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General International 75-155 M1 Use and Care Manual
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1. PART REFERENCE DESCRIPTION SPECIFICATIONS Gm 15528 RETENTION RING T HAT I 15570 BN x MET RETENTION RING 1 EARN mos 7818872 SENE 1 15574 1 RETENTION RING T ANGE T i 6205010 Q Tx I 15578 RETENTION RING ANGE 1 T5580 W20105010 TX 2 5 E 8 15638 REW 10200 ne MES Wim SHAFT T MESI BEARING t3 5 i WASHER 15538 TeTOROTaR RD 15559 REN wxw WASEE 1 156101 75156102 wr saxosoo7 SENSOR BRACKET 1 75156103 DGDHOO IUDA SENSOR T 155104 CAP SCREW w T 155105 REW MAX 20 155 106 EAR SHAFT 1 156107 Ixe 1 185 108 WTAE FANGE T 155109 TEW wxw 3 HANDIE HOLDER 1 75156111 LOCK WASHER T TS NYLOCKNUT T ISET CTI ROD T TSISET TAOD T NU Tema 1 181040 PRIN T 186 116 6104097 NOT T 185 119 SLEEVE T 155100 NUT T 186 12 Teror NYLOCKNUT TEE ETSCREW ioe 75186125 peTo003200 DIGHALSPEED DISPLAY 1 TEE PEW 3 155127 KCDT TASER SWITCH 1 Klo 12 T 178165129 WIAA T 155130 REW 1 75156131 DLCKEENTE POWER CORD W PIUG
2. I 15545 TN m wreroamr HEADSTOCK T 15548 HEX HEAD 1 7519580 wawo MOTOR PLATE T HEX HEAD exar 15551 NUT 4 TWO MOTOR 1 15551 RETENTION RING wrerospos IENSONNGP UEYBA 1 15551 1 HEX HEAD BOUT EXT LOCK WASHER BEARING PARTS LIST 19 155 IMPORTANT When ordering replacement paris always give the model number serial number of the machine and part number brief description of each item and quantity desired PART REFERENCE DESCRIPTION SPECIFICATIONS 620500 TEGONN ser 1 15570 PN BEARING ER wrenmenor 1 i2 KEY T 16105010 BE 16 1 17518660 WablOSDID er T 515584 SP 1 17518665 Wan0092 UPPER PULLEY RANGE 1 15526 16205009 TOWER PULLEY FANGE 1 16528 EW 15520 aa 1 1751869 wremagz PULIEYSHAFT 1 BEARING SPACER 1 1 T3208010 KNOB 1 2 3 1 WASHER 1 7518698 ea CORD T REN Mex 165 100 WASHER 4 NYLOCK NUT 175186102 wrsaxoso07 SENSOR BRACKET 1 75158103 DODHADTIDA 1 CAP SCRE 1 650
3. hole ofthe fable bracket as shown the pin 7 4 Wile an assistant holds the fable in postion Insert the bol B into the large mounting hole 5 Tighten the witha wrench T Sido the chuck guard onto lis support as shown A T Thread the ihres downfoed handles Into Their mounting holes located in the support B INSTALLING THE SPEED CONTROL LEVER Y Tread handia mounting hole located Inthe bracket C Tighten the handle using G 9 mm wrench uw www INSTALLING THE CHUCK T Uf Tho chuck guard as shown 2 Clean inside the chuck wil a dry cloth unti al grease or lubricant is removed 3 Filfhe arbor Into he chuck as shown 4 Mako sure the arbor is inserted all the way info Tho chuck 5 Side arbor Into qui Gssombiy as shown amp Using the feed handles lower the chuck against piece of wood on the table to presst It Into the qui A REMOVING THE CHUCK INO ANY MAINTENANCE OR ADJUSTMENTS MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND Ut E I sort the key B ali ho way Into the quil assem byc INSTALLING A DRILL A Open the chuck by tuming the key counter Clockwise until you can insert a dril bit F 27 While holding onto the chuck tap gently on the key with a hammer or rubber mallet lo
