JET 708524 Use and Care Manual
Contents
1. S 4 Darius MHA C19 Warning Label long nennen 1 53 giie PGE B13 lu BEE 1 B4 cies MHA C20 LEE Re RR EES 1 Db PJE CO3 Warning Label small eene 1 iia MHA C22W Plate ree edere d etr de eet ee er re d eet eee 1 OT sistens TS 1533031 BEIGW secessum ee A 3 BB Loss TS 155009 1 3 EISE ASI ise Gro ique bal deis LS sn 3 D I use 708361 Dust Chute Assembly a disent 1 BOs hai HS040703 EEN Se ra ne eu M M Ur MO 3 Glick TS 1550041 Flat Washer sosta ACL et Mere MeL sis 3 SE EE E BRASS Bar NOt SHOWN EE rines ue MGA B14A Feed Roller Adjustment wrench 17 32mm not shown sssssss 1111rssssser111nnneee 1 uo mu MGA B14D Knife Setting Gauge not Shown ees 1 Aii iui MGA B14F Molding Cutter Gauge not shown oconinionincinnnn sss 1 MHA X07 T Handle Hex Wrench not shown Amm d included in Hardware Bag 1 p n MHD S17 included in Hardware Bag 2 p n MHD S17 A 25 16 3 1 Gearbox Assembly Parts List seriai 81020 and lower serial 81120 and higher 26 16 3 2 Gearbox Assembly Parts List Index No Part No MHA GO6UW TS 1503051 MHA GO72. MHA GOY7N TS 0680021 TS 0680021 MHA G08N MHA GO8U Description Size Qty Gearbox Assy s 1 33 35 serial 810xxxx and lower 1 Gearbox s s 1 12 14 16 32 35 36 serial 811xxxx and higher 1 Gearbox Body serial 810xxxx and ower 1 Gearbox Body serial 811xxxx and boer 1 Gear Shaft serial 810xxxx and ower Witt 2 Gear Shaft serial 811xxxx and higher MOM idas 1 IK8y e noted ei E enden ERU EEN SXOXO cisci 2 Gear serial 810xxxx and lower diia 1 Gear serial 811 xxxx and higher AAT cae unu as 1 jme E 5 Gear serial 810xxxx and lower BOT issue 1 Gear serial 811xxxx and higher AS T A 1 PIN ais ovate tater ada Alicia il 2 Gear serial 810xxxx and lower AR WE 1 Gear serial 811xxxx and higher AT T aL hee Res 1 CAIDO EE STW Bicis 1 E Un E ie ai pet i ERE ERE Re E ER et STW12 sess 2 Gear Box Cover serial 607xxxx and ower 1 Gear Box Cover serial 608xxxx to 810 xxx sese 1 Gear Box Cover serial 811xxxx and higher sssssssss 1 Hex Socket Cap Gcrew MGX20 isn eb oes 4 Bracket serial 607xxxx and lower
3. EE seis 1 Bracket serial 608xxxx to 810xxxx E El uno t ntm 1 Flat Washer serial 810xxxx and ower E nee net 2 Flat Washer serial 811xxxx and higher MA 1 Hex Nut serial 810xxxx and lower AA A 1 Gear serial 607xxxx and lower DAT se tees 1 Gear serial 608xxxx to 810xxxx 28 T nou pee 1 Gear serial 811xxxx and higher PPT tn ue rer 1 BUSING west rte ER n oi 1 Stud Bolt serial 607xxxx and lower sse 1 Stud Bolt serial 608xxxx and higher sse 1 an ee ee tek era DXOXO RT 1 Shaft serial 607xxxx and lower eene 1 Shaft serial 608xxxx and higher seen 1 SDIOCKOL sets niin ur ed i Re ie D E S HU P Ee EE et 1 Sprocket ri eee 1 CRNO DE SIW TEn aonn a 1 Gear serial 810xxxx and lower As 1 Gear serial 811 xxxx and higher 4O P 1 WY SION too orte rentes Sohne r a a deo see dice dd 2 Hex Socket Cap Screw sss M6X12 anne us 2 TON AXAXI recited 1 Shaft serial 607xxxx and lower eene 1 Shaft serial 608xxxx to 810xxxx eene 1 Shaft serial 811xxxx and higher eee 1 Gear serial 810xxxx and lower ST T i todos 1 Gear ser
4. 1 1 2 Cutterhead 4 1 4 Figure 10 1 1 2 2 7 8 Feed Roller Planing 4 1 4 Figure 11 4 Lower the work table to allow cutterhead block to slide freely between the table and the cutterhead Note Cutterhead may have to be turned by hand to rotate a blade out of the way 5 Adjust the table height so the block can be inserted between the table and the cutterhead with minimum resistance 6 Remove the block Do not raise or lower the table at this point It will affect the final result 7 Insert the block labeled Feed Roller Planing into the planer opening 8 Raise or lower the feed roller until it rests on top of the block end to end To adjust the feed roller Fig 12 e Loosen the jam nut on both sides of infeed roller with the wrench provided e Turn the threaded bushing counter clockwise to raise roller and clockwise to lower roller e Raise or lower roller until it contacts the top of the block on both ends of the roller e Block should slide in and out with a minimum of force e Tighten jam nuts and re check 9 Repeat this process with outfeed roller Retain the wooden blocks for future use Spring Tension Nut Do Not Adjust Threaded Bushing Figure 12 10 8 Adjusting chip deflectors for planing Adjust the outfeed chip deflector as shown in Figure 13 to within 1 4 to 1 8 of planing knives to prevent chips from being pr
5. cutter only 21 NEVER LEAVE THE TOOL RUNNING UNATTENDED TURN THE POWER OFF Dont leave the tool until it comes to a complete stop 22 Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death 4 0 About this manual This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model JPM 13CS Planer Molder This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown Your machine has been des
6. 9 1 2 I 9 1 2 12 1 4 3 8 Minimum Varies according to finish workpiece thickness Figure 19 12 5 Guide rail placement and attachment 1 Disconnect machine from power source unplug 2 To assist in proper placement of guide rails it is suggested to remove the dust hood and dust chute to clearly see the cutter knife and rail placement It is also helpful to draw parallel lines on the bedboard to assure proper alignment of the guide rails from the infeed side to the outfeed side 3 Molding cutter must be installed properly in the cutterhead See Installing Molding Cutters Lower table Carefully turn cutterhead so that one cutter is at the lowest point of the cutting arc 6 Slide in first guide rail and position inside edge of guide rail to outside edge of the finished work piece Note On many patterns this will be the outside edge of the knife 7 Clamp the guide rail to the bedboard using C clamps on both ends This can also be done by nailing with small gauge finish nails Keep in mind the guide rails must be positioned properly before nailing Be careful with nail length do not nail through the bedboard and into the table Fig 20 Cutterhead Molding Knife Figure 20 8 Position second guide rail on the table Placement of this rail depends on the width of the board and if the board requires outer edge clean up Review molding procedure sec
7. AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier 2 0 Table of contents Section Page 1 0 Watranty and Services d d oe A eet AL ee gee A LU i AR ee ee he ied adis 2 2 0 T able of contents uso euet e de RR HRSG RER ERE ii Ra 3 3 0 Safe ly Warhlligs tede inc ef vei f ei EP ed Ep eed Eh vedo th GRE P ERG 4 4 0 About this manual rcnt eli hie etn ein eden ut ee ee c ana ee trie ein 5 5 0 Electrical connecti ris o ie epe ia daa 6 5 Grourndirig Instructors ertet et ERREUR GUTER GREATER SERIE ERE 6 52 115 Volt operativa AA 6 3
