Hilti 3523418 Use and Care Manual
Contents
1. Have it checked by a trained electrical specialist and replaced if necessary Apply a load to the generator by con necting another appliance e g a lamp Subsequently switch the power tool off and on again Fault The power tool doesn t start No hammering action The power tool doesn t start and the service indicator lights red The power tool doesn t start and the service indicator blinks red The power tool cuts out while running and the service indica tor lights red The power tool doesn t achieve full power The chisel can t be released from the chuck Possible cause The supply cord is not correctly plugged in to the power tool The power tool is too cold A fault has occurred in the power tool A fault has occurred in the power tool The voltage provided by the electric supply is too high The overheating prevention cut out has been activated Power reduction is active The extension cord is too long or its gauge is inadequate The voltage provided by the electric supply is too low The chuck is not pulled back fully Remedy Connect the supply cord to the power tool correctly See section 6 2 Connecting the sup ply cord to the power tool Allow the power tool to warm up to the minimum operating temperature See section 7 2 1 Chiseling If necessary the power tool should be repaired by Hilti Service If necessary the power tool should be repaired by Hilti Servi2. TE 1000 AVR Operating instructions Mode demploi Manual de instrucciones Manual de instruc es z2 e This Product is Certified Ce produit est homologu Producto homologado por Este produto est registrado Bus E S O o o WWOOL 09 ORIGINAL OPERATING INSTRUCTIONS TE 1000 AVR breaker It is essential that the operating instructions are read before the power tool is operated for the first time Always keep these operating instructions to gether with the power tool Ensure that the operating instructions are with the power tool when it is given to other persons Contents 1 General information 2 Description 3 Accessories consumables 4 Technical data 5 Safety instructions 6 Before use 7 Operation 8 Care and maintenance 9 Troubleshooting 10 Disposal 11 Manufacturer s warranty tools TU 9 Q NIHON BIN 10 O CO 0OO These numbers refer to the corresponding illustra tions The illustrations can be found on the fold out cover pages Keep these pages open while studying the oper ating instructions In these operating instructions the designation the power tool always refers to the TE 1000 AVR breaker Components operating controls and indicators Chuck Ventilation slots 3 Side handle optional 4 Knob 5 On off switch 6 Grip Power level selection switch 8 Supply cord plug 9 TE 1000 AVR detachable suppl
3. RCD reduces the risk of electric shock 5 1 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents Remove any adjusting key or wrench before turn ing the power tool on A wrench or a key left at tached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and bal ance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are co
4. supply cord plug from the electric power outlet before disconnecting the releasable supply cord connector from the power tool or before cleaning it 1 Remove the supply cord from the cardboard box 2 Push the keyed releasable electric connector into the socket on the power tool as far as it will 90 3 While pushing it in under light pressure turn the keyed releasable electric connector in a clockwise direction until it is heard to engage 4 Plug the supply cord into the power outlet 6 3 Use of extension cords and generators or transformers See section Description use of extension cords 7 Operation DANGER Always hold the power tool securely with both hands on the grips provided Keep the grips dry clean and free from oil and grease 7 1 Preparing for use CAUTION Wear protective gloves when changing insert tools as the insert tools get hot through use and they may have sharp edges 7 1 1 Fitting the insert tool El NOTE The chisel can be adjusted to 6 different positions in 60 increments This ensures that flat chisels and shaped chisels can always be set to the optimum working posi tion 1 Disconnect the supply cord plug from the power outlet 2 Check that the connection end of the insert tool is clean and lightly greased Clean it and grease it if necessary 3 Check that the sealing lip of the dust shield is clean and in good condition Clean the dust shield if nec essary or repla
5. 4 Personal protective equipment MA AN The user and other persons in the vicinity must wear ANSI Z87 1 approved eye protection protective gloves a hard hat ear protection light respiratory protection and safety footwear while the machine is in use and during maintenance 6 Before use CAUTION Check the insert tool for damage or uneven wear each time before use 6 1 Fitting positioning and removing the side handle accessory EI Disconnect the mains plug from the power outlet Open the clamping band and push it on to the neck of the tool N a 3 Release the knob by turning it and then remove it 4 Remove the hexagon head bolt by pulling it out of the grip unit 5 Push the grip unit onto the mount on the clamping band NOTE Check that the teeth are in the correct posi tion Reinsert the hexagon head bolt Fit the knob Pivot the side grip into the desired position Secure the side grip by tightening the knob O O 10 To remove the side handle follow the assembly instructions but carry out the necessary steps in the reverse order NOTE When fitting and positioning the side handle pay attention to the description enclosed with the side handle 6 2 Connecting the supply cord to the power tool CAUTION The releasable electric connector may be connected to the power tool only when it is clean and dry and when under no voltage i e disconnected from the electric supply Disconnect the