4. 75 45 shown switch PULLEY cover Except on model 75 510 CCarefuly unpack and remove the unit and its components from the box and check for missing damaged items Gs per ho Ist of contents below ADDITIONAL REQUIREMENTS FOR SETUP XIRA PERSON FOR HELP WITH B 9 16 amp 24 OPEN WRENCHES 1 C PAILS SCREWDRIVER CENTERING PIN 75510 ONLY BOLT 75510 OND 75 510 ONLY Excopt on model 75510 CLEANING Tho protective coating on the machine prevents rust from forming during shipping and storage Remove bby rubbing with a rag dipped in kerosene mineral ts or paint thinner Dispose of potentially fammable solventsoaked rags according fo manufacturers safe ty recommendations A putty held fat to avoid scratching the surface also be used fo scrape the coating followed by clean up with solvent Avold rubbing the machine s painted surfaces as many solvent based products wil Tomovo paint prevent rust apply a light coating of paste wax or regular applications of any aftermarket surface protectant or rust inhibitor THIS DRILL PRESS MODEL 1 75 158 2 75 165 OR 3 26410 8 HEAV LET WITH STRAPS SHOULD B USED 10 LF THIS MACHI DO HOIST OR FORK TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE ANY EQUIPMENT USED TO LIFT
5. HEX HEAD BOUT ISX T 185 16 TATTO TOCK HANDLE T TENGEN 1620104 TABLE BRACKET T TABLE ARM T 1 01014 TABLE T 15207 1610101 IOCKHANDIE T 7516621 KNOB 3 16040055 ROD 3 15523 16104001 HANDLE BRACKET 1 15524 BN I 17518525 Yerounos Dep sToP RING T 18104004 TOCK BLOCK T T 1 T 16536 BEARING m XE 1658 2010300 ARBOR 18539 16103009G_ CHUCK 18549 TST030096 7 CHUCK KEY 20108002 CHUCK GUARD 18647 13102028 USERPONIER 15643 SET SCREW 17518644 Tea STOP PW 1 18645 BN 17516545 WIENEU TEXDIOCK 1 1554 BN 15548 EX HEAD BOUT 1 1515649 MASTER 1 TENSESO WIAT MOIORPUATE 1 15651 TOCK WASHER 1 HEX HEAD BOLT 3 WASHER 1 15554 NU 1 17816555 Moror 1 XY 15 T TOCK WASHER T T RETENTION RING T ASE T 15653 BN T TS SLEEVE T HEX HEAD BOUT MEXT T 15656 TOCK WASHER T i BEARING T PARTS LIST 19 165 IMPORTANT When ordering replacement parts always give the model number serlal number of the machine and part number Also brief description of each and quantity desired
6. 4 10 87 4 WIDUNOT MOTOR PLATE T TEST ET T 1052 TOCK WASHER 1051 HEX HEAD BOUT TEXT ni NUT 1 155108 MOTOR 1 1058 XY 15 T 1057 USQUE TOCK WASHER T 1041 BN Ixe 1048 HEX HEAD BOUT EXT PARTS LIST PARTS REFERENCE DESCRIPTION SPECIFICATION i TOCK WASHER T 7551067 BEARING T rg RETENTION RING T SHAT T 100 PN x TONT RETENTION RING 1 107 BEARING ros 1071 12252 SLEEVE 1 TEIE E w T 107 RETENTION RING T 7551076 WI62050062 TENSIONING PULLEY FANGE T 881072 W2010801O 6 801 T TOE RETENTION RING FANGE T TESSO waor0sor0 6 01 T 108 BEBO ING SON 158088 Wa0T05009 2 UPPER PULLEY ANGE 581086 WIDIQSQU I PULLEY FANGE TESTER WY 62080085 SPEED SENSOR TAB Ta SCREW TS Aa RETENTION RING 1050 KEY 35 T TOIT 102027 PULLEY SHAFT T 167 BEARING 21 1551083 space 1 E W201050008 PULLEYS COVER Y 551096 13000 T 1656 SCREW EXT 1 1657 He 1 7581098 Tewmomux CORDCUAMP T SCRE wxw TSO No WASER 4 TOT AVIGCKKNUT 5810 102 SENSOR PLATE 1 75510403 Donlamiioya SENSOR TETA CAP SCREW T 10 05 SCRE 75510105 WIERDAK GEAR SHAFT 10 07 K
7. Because of our commitment to quality and customer satisfaction General International agrees to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser for the of the tool However the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard 2 year Limited Warranty only The Limited Lifetime Warranty is also subject fo the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty Ali products not covered by our lifetime warranty including products used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of Purchase General international agrees to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser during this 2 year warranty period subject to the conditions and exceptions as listed below To file a Claim To a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty defective parts components or machinery must be retumed freight or postage prepaid to General Intemational or to nearby distributor repair center or other location designated by General International For fur
