Proxxon 37060 Use and Care Manual
Contents
1. 13 14 15 16 18 19 cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord Exception No 1 The reference to the table and the table itself may be omitted if a state ment indicating the appropriate gage and length is incorporated into the instruction Exception No 2 The information regarding extension cords need not be provided for a permanently connected tool WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewellery which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Exception The reference to gloves may be omitted from the instructions for a grinder ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resis tant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest perfor mance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before2. handbrush or paintbrush after each time it is used A vacuum cleaner is also recommended here Avacuum cleaner should always be used during work The outside of the housing can be cleaned with a soft possibly damp cloth In this process mild soap or another suitable cleaning agent can be used Solvents or cleaning agents containing alcohol e g petrol cleaning alcohols etc should be avoided since these can attack the plastic cases 10 Disposal Please do not dispose of this machine in house hold refuse The machine contains materials that can be recycled If you have any questions about his please contact your local recycling company or other relevant communal facilities LIMITED WARRANTY OF PROXXON POWER TOOLS FOR HOME USE Prox Tech Inc Seller warrants to the original purchaser only that all PROXXON consumer power tools will be free from defects in material or workmanship for a period of two years from the date of purchase Seller s sole obligation and your exclusive remedy under this limited warranty and to the extent permitted by law any warranty or condition implied by law shall be the repair or replacement of parts without charge which are defective in material or work manship and which have not been misused carelessly handled or misrepaired by persons other than Seller or Authorized Service Station In the event of a failure of a product to conform to this written warranty please refer to the Service a
3. 80 150 and 240 are supplied as initial equipment with your disc grinding machine these can also be easily obtained as spare parts The grinding disc of your TG 125 E is bonded with a silicon film This material guarantees completely non problematic replacement of the grinding wheels because they do not stick but only grip firmly Firmly enough to work but loosely enough to be easily removed It is therefore no problem to change wheels whether because of wear or because discs with various grain sizes are required when working Caution When replacing the wheels it is advisable to remove the grinding table as described in the previous section 1 Remove the rear protective foil above the ad hesive surface from the desired wheel 2 Push the wheel evenly and bubble free onto the grinding disc 3 To replace simply remove the grinding wheel again and push on the new wheel Caution There are also two storage discs made of silicon foil included in the scope of delivery If a grinding wheel is to be used again after removal please cover the adhesive surface with foil for storage 7 4 Adjusting the grinding table angle fig 5 Caution Before adjusting the grinding table always dis connect the mains plug to prevent the disc being started up accidentally Risk of injury 1 Loosen rotary knob 1 At the same hold rotary knob 2 2 Swing grinding table 3 into the desired angle position and check the set value on angle
4. coverage within other countries contact your local PROXXON Importer ee 11 Spare parts list for Disc Sander TG 125 E Part no 27060 01 27060 02 27060 03 27060 04 27060 05 27060 06 27060 07 27060 08 27060 10 27060 11 27060 12 27060 13 27060 14 37060 15 27060 16 27060 17 27060 18 37060 19 27060 20 27060 21 27060 22 27060 23 37060 24 37060 25 27060 26 27060 27 27060 28 27060 29 27060 30 27060 31 27060 32 27060 33 27060 34 27060 35 27060 36 27060 37 27060 38 27060 39 27060 41 27060 42 27060 44 27060 45 37060 99 49 Designation Table Table guide with marker Screw Screw Washer Scale Screw Receptacle for table guide Connecting piece Screw Square nut Cover for dust channel Screw Motor Upper casing Rubber mat adhesive Holding band Board Screw Screw Strain relief Tension relief Power cord Potentiometer Panel Nut Power switch Adjusting knob Downer casing Screw Knurled screw Washer Rod Table guide Mitre gauge Dust chute Reducing socket Adhesive sanding disc not shown Vice not shown Grinding disc Accessory Grinding disc Set screw Manual and Safety instructions not shown 12 Exploded drawing 00 N e N N O m N nm we O N N N N NN O 00 15 16 17 44 11 8 42 10 ar SERVICE AND REPAIR Your device d
5. only 11 Press materials against wheel with correct amount of pressure 12 Before connecting to the power source be sure the switch is in the off position 13 Make sure grinding pad and disc are securely fastened to the tool Unplug the sander when changing discs 14 Do not allow the edge of the disc to touch the edge of the stock 15 Sand or finish with a stroking motion do not pause in one spot WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of Califor nia to cause cancer birth defects or other repro ductive harm Some examples of these chemi cals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depend ing on how often you do this type of work To Par ee reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Use a vacuum cleaner for wood dust collection as described in our manual whenever possible 4 Introduction Legend Fig 1 Grinding disc Swivel mounted grinding table Rotary knob for speed control On off switch Angle stop Mains cable Connecting piece Guide slot for angle stop Clamp L
6. servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off posi tion before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommend ed accessories The use of improper acces sories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for align ment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 21 NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Table 1 Minimum gage for cord Total length of cord in feet 25ft 50 ft 100 ft 150 ft 2 Additional safety regulations 1 DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the instructions 2 DO NOT OPERATE this machine while tired or under the influence of drugs alcohol or any medic
7. PROXXON TG 125 E Manual Notes Fig 1 Fig 5 3 1 Table of contents 1 General safety instructions nn ie Gad foods i as 6 2 Additional safety regulations uns 7 3 Additional safety instructions for disc sanders lt 0 000 ccc eee eee 7 4 WATFOGUCUONY lr rear 8 4 1 Legend FIJ A rear aan da Een ia 8 4 2 Description of machine saa ia re Bgng aaa a a nenne nennen en een 8 5 SCORE OL deliva a ee De re dann 8 6 SDECIICALONS es REED 8 7 Operating NGASO ob oo et owt ed aaa a A ne ee 9 Tan Setting up your disc sander fig 2 ooooooooornonoaa eens 9 7 2 Removing and inserting the grinding table fiQ 3 222222 sun 9 7 3 Affixing and replacing grinding wheels fig 4 0 0 es 9 7 4 Adjusting the grinding table angle fig 5 lt nennen nn 9 7 5 Connecting the dust exhaust fig 6 aaa eee 10 7 6 Working with the TG 125 E disc grinding machine cece eee eee 10 Lal Working with the angle stop fig 7 222220 nennen es 10 7 8 Notes on ginding Speed ui iaa ra pre eee epee ee 10 8 Optional Accessories eee eee eens 10 9 Care and maintenance 00 ene eee eee ene eens 11 10 BR A rn a a a rere ek ee a a es Se RA ON 11 11 Spare parts list for Disc Sander TG 125 E ees 12 12 Exploded UraWiNd er cae Etats oN hee ea ha eee ea hee 13 Dear Customer By purchasing your PROXXON Disc Sander TG 125 E yo
8. ation 3 OBTAIN ADVICE from a supervisor instruc tor or another qualified person if you are not familiar with the operation of this tool 4 FOLLOW ALL WIRING CODES and recom mended electrical connections 5 KEEP ARMS HANDS AND FINGERS away from the grinding disk 6 NEVER START THE MACHINE before clear ing the table of all objects tools scrap pieces etc 7 NEVER PERFORM LAYOUT ASSEMBLY or setup work on the table work area when the machine is running 8 TURN THE MACHINE OFF AND DISCON NECT THE MACHINE from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs 9 TURN THE MACHINE OFF disconnect the machine from the power source and clean the table work area before leaving the machine 3 Additional safety instructions for disc sanders 1 Operate only after you have received instruc tion 2 Wear proper clothing 3 Wear face shield safety glasses or goggles and use glass safety guard on sander 4 Make sure that no one but you is inside the operator s area 5 Adjust sander for your job before turning power on 6 Stand to one side of wheel when turning power on The wheel may be cracked caus ing it to break up 7 Turn on power after permission is given Keep hands away from the wheel while it is in motion 9 Hold work with your hands Ask permission to grind small pieces 10 Use the face of the wheel
9. d above 2 Insert the mains plug 3 Switch on the machine at switch 1 4 Set the required speed on the speed control button pos 3 fig 1 Oh 7 7 Working with the angle stop fig 7 If for example the ends of somewhat thinner strips are ground for mitre it is advantageous to use the angle stop included in the scope of deliv ery 1 Loosen knurled screw 1 2 Setthe desired angle on scale 2 3 Turn the knurled screw tightly and insert into the intended table groove 4 Guide the desired workpiece up to the stop against the grinding wheel as shown in the illustration 7 8 Notes on grinding speed The grinding speed of your TG 125 E is infinitely adjustable to approx 1400 m min In this way optimal adaptation to various material conditions is possible Please note that the circumferential speed of the grinding disc is greatest at the edge and reduces towards the middle General recommendations on the selection of the grinding speed are difficult it may be necessary to experiment somewhat to find out the correct grinding speed for its material and workpiece Based on experience non ferrous metals and plastic require lower grinding speeds than soft and hard wood this also applies for ceramics and glass But as stated Recommendations are difficult the correct speed depends on the material contact pressure and friction and grain size of the grind ing wheels 8 Optional Accessories Note Use accessor
10. electric shock fire and or serious personal injury or property damage This can result in serious injury or possibly even death Only use genuine PROXXON spare parts We reserve the right to make further alterations for the purpose of technical progress We wish you every success with your machine Read and understand the entire owners man ual before attempting assembly or operation 1 General safety instructions 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and micro band saws invite accidents 4 DON T USE IN DANGEROUS ENVIRON MENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with pad locks master switches or by removing starter keys 7 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 8 USE RIGHT TOOL Don t force tool or attach ment to do a job for which it was not de signed 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will iG 10 11 12