6. ce Use a different power outlet Check the electric supply Allow the power tool to cool down Clean the ventilation slots Press the power level selector switch observe the power level indicator Unplug the power tool from the elec tric supply and then plug it back in Use an extension cord of an approved length and or of adequate gauge Connect the power tool to a different power source Pull the chuck back as far as it will go and remove the insert tool NOTE If the fault can not be eliminated by the measures listed above have the power tool checked by Hilti Service 10 Disposal Most of the materials from which Hilti power tools or appliances are manufactured can be recycled The materials must be correctly separated before they can be recycled In many countries Hilti has already made arrangements for taking back your old power tools or appliances for recycling Please ask your Hilti customer service department or Hilti representative for further information 11 Manufacturer s warranty tools Please contact your local Hilti representative if you have questions about the warranty conditions ml 5 Hilti Corporation LI 9494 Schaan Tel 423 234 21 11 Fax 423 234 29 65 www hilti com Hilti registered trademark of Hilti Corp Schaan W 4338 0514 00 Pos 3 1 Printed in Germany 2014 Right of technical and programme changes reserved S E 8 O 2077908 A4
7. ce it if the sealing lip is found to be damaged please refer to the Care and mainte nance section 4 Push the insert tool into the chuck and rotate it while applying slight pressure until it engages in the guide grooves 5 Push the insert tool further into the chuck until it is heard to engage 6 Check that the insert tool has engaged correctly by pulling it 7 1 2 Removing the chisel El DANGER Do not lay a hot insert tool down on flammable mate rials This could cause the material to ignite resulting in a fire 1 Disconnect the supply cord plug from the power outlet 2 Open the chuck by pulling back the locking sleeve 3 Pull the chisel out of the chuck 7 2 Operation WARNING If the power tool starts without pressing the on off switch when the supply cord is plugged back in after unplugging the power tool must be brought to Hilti Service immediately WARNING Unplug the supply cord if the on off switch is found to be faulty CAUTION Working on the material may cause it to splinter Wear eye protection and protective gloves Wear breathing protection if no dust removal system is used Splin tering material presents a risk of injury to the eyes and body CAUTION The work generates noise Wear ear protectors Expo sure to noise can cause hearing loss 7 2 1 Chiseling 7 2 1 1 Working at low temperatures NOTE The power tool must reach a minimum operating tem perature before the hammerin
8. d metal parts of the power tool live and could give the operator an electric shock f When working outdoors with an electric tool check to ensure that the tool is connected to the electric supply by way of a ground fault circuit interrupter GFCI with a rating of max 30 mA tripping current Use of a ground fault circuit interrupter reduces the risk of electric shock g Use of a ground fault circuit interrupter GFCI with a maximum tripping current of 30 mA is recommended h Switch the power tool off and unplug the supply cord in the event of a power failure or interruption in the electric supply This will prevent accidental restarting when the electric power returns 5 3 3 Work area a Ensure that the workplace is well ventilated Ex posure to dust at a poorly ventilated workplace may result in damage to the health b Keep the workplace tidy Objects which could cause injury should be removed from the work ing area Untidiness at the workplace can lead to accidents c Ifthe work involves breaking right through take the appropriate safety measures at the opposite side Parts breaking away could fall out and or fall down and injure other persons d Approval must be obtained from the site engineer or architect prior to beginning the work Work on buildings and other structures may influence the statics of the structure especially when steel reinforcing bars or load bearing components are cut through 5 3
9. e present External metal parts of the power tool may become live for example when an electric cable is damaged accidentally This presents a serious risk of electric shock b Concealed electric cables or gas and water pipes present a serious hazard if damaged while you are working Accordingly check the area in which you are working beforehand e g using a metal detector External metal parts of the power tool or machine may become live for example when an electric cable is damaged accidentally c Check the power tool s supply cord at regular in tervals and have it replaced by a qualified special ist if found to be damaged Check extension cords at regular intervals and replace them if found to be damaged Do not touch the supply cord or extension cord if it is damaged while working Disconnect the mains plug from the power outlet Damaged supply cords or extension cords present a risk of electric shock d Dirty or dusty power tools which have been used frequently for work on conductive materials should be checked at regular intervals at a Hilti Service Center Under unfavorable circumstances dampness or dust adhering to the surface of the power tool especially dust from conductive materials may present a risk of electric shock e Hold power tool by insulated gripping surfaces when performing an operation where the fastener may contact hidden wiring or its own cord Fas teners contacting a live wire may make expose
