug wrench the spark plug Figure 9b 3 Visually inspect the spark plug If itis cracked and or chipped discard and Measuring the spark plug gap install a new spark plug EST BM4A BMR4A NGK is recommended 4 Measure the spark plug electrode gap with a gauge The gap should be 0 6 0 7mm See Figure 9b 5 If re using the spark plug use a wire brush to clean any dirt from around the spark plug base and then re gap the spark plug 6 Screw the spark plug back into place by using the included spark plug wrench 7 Replace the spark plug cap CMG5 2 5 Cu Ft Cement Mixer 9 Emptying the Fuel Tank To store for extended time drain the gasoline from the fuel tank To drain gasoline 1 Turn the fuel valve to the off position 2 Remove the fuel filter cup See Fuel Filter Cup Cleaning earlier in this section 3 Empty the fuel filter cup of any fuel 4 Place a receptac
8. day 8 AM 4 PM Central Time Engine will not start Engine switch is set to off Set engine switch to on Fuel valve is turned to closed Turn fuel valve to open Choke is open Close the choke Engine is out of gasoline Add gasoline Engine is filled with contaminated and or old Drain gasoline from the engine and add new gasoline gasoline Spark plug is dirty Clean spark plug Spark plug is broken Replace spark plug Cement Mixer is not on level surface Move to a level surface to prevent triggering the low oil shutdown Add or replace oil aa CMG5 2 5 Cu Ft Cement Mixer 10 PARTS DIAGRAM 1 ee 3 washer 10 5 nut Ms ae 3 ES E A E E spring washer 13 E washer 8 4 8 handle 26 bolt M8X15 J 8 dof screw Cid 2 29 stop bolt E RE 12 washer i o1 130 ey 5X18 re a set washer ot 15 flat toothed belt 1 16 driver CC lIl CMG5 2 5 Cu Ft Cement Mixer 11
9. e Oil Capacity fluid oz L 15 2 ounces 0 45 liters Oil Type Recommended SAE10W 30 To drain the oil It is necessary to drain the oil from the crankcase only if ithas become contaminated with water and or dirt 1 Place a bucket underneath to catch oil as it drains 2 Unscrew the oil drain plug located on the crankcase underneath the oil filler dipstick cap 3 Allow all the oil to drain 4 Replace the oil drain plug and tighten NOTE Never dispose of used motor oil in the trash down a drain or on the ground Put oil in a sealed container and contact your local recycling center or auto garage to arrange oil disposal To add oil to the engine crankcase 1 Confirm that the cement mixer Is on a level surface 2 Unscrew the oil filler dipstick cap from the engine as illustrated in Figure 8 below 3 Using a funnel add high detergent motor oil to fill the engine crankcase to the correct quantity SAE 10W 30 oil is recommended for general use When the engine crankcase is full the oil level should reach the lower lip of the oil filling opening as shown in Figure 8 Oil Capacity fluid oz L 20 0 59 Oil Type Recommended High Detergent Motor Oil SAE10W 30 Air Filter Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor Occasionally verify that the air filter is free of excessive dirt The air filter will require more frequent cleaning when operating in extremely dusty are
10. is tool and or shorten its life If still unsure about how to perform any of these steps after reading this section call 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time for customer service If this cement mixer is being used for the first time the following few steps are required to prepare it for operation Step 1 Add Oil This cement mixer requires engine oil to function Engine oil is a major factor affecting engine performance and service life When new from the package this cement mixer contains no oil in the engine crankcase Add the correct quantity of oil before operating for the first time When replenishing oil for subsequent use always determine that this cement mixer has the correct quantity of oil Oil Capacity fluid oz L 15 2 ounces 0 45 liters Oil Type Recommended SAE 10W 30 To add oll 1 Confirm that this cement mixer is on a level surface 2 Open the Oil Access Panel as illustrated in Figure 1 3 Using a funnel add high detergent motor oil to fill the engine crankcase to the correct quantity as stated above SAE1OW 30 oil is recommended When the engine crankcase is full the oil level should reach the lower lip of the oil filling opening as illustrated in Figure 2 4 Replace the oil filler dipstick cap and close the oil access panel Step 2 Add Gasoline A WARNING Gasoline and gasoline fumes are highly flammable and explosive Handling fuel can result in serious injury or burns Do not fill
11. le underneath this engine to catch gasoline as it drains 5 Turn the fuel valve to the on position and allow all gasoline to drain 6 Turn the fuel valve to the off position 7 Replace the fuel filter cup 8 Store the drained gasoline in a suitable place A CAUTION Do not store gasoline for more than 3 months STORAGE TRANSPORT PROCEDURES A CAUTION Never place any type of storage cover on this cement mixer while it is still hot When transporting or storing for extended time Allow engine to fully cool before moving it A hot engine and exhaust system can burn you and ignite some materials Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section e Turn the fuel valve to the off position Disconnect the spark plug Do not obstruct any ventilation openings eStore in a cool dry area free of excessive dust Storage Time Recommended Storage Procedure which will help prevent difficult starts Less than 1 month No storage procedure required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner 2 months to 1 year Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section 1 year or more Empty the fuel tank See Emptying the Fuel Tank in the Maintenance Care section Disconnect the spark plug TROUBLESHOOTING IMPORTANT If trouble persists call our customer help line at 1 888 287 6981 Monday Fri
