Kawasaki 840762 Use and Care Manual
Contents
1. COMPONENT COMPOSANT Kawasaki s N 691309 HIGH PRESSURE SPRAY GUN PISTOLET DE PUL VERISATION A HAUTE PRESSION PISTOLA DE ROCIADO DE ALTA PRESION THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO S0 COULD RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE CE MANUEL CONTIENT DES INFORMATIONS IMPORTANTES CONCERNANT LA S CURIT LE FONCTIONNEMENT ET LE REMISAGE DE CE PRODUIT LIRE TUDIER ET VEILLER BIEN COMPRENDRE TOUTES LES MISES EN GARDE ET INSTRUCTIONS ET AUTOCOLLANTS APPOS S SUR LE PRODUIT AVANT DE L UTILISER NE PAS RESPECTER CES INSTRUCTIONS POURRAIT ENTRAINER DES BLESSURES ET OU DES DOMMAGES MAT RIELS ESTE MANUAL CONTIENE INFORMACI N IMPORTANTE SOBRE LA SEGURIDAD OPERACI N MANTENIMIENTO Y ALMA CENAMIENTO DE ESTE PRODUCTO ANTES DE USARLO LEA Y COMPRENDA TODAS LAS PRECAUCIONES ADVERTEN CIAS INSTRUCCIONES Y ETIQUETAS DEL PRODUCTO DE LO CONTRARIO PODRIA SUFRIR LESIONES GRAVES 0 CAUSAR aA WV ETT DANOS MATERIALES oec ER IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT DO NOT RETURN J OFFICIAL LICENSED PRODUCT THIS PRODUCT TO THE STORE PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1 800 590 3723 BEFORE YOU CALL HAVE THE FOLLOWING INFORMATION AVAILABLE MODEL No DATE PURCHASED AND STORE L2. wipe down the outside of the gun 5 Oil gun daily Use a drop of lightweight machine oil on A External Needle Pack Adjustment Packing Nut ue Fluid 4 B Trigger Pivot Point PRESSURE EED TANK HDORTIR PRESSURE FEED CIRCULATING HOOKUP See FIGURE 1 on page 3 for location of above points For portable painting operations For heavy production spraying Double regulator Air pressure for atomization Air pressure atomization regulated at extractor and fluid supply is regulated by two individual Fluid pressure is regulated at fluid regulator air regulators on tank WHEN USED WITH SIPHON CUP A compatible thinner or solvent should be siphoned through gun by inserting tube in open container of that liquid Trigger gun repeatedly to flush passageway thoroughly and to clean tip of needle WHEN USED WITH PRESSURE TANK Shut off air supply to tank and release pressure on tank Open vent and loosen air nozzle Hold a piece of cloth over the air nozzle and squeeze trigger Air will back up through fluid nozzle and force fluid out of hose into tank Next put enough thinner into tank to wash hose and gun thoroughly Spray thinner through the gun until it is clean Attach fluid hose to air line and blow it out thoroughly to remove all traces of materials and dry hose Keep thinner level before packing AIR PRESSURE TROUBLESHOOTING Oil and water extractor is important DP MN MEME STERILIS PROBLEM SOLUTION Achi
3. ICANTS CONTAINING SILICONE SILICONE MAY CAUSE DEFECTS IN THE FINISH APPLICATION ALL PARTS ON A SPRAY GUN SHOULD BE SCREWED IN BY HAND AT FIRST a Packing around needle valve is a Back up knurled nut and put THIS WILL AVOID THE POSSIBILITY OF CROSS THREADING THE PARTS IF THE PARTS Az dried out a few drops of machine oil CANNOT BE TURNED BY HAND EASILY MAKE SURE YOU HAVE THE CORRECT PARTS on packing Retighten nut UNSCREW REALIGN AND TRY AGAIN NEVER USE UNDUE FORCE IN MATING PARTS 2s W b Fluid nozzle loosely installed or b Take off fluid nozzle Clean rear GS dirt between nozzle and body of nozzle and seat in gun body Replace nozzle and bring in tight c Needle sealing damaged to body spitting c Replace 27 sealing Improper spray pattern a Gun improperly adjusted a Readjust gun Follow instructions carefully b Dirty air cap b Clean air cap c Fluid tip obstructed c Clean d Sluggish needle d Lubricate nable to get round spray Fan adjustment screw Clean or replace not seating properly Will not spray a No air pressure at gun a Check air supply and air lines b Fluid pressure too low with b Increase fluid pressure at tank internal mix cap and pressure tank c Fluid control screw not open c Open fluid control screw enough d Fluid too heavy for suction feed d Thin material or change to pressure feed SPRAY PATTERN CONDITION PROBLEM SOLUTION Fluid leakage from a Packing nu
