Power Pro Technology 22060 Use and Care Manual
Contents
1. OPERATOR S MANUAL 6 Gallon Horizontal Tank ff Air Compressor Model 22060 sae zio mise 6 wersuppori wenprosucts com AIR COMPRESSOR IDENTIFICATION For information and questions contact customer service at 1 800 232 1095 Please out the information below and have it accessible prior to calling For the Serial Number refer to the specifications sticker on your Air Compressor DATE OF PURCHASE PURCHASED FROM SERIAL NUMBER TABLE OF CONTENTS Specifications 3 Important Safety Instructions 4 General Safety Instructions 46 Air Compressor Safety Information 67 Electrical Instructions 79 Components m Assembly Instructions Operation 12 13 Maintenance 1345 Troubleshooting 15 Service 16 Exploded View 17 Parts List 18 Warranty 19 SPECIFICATIONS 6 Gallon Horizontal Tank Air Compresso item 22060 Motor 120V 60Hz 13 Amps Pressure Range 85 135 psi Air Flow A2 40 psi 32 90 psi Air Outlet Size IA NPT Tank Capacity 6 Gallons Weight IMPORTANT SAFETY INSTRUCTIONS 1 The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they2. 10 Avoid using solvents when cleaning plastic parts most plastics are susceptible to damage from the various types of commercial solvents TROUBLESHOOTING Problem Solution Air compressor will not star Thermal overload Allow to cool and push the reset button located in the crankcase close to the air filter Blown usc or circuit breaker tripped Replace oF revel breaker Loose electrical Connections Check wiring connection Low pese Restricted uir iler Replace air fle Defective check valve Replace check valve Air leak in safety valve Check valve by pulling on ring If condition persists replace valve Suy valve leasing pressure switch Replace pressure switch Oi dich compressor Too much oil in crankcase Druin crankcase and refill o proper level on sight glass Tir compressor Reduce air pressure regulation Testis o eather cap Clean or replace pil breather cap If trouble persists please call our customer service 1 800 232 1195 M F 8 5 CST 18 SERVICE 1 Mechanical and or electrical toolequipment service is to be performed only by professional qualified repair personnel Service performed by unqualified personnel may result in a risk of injury 2 When servicing a toolequipment use only identical replacement parts Use of unauthorized
3. 10 Do not use the air hose to move your Air Compressor 11 Release the pressure in the storage tank before moving 12 The use of accessories or attachments not recommended by the manufacturer may result in bodily injury 13 All line components including hoses pipe connectors and filters must be rated for a minimum working pressure of 150 of the maximum system pressure 14 Industrial applications must follow OSHA guidelines 15 This product is not a toy Keep it out of reach from children 16 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 252495 et seq 17 The warnings precautions and instructions discussed inthis Operators Manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator ELECTRIC INSTRUCTIONS Grounding Instructions 1 IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides the path of least resistance for electric current and reduces the risk of electric shock This toolleguipment is equip
4. and into the Air Tank 3 Working is not available until the compressor has raised the tank pressure above that required at the air service connection 4 The air inlet filter openings must be kept clear of obstructions which could reduce air delivery of the compressor Air Pressure Adjustment 1 Your Air Compressor is supplied with an Air Pressure Regulator This Regulator adjusts the air pressure To increase air pressure tum the Air Regulator clockwise To decrease air pressure tur the Air Regulator counterclockwise The Air Regulator gauge will show the current pressure selected MAINTENANCE Daily or before each use 1 Check oil level 2 Check for any unusual noise or vibration 3 Be sure all nuts and bolts are tight Weekly Clean breather hole on Oil Breather Cap Drain water from the Air Tank through the Drain Valve Keep Air Filter clean at all times Do not operate your Air Compressor with the air filter removed 4 A dirty Air Filter will not allow your Air Compressor to operate at fll capacity Before you use your Compressor check the Air Filter to be sure it is clean it is dirty replace the filter element u Monthly Inspect the air system for leaks by applying soapy water to all joints Tighten these joints if leaks are discovered 6 Months or after 250 hours of operation whichever comes first Change Air Compressor Oil Note Change the oil more often if your Air