8. 1 156132 1 156138 AUEN KEY AMM T T 185134 AUEN KEY MM PARTS LIST 15 510 IMPORTANT When ordering replacement paris always give the model number serial number of the machine and part number brief description of each item and quantity desired PARTS REFERENCE DESCRIPTION e SPECIFICATION E 20101914 BASE 1 81602 sUPProRT COMM T 100 SET SCREW or ETSCREU 02 20 E 1005 RACK 1 1608 20101002 T 1007 201010054 HARDIE T 7551008 a0 HANDIE BRACKET 10 09 ET SCREW mxw 7551010 20101008 WORM GEAR 1 1074 16101 XUMN LOCK HANDLE T Wr T TS 20101014 T i HEX HEAD BOUT WOK T D E TOCK WASHER 1 1027 ROD TEDA 160481 1021 BN 7551024 Tags 102 1670004 TOCK BLOCK 162 810801 DEPTH LOCK SCREW 102 20100025 PINION 7551028 20103005 NYLOCK NUT as 2003004 RETENTION RING TOT BEARING mr 1032 20103006 QUILL GASKET 81034 DRETKE 1035 THRUST BEARING ws 1056 BEARING 8806 7551037 1041 SET SCREW 1045 BN 7681018 W20102001 HEADSTOCK 1 154 BN TOA HEX HEAD BOUT
9. 120V 65A 75165 THR 120 V 10A 75510 Weight Toes 62 kg 75 155 161155 73 kg 75 165 284 129 kg 75510 5 17 amp 20 DRILL PRESSES 75 510 GENERALO INTERNATIONAL 8360 Champ lt Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 wwwgeneral ca THANK YOU conerisntmationai mode 75155 75165 75 510 drill press This dri press has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service For your safely as well as fo ensure optimum performance and trouble free operation and to get the most from your investment please fake the time to read this manual before assembling installing and operating the unit The purpose is to familiarize you with the safe operation basic function and features of this drill press as well as the set up maintenance and identification of its parts and components This manualisnotintended as a substitute for formal woodworking metalworking instruction nor to offer the user instruction in the craft of woodworking metalworking you are not sure about the safety of performing a certain operation or procedure do proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instruct
10. TEN 165 106 EAR SHAFT 1 55 10 KEY 3XE 1 10 FARGE 1 165 109 REN 5 55 10 HANDLE HOLDER 1 iEn TOCK WASHER 1 NYLOCK NUT 1 TET ROD 1 1 NUT 1 1 155118 16102400 NUT 1 1 185 120 NUT 1 15186191 1 SPROCKET WASHER 2 3 ii pomum ra 3 TASER SWITCH 1 155128 007 ITCH 1 1 1 155130 SAZI 3 EEE DIAGRAM 75 165 S Vice dur yes go d Y eu PARTS LIST 19 165 IMPORTANT When ordering replacement parts always give the model number serlal number of the machine and part number brief description of each item and quantity desired PART REFERENCE DESCRIPTION SPECIFICATIONS em 516501 181010018 816502 SUPPPORT COUIMN T 15503 SET SCREW mon s 16504 SETsCREW 4 15505 7010107 RACK 1 16605 T 15507 SET SCREW mxw T 7816508 RACK RETENTION RING T 18509 16100 BN T JIET 1610106 HEUCALGEAR 751511 16101008 WORM GEAR T TEE SETSCREW MEXTO T rune HANDLE BRACKET T PS18514 1320100982 HANDLE T