11. er that the swarf goes directly where it should namely into the vacuum cleaner there is a connecting piece to which the vacuum cleaner can be connected So you are optimally equipped for the grinding work 5 Scope of delivery 1x TG 125 E disc sander 1 x Angle stop 1 x Connecting piece 1 x Rubber connector 2 x Grinding wheels grain 80 2 x Grinding wheels grain 150 2 x Grinding wheels grain 240 2 x Storage discs 1 x Operating instructions 1 x Brochure with safety instructions 1 x Vice 6 Specifications Length approx 11 8 inch 300 mm Width approx 5 5 inch 140 mm Height approx 6 3 inch 160 mm Weight approx 3 kg 6 6 Ib Grinding disc 125 mm Dimensions grinding table 3 86 x 5 5 inch 98 x 140 mm Motor Voltage 115 Volt 50 60 Hz Power input 140 Watt Speed max 3600 rpm Grinding speed max 1400 m min Noise development lt 55 dB A Only in dry rooms 3 Please do not dispose of this Si electrical machine in the household refuse 2 7 Operating the tool 7 1 Setting up your disc sander fig 2 Warning To avoid injury from unexpected starting or elec trical shock do not plug the power cord into a power source receptacle during unpacking and assembly Never connect the plug to the power source receptacle until the assembly and adjust ment steps are completed and you have read and understand the safety and operating instruc tions Make certain the switch is in the off position bef
12. ies and spare parts that have been recommended by PROXXON Improper accessories may be hazardous Self adhesive white Corundum Sanding Discs for TG 125 E Industrial quality For sanding soft and hard woods chipboards fibre boards non ferrous metals steel plastics cork rubber and minerals 125 mm One quadratic silicon film for storage and reuse of used sanding discs is included NO 28 160 80 grit 5 pieces NO 28162 150grit 5 pieces NO 28164 240grit 5 pieces 9 Care and maintenance Caution Before cleaning adjusting service or repair dis connect the mains plug and turn switch in Off Position Caution If any part is missing or damaged do not plug the disc sander in until the missing or damaged part is replaced and assembly is complete To avoid electrical shock use only identical PROXXON replacement parts when servicing double insulat ed tools Any attempt to repair or replace electrical parts on this disc sander may create a hazard unless repair is done by a qualified service technician Repair service is available at your PROXXON service center You find the address at address at the back of this manual To avoid fire or toxic reaction never use gaso line naphtha acetone lacquer thinner or sim ilar highly volatile solvents to clean the disc sander Cleaning The machine is largely maintenance free To ensure a long service life however the machine should be cleaned with a soft cloth
13. nd Repair section on the back of this manual and take action accordingly This Limited Warranty does not apply to accessory items such as circular saw blades drill bits router bits jigsaw blades sanding belts grinding wheels and other related items Damage to the product resulting from tampering accident abuse negligence unaut horized repairs or alterations unapproved attachments or other causes unrelated to problems with material or work manship are not covered by this warranty Any implied warranties shall be limited in duration to two years from date of purchase Some states in the U S and some Canadian provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you In no event shall seller be liable for any incidental or con sequential damages including but not limited to liability for loss of profits arising from the sale or use of this product Some states in the U S and some Canadian provinces do not allow the exclusion or limitation of incidental or conse quential damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state in the U S province to province in Canada and from country to country This limited warranty applies only to PROXXON power tools sold within the United States of America Canada the commonwealth of Puerto Rico and Mexico For warranty
14. ocking button for angle adjustment Grinding discs Storage discs Rubber connector ee E Dom t a O ono 4 2 Description of machine Thank you for purchasing the TG 125 E disc grinding machine You now own a high precision machine to use in grinding work for which com plete accuracy is required A high precision manufactured and carefully balanced grinding disc with double ball bearing direct drive guarantees excellent smoothness precision concentricity and minimum wear In this way soft and hard woods plates non fer rous metal or steel even plastic cork rubber and many further materials can be processed with high precision at grinding speeds of approximate ly maximal 1400 m min adjustable The various fixing possibilities ensure particular flexibility Your TG 125 E can be operated both in normal position and in standing with the grind ing table removed To this end it is fixed with the enclosed clamp The grinding table is made of high grade alumini um and can be adjusted upwards by 10 and downwards by 50 This also includes the guide slot for the angle stop that is also included in the scope of delivery 8 Two grinding wheels in each of the grain sizes offered of 80 150 and 240 are included in the scope of delivery In order to guarantee optimal compatibility of grinding wheels e g when work ing with various grain sizes the grinding disc is bonded with silicon foil In ord