8. e Remove dust hood and dust chute With a marking pen label each knife on the cutterhead one two and three for easy identification 5 Loosen all lock bar screws on blade number one 6 With the brass bar and a mallet carefully tap on each end on the outside of the set screws for all three lock bars on knife number one This loosens the taper fit of the lock bar 7 Raise or lower knife by turning jack screw Knife is at correct height when knife tip just touches center tip of knife gauge Figure 8 Blade Height Gauge Jack Screw Blade Set Screw Gib Figure 8 8 Place knife gauge at other end of knife number one 9 Raise or lower knife to correct height 10 Tighten knife bar locking screws Note Tighten each large lock bar independently Take half turns alternating on each end until lock bar is tight against the knife Tighten small lock bar after two large lock bars are tight The small lock bar requires two spacers to firmly hold the knife Tighten in the same manner as the large lock bars 11 Continue to check knife height with gauge until Set screws are firmly tightened 12 Repeat steps five through eleven for blades two and three 10 6 Knife replacement AWARNING Use caution when placing hands near the cutterhead Knives are extremely sharp Failure to comply may cause serious injury 1 Disconnect machine from power source Unplug 2 Remove screws securing the dust ho
9. measurement 12 Run all stock to be molded through the machine at this time Note If you are molding several boards with the same profile and have to make several passes to complete the profile you must run all boards through at each setting This assures all stock will match the desired shape This is especially important when splicing molded boards together such as crown molding or baseboards 13 2 Back Relief Molding Back relief molding is used to create a better fit over irregular surfaces With less wood contact the molding matches irregular surfaces more easily The back relief cut is formed on the work piece first then the workpiece is molded to its finished shape Fig 23 Pass One Add Back Relief If Desired A 77 Y Pass Two Pattern Knife Molds Desired Pattern Cutterhead NW Bedboard 1 IAE laa HERE 1 mm Bed Figure 23 13 3 Tongue and Groove Molding Tongue and groove molding is accomplished in the same manner as other types of molding Keep in mind the edge guide must be taller to adequately support the work piece The edge guides must be Set 3 4 below the lowest point the cutter will travel Cutting the groove first allows adequate support when cutting the tongue Figure 24 Figure 24 14 0 Maintenance Disconnect machine from power source unplug e Keep anti kickback pawls clean and operating smoothly to prevent injury due to kickback e Lub
10. provided is highly recommended To lock out an on off switch see Figure 4 1 Open the padlock 2 Insert through holes in the start button 3 Close the padlock 4 Place the key in a safe location Figure 4 7 0 Specifications Modal n mb 6r En E ED Ern E ee neret dr ea beets Pr a ela JPM 13CS SIOCK NUM GSM dei eR n ti HER UU OON OROSII OP P PR MR 708524 Capacities Maximum Cutting With 13 330 mm Maximurm De 6 1 8 156 mm Full Width Depth of TEE 1 16 Minimum Planing Lendi 3 coat a e fet dete 14 356 mm GUIS DOr Minute 2 eo a Deb oou de ome d del oen e e ahs e e Ee dial ao re do 13 500 Feed Rate Planing uiu Dee eee PR EH IRAN DGIO P RR gna 20 fpm Feed Rato MOI 5 5 5 re dte eet e Cum e pe E daa 10 fpm Cutterhead Number of Knives ere hte edat ef e t ea pen be eod t Bates 3 Axe 13 1 16 L x 1 16 W x 5 8 H Cutterhead Diametr si iraa aian iaa A dd 2 9 16 Cutterhead Speed RPM ie Pe EER D tre epa pre EEEE KEE EEE der wade Meg ora pie OR epa eee eere 4500 Motor and controls Motor type ico Tene nA Cnr dre totally enclosed fan cooled induction capacitor start lae lm MEE 1 1 2 HP Phase PEE single Viele ue Det HR RERUM E UR RR 115 230V prewired 115V A inerte uh ERROR FO RO RO EROR FO CU f RO EROR FCR n RU RH PR 60Hz Listed FLA full load amqps reiten frie ier e ren iin eee 15 7 5A RPM ERREUR RUE ER RUNI i RARE AERE EROR PNE 3450 ET ee To SER
11. zb eh oh m sek A 9 2 Unpacking and cleanup 1 Finish removing all contents from the shipping container Do not discard any shipping material until the planer molder is set up and running properly 2 Inspect contents for shipping damage Report damage if any to your distributor 3 Compare contents of shipping carton with the contents list in this manual Report shortages if any to your distributor 4 Clean all rust protected surfaces with a mild solvent or kerosene Do not use lacquer thinner paint thinner or gasoline these will damage painted surfaces 5 To prevent rust apply a light coating of paste wax to the table surface 9 3 Assembly 1 Remove dust hood Check gib screws on cutterhead for tightness Reinstall dust hood Note Recheck after five minutes of operation Recheck again after every 2 hours of use 2 Attach the handle to the post with a hex socket cap screw 10 3 Attach the top side of dust chute with three M5x10 machine screws and three M5 washers 4 Attach lower section of dust chute with three M6x8 machine screws and three M6 washers 5 Mount extension roller assembly to the middle table with four M8x12 hex cap bolts and four MB flat washers The frame is adjustable using these bolts 6 Use a straight edge to make sure rollers are level with middle table 7 The first roller is adjustable by loosening the hex cap bolts that hold the roller on the frame supports 8 Repe
12. 230 Oops oi 6 6 0 On Off Switch Padlock 2 22 pneri te ten o n tei enn be ten Eo bein eda Lo cre d e n tee 7 FiO ET e 8 BO GIOSS ar yes RE omo EEN 9 9 0 Setup and assembly cernit dee meo ee ee ne ee ae 10 CN Shipping COMENS EE 10 9 2 e and elean p i en rr mite qe EE 10 RS Sead PE 10 10 0 Adjustments Planing lt a e e er de o eer e iur a deett teat 10 10 1 Depth Of CUBS iu oe pe tete eere dele love e vote e dec eb pb an qe e ege devs ER Eege boys fes eb ent Eu 10 10 2 Adjusting depth of cut scale sise 10 10 3 Feed rate adjustiment ETH 11 10 4 Adjusting V Belt Tension a 11 10 5 Knife dgj stmerit ne oe ue epe eene eene eti e ER eni i 11 10 6 Knife replacerment orent ertet e ter ore re eh tree e a aa a ll 12 10 7 Adjusting infeed roller and outfeed rollers for planing conan no narnnnnnnnnnnn 12 10 8 Adjusting chip deflectors for planing ss 13 11 0 Planing proc dure vi ie 13 11 1 Dealing with Warped Wood Ada Rn aii 13 11 2 WO Gra ti eds daa Sd 14 12 0 Molding setup and adjustments sisi 14 EN WE Elle Bauler e Net TE 14 12 2 Setting feed rollers Or Moli soient eoe ge pe land 15 12 3 Making amp installing a bedboard AAA 16 12 4 Making guid ras sr op seein e t e t ifr a e erates teak Gabe ate ed 16 12 5 Guide rail placement and attachmemt 16 13 0 Molding Procedure issues mee RE RE HERE ER E REOR HE I ER ER Repo Ee Re IR GER