4. OCATION 81 1904 60957 AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE IF YOU WOULD LIKE TO MAKE A E EA E E EUR A POR e OR COMMENT GIVE US A CALL OR EMAIL US AT INFO ALLTRADETOOLS COM YOUR FEEDBACK IS VITAL U S A WHICH DOES NOT MANUFACTURE OR oe PRODUCT CONSUMER INQUIRES SHOULD BE POUR TOUTE QUESTION OU EN CAS DE PROBLEME AVEC LE PRODUIT ALLTRADE NE PAS LE RETOURNER AU MAGA SIN OU IL A ETE ACHETE APPELER LE SERVICE APRES VENTEAU 1 800 590 3723 AVANT D APPELER VEILLER A SE FOR CUSTOMER SERVICE ORE i E UE SIT Ee Saori PROCURER LES INFORMATIONS SUIVANTES No DE MODELE DATE DE L ACHAT ET ADRESSE DU MAGASIN POUR LE SERVICE APR S VENTE DUIT THIS PRODUCT LES QUESTIONS DES CONSOMMATEURS DOIVENT UN REPR SENTANT D ALLTRADE PEUT R SOUDRE VOTRE PROBLEME PAR T L PHONE POUR TOUT COMMENTAIRE OU DU CONSOMMATEUR ETRE ADRESS ES OU SUGGESTION N H SITEZ PAS NOUS APPELER OU NOUS CONTACTER PAR COURRIEL L ADRESSE KAWASAKI ES UNA MARCA REGISTRADA CON LICENCIA DE KAWASAKI INFO ALLTRADETOOLS COM VOS COMMENTAIRES NOUS SONT EXTR MEMENT PR CIEUX PARA EL SERVICIO MOTORS CORP E U A QUE NO FABRICA NI PARA EL CONSUMIDOR AIRI E TE PRODUCTO IAS CON UTAS EROS SI TIENE DUDAS 0 SURGEN PROBLEMAS CON SU PRODUCTO ALLTRADE NO LO DEVUELVA A LA TIENDA LLAME A NUE CONSUMIDORES DEBEN DIRIGIRSE A STRO DEPARTAMENTO DE SERVICIO AL CLIENTE AL 1 800 590 3723 ANTES DE LLAMAR TENGA A MANO LA SIGU 1 800 590 3723 COPYRIGHT 2011 ALLTRADE T
5. OOLS LLC IENTE INFORMACI N No DE MODELO FECHA DE COMPRA Y DIRECCI N DE LA TIENDA UN REPRESENTANTE DE ALL EM 1431 VIA PLATA TRADE PUEDE RESOLVER SU PROBLEMA POR TEL FONO SI DESEA HACER ALGUNA SUGERENCIA O COMENTARIO Printed in China LONG BEACH CA 90810 1462 USA LL MENOS 0 ENV ENOS UN MENSAJE DE CORREO ELECTR NICO A INFO ALLTRADETOOLS COM SUS COMENTAR Imprim dans la Chine 840762 High Pressure Spray Gun Pistolet de pulv risation haute pres lOS SON FUNDAMENTALES PARA NOSOTROS Impreso en China sion Pistola de rociado de alta presi n Rev 10 13 11 e FAILURE TO HEED ALL WARNINGS COULD RESULT IN SEVERE PERSONAL OR BYSTANDER INJURY EVEN DEATH e ONLY USE TOOLS FOR PURPOSE THEY ARE INTENDED FOR e YOU MUST WEAR PROTECTIVE EYEWEAR AND SUITABLE RESPIRATORY PROTECTION OSHA APPROVED WHILE SPRAYING OR CLEANING THIS GUN OR ITS ATTACHMENTS e NEVER AIM SPRAY GUN AT PEOPLE SOLVENTS AND THINNERS CAN CAUSE INJURY e DO NOT EXCEED RATED OPERATING PRESSURE e CAUTION POTENTIAL FLAMMABILITY OF SPRAYED PAINT AND AVOID SPRAYING NEAR FLAMES OR SPARKS e USE PAINT MASK RESPIRATOR WHILE OPERATING PRODUCT e USE PRODUCT ONLY IN WELL VENTILATED AREAS e WEAR EAR PROTECTORS e HALOGENATED HYDROCARBON SOLVENTS FOR EXAMPLE METHYLENE IS NOT CHEMICALLY COMPATIBLE WITH THE ALUMINUM THAT MIGHT BE USED IN MANY SYSTEM COMPONENTS 4N PERSONAL HAZARD WARNINGS During cleaning and flushing solvents can be forcefully expelled from f
6. SI 17 96 344 5 kPa Capacity of Cup 33 8 fl oz 1 liter Maximum Pressure 90 PSI 620 kPa FIGURE 1 OULU Tilt pipe back toward Air Receiver External Needle Pack Adjustment Packing Nut Install drain at each low point Eh Drain Drain re 25 ft 7 62 meters OR MORE eee Pressure Tube Oil and Water Extractor should be at least 25 ft 7 62 meters from the compressor farther if possible Air Nozzle Trigger Pivot Oil and Water D Point Extractor Air Cap Fluid Control Knob Spray Pattern Adjustment Knob Container Lock Never mount oil and water extractor on or near the air compressor