General International 25-200 M1 Use and Care Manual
Contents
1. 29200 108 6 020001 000 RELIEF SBOR 3 25200 108 7 000302 202 ROUND HEAD SCREW MA X 0 7P X 8 4 25200 108 8 006002 001 FLAT WASHER 4 3 X 10 X 1 0t 4 25200 108 021306 000 SIRAIN RELIEF PGA16 14B 1 25200 108 10 172468 902 PWM CONTROLER 25200 108 11 042502 000 COVER D9 5 2 4 4 MODEL 29 200 SEER GENERAL jie INTERNATI NAL NV ATH WS 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca come 92. a rag dipped in kerosene mineral spirits or paint thinner Handle and dispose of potentially flammable solvent soaked rags according to manufacturers safety recommendations A putiv knife held flat to avoid scratching the surface may also be used to scrape off the coating followed by clean up with solvent Avoid rubbing the lathes painted surfaces as many solvent based products will remove paint To prevent rust apply a light coating of paste wax or use regular applications of any after market surface protec tant or rust inhibitor INSTALLATION amp ASSEMBLY For your convenience this lathe is shipped from the factory partially assembled and requires only minimal assem bly and set up before being put into service unplugged Do not plug in or turn on the lathe until you have completed the assembly and installation steps 7 Before starting the assembly make sure that the switch is in the position and that the power cord is AN described in this section of the manual The unit should be installed on a flat sturdy and Never install the machine over the edge of a stable surface able to support the weight of the table or workbench machine and the workpiece with ease Install the leveling feet and set the lathe on your If you prefer an optional steel stand item 25 workbench Adjust the leveling feet to ensure that 195N is available from your local General all four feet sit firmly on the bench Make s
3. lined up hold the headstock in place and tighten the headstock locking lever 8 With the points lined up proceed with normal turning operations 13 PERIODIC MAINTENANCE e Keep the unit clean and free of dust by wiping with a cloth or vacuuming off any woodchips or dust after each use bearings are sealed and permanently lubricated and no further lubrication is required e Regular applications of any after market surface protectant or rust inhibitor will help prevent rust and keep the tool rest head and tailstock sliding smooth on the bedway Always turn off and unplug the lathe when you have completed turning and to avoid unauthorized use remove the switch key and store it in a safe place Periodically inspect the power cord and plug for damage Replace the power cord and the plug at the first signs of visible damage NOTES RECOMMENDED OPTIONAL ACCESSORIES A large range of optional aftermarket accessories can be used with this lathe Your local dealer may be able to offer suggestions based on what is readily available in your area Key issues to keep in mind when shopping for aftermarket accessories are Headstock and tailstock feature a 2 taper to avoid damaging the lathe use only headstock and tailstock centers with a matching taper Headstock spindle threads are 1 diameter x 8 threads per inch T PI to avoid stripping or dam aging the threads use only threaded headstock att
4. posi tions Do not overreach and keep both feet on floor Keep guards in place and in working order If a guard must be removed for maintenance or clea ning be sure it is properly re attached before using the tool again Use of parts and accessories NOT recommended by GENERAL amp INTERNATIONAL may result in equip ment malfunction or risk of injury Never stand on machinery Serious injury could result if the tool is tipped over Always disconnect the tool from the power source before servicing changing accessories perfor ming any maintenance or cleaning or if the machine will be left unattended Make sure that switch is in the OFF position before plugging in the power cord Make sure the tool is properly grounded If equip ped with a 3 prong plug it should be used with a three pole receptacle Never remove the third prong Do not use this wood lathe for any purpose other than its intended use If used for other purposes GENERAL amp INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use AN ELECTRICAL REQUIREMENTS A BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFV THAT THE VOLTAGE OF VOUR POWER SUPPLV CORRE SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I D NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURV TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUAL IFI