13. ES e E 400MFD 125VAC Power transfer E v belt O SWITCH Zeng o a uu o fu catia o feu a En a ees push button Motor Speed singe he EP eU e EUER beh E pire to oi ee pae ko Lp 3450 RPM Power plug installed BEE 120V Recommended circuit and fuse breaker size ss sssisesnissninssninssniireninesniieennnenne 30A 115V or 15A 230V 1 subject to local national electrical codes Dust collection Dust eege ET 4 100mm Minimum extraction volume required 350 CFM 18CMM Dimensions and weights Overall Dimensions 23 31 32 W x 36 1 2 D x 43 1 2 H Net Weight ApprOX A radere reete a 225 lb 102 kg Shipping Weight approx ii c 262 Ib 119 kg The specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations IMPORTANT The use of a dust chute and adequate dust collection system is highly recommended but not required for most planing operations The use of a dust chute and adequate dust collection system is required for all molding operations For a complete line of woodworking dust collectors contact your local JET distributor or visit our website at www jettools com 8 0 Glossary Cutterhead A Figure 5 metal cylinder that holds the planer knives or the molding cutters Table part of machine ov
14. IN event heed eine M 4 Leadscrew left serial 6082715 and lower sess 1 Leadscrew left serial 6082716 and higher sssessssss 1 BAS das uem aa acia 1 Anchor Plate i si i f Ru ee tee weal a ua 2 Hex Socket Cap Screw sss AA 4 Lock Washer tet tms Mota 4 oll M 2 Pan Head Machine Screw sses M4X8i iiin 2 Leadscrew right serial 6082715 and lower sess 1 Leadscrew right serial 6082716 and higher esses 1 Cover right serial 810xxxx and lower sss 1 Cover right serial 811xxxx and lower sse 1 Gear Box Cover serial 810xxxx and ower 1 Gear Box Cover serial 811xxxx and hohen 1 Hex NUUS eee et Rer ee s M es 1 Hex Socket Cap Screw sss MB8X25 i i 4 Chilli i eet euet fa ute uf ede am out Dr Me de chua 1 elei 2 SOL SGIOW igi eee Oe MORO cocccccccccconncnonncnnnncno 4 los sii sed evs arta died 2 Sprocket Idler Bracket BUSHING oooocccocccinonocccocccon eene 1 Bracket Bushing RE PGE B10 raa aaaea a csset 2 Pulley COVOr 28 2 cat tenet ol oet obe et get qu bee La RD om cee xe gx gs 1 Hex Socket Cap Screw sss M6x10 2 Flat Washer uite nr ent WAS aii teh e nine 2 Hex Socket Cap Gcrew M8X20 1 Scale ME
15. IRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY All visitors should be kept at safe distance from the work area MAKE THE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys DON T FORCE THE TOOL It will do the job better and safer at the rate for which it was designed USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in the line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on the cord length and name plate ampere rating lf in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Volts Total Length of Cord in Feet 120V 25 50 100 150 240V 50 100 200 300 AWG 14 12 Not recommended Table 1 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have i
16. MO 5 2 nee Ee e 1 Speed Label serial 810xxxx and ower 1 Speed Label serial 810xxxx and bloer 1 Lock ESA MB ite 5 Identification Label eerste ees PD rene Rn 1 Roller Assembly it C sie ER ERREUR tees Roller Frames tete ne en ee on Eege 4 Roller Shaft ii Re A HT 4 Rollet Reo no iud eH 4 BUSING BEE 8 Flat Washer fs huh im nunns MO ss eee 8 Hex Cap Bolt n eee eed M6x12 sess 8 Hex Cap Bol feta PS Luis alles radeon MON een 8 Flat Washer es ne nn nr MB Saccus aai 8 included in Hardware Bag 2 p n MHD S17 A 23 16 2 1 Cutterhead and Roller Assembly Parts List rs SS a A i e L as D Y LoS Lit d 29 E 9 E 63 T 8 e o en 8 t 16 2 2 Cutterhead and Roller Assembly Parts List IndexNo Part No Description Size Qty TRETEN MHA CW Dust Hood Assembly CP ss Hh tat A MHA CO01AW Dust ele EE 1 Dis TS 1503011 Hex Socket Cap Screw M6X8 sees 3 uds ede TS 0680021 Flat Waset inst eds EE 3 A 5FA A10 E le EE STW15 oue 2 Dye PGA C17 A ten tet E RUE RR ERR ERR PUER E ee 2 Gsm 5GF BO08 GAIN ods taka bees coed ceil ches ied asks dies ose abe oso esi aloes dom qe essi divs ote eoe aaah 2 d nias MHA C02 FOO Roller nie eB eU D 2 AN PGA COSG9 loui 4 9 sun MGA COS S
17. This pdf document is bookmarked Operating Instructions and Parts Manual Planer Molder Model JPM 13CS E98882 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 708524 Ph 800 274 6848 Revision G1 06 2013 www waltermeier com Copyright O 2013 Walter Meier Manufacturing Inc 1 0 Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit jettools com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Trolleys Air Body Repair Kits Trolleys Electric Woodworking Lever Hoists Pullers JCH Models Bottle Jacks Trolleys Plain Trolleys Geared YEAR Beam Clamps i AY Cable Pullers YEAR Web Slings YEAR i Winches Manual LIFETIME _ DAVE mE Cold Saws m Winches Electi NEAR sE WW A
18. and see if the sections can be thickness planed 11 2 Wood Grain For an improved surface finish with minimal tearout always plane the work piece with the grain The work piece should be fed into the planer molder so that blades are traveling with the grain as they finish the cut The grain should be angled up toward the rear of the work piece as it is fed into the planer molder 12 0 Molding setup and adjustments Set feed gear box to 10 FPM See illustration and instruction in section 10 3 12 1 Installing molding cutters AWARNING Cutterhead knives are sharp Use extreme caution when working in close proximity Never attempt to mold without a dust chute and dust collection system Failure to comply may cause serious injury 1 Disconnect machine Unplug 2 Remove screws A Figure 14 securing the dust hood from power source Figure 14 14 3 Remove dust hood B Figure 14 and dust chute 4 Loosen three wing nuts C Figure 14 and slide the curved infeed chip deflector D Figure 14 out of the way 5 Tighten screws to hold chip deflector in place It is not used in the molding operation 6 Remove outfeed completely plastic chip deflector 7 With a marking pen label each knife slot on the cutterhead one two and three for easy identification For 2 and under cutters e Loosen set screws on 2 lock bar at cutter number one e With the brass bar and a mallet c