5. give are not substitutes for proper accident prevention measures WARNING This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Note Advises you of information or instructions vital to the operation maintenance of the equipment 2 Servicing requires extreme care and knowledge and should be performed only by a qualified service technician For service we suggest you retum the tool equipment to Power Pro for repair When servicing use only identical Power Pro replacement parts 3 READ ALL INSTRUCTIONS BEFORE USING YOUR AIR COMPRESSOR Failure to follow all instructions listed below may result in electrical shock ne and or serious personal injury WARNING Do not attempt to operate this toollequipment until you have read thoroughly and understand completely all instructions safety rules contained in this manual Failure to comply can result in accidents involving fire electric shock or serious personal injury Save this Operators Manual and review frequently for continuing safe operation and instructing others who may use this toollequipment 8 Safe operation of this tool cquipment requires that you read and understand this Operators Manual and all labels affixed to the toollequipment Safety is a combination of common sense staying alert and knowing how your toolequipment works GENERAL SAFETY INSTR
6. plugs Fi hat has an outlet that looks like the one illustrated Fig 1 B A temporary adapter Fig 1 B amp C may be used to connect this plug to a 2 Fig 1 B if a properly grounded outlet s not available 3 The temporary adapter should be used only until a properly grounded outlet can be installed by a quali 4 The green colored rigid ear lug ete extending from the adapter must be conne permanent ground such as a properly grounded outlet box Fig 1 D 8 1 A are intended for use on a circuit pole receptacle ed electrician ted ioa Extension Cord Guidelines Make sure your extension cord is in good condition When using an extension cord be sure io use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to be used according to cond length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord inimum Gauge for Extension Cords AWG When using 120 V only Ampere Rating Total Lengih of Cord in feet MoreThan Not Mare EJ EJ 100 TT Than T 6 16 1 6 10 18 16 14 12 Wr 12 16 16 14 12 12 16 14 Nol Recommended 1 Be sure your extension cord is properly wired und in good condition Always replace a damaged extension cord
7. Compressor is used near paint spraying operations or in dusty environments Checking the Air Compressor Oil 1 Place your Air Compressor on a level surface The level should be at the red dot on the Oil Sight Glass il level is low remove Oil Breather Cap and add enough to bring the oil level to the dot on the Sight Glass Changing the Air Compressor Oil Note This compressor uses only SAE SW 30 motor oil 1 Remove the Oil Sight Glass by turning counterclockwise with wrench Note Oil will begin to drin as the Sight Glas is loosened Make sure a funnel and oil pan are in place BEFORE loosening the Sight Glass 2 Once the Oil Sight Glass is removed your Air Compressor forwards to allow all the il 10 drain of the Crankease 3 Once the oil is drained replace the Sight Glass and securely tighten in place with a wrench Be careful not to over tighten the Oil Sight Glass as this could damage the rubber seal Place your Air Compressor on level surface Remove the Oil Breather Cap Slowly pour the into the fill hole until the oil level rises to the center of the red dot on the Oil Sight Glass Install the Oil Breather Cap into the oil fill hole Always inspect Air Compressor before use and make sure it is in good working condition Use compressed air to clean the machine where possible 9 Check the power cable to make sure itis intact and free from cracks are wires et
8. UCTIONS WARNING Read all safety warnings and instructions Failure o follow the warnings and instructions may result in electric shock fire and or serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE wrk Area Safety 1 Keep work area clean and well lit Cluttered dark areas invite accidents 2 Do not operate your Air Compressor in explosive atmospheres such as in the presence of Flammable liquids gases or dust Air Compressor motors produce sparks which may ignite the dust or fumes 3 Keep children and bystanders away from an operating Air Compressor Electrical Safety 1 Air Compressor plugs must match the outlet Never modify tbe plug in any way Do not use any adapter plugs with grounded Air Compressors Standard plugs and matching outlets will reduce the risk of electric shock 2 Do not expose your Air Compressor to rain or wet conditions Water entering your Air Compressor will increase the risk of electric shock 3 Do not abuse the cord Never use the cord for unplugging your Air Compressor Keep the cord away from heal oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating your Air Compressor Do not use your Air Compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattentiveness while operating your Ai