5. tool rest on the tool rest carriage TOP VIEW Then lock the face plate by tightening the two set screws G using a 3 mm Allen key Install the supplied tool rest locking lever on to the tool rest extension post and set the post aside for use during outboard turning BASIC ADJUSTMENTS amp CONTROLS ON OFF POWER SWITCH The wood lathe is equipped with a rocker type ON OFF switch located on the headstock A that is equipped with a lock out key To prevent unwanted or unauthorized startup or usage remove the lock out key and store it in a safe place B To start the lathe insert the lock out key and pull up the switch C To stop the lathe push down on the power switch D soo 1400 2000 ASPs ano 1400 2000 ETE 400 1000 TEM 400 700 1000 FORWARD REVERSE SWITCH ALWAVS BE SURE TO STOP THE LATHE SPINDLE COMPLETELV BEFORE CHANGING DIRECTION WHEN MOUNTING A FACE PLATE ALWAVS MAKE SURE THE SET SCREWS IN THE FACE PLATE ARE TIGHTENED SECURELV AFTER THE FACE PLATE IS INSTALLED FAIL URE TO DO SO MAY RESULT IN THE FACE PLATE UNSCREWING FROM THE SPINDLE The Forward Reverse switch Eis located on the rear of the headstock F Forward The spindle rotates toward to the operator from the top of the workpiece Reverse The spindle rotates backward to the operator from the top of the workpiece CHANGING SPINDLE SPEED This model 25 200 MAXI LATHE VS 4 is equipped with an electronic var
6. 0 RPM GENERAL NY WEIGHT A 7 146 LBS 66 5 KG VERSION 1 REVISION 6 DECEMBER 20 12 AU Copyright General International 12 2012 255222 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1V3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THAN K YOU for choosing this Variable Speed Maxi Lathe V model 25 200 by General International This unit has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service To ensure mum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this unit as well as the set up maintenance and identification of its parts and components This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference GENERAL INTERNATIONAL WARRANTY All component parts of General Internati
7. 0141 000 SPRING 25200 054 360732 905 LOCK NUT 25200 058 380514 901 ADJUSTMENT SCREW 25200 059 050622 000 HEADSTOCK PIVOT BASE 25200 060 130196 903 SLIDE RING 25200 061 009101 200 NUT 3 4 100 25200 062 003104 111 SCREW 9 16 18NC X 1 1 2 25200 063 006305 100 LOCK WASHER 8 2 X 15 4 25200 064 050722 000 OUTBOARD EXTENSION BED 25200 065 290072 902 STOPPER 25200 066 380559 905 KNOCKOUT BAR 25200 067 050718 000 BED 25200 068 009006 200 HEX NUT 3 8 16 25200 069 23008 1 000 LEVELING FOOT 25200 070 92 1455 000 LOCK LEVER 9 16 18UNC 15L 25200 071N 070034 904 TOOL REST 10 25200 072 380553 902 TOOL REST EXT BAR 25200 073 010003 000 S RING SIW 12 25200 074N 051085 049 REST CARRIAGE 25200 075 160058 000 BUSHING 25200 076 38056 1 907 ECCENTRIC ROD 25200 077 380411 902 ADJUSTMENT SCREW 25200 078 160053 90 1 SLIDE RING 25200 079 008308 200 LOCK NUT MIO X 1 5P 25200 080 380415 901 CENTER POINT FOR LIVE CENTER 25200 081 380413 901 LIVE CENTER 25200 082 030001 000 BEARING 60027 25200 083 380414 901 LIVE CENTER SHAFT 25200 084 360361 000 TAILSTOCK SPINDLE 25200 085 360369 901 TAILSTOCK SCREW 25200 086 010208 000 E RING ETW 12 25200 087 050720 000 TAILSTOCK 25200 088 012002 007 KEY 4 X 4 X 20 25200 089 380558 907 ECCENTRIC ROD 25200 090 010001 000 S RING STW 10 25200 091 240053 906 HANDWHEEL 25200 092 380444 909006 HANDLE 25200 093 380408 905 ADJUSTMENT SCREW 25200 094