During compression air temperature is greatly increased As the air cools down to room temperature moisture condenses in the air line on Container its way to the spray supply system where the compressed air temperature is lowest Drain air lines properly Pitch all air lines back towards the compressor so that condensed moisture will flow back into the air receiver where it can be drained off Each low point in an air line acts as a water trap Such points should be fitted with an easily accessible drain See diagram above Trigger Handle SPRAY GUN HANDLING Your new spray gun is exceptionally rugged in construction and is built to stand up under hard continuous use However like any other fine precision instrument its most efficient operation depends on knowled
7. ain Line AUTHORIZED TRAINED COMPETENT PERSONNEL PLEASE CALL OUR CUSTOMER SERVICE AT Outlet 1 800 423 3598 FOR INFORMATION Oil and Water Air Inlet Extractor AirHose Pressure Tank e REPAIRS TOOLS SHALL BE DISCONNECTED FROM THEIR COMPRESSED AIR SUPPLY BEFORE Siption Cup m REPAIR IS ATTEMPTED REPAIRS SHALL BE CONSISTENT WITH MANUFACTURER S RECOMMENDED PROCEDURES PLEASE REFER TO CLEANING AND MAINTENANCE OR TROUBLESHOOTING SECTIONS SIPHON FEED CUP HOOKUP PRESSURE FEED TANK HOOKUP e REPLACEMENT TOOLS HOSES AND FITTINGS SHALL BE REPLACED IF UNSUITABLE FOR SAFE Air pressure for atomization is regulated at For medium production spraying a OPERATION extractor Amount of fluid is adjusted by fluid Single regulator Air pressure for atomization is control screw on gun paint viscosity and air regulated at extractor Fluid pressure is regulated SPRAY GUN ressure at tank regulator ma p 1 Submerge the front end of the gun in solvent just until the fluid connection is covered 2 Paint that has built up on the gun should be removed using a bristle brush and solvent 3 Never submerge all of the spray gun in solvent This will dissolve the lubricant in the leather packing and on wear surfaces causing them to dry out and resulting in difficult operation and faster wear Air Fluid passages in the gun will become clogged with dirty solvent Regulator Air Supply Extractor 4 Using a rag moistened with solvent
8. eving a fine spray finish without the use of a good oil and water extractor is virtually impossible CONDITION The extractor eliminates blistering and spotting by keeping air free of oil and water and gives precise One side of nozzle wing is clogged Soak nozzle in solvent to loosen all DIESE On at IG OU clogs then blow air through until AIR NOZZLE FLUID NOZZLE AND NEEDLE ASSEMBLY clean To clean orifices use a toothpick Never try and detach 1 All nozzles and needles are precision made and should be handled with care dried material with sharp tool a Loose air nozzle a Trigger air nozzle b Material around outside of air b Take off air nozzle and nozzle has dried wipe off fluid tip using rag moistened with thinner 2 Except as described in 5 do not make any alterations to the gun 3 To clean nozzles soak them in solvent to dissolve any dried material Afterwards blow the nozzles clean with air 4 Do not probe any of the holes in the nozzles with metal instruments If probing is necessary use only a tool that is softer than brass a Atomization air pressure is set a Reduce air pressure too high b Trying to spray a thin material b Increase material control by in too wide a pattern turning fluid Control screw to left while reducing spray width by turning spray width adjustment screw to right 5 Adjust the fluid needle valve so when gun is triggered air flow occurs before fluid flow DO NOT USE LUBR