19. arefully tap on lock bar outside of set screws to loosen taper fit of the lock bar e Remove spacers e Remove lock bar Note With 2 wide and under molding cutters the planing knives remain in place Figure 15 e Install lock bar but do not tighten at this time Note Depending on cutter width 1 and under cutters will require a spacer next to the cutter Planing Blade Molding Knife Figure 15 e Install cutter in place of spacers Cutters must face proper direction and be seated fully in the cutterhead For cutters over 2 e Loosen set screws on all lock bars at cutter number one e With the brass bar and a mallet carefully tap on lock bar outside of set screws to loosen lock bar taper fit e Carefully remove spacers planing knives and lock bars e Install special lock bar that is included with the knife set Make sure set screws are loose to allow locking adjustment Do not tighten at this time e Install cutter Make sure it is facing proper direction and is fully seated in the cutterhead 8 Install molding cutter gauge with hex socket cap screw and tighten to hold in place The guide may be attached to either side See Figure 16 Mex Socket Cap Screw Figure 16 9 Adjust the guide end to meet the cutter edge 10 Tighten the hex socket cap screw holding the guide bar and be careful not to move it during the alignment process 11 Tighten lock bar set screws t
20. article board 12 7 8 wide and 31 1 4 long Note Board is 12 longer than the table to allow overhang 6 front and rear This increases the work surfaces for longer pieces of wood stock 3 Mark and drill four 1 4 holes on the bedboard that match the pre drilled holes in the planer molder table from power source 4 Countersink the four drilled holes on the top side to allow installation of countersunk screws 5 Secure the bedboard to the table with four 3 16 x 1 1 2 flat head machine screws four 3 16 x 3 4 washers and four 3 16 hex nuts 12 4 Making guide rails Guide rails are used during the molding process to align the workpiece with the molding cutters Using properly adjusted guide rails assures the workpiece passes the molding cutters in the same position using multiple passes Guide rails should be the same length as the table 31 1 4 and 2 wide and be made from smooth straight hardwood such as oak maple alder etc so they will not damage the cutters when they contact them Some molding profiles require the knives to cut into the guide rails to clean up the outer edge to complete the cut Fig 18 Figure 18 Guides should be cut 1 4 lower than the maximum thickness of the final workpiece profile Regardless of how thick your guide rails are they must be notched to clear the infeed outfeed rollers and anti kickback fingers See Figure 19 for pattern 16 I
21. at steps 5 7 for opposite side roller assembly AWARNING Never run machine with dust hood loose or removed Failure to comply may cause serious injury 10 0 Adjustments Planing 10 1 Depth of cut AWARNING Maximum depth of cut is 1 8 up to 5 1 2 wide and 1 16 on stock over 5 1 2 wide Trying to cut more in one pass will cause stress on machine and could damage cutterhead Thickness planing refers to the sizing of lumber to a desired thickness while creating a level surface parallel to the opposite side of the board The quality of thickness planing depends on the operator s judgment about the depth of cut Depth of cut depends upon the width hardness dampness grain direction and grain structure of the wood The maximum thickness of wood that can be removed in one pass is 1 8 on wood up to 5 1 2 wide and 1 16 on wood wider than 5 1 2 When planing hard wood take light cuts or plane wood in thin widths Make a test cut when working with a new type of board or different kind of operation Check the accuracy of the test cut before working on the finished product 10 2 Adjusting depth of cut scale AWARNING Use caution when placing hands near cutterhead Knives are extremely sharp Failure to comply may cause serious injury 1 Take a test cut 2 Measure the cut piece 3 Adjust pointer accordingly 10 3 Feed rate adjustment The planer molder has two speeds that feed the w
22. be followed 1 Disconnect the machine from the power source 2 This planer molder is supplied with four motor leads that are connected for 115V operation as shown in Figure 2a Reconnect these four motor leads for 230V operation as shown in Figure 2b 3 The 115V attachment plug supplied with the planer molder must be replaced with a UL CSA listed plug suitable for 230V operation similar to the one shown in Figure 3 Contact your local Authorized JET Service Center or qualified electrician for proper procedures to install the plug The planer molder must comply with all local and national codes after the 230 volt plug is installed 4 The planer molder with a 230 volt plug should only be connected to an outlet having the same configuration as illustrated by the grounded outlet box in Figure 3 No adapter is available or should be used with the 230 volt plug Important In all cases 115 or 230 volts make certain the receptacle in question is properly grounded If you are not sure have a registered electrician check the receptacle 115 Volt 230 Volt red yellow black white red yellow black white Line Line Line Line Figure 2a Figure 2b Grounded Outlet Box Current Carrying Prongs Grounding Blade is the longest of the 3 blades Figure 3 6 0 On Off Switch Padlock To safeguard your machine from unauthorized operation and to avoid accidental starting by young children the use of a padlock not