8. 172318 904 FACE PLATE WRENCH 38 25200 095 040006 000 ALLEN WRENCH 6 MM PARTS LIST 25 200 25200 108 12 003303 203 ROUND HEAD SCREW 5 X 0 8P X 10 25200 108 13 006502 200 GEAR WASHER 25200 108 14 006001 131 SPROCKET WASHER 25200 108 15 250748 621 BUSHING 25200 108 16 540277 000 HEAT SINK 25200 108 17 490693 000 FWD REV PC BOARD 25200 108 18 000302 102 ROUND HEAD SCREW MA X 0 7P X 8 25200 108 19 490694 000 FWD REV SWITCH 25200 109 921456 000 LOCK LEVER 25200 110 004402 101 SET SCREW PULSE WIDTH MODULATION 5 3 X TO BW 5 5 3 X 10 X at 10A125A 6 2 A250V 5 16 18UNC 20L 1 4 20NC X 1 4 PART NO REF NO DESCRIPTION SPECIFICATIONS 25200 096 040003 000 ALLEN WRENCH 3 MM 25200 097 042602 000 SAFETY GOGGLES 1 25200 098 040002 000 ALLEN WRENCH 2 5 MM 25200 099 380764 902 INDEX PIN 1 25200 100 000303 202 ROUND HEAD SCREW M5 X 0 8P X8 4 25200 101 380765 906 CHAIN 125200 102 003303 207 ROUND HEAD SCREW 3 16 24NC X 5 8 25200 103 010203 000 E RING ETW 6 1 25200 104 006001 131 FLAT WASHER 5 3 X 10 X 2t 1 25200 105 000203 102 SET SCREW M6 X 1 0P X 8 4 25200 106 021316 000 STRAIN RELIEF MG16A 10B ST 25200 107 010030 000 S RING STW 19 2 25200 108 WNO2 58 PWM CONTROLER 25200 108 1 490490 000 THERMO RELAY 12 1 25200 108 2 471002 005 CONNECT WIRE SJT X I AWG X IC 25200 108 3 250716 615 PWM CONTROLER BOX 25200 108 4 490465 000 PWM PC BOARD PWM AC120V 60HZ DC 90V 8A 800 2000 1 25200 108 5 310169 000 HEAT SINK
9. CREW SET SCREW POWER CORD WINDOW HEADSTOCK COVER SPRING PIN CAP SCREW SENSOR BRACKET ROUND HEAD SCREW RELIEF NUT ROUND HEAD SCREW STRAIN RELIEF SET SCREW BEARING KEV SPINDLE FACE PLATE SPUR CENTER ASS Y SPUR CENTER CENTER POINT FOR SPUR CENTER SPINDLE FLYWHEEL SET SCREW BEARING MAGNETIC RING STOP RING HEADSTOCK SPROCKET WASHER SET SCREW BELT SPINDLE PULLEY HANDLE E RING ECCENTRIC RING CONTROL BOX WITH PANEL DISPLAY BOARD CONTROL BOX SPECIFICATIONS DC90V 0 75HP 9 16 18UNC 3 4 L 8 5 X 16 X 2t M X 1 0P X 16 M8 X 1 25P X 35 M X 1 0P X 8 M4 X 0 7P X 6 3X 10 M4 X 0 7P X 8 3 16 24NC X 3 4 ACC 2 5 3 16 X 24NC 3 16 24 X 5 8 NB 1216 MIO X 1 5P X 12 6005 2NK 5X5 X 20 1 4 20 X 1 4 6004 2NK 5 3 X 10 X O 6 BW 5 5 X 0 8P X 15L 140J 5R ETW 15 110V 61HZ QTY PARTS LIST 25 200 PART NO REF NO DESCRIPTION SPECIFICATION 25200 051 3 572469 000 CONTROL BOX LABEL GENERAL 25200 051 4_ 937338 000 SAFETV SWITCH 1 25200 051 5 172302 000 CONTROL BOX COVER 1 25200 051 6 021501 000 RELIEF 10 X 14 X 3 5 3 25200 051 7 240057 000 VR KNOB 25200 051 8 490464 000 VR B50K 25200 051 9 001101 205 SCREW M3 X 1 06P X 6 7 25200 051 10 003303 203 ROUND HEAD SCREW M5 X 0 8P X 10 25200 051 11 006502 200 SPROCKET WASHER 5 3 X 10 BW 5 2 25200 051 12 006001 131 FLAT WASHER 5 3 X 10 X 2t 25200 052 380554 905 HEADSTOCK PIVOT PIN 25200 053 28
10. ED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short cir cuit grounding reduces the risk of electric shock The motor of this machine is wired for 110V single phase operation and is equipped with a 3 conductor cord and a 3 prong grounding plug A to fit a grounded type receptacle B Do not remove the 3rd prong grounding pin to make it fit into an old 2 hole wall socket or extension cord If an adaptor plug is used C it must be attached to the metal screw of the recepta cle Note The use of an adaptor plug is illegal in some areas Check your local codes If you have any doubts or if the supplied plug does not correspond to your electrical outlet consult a qualified electrician before proceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a quali fied electrician If the circuit breaker trips or the fuse blows regularly your machine may be operating on a circuit that is close to its amperage draw capacity However if an unusual amperage draw does not exist and a power failure still occurs contact a qualified technician or our service department EXTENSION CORDS If you find it n
11. N CENTERS 3 Rotate the headstock 180 to outboard position C and D 4 Release the headstock pivot pin and re tighten it turn clockwise on its shaft 5 Adjust the positioning of the headstock on the bed and tighten the headstock locking lever to secure the headstock in place There is a small amount of play built into the headstock on the bed to allow the headstock to pivot freely Whenever the headstock is pivoted back from the outboard position the alignment between the headstock and tailstock centers should be double checked and adjusted as needed To check the alignment between the headstock and tailstock centers 1 il 7 i E H HE i P 54 1 Pivot the headstock to its normal spindle turn ing position and lock it in place 2 Install a spur center in the headstock and a live center in the tailstock 3 Release the tailstock locking lever and ad vance the tailstock on the bed A until the points of the 2 centers just barely touch each other 4 Using the tailstock locking lever secure the tail stock on the bed with the points still touching 5 Look down at the two centers from above to ver ify that the points are in alignment If the points line up B proceed with normal turning opera tions 6 If the points are not lined up release the head stock locking lever and manually adjust the headstock position using the play in the head stock to line up the center points C 7 With the points