9. ge of its construction operation and maintenance Properly handled and cared for it will produce beautiful uniform finishing results long after other spray guns have worn out SPRAY PATTERN ADJUSTMENT KNOB Turn right for round left for fan FLUID CONTROL KNOB Turn right to decrease flow left to increase As width of spray gun is increased more material must be allowed to pass through the gun to obtain same coverage on the increased area l y F Spray pattern may be infinitely adjusted a7 eg t from round to flat SS The spray pattern of the gun is variable from round to flat with all patterns in between In normal use the nozzle wings are horizontal as shown here This provides a vertical fan shaped pattern which gives maximum even material coverage as the gun is moved back and forth parallel to the surface being finished SIPHON SPRAYING Set atomization pressure at approximately 50 PSI for lacquer and 60 PSI for enamel Try spray If it is too fine then decrease the air pressure or open fluid control screw If the spray is too thick then close the fluid control screw Regulate the pattern width and repeat adjustment of spray as needed PRESSURE SPRAYING After selecting correct size fluid set fluid pressure for the desired flow Open atomization air and test spray If spray is too fine then reduce air pressure If spray is too coarse then raise air pressure Adjust pattern width and repeat ad
10. justment of spray Keeping fluid control screw in open position will reduce fluid needle wear NOTE To reduce overspray and obtain maximum efficiency always spray with the lowest possible atomization air pressure 5 OPERATION Proper handling of the gun is essential for obtaining a good finish The gun should be held at right angle to the surface being covered moving parallel with the surface For precise control of the gun and material the trigger should be released before the end of the stroke Hold the gun from 6 to 12 inches 15 24cm to 30 48cm away from the surface depending on material and atomizing pressure For a uniform finish lap each stroke over the preceding stroke making sure the spray is smooth and wet Using the lowest possible atomizing air pressure will reduce over spray and provide maximum efficiency 6 to 12 INCHES 15 24CM to 30 48CM Coating should be even and wet when spraying er AVEL OE es her denn in Start Pull Release End of stroke trigger trigger stroke RIGHT A A Coating will be light Coating will be heavy at this point at this point A wm MS Em mm m WRONG TYPES OF INSTALLATION CLEANING AND MAINTENANCE e RESPONSIBILITY IT SHALL BE THE TOOL OWNER S RESPONSIBILITY TO ASSURE THAT TOOLS ARE MAINTAINED IN A SAFE OPERATING CONDITION IF TOOLS ARE DAMAGED REMOVE FROM SERVICE Eg Extractor IMMEDIATELY e AUTHORIZED PERSONNEL TOOL MAINTENANCE AND REPAIR SHALL BE PERFORMED BY M
11. luid and air passages Some solvents can cause eye injury Be sure user and bystanders in the area are wearing impact resistant eye and face protection Even small projectiles can injure eyes and cause blindness Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and disconnect tool from air supply when not in use before changing accessories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause serious injury Always check for damaged or loose hoses and fittings Never use quick change couplings at tool They add weight and could fail due to vibration Instead add a hose whip and connect coupling between air supply and hose whip between hose whip and leader hose whip or between hose whip and leader hose DO NOT EXCEED MAXIMUM AIR PRESSURE OF 90 PSI Always use tool a safe distance from other people in work area Maintain tools with care Keep tools clean and oiled for best and safest performance Follow instructions for lubricating and changing accessories Wiping or cleaning rags and other flammable waste materials must be placed in a tightly closed metal container and disposed of later in the proper fashion Do not wear loose or ill fitting clothing Remove watches and rings Do not over reach Keep proper footing and balance at all times Slipping tripping and falling can be a major cause of serious injury or death Be aware of excess hose left on the walking