15. oes not work properly Please read the operating instructions again carefully If the unit is in fact defective please send it to Prox Tech Inc Attn PROXXON Service Center 2555 Tate Blvd S E Hickory NC 28601 Please make sure that your tool is carefully packaged and include a copy of your dated proof of purchase You will help us to react even quicker if you describe the problem in short and please don t forget to include your name address and daytime telephone number We will respond in a prompt and reliable manner Spare Parts You can also order any necessary spare parts from our Ser vice Center at the above address Please check the article number of the tool concerned on the nameplate of the tool and define the part needed by using the explosion drawing in the manual that came with the tool Every part has a specific number 5 digit XX Please provide us with this number when ordering For any further information call us toll free at 1 877 PROXXON 1 877 776 9966 or visit us on the web at www proxxon com us Made in Luxemburg Distributed in the U S by Prox Tech Inc We reserve the right to make further alterations for the purpose of technical progress 38544 99 PR 710709701J
16. ore connecting the machine to the power source receptacle Note When setting up the machine make sure that the ground below it is level and secure A secure stand is indispensable for working with the machine The disc grinding machine can be operated in two different positions Once in the normal hori zontal position or standing vertically for sharpen ing tools and blades for example In both positions the machine should be securely clamped with the enclosed vice as shown in fig 2 7 2 Removing and inserting the grinding table fig 3 Caution Before removing and inserting the grinding table always disconnect the mains plug to prevent the disc being started up accidentally Risk of injury Normally your TG 125 E is operated with the attached grinding table as in delivery condition Additionally there is also the possibility where required of removing the grinding table if this is necessary for certain tasks or for changing the grinding wheels 1 Remove Allen head screw 1 2 Remove the grinding table with grinding table holder 2 by pulling out from the front 3 To insert simply push into the normal position 4 Turn in Allen head screw 1 again 7 3 Affixing and replacing grinding wheels fig 4 Note Before affixing or replacing the grinding wheels always disconnect the mains plug to prevent the disc being started up accidentally Risk of injury Two grinding wheels in each of the grain sizes
17. scale 4 3 Tighten rotary knob 1 At the same hold rotary knob 2 7 5 Connecting the dust exhaust fig 6 Caution Before connecting the dust exhaust always dis connect the mains plug to prevent the disc being started up accidentally Risk of injury It is recommended to always work with the dust exhaust This not only guarantees clean working it also reduces the hazardous effect of some dusts 1 Push adapter piece 1 onto connecting piece 2 of the machine 2 Push rubber adapter 3 onto adapter piece 1 3 Insert vacuum cleaner nozzle 4 into rubber adapter 3 4 Switch on vacuum cleaner when working Another small tip When using the Proxxon CW matic vacuum cleaner manual switching on and off is no longer necessary The CW matic is fitted with an auto matic control device it automatically switches on and off when the power tool is switched on and off The same effect can be obtained with tradi tional vacuum cleaners by using our vacuum control device Caution When operating the device in vertical position a flexible hose is required to connect the vacuum device This is placed directly upon the connect ing pieces on the machine If required this hose can be obtained as an accessory from a special ist shop or directly from PROXXON address on the last page of these instructions 7 6 Working with the TG 125 E disc grinding machine 1 If mitres are to be ground adjust the grinding angle as describe
18. u have chosen a good quality high grade machine In order to operate the Disc Sander safely and correctly please read the enclosed safety infor mation and operating instructions prior to ope ration This instruction manual covers e safety regulations e operation and maintenance e spare parts list Please read carefully Using this instruction manual will e make it easier for you to get used to the machine e help prevent faults occurring due to improper use and e increase the service life of your machine Keep this instruction manual in an easily accessi ble place Only operate this machine if you are qualified to do so and follow the guidelines in this instruction manual So read and become familiar with this entire instructions manual learn the tool s applications limitations and possible hazards PROXXON does not accept responsibility for the safe functioning of the machine e if it is handled in a manner which constitutes improper use e if it is used for other purposes it is not intended and designed for 5 e if it is used for other purposes which are not specified in the instruction manual e if the safety regulations are not observed e Warranty claims are invalid if the machine is incorrectly operated or the machine has not been sufficiently maintained In the interests of your safety please always observe the safety regulations Failure to follow the instructions listed below may result in
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