23. e EE Ace ted XSI iet 1 deseo MHA S02AW fere E 1 HP 115 230V 1 PEE MHA S02W Motor Assembly includes 4 10 11 14 1 Tin MHD S01 SE WEE 1 daa xim um TS 1540061 Flex Nut e Saee ras M xi 285 A TA EE MHA S02B 00000aaaaa Motor Codi a 14AWG uu 1 ds e MHA S14 Switch Conte enee 14AWG Ques 1 doeet 5MA I0A Strain Relief BUSHING AAA center 3 T uie etes MHA S16 Power Corde teet ect to o egeo eee add 14AWG Quoc 1 AAA JEA S14 SWEN BOXA e DE 1 19 25 2 TS 1540021 Hex NU do Etc cU oro Sch Een ch ria MAS noob a been 2 20 inet 5EB EO05 Star M ash8r io d oe o ra ei ec o coo eis Mb it ceed us 2 isis ee JE090702 Plat e O EE EE STAKE 1 22 RV e 5EB AO04 Washer aes e tus Rode des na Mic ese rus 2 PS 5CD CO6B ler m n 3 16 24NOx1 2 2 24 uL JE011302 SWILCD rosca cta mecs lo oe et Rey ths runs 1 25 sung JIEXQ idees SWitGli EEN 1 26 ous 5AL C10A Pan Head Machine Gcrew seen M e 2 DT oils TS 1550021 MN Eelere a ebben EE TA 2 PB TS 2284301 Flat Head Machine Screw MA4x 7x30 eee 2 DO siis PJN S04 Eeer de ias Se E 2 D tee Ae E TS 1523011 Set Screws c fei but si
24. e oit A Ee Pe ii Ee Eee RR OC d 4 105 ins MHA CO3W He adiBOdy s estre n onc cc E ELI 1 Tdi TS 1504044 Hex Socket Cap Screw sss MBX20 sus 4 Var PGE B19A Handl Assembly 5 ce ek ctia mieten eese 1 L estes TS 2321044 Wiig NN Gites 4 der ueteres EE 3 des PGE B19B BUSING a 2s sees ta 1 IndexNo Part No Description Size Qty 1533 ns PGE B19C SM o MR caste goa eee ED o le ns 1 APRES TS 1503021 Hex Socket Cap Screw sien san A MOX10 o e 1 Dee MHA CO5 Spindle Pullgy remet a N 1 Se TS 0680021 Flat Washer ueni dioere diens Ur rU o e 1 29 curi TS 1503051 Hex Socket Cap Screw sss MONDO statut 1 dre MHA CO6 DEE cet cree RE RE ERR ERR MEE REESE a 2 25 iih TS 1503041 Hex Socket Cap Screw sss M xip ilaha 3 26 ene BB 6203ZZ Ball Bearing nainii none ee as 1 AT sus 5FK CO6 A teet Re E ERE EE e EE SERERE 5XbX TS sitiens 1 28 MHA C07 GUMS MO 1 DO TS 1513021 Flat Head rem ien ern ntes MD Bionic iia 6 30 22 BB 6202ZZ BalliBearing iie t ee et E da eG ee 1 Tasse 5BA A28 le iic ito ete oe ph tale east e ac
25. er which the lumber passes Feed Rollers two rubber covered cylinders that push lumber through the machine Planer Knife one of three knives found in the cutterhead used for planing B Figure 5 Molding Cutter one of three cutters in a set with a patterned edge used for cutting a decorative design into wood Gib metal bar with adjusting screws that holds planer knives or molding cutters in the cutterhead Depth of Cut depth of cut from workpiece on a single pass through the machine Figure 6 Snipe depression on either end of a planed board caused by feeding the board into the machine at an angle to the table or letting the board end drop down when exiting the planer Depth of Cut Figure 5 Lighter Cut Smoother Cut Heavy Cut Rougher Cut Figure 6 9 0 Setup and assembly 9 1 Shipping contents 1 Molder Planer 1 Dust Chute 2 Extension Roller Assemblies 1 Accessory Package containing Handle Assembly 10 12mm Wrench 11 13mm Wrench Screwdriver 3mm Hex Wrench 4mm T Handle Hex Wrench 5mm Hex Wrench Knife Setting Gauge Molding Cutter Gauge Feed Roller Adjustment Wrench Brass Bar Video Hardware Bag 2 p n MHD 17S A Operator s Manual 1 Warranty Card included in Hardware Bag 1 p n MHD 17S AWARNING Read and understand all assembly instructions before attempting assembly Failure to comply may cause serious injury ck e ooo el sch eh sch
26. es iota N ile usa at M6x1 0x6 2 A WE HG0106911 Spring Pili nece cete rettet ceteris KN 1 Jai cun PGO010033 SDEINQ x A ox Gene toc ll Disce tcr P ney 1 BO TO MHD S08 Saltire i NO 1 Sd 5EA EO6A Flat Head Screw ssssssee nnns M6x1 0x12 4 db RI LU PJ100001 DOOM se o E IE ee tese er con Mors 1 36 seu TS 05610931 Lock NUE CN 3 8 16NC 4 TRES PJE S05 aaiae Wheel cero rs eov es tech es eue Er dd echec pest ee 4 BO ues 5CA H16B H x Gap Boll uber une nets 3 8 16NOx2 4 39 nisus PG MO2 JET Label ee he RE N 1 40 TS 1503031 Hex Socket Cap Gcrew sss M6x1 0x12 1 AW enis PJN S02 Foot Brakes aen eve cs 1 42 e TS 1550071 VU EE ESAE ET EET D EI RT acti 1 AS TS 2342101 wo LOCK Nb ae ee et un a S M10x1 5 1 Sg en TS 1550044 Flat Washer x e is MO eedem 4 45 HS020440 Hex Socket Cap Screw sss M6X70 ee 4 E STRIPE 1 3 4 JET Stripe not shown e 1 8 4 W per ft 29 17 0 Electrical Connections CAPACITOR YELLOW BLACK 30 31 J E T WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com www
27. essed into the planed surface of the work piece by the outfeed roller Note Adjusting the chip deflector too close to the cutterhead while planing will cause a higher than normal noise level especially when using a dust collector The use of a dust collection system with the capacity to handle a large volume of material is highly recommended Outfeed Chip Deflector Figure 13 The infeed chip deflector curved piece attached to the top cover with three screws and wing nuts must be adjusted as close to the cutterhead as the 13 adjustment allows without contacting the cutterhead and knives 11 0 Planing procedure AWARNING Never stand directly in front of or behind machine while planing or molding Always stand to one side Failure to comply may cause serious injury from kickback AWARNING Never attempt to plane a workpiece shorter than 14 or thinner than 1 2 Failure to comply may cause serious injury ACAUTION Never plane more than 1 8 on stock narrower than 5 1 2 and 1 16 on stock 5 1 2 and wider in one pass This will cause stress on machine lead to premature wear and may damage knives and or cutterhead ACAUTION The use of a dust collection system is highly recommended If a dust collection system is not used remove hose adaptor from dust hood to prevent wood chips collecting in dust hood and backing up into machine The JPM 13CS is supplied with planing blades mounted in t
28. he cutterhead Planing can be done at 10 FPM for an improved surface finish or 20 FPM for faster planing Work pieces longer than 24 should be supported with infeed and outfeed rollers _ Adjust table height to produce desired depth of cut 2 Start machine 3 Stand to one side and grasp work piece in the center 4 Gently slide work piece into infeed side of planer molder until infeed roller begins to advance the work piece 5 Let go of the work piece and allow the feed rollers to advance the work piece 6 Catch the work piece as it comes out the outfeed side of the planer molder 11 1 Dealing with warped wood Warp is caused by different grain directions in a piece of wood drying at different rates during the drying process Wood warped across the width Cupped wood is planed flat on one side first then planed flat on the other Ripping the board down the middle will avoid huge amounts of waste in planing to thickness Wood warped lengthwise Feed rollers will flatten a lengthwise warped board as if it were flat but the board will spring back to its original shape once out of the planer A lengthwise warped board must be jointed flat on one side on a jointer before being thickness planed Twisted wood Twisted lumber or lumber twisted lengthwise is difficult to thickness plane The wood may be so twisted that it cannot be thickness planed One possible solution may be to saw the board into smaller sections