12. Note When knocking out the spur center always center firmly in the spindle hole by hand E hold it by hand to prevent it from falling MOUNTING amp REMOVING TAILSTOCK LIVE CENTER 1 The tailstock has an MT 2 taper hole into which the live center fits Make sure the shank of the live center and the tailstock hole are clean and free of debris and fit the live center firmly in the spindle hole by hand 2 To remove the live center from the tailstock quill loosen the tailstock quill locking lever F and move the quill out by turning the quill movement handwheel G until the quill end is nearly inside the tailstock and the live center can be re moved by hand Note When removing the live center always hold it by hand 1o prevent it from falling H MOVE TAILSTOCK QUILL IN OUT The tailstock quill can be moved in and out of the tailstock casting by turning the tailstock quill movement handwheel 1 To move the tailstock quill loosen the quill lock 3 Re tighten the quill locking lever to secure the ing lever A quill in its new position 2 Turn the the quill movement handwheel B to move the quill as needed TAILSTOCK MOVEMENT The tailstock is used to support the other end of the workpiece to be turned and can be moved along the bed slideways to suit the length of the workpiece To move the tailstock on the bed 1 Loosen the tailstock locking lever A 2 Move the tailstock by hand to the desired loca
13. SETUP t OPERATION MANUAL MAKI LATHE VS 12 17 WOOD LATHE variable speed FEATURES Quick lock control levers easily position tool rest Large 12 inboard bowl turning capacity Stable cast iron frame head amp tailstock to reduce chatter and vibration for smoother turning Maximum distance of 17 5 16 between centers Maximum distance of 49 between cen ters with optional bed extension Item 25 205 Quick release belt tension lever for faster easier speed changes Three variable speed ranges 300 to 900 600 to 1800 amp 1200 to 3600 rpm Digital spindle speed display 10 tool rest with sturdy 1 diameter sup port post Forward reverse switch Features positive spindle indexing in 10 increments total 36 index positions SPECIFICATIONS SPINDLE SPEED VARIABLE 300 TO 3600 RPM SWING OVER BED 12 304 MM SWING OVER TOOL REST 914 236 MM SWING OVER SIDE BED 19 490 MM SWING OVER SIDE TOOL REST 16 5 amp 424 DISTANCE BETWEEN CENTERS 17 5 16 440 MM SPINDLE THREAD 1 25 4 MM 8 TPI TAILSTOCK THROUGH HOLE 34 10 MM MORSE TAPER MT 42 SELF EJECTING TRAVEL 2 14 55 MM 25 200 TOOL REST 10 254 MM FACE PLATE ES 3 CONN ATEN INDEXING POSITION INDEXIN GENERAL EEA MOTOR 1 mm 34 HP 110 V 8 A 250
14. achments such as face plates and jaw chucks that have matching threads We also offer a large variety of optional accessories to help you increase productivity accuracy and safe ty when using your lathe Here s a small sampling of accessories available from you local General International dealer For more information about our products please visit our website at www general ca Steel support stand for d STEEL SUPPORT STAND FOR maxi lathes 25 195N ar MAXI LATHE BED EXTENSIONS Free up valuable bench 225 196 space in your shop and im For models mount your lathe to dedi 25 100 25 114 25 114QC and 25 cated stand Easy to 200 assemble This sturdy steel stand is designed specifi cally to fit General International models 25 100 25 114 25 114QC 25 200 Maxi Lathes 425 105 4 4 JAW SCROLL B 4 Piece Woodturning CHUCK 1 8 lt Chisel Set 25 210 Designed specifically for use gt p Made from hi speed steel on lathes with this kit comes if sown 1 dia x 8 TPl headstock wooden carrving case threads and features 4 of the most commoniv used turning tools including a 3 4 parting tool a 1 2 round nose scraper a 1 skew chisel and 1 2 bowl gouge 32 BED EXTENSION M Portable Dust Collector FOR 49 5 16 BETWEEN D 3 10 050M1 CENTERS 425 205 Designed for flexibilitv and mobilitv Featuring an adjustable multi posi tion support arm and a wide r