10. e working conditions and the work to be performed Use of the power tool for opera tions different from those intended could result in a hazardous situation 5 1 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 5 2 Hammer safety warnings a b Wear ear protectors Exposure to noise can cause hearing loss Use auxiliary handles if supplied with the tool Loss of control can cause personal injury c Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock 5 3 Additional safety instructions 5 3 1 Personal safety a Store power tools when not in use in a secure place When not in use power tools must be stored in a dry high place or locked away out of reach of children Always hold the power tool securely with both hands on the grips provided Keep the grips dry clean and free from oil and grease Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers during breaks between working Always lead the supply cord and extension cord away from the power tool to the rear while work ing This helps to avoid trippin
11. g mechanism begins to operate Bring the power tool to the minimum operating tempera ture by switching it on and allowing itto run and warm up Bring the tip of the chisel into contact with the work sur face at regular intervals approx every 30 sec to check whether the hammering mechanism has begun to oper ate Repeat the procedure if the hammering mechanism does not begin to operate NOTE As starting is electronically controlled the power tool s starting characteristics may be different in cold condi tions 7 2 1 2 Switching on 1 Plug the supply cord into the power outlet 2 Press the on off switch 7 2 1 3 Adjusting chiseling power E Chiseling power can be reduced to approx 70 by pressing the power level selector switch The power level LED then lights up indicating reduced power NOTE Chiseling power can be adjusted only when the power tool is switched on and ready for use To reselect full chiseling power press the chiseling power level selector switch again Switching off and then on again also causes the power tool to return to full chiseling power 7 2 1 4 Switching off 1 Press the on off switch 2 Disconnect the supply cord plug from the power outlet 7 3 Chiseling tips 7 3 1 Starting chiseling Bring the tip of the chisel into contact with the workpiece about 31 4 80 100 mm from its edge 7 3 2 Reinforcing bars El Always guide the tip of the chisel toward the edge of the workp
12. g over the cord while working Children must be instructed not to play with the power tool The power tool is not intended for use by children by debilitated persons or those who have received no instruction or training WARNING Some dust created by grinding sand ing cutting and drilling contains chemicals known to cause cancer birth defects infertility or other reproductive harm or serious and permanent res piratory or other injury Some examples of these chemicals are lead from lead based paints crys talline silica from bricks concrete and other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemicals the operator and bystanders should work in a well ventilated area work with ap proved safety equipment such as respiratory pro tection appropriate forthe type of dust generated and designed to filter out microscopic particles and direct dust away from the face and body Avoid prolonged contact with dust Wear protec tive clothing and wash exposed areas with soap and water Allowing dust to get into your mouth eyes or to remain on your skin may promote absorp tion of harmful chemicals 5 3 2 Electrical safety a Before beginning work check the working area e g using a metal detector to ensure that no concealed electric cables or gas and water pipes ar
13. iece not toward reinforcing bars 7 3 3 Chiseling direction El 1 Begin with the chisel positioned at an angle of 70 to 80 to the concrete surface with the tip of the chisel pointing toward the edge of the workpiece 2 Break material away by increasing the angle to ap prox 90 as the chisel penetrates 7 3 4 Self sharpening process M The chisel should be rotated at regular intervals as even wear assists the self sharpening process 7 3 5 Chiseling depth The polygon chisel design ensures that material is broken up even when the chisel penetrates to great depths 7 3 6 Contact pressure If inadequate pressure is applied the chisel will jump around uncontrollably Application of excessive pressure will result in a loss of chiseling performance 7 4 Disconnecting the supply cord from the power tool IE CAUTION Disconnect the supply cord plug from the electric power outlet after finishing the work and before dis connecting the releasable supply cord connector 1 Disconnect the supply cord plug from the power outlet 2 Pull the locking ring back and turn the keyed re leasable connector in a counterclockwise direction as far as it will go Pull the supply cord connector out of the power tool 4 Place the supply cord in the transport box 9 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet 8 1 Care of insert tools Clean off dirt and dust deposits adhering to the inser