29. ial 811xxxx and higher OO stu 1 Bushing serial 810xxxx and lower Di Gsm 1 Bushing serial 811xxxx and higher DA 1 Bushing serial 607xxxx and ower 2 Bushing serial 608xxxx and higher eee 2 Wa auction ant e i ee aede eet ant sai EE 2 Washer serial 810xxxx and lower een 2 SLUG ate ves ci tec RE PAR UE E E Eo ER Rea ne ERR 1 Ke iod tls tap sigue tala colt A Lo koe deeg EE AXAX12 iiie et 1 Gear Shaft serial 811xxxx and higher TOT innare 1 27 16 4 1 Stand and Motor Assembly Parts List 28 16 4 2 Stand and Motor Assembly Parts List IndexNo Part No Description Size Qty denses VB M45 E TEE 2 uisi ibus TS 0051011 Hex Gap Dolls cuotas 5 16 18NOx1 2 1 EET PJA CO3 Was A a M ERE Aas 1 45 sus MHA S01 Motor Pull amp y 7 n t E e EU Rr ee alee en 1 Desserts TS 1550061 uo FlatAVasher 5 uii dc os Re et code Lon ee ecol codes MB Luise iL tex 12 Diui TS 2288202 Pan Head Machine Gcrew sccccccccccccccceeceeeeeeennnene M8x1 25x20 4 To TS 1551061 wo Lock WASHES vcs ork o ru line de ass MB pe eebe 8 Sid MHD S02 Motor Bracket 305 a EE 1 Or ime TS 1490031 Hex Cap Bolt M8x1 25x20 4 10 ius 5FK C13A ee Miia ee
30. igned and constructed to provide years of trouble free operation if used in accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Retain this manual for future reference If the machine transfers ownership the manual should accompany it AWARNING Read and understand the entire contents of this manual before attempting assembly or operation Failure to comply may cause serious injury 5 0 Electrical connections 5 1 Grounding instructions In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment g
31. infeed and outfeed rollers in the same manner as setting the rollers for planing using this new block 3 Labelthis block feed roller molding 4 Savethe block for future use ACAUTION Never lower infeed and outfeed rollers beyond 5 16 lower than cutterhead This will cause severe stress on gear box and roller system When using molding knives wider than 2 the first pass or cut will remove approximately two thirds of the stock Test cuts on scrap material will determine the number of passes required to complete the cut Never attempt to complete a cut with less than two passes on smaller knives under 2 and three passes on larger knives over 2 Generally the more passes the better the finish Due to the variety of cutters available it is impossible to cover every possible set up It is very important to use test cuts on scrap material before attempting cuts on project material This machine is designed and intended for use with three matched knives in sets Many companies offer knife sets that included only one knife and two counter weights These cause severe vibration and can damage the machine 12 3 Making amp installing a bedboard ACAUTION You must use a board over the planer molder table when molding This prevents the knives from hitting the table and allows the knives to cut into the guide boards to clean up the sides of the molding 1 Disconnect machine unplug 2 Cut a piece of 3 4 p
32. ions tightness of each Look for any signs of electrical arcing which is a sure indicator of loose connections or circuit overload If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested Motor failure Check to confirm all electrical Miswiring of the unit connections are correct and properly tight Make any needed corrections If the on off switch is suspect you have two options Have a qualified electrician On off switch failure test the switch for function or purchase a new on off switch and establish if that was the problem on changeout 19 15 2 Performance problems Trouble Probable Cause Remedy Snipe Table rollers not set properly Adjust rollers to proper height Inadequate support of long boards Support long boards with extension rollers Uneven feed roller pressure front to Adjust feed roller pressure back Dull knives Sharpen or replace knives Butt end to end each piece of stock as Lumber not butted properly they pass through Fuzzy grain Planing wood with high moisture Remove moisture by drying or use content different stock Dull knives Sharpen or replace knives Torn grain Too heavy a cut Adjust proper depth of cut Knives cutting against grain Cut along the grain where possible Dull kni
33. ir Filtration BIE M gt i d Hoists Air anes WW Bandsaws WW Lathes Fastening Tools Lathe A ri ir Tool Payo A tado Hoists Electric MW Precision Vises WW Benchtop WW Buffers WW Planers Mechanics Hand Tools Mobile B Air Tools Industrial Jack Stands Pallet Trucks Tools WW Drill Presses WW Sanders Striking Tools ieiuna T TOO S TOUR Metal forming Rigging Equip WW Dust Collectors WW Shapers Vises no precision Safety Equipment Air Tools Light Mill Drills Scissor Lift Tables WW Dust Filters WW Tablesaws PNE Specialty Items Industrial Milling Machines Screw Jacks WW Dust Fittings e P eu Vise Accessories Lubrication MW Bandsaws Service Jacks WW Jointers ain Hoist Manual MW Drill Presses Stackers MW Finishing Surface Grinders H Warranty reverts to 1 Year Warranty if woodworkin roducts listed above are used Equipment Tapping Wen y H woodworkdag WIN products i i s for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industria
34. l or educational purposes Woodworking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT
35. mpact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold the work when its practical It s safer than using your hand and it frees both hands to operate the tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the off position before plugging in the machine USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause a risk of injury 18 NEVER STAND ON A TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or