9. iginal product and will have the same warranty period as the original product To exercise the warranty DO NOT RETURN TO RETAILER Instead call the toll free Customer Service number 800 232 1195 and you will be instructed on where to take the products for warranty service Take the products and proof of purchase your receipt to the facility recommended by the Customer Service Representative All transportation costs under warranty including return to the factory if necessary are to be borne by the purchaser and prepaid by the purchaser The term purchaser means the person for whom the product is originally purchased This warranty is non transferable The warranty does not extend to products damaged or affected by fuel contamination accident neglect misuse unauthorized alterations use in an application for which the produci was nol designed and any other modifications ar abuse POWER PRO is not liable for any indirect incidental or consequential damages from the sale or use of this product Any implied warranties are limited to one 1 year as stated in this written limited warranty Some states do not allow the exclusion or limitation of incidental or consequential damages Some states do not allow limitation on the length of an implied warranty This warranty gives you specific legal rights and you may have other rights that vary from state to state E
10. ith these instructions taking into account the working conditions and the work to be performed Use of your Air Compressor for operations different fom those intended could result in a hazardous situation Service Have your Air Compressor serviced by a qualified professional repair person using only identical replacement parts This will ensure that the safety of your Air Compressor is maintained AIR COMPRESSOR SAFETY INFORMATION 1 RISK OF FIRE OR EXPLOSION Do not spray flammable liquid in a confined area or towards hot surface The spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present ARCING PARTS Keep your Air Compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun RISK OF BURSTING Do not adjust regulator higher than marked maximum pressure of attached pneumatic tooliequipment 4 RISK OF INJURY Do not direct air stream at people or animals 5 Do not use to supply breathing air 6 Do not leave your Air Compressor unattended for an extended period while plugged in Unplug your Air Compressor after use 7 Keep your Air Compressor well ventilated and do not cover during use amp Drain tank daily or after use Internal rust causes tank failure and explosion 9 Your Air Compressor cylinder head and ir lines get hot during operation Do not touch or allow children nearby during or immediately following operation
11. or have it repaired by a qualified person before using iL Protect your extension cords from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your tools equipment This circuit must not be less than a 12 wire and should be protected with a 20 Amp time delayed Fuse 4 Before connecting the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor 1 Air Regulator Gauge 2 Drain Valve 3 Tank Pressure Gaup 4 Regulator 5 Carrying Handle 6 ON OFF Switch amp Heat Dispensation Fins Air Filter 9 Air Flow Valve ASSEMBLY INSTRUCTIONS 1 When unpacking make sure that the machine is intact and undamaged 2 Please check that the following items are included with your Air Compressor Oil Bottle Air Filter Oil Breather Cap 3 any parts are missing ar broken please call our customer services at 1 800 232 1195 3 Your Air Compressor requires minimum assembly Remove the parts from the carton Air Filter I ion Fig 3 This Air Compressor is shipped with a plastic plug in the air filter hole Before operating this unit remove the plug and connect the air filter Fig 3 Add Oil and Install Oil Breather Cap Fig 4 amp 5 L Your Compressor ships with
12. out oil in the Crankease Note BEFORE STARTING YOU AIR COMPRESSOR YOU MUST ADD OIL TO THE CRANKCASE AS DESCRIBED BELOW 2 Place your Air Compressor on level ground 3 Remove the Oil Shipping Plug from the Oil Fill Hole located the top of the Crankease cover at the rear of the Air Compressor Fig 3 4 Slowly pour the into the Fill Hole until the level rises to the center of the red dot the Sight Glass Fig 5 5 Install the Oil Breather Cap into the Oil Fill Hole u OPERATION BEFORE OPERATING YOUR NEW AIR COMPRESSOR complete the following steps 1 Check that all nuts and bolts are secure 2 Make sure the has been properly added to your Air Compressor 3 Place your Air Compressor on a firm level surface in a clean dry well ventilated area Your Compressor should be located 12 to 18 inches from walls or any other obstruction which would interfere with airflow Your Air Compressor should he located in a temperature controlled area between 32 F and 95 P 5 Do not place rags containers or other material on top of your Air Compressor Power Source Connection Your Air Compressor is designed to operate on a properly grounded 120 volt single phase alternating current power source with fused 20 Amp time delayed fuse or circuit breaker I is recommended that a qualified electrician verify the ACTUAL VOLTAGE at the receptacle into which the unit will be