14. nd chisels have been optimized as a system TE S chuck tool designa Width mm Length mm et m Pointed chisels 14 TE SP SM 50 20 TE SP SM 70 27 Flat chisels TE SP FM 36 32 TE SP FM 70 Wide flat chisels TE SP SPM 5 36 SPM 5 50 SPM 8 36 SPM 8 50 SPM 12 36 00 20 2 SPM 12 50 12 50 Pointed flat chisel 1948 Ballast bed chisel TE SITOO Shank TE S SS 22 m 150 150 Pemo foo A EL TZ EEE N f p F PESE DS DES ES o 4 Technical data Right of technical changes reserved NOTE The power tool is available in various voltage ratings Please refer to the power tool s type identification plate for details of its voltage current and input power ratings Rated voltage 120 V Rated current input 15A Mains frequency 60 Hz Power tool TE 1000 AVR Weight 12 5 kg 27 56 Ib Single impact energy 26 J Chuck TE S Hammering frequency under load 32 5 Hz Protection class Protection class II double insulated 5 Safety instructions 5 1 General Power Tool Safety Warnings d Do not abuse the cord Never use the cord for a carrying pulling or unplugging the power tool N WARNING Keep cord away from heat oil sharp edges or Read all safety warnings and instructions Failure moving parts Damaged or entangled cords increase to follow the warnings and instructions may result the risk of electric shock in electric shock fire and or serio
15. nnected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of chil dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly main tained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account th
16. or the first time the power tool may continue to be used for several hours before the automatic cut out is activated To ensure that the power tool is always ready for use it should be returned to Hilti for servicing in good time See section Troubleshooting voltage before dismantling the power tool and removing the electronics unit Check all external parts of the power tool for damage at regular intervals and check that all controls operate faultlessly Do not operate the power tool if parts are damaged or when the controls do not function faultlessly Have the appliance repaired by Hilti Service 8 6 Checking the power tool after care and maintenance After carrying out care and maintenance work on the power tool check that all protective and safety devices are fitted and that they function faultlessly 9 Troubleshooting Fault Possible cause The power tool doesn t start Initialization of the electronics is in progress takes up to approx 4 sec Remedy Switch the power tool off and on again after plugging in or the electronic restarting interlock has become acti vated after an interruption in the elec tric supply Interruption in the electric supply The supply cord or plug is defective The control switch is defective Generator with sleep mode 10 Plug in another electric appliance and check whether it works Have it checked by a trained electrical specialist and replaced if necessary
17. rected The power tool is an electrically powered breaker with electropneumatic hammering mechanism designed for heavy chiseling work The power tool is designed for breaking removing and demolishing concrete masonry stone or asphalt Working on materials hazardous to the health e g asbestos is not permissible Observe national health and safety requirements The power tool is designed for professional use and may be operated serviced and maintained only by trained authorized personnel This personnel must be informed of any special hazards that may be encountered The power tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be used only in a dry environment Do not use the power tool where there is a risk of fire or explosion The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate To avoid the risk of injury use only genuine Hilti accessories and insert tools Observe the information printed in the operating instructions concerning operation care and maintenance Modification of the power tool or tampering with its parts is not permissible 2 2 Chuck TE S quick change chuck 2 3 Switch On off switch Power le
18. rformance and the extension cord may overheat Check the extension cord for damage at regular intervals Replace damaged extension cords Recommended minimum conductor cross section and max cable lengths Conductor cross section AWG12 Mains voltage 120 V 100 ft Do not use extension cords with 14 AWG or 16 AWG conductors 2 11 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 12 Using a generator or transformer This power tool may be powered by a generator or transformer when the following conditions are fulfilled The unit must provide a power output in watts of at least twice the value printed on the type identification plate on the power tool The operating voltage must remain within 5 and 15 of the rated voltage at all times frequency must be in the 50 60 Hz range and never above 65 Hz and the unit must be equipped with automatic voltage regulation and starting boost Never operate other power tools or appliances from the generator or transformer at the same time Switching other power tools or appliances on and off may cause undervoltage and or overvoltage peaks resulting in damage to the power tool 3 Accessories consumables Designation Short designation Dust removal module TE DRS B Use the Hilti chisels or other tools listed below With these you will achieve higher performance and longer lifetime as the power tool a