36. n 17 13 1 Setting table height for first pass iii 17 19 2 Back Relief Molding rtt A nn een 18 13 3 Tongue and Groove Moldimg sise 18 14 0 Maint nance 18 IN rh e ER RON cate REB ER CE RAE RUE UIN RR E 18 15 0 Troubleshooting the JPM 13CS occ ceeceeeeseeeneeeeeeeeeceaeeeaeeeaeceaeseaeeeaeeeaeeeaeeeaeseaeeeaeeeaeseaeeeaeseeseaeeeaeeeaeeeaeees 19 15 1 Mechanical and electrical problems sise 19 15 2 Performance problems aimara 20 16 0 Replacement Parts iiie te tem rect cata dou a e dent aste apes tens p dE era sitter inst 21 16 1 1 Table and Base Assembly Exploded View 22 16 1 2 Table and Base Assembly Parts List nennen nnns 23 16 2 1 Cutterhead and Roller Assembly Parts List 24 16 2 2 Cutterhead and Roller Assembly Parts List 24 16 3 1 Gearbox Assembly Parts List sise 26 16 3 2 Gearbox Assembly Parts List sise 27 16 4 1 Stand and Motor Assembly Parts List 28 16 4 2 Stand and Motor Assembly Parts List 29 17 0 Electrical Connections ai 30 B go cO 2 3 0 Safety warnings For your own safety read this instruction manual before operating the tool Wear Eye Protection KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on KEEP THE WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN A DANGEROUS ENV
37. o hold cutter in place Tighten set screws half turn each side to uniformly raise the lock bar until tight 12 Rotate cutterhead to the second cutter insert 13 Repeat steps for cutter inserts two and three making sure the cutters are properly positioned according to the alignment guide 14 Remove guide 15 Check that all set screws in the cutterhead are tight 16 Replace dust hood and dust chute 17 Run machine for five minutes Re tighten gib screws in cutterhead Recheck after every 2 hours of use AWARNING Never run the machine with the dust hood loose or removed All cutter lock bar screws must be firmly seated before turning on the machine Failure to comply may cause blade and or cutter ejection resulting in damage to machine cutter and may pose hazard to operator 12 2 Setting feed rollers for molding The infeed and outfeed rollers will have to be lowered for most molding operations The amount of adjustment required will vary depending on the size and style of the cutter When using cutters larger than 2 wide the feed rollers will have to be set 5 16 below the cutter head To set the feed rollers for molding 1 Following the method for setting the feed rollers when planing previously explained in this manual make another wooden block 5 16 lower than the cutterhead block See Figure 17 1 1 2 2 11 16 Feed Roller Molding 4 1 4 Figure 17 2 Adjust the
38. od and dust chute Remove dust hood and dust chute With a marking pen label each knife on the cutterhead one two and three for easy identification 5 Loosen all lock bar set screws on knife number one 6 With the brass bar and a mallet carefully tap on each end on the outside of the set screws for all three lock bars on knife number one This loosens the taper fit of the lock bar Carefully remove knife Remove lock bars Repeat steps 5 8 for knives two and three 10 Clean cutterhead of any wood chips pitch saw dust and any other debris 11 Replace lock bars on knife number one as in Figure 9 paying attention to which direction they face Jack Screw Blade Set Screw Gib Figure 9 12 Carefully install new or sharpened knife into cutterhead between lock bar and cutterhead Note direction of knife as pictured in Figure 5 13 Adjust knife Refer to section in this manual titled Knife Adjustment steps seven through eleven 14 Repeat steps 11 13 for blades number two and three 12 10 7 Adjusting infeed roller and outfeed rollers for planing As a general rule of thumb the infeed and outfeed rollers are set 1 8 below the cutterhead not the knives at the factory To check the feed rollers 1 Disconnect machine Unplug 2 Make two blocks out of scrap 2x4 lumber using the dimensions noted from power source 3 Mark each block as shown in Figures 10 and 114
39. ork piece at 10 feet per minute FPM for improved surface finish when molding and 20 FPM for faster planing To change the feed rate gears 1 Disconnect machine Unplug Remove acorn nut holding the gear cover from power source Remove two hex socket cap screws and two washers 4 Remove gears and position according to operation See gear chart Figure 7 5 Replace screws and washers to hold gears in place 6 Replace cover and acorn nut Hex Socket Cap Screw Planing 20FPM Figure 7 10 4 Adjusting V Belt Tension 1 Disconnect Unplug Remove stand cover on left of stand machine from power source 3 Loosen four round cap hex socket slot screws holding motor plate to stand 4 Push down on motor to tension belt Belt is tensioned properly when moderate finger pressure on belt midway between the two pulleys causes approximately 1 4 deflection Tighten four round cap hex socket slot screws Replace stand cover 11 10 5 Knife adjustment ACAUTION Any adjustment or replacement of knives must be done to all three knives at the same time Failure to comply may result in an out of balance cutterhead which will lead to bearing failure AWARNING Use caution when placing hands near the cutterhead Knives are extremely sharp Failure to comply may cause serious injury 1 Disconnect machine from power source Unplug 2 Remove screws securing dust hood and dust chute
40. r are wood hardness moisture content degree of warp and direction of grain AWARNING Never attempt to mold a workpiece shorter than 14 or thinner than 1 2 Failure to comply may cause damage to machine and or serious injury to operator 13 1 Setting table height for first pass 1 Do not connect machine to power source until instructed to do so Lower table to allow insertion of workpiece 3 While looking into the front opening of the machine raise the table until the workpiece just contacts the infeed roller 4 Record the height of the table as indicated on the scale to either side of the table 5 Lower the table and remove the workpiece 6 Raise the table back up to the recorded measurement 7 Raise the table one full turn above the recorded measurement to allow adequate feed roller pressure This measurement is now the starting point for this particular job 8 Connect the machine to the power source start the dust collector and start the machine 9 Insert the work piece until the infeed roller begins to advance the workpiece 10 Let go of the work piece and move to one side of the machine 11 Retrieve the work piece from the outfeed side of the machine Note It is our experience that on the first pass using some cutters the material may feed in a jerky motion f this occurs raise the table during the cut until the workpiece begins to advance smoothly This point now becomes your first pass