15. ck laces or other jewelry while the wood lathe is in operation Wear protective hair covering to contain long hair and wear non slip footwear Be sure that adjusting wrenches tools drinks and other clutter are removed from the machine before operating Keep hands well away from the spindle the spin ning workpiece and all moving parts Use a brush not hands to clear away chips and dust Do not use stock containing defects such as che Cks splits cracks knots or foreign objects Before starting inspect stock and remove all foreign ob jects such as dirt nails staples or any object that could damage a tool or become dislodged and fly free and cause injury Select appropriate turning speed for the size and type of workpiece being turned and use lowest speed when starting a new workpiece 12 13 14 15 16 17 18 19 20 21 22 Before turning on the wood lathe make sure the workpiece is securely installed between centers and that all locking levers and moveable or remov able parts are tightened down and secured Adjust the cutting tool parallel and as close as pos sible to the workpiece and before starting the lathe turn the workpiece by hand at least one full rotation to make sure that it does not come in contact with the cutting tool Maintain turning tools with care Keep turning tools sharp and clean for best and safest performance Avoid working from awkward or off balance
16. e fol lowing step Carefully unpack and remove the wood lathe and its components from the box and check for damaged or miss ing items as per the list of contents below NOTE Please report any damaged or missing items to your General International distributor immediately LIST OF CONTENTS Once the parts have been removed from the packaging you should have the following items Qty A TOOL REST LOCKING LEVER DEMNM EM MT C HEADSTOCK SPUR CENTER D TAISTOQK LIVE CENTER E TOOL REST EXTENSION POST R NOEK G OUTBOARD EXTENSION HARDWARE 2 28 _ l OUTBOARD BED EXTENSION i BEN TENSION REVER 3 4 K LEVELING FEET with 4 M 3 A 1 FACE PLATE N ALLEN KEYS 3 MM 6 O LATHE WITH HEADSTOCK TAILSTOCK AND TOOL REST CARRIAGE NOT SHOWN CLEAN UP Be sure to work in a well ventilated area for the clean up process The unpainted cast iron surface of the lathe bed is covered with a protective coating that helps prevent rust from forming during shipping and storage Remove this protective coating by rubbing with
17. eadstock B I d LI a e F D I MD di Lis ii af E c 8 5 Set the belt by hand to the required pulley posi 6 Push the belt tension release lever forward to tion High Medium Low E re tension the belt F and lock the belt tension lever G 10 To verifv the belt positioning and ensure the belt will run smooth on the pulleys rotate the fly wheel A by hand to turn the spindle while observing the belt movement If the belt moves smoothly re install the belt guard if the belt wobbles between the pulleys repeat steps 3 6 as needed TOOL REST CARRIAGE amp TOOL REST ADJUSTMENTS 1 The tool rest carriage can be moved along the 2 The tool rest should be adjusted so that its top is bed slide ways as needed Loosen the tool rest 1 8 above the center of the workpiece Loosen carriage lever B and move the carriage to the the tool rest locking lever and adjust the desired location Re tighten the lever securely height and position of the tool rest as needed after adjustment Re tighten the lever securely after adjustment MOUNTING amp REMOVING HEADSTOCK SPUR CENTER 1 The headstock spindle has an MT 2 taper hole 2 Toremove the headstock spur center knock it into which the spur center fits D Make sure the out from the opposite end of the spindle shank of the spur center and the spindle hole using the supplied knock out bar are clean and free of debris then fit the spur