12. nance procedures Keep heat sparks and flame away A WARNIN Improper maintenance and or failure to correct any problems prior to operating this cement mixer can cause a malfunction which could cause death or serious injury Always follow the inspection and maintenance recommendations and schedules in this manual Each 20 Hrs Each 50 Hrs Each 100 Hrs Each 300 Hrs ee ee sid Replace O ee ee Ld ee ee Oo XX ee o o Oooo S XX o Oooo T X y O O E i y Oo o Cean i O Oooo o S XX Figure 7 Recommended maintenance schedule Checking the Oil Level Itis important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient quantity To check the oil level 1 Verify that this engine is shut down and on a level surface 2 Unscrew the oil filler dipstick cap from the engine 3 With a dry cloth wipe the oil off of the dipstick that is located on the inside of the cap 4 Insert the dipstick as if replacing the cap and then remove again There should be oil on the dipstick If there is no oil on the dipstick or oil is visible only atthe very end of the dipstick add oil until the engine crankcase is filled 5 Confirm that the oil filler dipstick cap is properly in place when finished verifying the oil level CMG5 2 5 Cu Ft Cement Mixer 8 Changing Adding Oil The oil level should be checked before each use See Figure 8 When the oil level is low add oil until the level is sufficient to operat
13. nt Mixer For subsequent uses of this tool after the first use certain steps still must be completed to prepare it for operation IMPORTANT Be familiar with the procedures described in the previous section titled Using the Cement Mixer for the First Time of this manual If not review this section now Step 1 Verify Oil Level Step 2 Verify Gas Level Before starting verify that there is sufficient gasoline in the fuel tank If necessary add fresh unleaded gasoline with an octane rating of 87 or higher A WARNING People with pacemakers should consult their physician before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure IMPORTANT e Use only fresh UNLEADED gasoline with an octane rating of 87 or higher e Never use old and or contaminated gasoline e Never use a mixture of oil and gasoline e Avoid getting dirt and or water in the fuel tank Never store for extended time with gasoline in the fuel tank Gasoline and gasoline fumes are highly flammable and explosive Handling fuel can result in serious injury or burns Do not fill the fuel tank near a heat sparks or an open flame Keep gasoline away from appliance pilot lights barbecues electric appliances etc e Always allow several minutes for the engine to cool before refueling Do not overfill the fuel tank Check for fuel spills and immediately wipe them up Spilled fuel is a fire haza
14. rd and causes environmental damage STARTING THE CEMENT MIXER STOP Before starting confirm that all the steps in the section titled Preparing the Cement Mixer for Use of this manual have been completed Place the Concrete Mixer on a solid even surface To start this cement mixer 1 Turn the fuel valve to the on position 2 Move the choke lever to the closed position 3 Set the engine switch to the on position 4 Slowly pull on the recoil starter handle shown in Figure 4 until a slight resistance is felt Then pull briskly to start the engine Gently return the cord to avoid damage to the starter or housing Never allow the cord to snap back 5 If the engine fails to start repeat step 6 NOTE After repeated attempts to start the engine consult the troubleshooting guide before attempting again If problems persist call 1 888 287 6981 Monday Friday 8 AM 4 PM Central Time 6 Once the engine has started and runs for about a minute move Fuel tank Muffler the choke lever approximately half way towards the open position Choke lever games Wait an additional 30 seconds and then move the choke lever ignition switch completely over to the open position aan ol Dipstick Figure Starter handle CMG5 2 5 Cu Ft Cement Mixer 6 USING THE CEMENT MIXER A WARNING e USE ONLY OUTDOORS IN NON CONFINED AREAS DO NOT SECURE WITH A CHAIN OR ROPE AS THIS WILL MAKE IT
15. t from being moved in an emergency Promptly turn off any malfunctioning devices and disconnect them A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm A DANGER EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN BUILD UP TO DANGEROUS LEVELS IN CLOSED AREAS BREATHING CARBON MONOXIDE CAN CAUSE UNCONSCIOUSNESS OR DEATH Never run the tool ina closed or even partly closed area where people may be present A WARNING GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE YOU COULD BE BURNED OR SERIOUSLY INJURED IF THE GASOLINE IS IGNITED Before refueling stop the engine and keep heat sparks and flame away Handle fuel only outdoors Do not fill the fuel tank above the upper limit line Wipe up spills immediately CMG5 2 5 Cu Ft Cement Mixer In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this Cement Mixer AX DANGER POISONOUS GAS AX WARNING AX DANGER Exh t tai xi Using this tool indoors CAN KILL YOU IN MINUTES xnaust contains toxic j j Risk of electric shock Do not Exhaust contains carbon monoxide This is carbon monoxide gas Breathing remove cover No user serviceable a poison you cannot see or smell exhaust can cause loss of parts inside Refer servicing to consciousness and shortness of qualified service personnel breath NEVER operate ae
16. the fuel tank near a heat sparks or an open flame Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Do not overfill the fuel tank Check for fuel spills and immediately wipe them up Spilled fuel is a fire hazard and causes environmental damage To add gasoline To ensure that this cement mixer runs smoothly use only FRESH UNLEADED GASOLINE WITH AN OCTANE RATING OF 87 OR HIGHER Unleaded gasoline produces fewer engine and spark plug deposits and extends the life of the exhaust system 1 Confirm that this cement mixer is on a level surface 2 Unscrew fuel tank cap and set aside NOTE The fuel tank cap may be tight and difficult to unscrew 3 Slowly add fresh unleaded gasoline with an octane rating 87 or higher to the fuel tank Be careful not to fill the fuel tank above the upper limit line NOTE Because gasoline can expand do not fill the fuel tank to the very top 4 Securely tighten the fuel tank cap and immediately wipe up any spilled gasoline with a dry cloth IMPORTANT Use only UNLEADED gasoline with an octane rating of 87 or higher e Never use a mixture of oil and gasoline e Never use old and or contaminated gasoline e Avoid getting dirt and or water in the fuel tank e Gasoline can age in the fuel tank and make it difficult to start Never store this for extended time with gasoline in the fuel tank CMG5 2 5 Cu Ft Cement Mixer 5 Subsequent Use of this Ceme
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