41. ricate table with furniture wax or automotive paste wax for smoother feeding of workpiece Do not use a lubricant that will affect the workpiece s ability to accept stains or protective finishes e Replace feed rollers blades and cutter knives if they become damaged Sharpen blades and cutters when they become dull 14 1 Lubrication Disconnect machine from power source unplug e Coat the elevating screws with light automotive bearing grease once a month e Lightly coat the chain drive and gears with light automotive grease once a month e Lubricate four columns with 10W machine tool oil once a month 15 0 Troubleshooting the JPM 13CS 15 1 Mechanical and electrical problems Trouble Probable Cause Remedy Table difficult to Lack of lubrication on corner posts and Lubricate corner posts and screws adjust Screws Chain is jumping Inadequate tension Adjust chain tension Sprockets misaligned Align sprockets Sprockets are worn Replace sprockets Machine will not No incoming power Verify power connections to planer start bd S eta Verify that planer is on a circuit of repeatedly trips circuit Building circuit breaker trips or fuse correct size Check amp setting on MR or blows blows motor If circuit size is correct there is ses probably a loose electrical lead Go through all the electrical connections on the planer including motor connections verifying the Loose electrical connect
42. rounding conductor to a live terminal AWARNING Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug 5 2 115 Volt operation As received from the factory your planer molder is ready to run at 115 volt operation This planer molder when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in Figure 1a A temporary adapter which looks like the adapter as illustrated in Figure 1b may be used to connect this plug to a two pole receptacle as shown in Figure 1b if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in Figure 1b Grounded Outlet Box Grounding Means Prongs Adapter Grounding blade is the longest of the 3 blades Figure 1a Figure 1b 5 3 230 Volt operation If 230V single phase operation is desired the following instructions must
43. s are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 21 16 1 1 Table and Base Assembly Exploded View 22 16 1 2 Table and Base Assembly Parts List Index No Part No MHA BO1W TS 0680021 TS 1503011 TS 1534081 TS 1551041 MHA B05W MGA BO9 TS 1503031 TS 1551041 MHA BO6 MHA BO6GA TS 1503021 TS 0680021 MHA YO2A MHA YO02C PJ020804A TS 1550044 TS 1482021 TS 1490011 TS 1550061 Description Size Qty Cover lett eu t x a 1 Flat Washer e aeter eed LER 8 Hex Socket Cap Screw M68 cocoocccoccccccconcncnncnnnns 8 SCale INGH ei idee etr ee i ee re te e EE 1 Middle Table serial 6082715 and ower 1 Middle Table serial 6082716 and higher 1 ET EU EE 2 Pan Head Machine Screw sess M6x10 4 Lock Washer nein eee ees MO eese 4 Guide Data tl edere 1 GOUM
44. t RTW3S5 des 1 32 uen MHA COB BUSING EE 1 JB sue MHA C09 Gea cipe de ep ua RE ad isa UR RUP IE ie vede rep Hat ert 1 94 cin MHA C10 Chip Deflector nnde viennent 1 DDR 5AK E128 LEMMER O Io c EE M 3 Gris MHA C11 AntisKickback left cronica benennen 1 37 ane MGA C30 Anti Kickback FINDE Ficcion ime eere tette redis 36 38 1 ius MGA C34 Anti Kickback Collar ss 37 io cis MGA C31 ilie m o 2 40 TS 1551031 Lock Washer tns MBit ns nes 4 C OMNIA EE TS 1502011 Hex Socket Cap Gcrew sss Mix A WO in MHA C12 Lock Bar long correcte a 6 A9 uus MGA C22 Lock Bar Sligrt ete inicia 3 Admins TS 1524031 SOL SCIO W c ol chek ceed A RTE aed dede ot pasen M h siet desse dee 18 45 25 MGA C23 Lock Bar Spacer echec i a levee eee ide ite vin eee ide det 6 AG 708366 Knife SeEOf ii tee ied eis 1 pio EE TS 1540071 Flex Nut eie eod pt te e ge to Go e Leges MIO ei etus 4 49 iu MGA CO7 ASS nennen nne nennen nnne 4 DO MGA CO5 Adjustment SCIOW racer ees rore a top e en dE irc 4 5 uu MGA CO6 eL
45. tion for pre sizing stock guidelines When using knives that require outer edge clean up the workpiece will contact the guide rails only while wood is feeding into the cutterhead After the workpiece passes the cutterhead the outfeed roller will hold the workpiece in position 9 Clamp or nail second guide rail 10 Replace dust hood dust chute and fasten in place 11 Connect to the dust collection system 12 Make sure all adjusting tools and wood stock are removed from the machine TIP Save money time and frustration by experimenting first with scrap work pieces before attempting to mold with expensive stock 13 0 Molding procedure ACAUTION Never mold without using a dust collector Molding without a dust collector may cause clogging of and damage to machine Molding with professional results takes planning prior to starting Always take a light cut for the smoother finish Pre sizing wood before molding is a necessity Always pre size the workpiece to 1 16 of the final thickness before running the workpiece through the molder With profiles that require outer edge clean up the workpiece should be 1 8 larger than the final width allowing 1 16 on either side of the cutter Fig 21 Figure 21 With profiles that only cut the edge of the workpiece the workpiece should be the same size as the final width Fig 22 17 NI Figure 22 Other considerations before molding to conside
46. ves Sharpen or replace knives Rough raised grain Dull knives Sharpen or replace knives Too heavy a cut Adjust proper depth of cut Planing wood with high moisture content Remove moisture by drying or use different stock Rounded glossy surface Dull knives Sharpen or replace knives Feed rate too slow Increase feed rate Cutting depth too shallow Increase cutting depth Poor feeding of lumber Inadequate feed roller pressure Adjust feed roller tension If proper tension cannot be achieved replace feed rollers Planer table rough or dirty Clean pitch and residue from table and apply paste wax Belt slipping on pulleys Tighten belt Surface of feed rollers too smooth Lightly roughen feed roller surface with sandpaper Wavering molding pattern Improper guide setup Review proper guide setup for molding Tearing out at end of molding Improper guide setup Review proper guide setup for molding Inadequate outfeed pressure Adjust feed roller tension Uneven depth of cut side to side Knife projection not uniform Adjust knife projection Table not parallel to cutterhead Adjust table cutterhead parallelism Board thickness does not match depth of cut scale Depth of cut scale is incorrect Adjust depth of cut scale 20 16 0 Replacement Parts Replacement part
47. waltermeier com
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