11. lo accidents Use sult 13 16 16 a able work piece support If the work plece does not have flat surface Do not push or torce the bit into stock The dril wil better and more safely when working at the rate feed for which designed Avoid working from awkward off balance po sions Do overreach and keep both feet foor guards in place and in working order guard must be removed for maintenance cleaning be sure Is properly re attached before using the tool again Never leave the machine unattended while it is running or with the power on Uso of parts and accessories NOT recommended by GENERAL INTERNATIONAL may resu equip matfunction risk of injury Never stand on machinery Serious Injury could result the fool is tipped over or ifthe dril bit Is unintentionally contacted Always disconnect the tool the power source before servicing changing accesso such as bits or before porforming any main tenance cleaning or if ho machine will be lof Unattended Mako sure that the switch in the OFF posi ton before plugging In the power cord Make sure the tool is properly grounded equipped with a plug should be used with fhree pole receptacle Never remove the third prong Do not use this dril press for other than its intended use used for
12. shart rotate 1 When the press running check Io se tune without vibration or shaking Make sure the table bracket moves up and down smooth Make sue spindle STERBY STEP T chuck guard os shown and GIG 2 Fip The chuck guard down in place as shown forthe of maler ci S Secure the workpiece m a viso optiona lt Tor precion ating use The Tasar pater A 10 10 Salo ho cing poiri on io workplace L v 5 Tum ON the machine and adjust the speed 6 Use ho downfeod handles To lower The pio the workpiece MAINTENANCE BELT REPLACEMENT Inspect the belts afer every 100 hours of use Belts that show visible signs of wear such as cracks or fraying at the edges should be replaced immediately Unplug the machine and open the pulley cover as shown 3 Sip a portion of the bol and Tur the pulley By hand until the bolt comes the pulley completely 4 Toinstall a new bel spread the Tower fange onthe molor pulley using pry bar ote Use gentle pressure to not damage the pulley 5 Hold the flange open while sipping the new belt onto the open pulley 8 Pull back on the belt To make sure sealed prop eriy on the pulley 7 Side the opposite end of ho belt onto the other pul loy then tum the pully unti the snaps into place
13. A MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGOED FROM THE POWER SOURCE BEFORE PERFORM INO ANY MAINTENANCE OR ADJUSTMENTS LUBRICATION Periodically lubricate siding moving parts ir cluding the column rack and the quil shown uso any ll purpose grease avallable at any hardware store Note Bearings in the quil ond the Vel pulleys are Sealed permanently lubricated and should require no f r her maintenance RECOMMENDED OPTIONAL ACCESSORIES sharpened for quick ac curate and effortless cuts Includes 6 1 4 5 16 3 87 1 2 5 8 3 4 with 3 8 shank In a con venient coming cose Tom 870025 Tem 70030 25 PIECE DRUM SAND ABRASIVE SLEEVES ING KIT 10 piece replacement Tum your press Into abrasive sleeve set for drum sander 5 dit 70025 Includes 5 one Terent sized drums 1 2 of each size 80 amp 120 grit 3 47 V 1 1 2 amp 2 plus 2 sanding sleeves of 60 grit and 2 of 120 grt sanding sleeves for each Tom 70 108 9 AUGER DRILL BIT SET Iu Heavy duty carbon steel H ens Heattreatedand precision DRILL PRESS TOOL TRAY be installed on most dll press columns Modo ih a metal swivel rod 70130 VISECLAMP Adjustable lockin clamp ing pressum 360 degree rotation must for all safely conscious woodworkers Includes 1 2 bolis to mount o table
