JET 414700 Use and Care Manual
Contents
1. 1 500008 Motor ee eee 1 9 GH1340A TBCP 16 04 Open End Wrench 10 12 1 10 5 1533032 Pan Head Screw 5 10 3 5 0570021 Hex STO e 4 500012 Set Schews inte kaa 5 16 5 16 1 13 500013 1 1 500014 Washers 1 5 1503051 Socket Head 6 20 1 16 JDC 500016 Hose Adaptor tiated AOD sity hate 2 JDC 500016A Adaptor serial 1210047 8 4 10 2 2 Pisce JDC 500016B Hose Adaptor serial no 067 amp 3 02 2 500017 Phillips Head 3 16 X3 8 2 500019 2 20 500020 SOLOW 4 2 500021 Phillips Head2. 6 12 1 5 1482021 Cap Screw 6 12 2 38 JDC 500038 5 6 10 1 1 Logo not 2 3 4 8 1 STRIPE 1 3 4 Stripe not shown 1 3 4 ft 06500 10721 1 JDC500 CL Caution Label 1 11 0 JDC 500 Dust Collector Wiring Diagram 230 V 115 V MOTOR Pull Switch 12
3. 3 16 3 8 3 22 500022 Pull Out 1 JDC 500022 SC Safety 1 500024 strain 3 500025 External Tooth Lock erpai 1 500026 Cond ai eet eee 1 20 weve JDC 500028 Main HOUSING teh veers ee 1 JDC 500028A Main Housing serial no 1210047 8 1 20 500029 DI ee 1 JDC 500030 Drawer Handle 1 500031 Washer Head wes cots caters 16 es JDC 500032 Swivel Cast ermi ineen ee ee O22 i tains 4 4 500034 Phillips Head 1 4 5 8 2 35 414705 Filter set Of 2 2 36 5 1482021 Cap Screw
4. eves eae ee we a ee ee 60Hz Listed FLA full load amps 15A 115V 7 5A 230V Stall athe Sean del au 300MFD 125VAC RUN Capacitor ie ed edad 30uf 250V On off sWitCh magnetic with removable safety key 5 1450RPM Power 2 5 6 ft 183 cm Powe pl giinstalled yes Recommended circuit SIZE ram aot cand oes scare ns atc rte alah 20A for 115V 15A 230V Recommended fuse breaker 5 30A for 115 20 for 30V NOISE EMISSION tices tad Seve dad Sorelle 75 GB at 5 ft 152 4 cm from fan Materials Cabinet a a bl ee steel Impeller and HOUSING 2 2 aluminum non sparking ASTOR SS eae polyurethane EP a micro steel mesh Other Capacity Rie es RO 490 cfm 13 88 cmm Maximum Nose Velocity 5610 fpm 1710 mpm Number of filters asses SAA Ra hae Oo ee ee 2 Filter SiZe teeta eae Anes wa A sear eee eee 19 x 9 5 w x
5. 8 7 3 EXt nSilON CONS 8 8 0 Operati M of ba ee od cag eS 8 8 1 SCOMMMON SWITCH 8 90 oa et es OO oo ca at ota cea ae 9 10 0 Replacement 9 10 1 1 JDC 500 Dust Collector Exploded 10 10 1 2 JDC 500 Dust Collector Parts 11 11 0 JDC 500 Dust Collector Wiring 12 3 0 Safety warnings 1 10 11 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed Do not use this metal dust collector for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Some dust created by power sanding sawing grinding drilling and other con
6. JET Operating Instructions and Parts Manual Metal Dust Collector Model JDC 500 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414700 Ph 800 274 6848 Revision B 09 2012 www waltermeier com Copyright 2012 Walter Meier Manufacturing Inc 1 0 Warranty and service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETe tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual R Cold Saws YEAR Lever Hoists VEAR Hoists Air Pullers JCH Models 5 Lathe Accessories Air Tools Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools Machine Accessories Contractor Metal for
7. 2 483 x 241 x 51 mm Filter effiGienGy ecb teed een ey 99 of 5 micron particles OL GUST heres eran Ea E NA Sea 2 Dust port outside diameter 4 100 Dust port outside diameter with 4 1 2 50 mm Casters edie 2 1 2 64 mm diameter swivel Dimensions Dimensions 32 L x 28 W x 30 9 H 813 x 711 x 785 mm Dimensions 30 51 x 31 5 x 3 1 5 775 x 800 x 800 mm Impeller diameter 11 279 Weights 157 10 71 kg e a 19216 87 2kg subject to local and national electrical codes The specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations 6 0 Setup and assembly Carton contents Dust Collector 4 to 3 adaptors Filters pre installed Caster assemblies 6 Washer Head Screws 5 16 x 1 2 Open End Wrench 10 12mm Figure 1 1 Turn dust collector upside down with help from an assistant Assemble casters to plates with the washer head
8. use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Do not use this machine in damp or wet locations or expose it to rain Keep work area well lighted Do not use this dust collector to pick up flammable or combustible liquids and do not use it in explosive environments 28 Do not use the dust collector to dissipate fumes or smoke Never pick up anything that is burning or smoking such as cigarettes matches or hot ashes Do not insert fingers or foreign objects into the inlet ports Keep hair loose clothing and all body parts away from openings and moving parts of the dust collector 30 Do not unplug the machine by pulling on the 31 power cord grasp the plug not the cord Do not pull the machine by the power cord or allow the power cord to contact sharp edges or hot surfaces Replace a damaged immediately Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death 4 0 About th
9. W LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier 2 0 Table of contents Section Page 120 Warranty sand BS I S 2 2 0 2 A E 3 BIOS ately 4 4 0 5 5 05 6 6 0 7 0 Electrical oi ola eaaa 7 7 1 Grounding iNStrUCTIONS cee eee cece cece etter 7 7 2 Voltage
10. is manual This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model JDC 500 Metal Dust Collector This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions as set forth in this document If there are questions or comments please contact your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Retain this manual for future reference If the machine transfers ownership the manual should accompany it AWARNING Read and understand the entire contents of this manual before attempting assembly or operation Failure to comply may cause serious injury 5 0 Specifications Modell nuimber 2 JDC 500 Stock numbers Dust collector sierp ee cecuauewscoes 414700 Replacement filters Seto 2 414705 Motor and electricals io ea a AE totally enclosed fan cooled induction capacitor start Horsepower a 1 5 1 1 Phasen single 115 230V prewired 115V CY ClO