18. ecessary to use an extension cord with your machine use only 3 wire extension cords that have 3 prong grounding plug and a matching 3 pole recepta cle that accepts the tool s plug Repair or replace a damaged extension cord or plug immediately Make sure the cord rating is suitable for the amperage listed on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge TABLE MINIMUM GAUGE FOR CORD TOTAL LENGTH OF CORD IN FEET AMPERE RATING NR Not Recommended VARIABLE SPEED MAXI LATHE VS HEADSTOCK FACE PLATE BELT GUARD BELT TENSION RELEASE LEVER BELT TENSION LOCK LEVER MOTOR FLYWHEEL HEADSTOCK LOCKING LEVER OUTBOARD BED EXTENSION SPINDLE SPEED READOUT SPINDLE SPEED CONTROLLER HEADSTOCK PIVOT PIN 90000000000009 ON OFF SWITCH KEY SWITCH TOOL REST TOOL REST CARRIAGE TOOL REST LOCKING LEVER TOOL REST CARRIAGE LEVER LIVE CENTER TAILSTOCK LOCKING LEVER TAILSTOCK QUILL LOCKING LEVER QUILL MOVEMENT HANDWHEEL TAILSTOCK LEVELING FOOT LATHE BED FORWARD REVERSE SWITCH NOT SHOWN UNPAGKING 8 SET UP AN This model 25 200 is heavy 146 Ibs 66 5 kg Do not over exert The help of an assistant will be needed for th
19. iable speed controller allowing the user to change the speed of the spindle within the 3 different spindle speed ranges 300 900 600 1800 amp 1200 3600 rpm by simply turning the speed control dial The digital spindle speed readout will indicate the operating spindle speed Note Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you are at in the overall turning process When turning a smaller diameter workpiece a higher spindle speed is recommended Proper spindle speed selection comes with practice and experience and when in doubt always start at a slower speed increasing when you are sure that it is safe to do so SPEED RECOMMENDATIONS 3 SPEED RANGES DIAMETER ROUGHING GENERAL OF WORK RPM CUTTING RPM UNDER 2 1500 2650 _ En High 1200 3600 RPM sor w wn Lee p wm o ME ELS AE NE AI low 30010900 RPM Use the chart as a basic guideline for selecting the Changing between the 3 speed ranges requires appropriate spindle speed moving the drive belt from one set of drive pulleys to another The speed range will vary To reposition the belt and change spindle speed ranaes 1 Turn off and unplug the lathe from the power 3 Release the belt tension locking lever C source 4 Release the tension on the belt by pulling the 2 To access the belt and pulleys loosen the belt belt tension release lever backward D guard locking screw A and open the belt guard located on the h
20. irculation if you own an ear lier or later version of this unit this manual may not depict your tool exactly If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification RULES FOR SAFE OPERATION To help ensure safe operation please take a moment learn the machine s applications and limitations as well as poten tial hazards Generale International disclaims real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment 10 11 Do not operate the wood lathe when tired distrac ted or under the effects of drugs alcohol or any medication that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the wood lathe is in operation do not permit them to operate the wood lathe Childproof and tamper proof your shop and all machinery with locks master electrical switches and switch keys to prevent unauthorized or unsu pervised use Stay alert Give your work your undivided atten tion Even a momentary distraction can lead to seri ous injury Fine particulate dust is a carcinogen that can be hazardous to health Work in a well ventilated area and whenever possible use a dust collector and wear eye ear and respiratory protection devices Do not wear loose clothing gloves bracelets ne
21. onal products are carefully tested and inspected during all stages of production and each product is thoroughly inspected upon completion of assembly Because of our commitment to quality and customer satisfaction General International agrees to repair or replace within a period of 24 months from date of purchase any genuine part or parts which upon examination prove to be defective in work manship or material In order to obtain this warranty all defective parts must be returned freight pre paid to General International Mfg Co Ltd Repairs attempted without our written authorization will void this warranty Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are committed to making constant improvements General International reserves the right to make changes to components parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the spec ifications and information in this manual corres ponds with that of the unit with which it was supplied However special orders and after factory modifications may render some or all infor mation in this manual inapplicable to your machine Further as several gene rations of this model of wood lathe and several versions of this manual may be in c