19. t tools and protect them from corrosion by wiping the insert tools from time to time with an oil soaked rag 8 2 Care of the power tool CAUTION Keep the power tool especially its grip surfaces clean and free from oil and grease Do not use clean ing agents which contain silicone The outer casing of the power tool is made from impact resistant plastic The grips have a synthetic rubber cov ering Never operate the power tool when the ventilation slots are blocked Clean the ventilation slots carefully using 8 3 Service indicator NOTE The power tool is equipped with a service indicator Indicator Blinking red light 8 4 Cleaning the dust shield Clean the dust shield on the chuck with a dry clean cloth at regular intervals Clean the sealing lip by wiping it carefully and then grease it again lightly with Hilti grease 8 5 Maintenance WARNING Repairs to the electrical section of the power tool may be carried out only by trained electrical specialists Wait approx 1 minute to allow dissipation of residual Constant red light a dry brush Do not permit foreign objects to enter the interior of the power tool Clean the outside of the power tool at regular intervals with a slightly damp cloth Do not use a spray steam pressure cleaning equipment or running water for cleaning This may negatively affect the electrical safety of the power tool End of service interval servicing is due After the lamp lights f
20. us injury Save all When operating a power tool outdoors use an warnings and instructions for future reference extension cord suitable for outdoor use Use of The term power tool in the warnings refers to a cord suitable for outdoor use reduces the risk of your mains operated corded power tool or battery electric shock operated cordless power tool f If operating a power tool in a damp location is 5 1 1 Work area safety a b Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmo spheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operat ing a power tool Distractions can cause you to lose control 5 1 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Un modified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet condi tions Water entering a power tool will increase the risk of electric shock unavoidable use a residual current device RCD protected supply Use of an
21. vel selector switch 100 70 2 4 Grips with soft synthetic foam rubber covering optional Vibration absorbing grip Vibration absorbing rotatable and pivotable side handle 2 5 Lubrication Gearing and hammering mechanism with separate lubrication chambers An additional lubrication chamber at the front end of the hammering mechanism prevents entry of dust 2 6 Active vibration reduction The power tool is equipped with an AVR active vibration reduction system which reduces vibration significantly compared to power tools without active vibration reduction 2 7 Protective features Temperature and vibration protection provided by separating the plastic housing case and grips from the internal machine Electronic restart interlock to prevent the power tool starting unintentionally after an interruption in the electric supply see section Troubleshooting Electronics with self acting protective system against overvoltage and overheating 2 8 LED indicators Service indicator LED see section Care and maintenance service indicator Power level indicator see section Operation setting chiseling power 2 9 Items supplied as standard Power tool Grease Cleaning cloth Operating instructions Hilti toolbox 2 10 Using extension cords Use only extension cords of a type approved for the application and with conductors of adequate cross section The power tool may otherwise lose pe
22. y cord Service indicator 1 Power level indicator 1 General information 1 1 Safety notices and their meaning DANGER Draws attention to imminent danger that will lead to serious bodily injury or fatality WARNING Draws attention to a potentially dangerous situation that could lead to serious personal injury or fatality CAUTION Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property NOTE Draws attention to an instruction or other useful informa tion 1 2 Explanation of the pictograms and other information Warning signs JA General warning Warning electricity Warning hot surface en Obligation signs Location of identification data on the power tool TAR The type designation can be found on the type identifica tion plate and the serial number on the side of the casing Make a note of this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department Wear eye Wear a hard Wear ear Wear protection hat protection protective gloves Type Generation 02 Serial no Wear safety Wear shoes breathing protection Symbols DAY O V A Read the Returning Volts Amps operating materials for instructions recycling before use Alternating Hertz Double current insulated 2 Description 2 1 Use of the product as di
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