12. or work surface Do not abuse hoses or connectors Never carry tool by the hose or yank it to disconnect from power supply Keep hoses from heat oil and sharp edges Check hoses for weak or worn condition before each use making certain that all connections are secure High sound levels can cause permanent hearing loss Protect yourself from noise Noise levels vary with work surface Wear ear protectors When possible secure work with clamps or vise so both hands are free to operate tool Repetitive work motions awkward positions and exposure vibration can be harmful to hands and arms Avoid inhaling dust or handling debris from work processes which can be harmful to your health Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool This tool is not intended for using in explosive atmospheres and is not insulated for contact with electric power sources Solvent and coatings can be highly flammable or combustible especially when sprayed Adequate exhaust must be provided to keep air free of accumulations of flammable vapors Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in the spray area Never spray near sources of ignition such as pilot lights welders etc HALOGENATED HYDROCARBON SOLVENTS For example Methylene is not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these
13. solvents reacting with aluminum can become violent and lead to an equipment explosion Guns with stainless steel fluid passages can be used with these solvents However aluminum is widely used in other spray application equipment such as material pumps and cups Make sure these can also be used AIR FLOW LENGTH OF PIPE safely with these solvents Read the label or data sheet for the material you intend to spray If in doubt NTH OF PPE 50 ft 15 24m 100 ft 30 48m 150 ft 45 72m 200 ft 60 96m as to whether or not a coating or cleaning material is compatible contact your material supplier Spray materials may be harmful if inhaled or if there is contact with the skin Adequate exhaust must 10 17 m h 1 2 12 7mm 3 4 19mm 3 4 19mm DL be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being 20 34 m h 3 4 19mm 3 4 19mm 3 4 19mm 3 4 19mm sprayed and its concentration 30 51 m h 3 4 19mm 3 4 19mm 1 2 5cm 1 2 5cm SPECIFICATIONS HIGH PRESSURE SPRAY GUN 691309 Fluid Tip Size 0 071 inches 1 8 mm Diameter Air Inlet 1 4 inch 6 35mm NPS 40 68 m h 1 2 5cm 1 2 5cm 1 2 5cm 1 2 5cm 50 85 m h 1 2 5cm 1 2 5cm 1 2 5cm 1 2 5cm 70 119 m h 1 2 5cm 1 2 5cm 1 1 4 3 2cm 1 1 4 3 2cm Air Consumption 10 CFM 50 P
14. t loose a Tighten but not so tight as to packing nut grip needle b Packing worn or dry b Replace packing or lubricate Dripping from fluid tip a Dry packing a Lubricate b Sluggish needle b Lubricate c Tight packing nut c Adjust d d For pressure feed replace with new fluid nozzle and needle Worn fluid nozzle or needle Thin sandy and coarse a Gun held too far from surface a Move gun closer to surface finish b Atomization pressure set too b Adjust atomization pressure high Thick dimpled finish Gun held too close to surface Move gun further away resembling orange peel from surface PARTS LIS ITEM NO DESCRIPTION TEM NO DESCRIPTION QTY Air Cap with Ring Seat Housing e mh oo Spray Pattern Adjustment Assembly Gasket om ome fo C E 1 2 3 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 8 9 0 1 2 3 4 5 6 1 8 9 0 1 2 3 S S S 4 5 i 10 11 12 13 14 15 16 17 12
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