11. ler the gauge number the heavier the cord Ampere Total length of Rating mals cord in feet Not 120 25 50 100 150 240 50 100 200 300 an Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 Not 1 16 14 12 Recommended Extension Cord Recommendations Table 1 8 0 Operation 8 1 Control switch Refer to Figure 3 The green pilot lamp A will be illuminated whenever there is power connected to the dust collector not just when the machine is running Do not assume that no light means there is no power to the machine the bulb is bad there will be no indication Always check before use Pull out on switch B to start machine Push switch in to stop The safety key C prevents unauthorized use of the machine Remove this key to deactivate the switch insert it to restart Figure 3 9 0 Maintenance Periodically empty the chip drawer and clean out the interior of the dust collector Keep the fan end of the motor clear of dust and debris Replace filters after maximum 800 hours of use See Figure 4 Figure 4 10 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when y
12. ming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Mobile Bases Air Tools Industrial Mill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools r Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used for commercial industrial or educatio
13. n purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HO
14. ou call will allow us to serve you quickly and accurately 10 1 1 JDC 500 Dust Collector Exploded View 10 1 2 JDC 500 Dust Collector Parts List Index No Part No Description Size Qty 500001 Front COVEN ai a 1 JDC 500001A Front Cover serial 1210047 amp 2 500002 1 5 115 230 1 500002 Motor Fan 1 JDC 500002 MFC Motor Fan Cover SHOWN 1 virions JDC 500002 JB Junction Box with cover not 1 eee JDC 500002 SC Start Capacitor 125 1 40 500002 2 1 5 0680031 Flat Washer 8 5 0051051 Cap 1 500005 6 6 25 1 JDC 500006 Motor 1 Cette 500007 Canister
15. ounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal AWARNING Check with qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A Figure 2 An adapter shown in B and C may be used to connect this plug to a 2 pole receptacle as shown in B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician This adapter is not permitted in Canada The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250 volts inclusive This tool is intended for use on a circuit that has an o
16. screws See Figure 1 7 0 Electrical connections The JDC 500 Dust Collector is rated at 115 230V power pre wired for 115 volt and supplied with a plug Before connecting to power source be sure switch is in off position It is recommended that the dust collector when operated on 115 volt power be connected to a dedicated 20 amp circuit with a 30 amp circuit breaker or time delay fuse marked When operated on 230 volt power it is recommended that the dust collector be connected to a dedicated 15 amp circuit with a 20 amp circuit breaker or time delay fuse marked D Local codes take precedence over recom mendations 7 1 Grounding instructions 1 All Grounded Cord connected Tools In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is equipment gr
17. struction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles from chemically Make certain the switch is in the OFF position before connecting the machine to the power supply Wear approved safety glasses face shields while using and cleaning this machine Everyday eyeglasses only have impact resistant lenses they are not safety glasses Wear ear protectors plugs or muffs during extended periods of operation Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Keep safety guards in place at all times when the machine is in use removed for maintenance purposes
18. use extreme caution and replace the guards immediately after completion of maintenance Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and more safely Use recommended accessories accessories may be hazardous improper Maintain tools with care Follow instructions for lubricating and changing accessories Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not
19. utlet that looks like the one illustrated in D Figure 2 The tool has a grounding plug that looks like the plug illustrated in D Make sure the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this tool If the tool must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel and after reconnection the tool should comply with all local codes and ordinances THREE PRONG PLUG GROUNDING EAR SECURED WITH SCREW 150 230 VOLTS ADAPTER E eS QO u Figure 2 7 2 Voltage conversion To switch the incoming power leads for 230 volt operation follow the wiring diagram on the inside cover of motor junction box To access junction box remove filters and cover part 1 section 10 1 1 The plug on the end of the motor cord must be replaced with a UL CSA listed plug rated for 240V 7 3 Extension cords The use of extension cords is discouraged Try to place equipment within reach of the power source If an extension cord is necessary make sure it is in good condition and heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smal
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