22. otating dust hood this unit is ideal for use on wood lathes 16 PARTS LIST 25 200 IMPORTANT When ordering replacement parts alwavs give the model number serial number of the machine and part number Also a brief description of each item and quantity desired PART NO 25200 001 25200 002 25200 003 25200 004 25200 005 25200 006 25200 007 25200 008 25200 009 25200 010 25200 013 25200 017 25200 018 25200 019 25200 020 25200 021 25200 022 25200 023 25200 024 25200 025 25200 026 25200 027 25200 028 25200 029 25200 030 25200 031 25200 032 25200 033 25200 033 1 25200 033 2 25200 035 25200 036 25200 038 25200 039 25200 040 25200 041 25200 042 25200 043 25200 044 25200 045 25200 047 25200 048 25200 049 25200 051 25200 051 1 25200 051 2 REF NO 910092 000 921457 000 006002 049 250372 615 380571 901 171960 902 000403 107 000104 111 090246 000 000203 102 000201 101 WNO2 06 250589 000 171959 000 011001 105 000101 101 171961 901 003303 204 021102 000 009003 200 003303 207 021805 000 000205 101 030408 000 012003 007 WNO2 53 050966 902 921458 000 380407 901 380443 906 240056 907 003201 101 030407 000 660114 000 380562 901 0507 19 000 006502 200 001901 103 014320 000 090 167 000 380552 907 010209 000 130190 000 WNO2 31 490468 000 250679 615 DESCRIPTION MOTOR LOCK LEVER FLAT WASHER KNOB HANDLE MOTOR PLATE FLAT HEAD SCREW CAP SCREW MOTOR PULLEV SET S
23. tion on the bed 3 Re tighten the tailstock locking lever B to secure the tailstock in its new position MOUNTING A WORKPIECE TO THE FACEPLATE For turning applications where the workpiece cannot be se cured between the headstock and tailstock centers such as bowl turning the faceplate must be used to secure the work piece to the headstock spindle TOP VIEW REMOVE THE FACE PLATE 1 Unlock the face plate by loosening and removing the two set screws A using a 3 mm Allen Key 2 Loosen the face plate by inserting the supplied knock out bar in the spindle hole to keep the spindle from turning while loosening the face plate using the supplied face plate wrench as shown in B then unscrew and remove the face plate 12 3 With the face plate removed from the lathe mount the workpiece onto the faceplate with wood screws not included through the mounting holes on the face plate Make sure the screws are not so long that they will enter the area of the workpiece where the material is to be removed 4 Re install the face plate on the headstock PIVOTING THE HEADSTOCK FOR OUTBOARD TURNING For outboard bowl turning on larger diameter work pieces the headstock can be pivoted 180 To pivot the headstock 1 Loosen the headstock locking lever A 2 Unscrew the knurled end of the indexing pin turn counter clockwise and pull out on the headstock pivot pin to release the headstock B CHECKING ALIGNMENT BETWEE
24. ure that International dealer The stand is equipped with the machine does not rock mounting holes allowing the lathe after removing the leveling feet to be bolted directly to the stand ation if you notice any rocking tipping or chattering of the base turn the machine off immediately and re adjust For vour safetv it is essential that the machine does not rock or tip during operation Upon start up or during oper the leveling feet as needed to stabilize the lathe on the bench If a permanent shop placement is practical consider removing the leveling feet on the base and drilling matching through holes in the mounting surface of vour workbench or stand to bolt the lathe in place hardware not included on vour workbench A Lathe B Hex head bolt C Flat washer D Workbench or stand E Flat washer F Lock washer G Hex nut Release the headstock locking lever A and pull the headstock pivot pin B outwards and pivot the headstock 180 Lock the headstock in place bv pulling the headstock locking lever forward C Use the 2 mounting bolts and lock washers D to attach the outboard bed extension to the bed as shown Install the belt tension release lever as shown Thread the face plate onto the headstock spindle E and tighten using the supplied face plate wrench Insert the knock out bar in the spindle hole F to keep the spindle from turning while tight ening the face plate Install the
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