13. parts or failure to follow maintenance instructions may create risk of electrical shock or injury NOTE If any parts are damaged or missing do not attempt to plug inthe power cord and tum the switch until the damaged or missing parts are obtained and are installed correctly 16 EXPLODED VIEW PARTS LIS Tae Deren Fame Damn ONE I YEAR LIMITED WARRANTY Remember to save your receipt and to accurately fil out and mail your product registration card You must provide proof of purchase all warranty work POWER PRO products are warranted to be free from defects in materials and workmanship Tora period of one 1 year from date original purchase Products used for Commercial or Rental use have a warranty period of 90 days from date of original purchase Keep purchase receipt and mail in the product registration card for proof of purchase POWER PRO will repair or replace at its discretion any part that is proven to be defective in materials or workmanship under normal use during Ihe one 1 year warranty period Warranty repairs or replacements will be made without charge for parts labor Pants replaced during warranty repairs will be considered as part of the or
14. ped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances 2 DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet installed by an electrician 3 IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to live terminal CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure if the tolfequipment is properly grounded 4 USE ONLY THREE WIRE EXTENSION CORDS with have 3 prong plugs and 3 prong outlets that accept the Ioolequipment s plug Repair or replace damaged or worn conde immediately 5 CAUTION In all cases make certain the outlet is properly grounded If you are not sure if it is have a licensed electrician check the outlet in damp locations Metal Seren Cover of Grounded Baer Q WARNING This toolequipment is for indoor use only Do not expose to or use 55 Adopter Figure Wiring Methods 1 Toolsfequipment with three vire grounding
15. plugged and confirm that the receptacle is properly fused and grounded The use of the proper circuit size can eliminate nuisance circuit breaker tripping while operating your Air Compressor For electrical details see pages 7 9 Initial Start Up Procedures 1 Open the Air Tank Drain Valve to permit air to escape preventing air pressure buildup in the Air Tank Run the compressor for a minimum of 20 minutes in this no load position to lubricate the piston 3 Close Air Tank Drain Valve Your compressor is ready for use 4 See pneumatic tool equipment instructions for instructions on how to connect the toolleguipment to your Air Compressor Depending on the draw of the tool equipment being operated your new Air Compressor can be used for operating paint sprayers air toolslequipment grease guns airbrushes caulking guns abrasive blasters tre amp plastic toy inflation spraying weed killer and insecticides et Proper adjustment of the Air Pressure Regulator is necessary for all of these operations Refer to the air pressure specifications provided with the tool equipment you are using ar General Overview 1 To compress air the piston moves up and down in the cylinder On the down stroke air is drawn in through the valve inlet The discharge valve remains closed On the upstroke of the piston air is compressed The inlet valve closes and air is forced out through the discharge valve through the Check Valve
16. r Compressor may result in serious personal injury Use protective safety equipment Always wear ANSI approved eye protection during setup and use 3 Prevent unintentional starting Ensure the switch is in the OFF position before connecting to power source or moving your Air Compressor Air Compressor Use and Care 1 Do not use your Air Compressor if the switch does not tum ON and OFF An Air Compressor that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories storing your Air Compressor This preventive safety measure reduces the risk of stating your Air Compressor accidentally 3 Store your Air Compressor out of the reach of children and do not allow people unfamiliar with your Air Compressor or these instructions to operate it An Air Compressor is dangerous in the hands of untrained users 4 Maintain your Air Compressor Keep your Air Compressor clean for maximum performance Follow the instructions for lubricating and changing accessories Keep your Air Compressor dry clean and free from oil and grease Check for misaligament or binding of moving parts breakage of parts and any other condition that may affect your Air Compressor operation If damaged have your Air Compressor repaired professionally before use Many accidents are caused by a poorly maintained Air Compressor 5 Use your Air Compressor in accordance w
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