14. EY T FLANGE 10 09 SCREW mxw rus TORRE T karam an ROD T T TTT NUT 1 TEST 2 0 spr T TETE NU T TSSTETS ea 10 20 SCRE 755104221 DIGITAL SPEED DISPLAY 1 SCRE SKE 10 23 SPROCKET WASHER TESTE SWIICHBOX SCRE EXT XIE SWITCH SCREW su 75810190 SCREW z TERT KE IMM 1 T VEN KEY E T 16 33 MM T 8360 Champ d Eau Montreal Quebec Canada HIP 148 Tol 614 326 1161 Fax 814 326 8868 Parts amp Sonico 514 326 5888 Order Desk orderdesk general ca Www general ca Follow us
15. SETUP amp OPERATION MANUAL FEATURES Adjustable spindle tension reum spring Butin loser pointer Sturdy design wih castron head bose and Hahquoity bearings or veratontros Simple hand lever controlled mechanical speed fom 280 Io 2100 pr Digtal spindie speed display Industiatqualty 120V molor Chuck wih key Easy lo use ipu chuck guard rock and pinion bie height swng mm 75155 17 30 mm 75 165 ar Gis mm 75510 Dating copacty Chuck sze 18 8 16 2 75 155 TUE Qu 5 8 18 mim 75 65 TM Gm 3 20 mm 75510 5 Spine travel 3108 80 mm 5 185165 43 4 Q20 mm 75510 Spindle distance to table to base 2 SIS 046 mm 45 1 2 1230 mm 75155 29 G35 mm 48578 1238 mm 875185 27 16 006 mm 46718 mm 75510 Table sze Diameter 12 48 315 mm 75155 T3 3718 x 133 16 338 x 338 mm 75 165 1370 425425 mm 4 75510 5 Column diameter 23 4 Jomm 4 75155 318 80 mm 75165 mm 75510 Spindle speeds Wariabe speed 280 to 2100 5 Spindle taper NT2 47516 MT 3 75 1657510 Overal height 823 87 1610 mm 75 155 4218 1608 mm 75 165 SP 1700 mm 2 75310 Bore sze 17510 2r 430x 205 mm 2 75 155 20 178 x Vr 5185 303 mm 4 75 165 23 578 x 15 3 8 600x400 mm 75 510 Motor V2 He VOV 2 75155 HP
16. THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF THE 223 PLACEMENT WITHIN THE SHOP This machine should be Installed and operated only a solid and stable foor that s able fo support the weight of the machine 136 Ibs 1 161 Ibs 2 or 284 Ibs 3 and the operator Using the dimensions shown as guideline plan for placement within your shop that will allow the operator work unencumbered and unobstructed by foo trat fic ether passing shop vistors other shop workers or other tools or machinery ESTABLISHING A SAFETY ZONE For shops with frequent vistors or mutiple operators t is advisable to establish a safely zone around shop machinery defined no go zone on the floor around each machine can help avoid accidents that could cause injury to elther he operator or the shop visitor t advisable to fake few moments to elther paint using non slip paint using tape define on the floor the limits or perimeter of each machines safely zone stops to ensure that operators and shop vist tors are aware that these areas are of limits whenever machine running for everyone but the Individual operating the uni 75165 75510 qur GES Model 75 165 shown ASSEMBLY INSTRUCTIONS Set tho base on afiat and stable suface andihen 2 Align the mounting holes in the column with the i
17. cation of main parts and components Unpacking Cleaning Placement within the shop Assembly instructions Installing the column on the Installing the head stock on the column Installing the table Instaling the table model 75310 Installing the chuck guard Installing the downfeed handles Installing the chuck Removing the chuck Installing a drili Basic adjustments and controls Connecting to power source On Off power switch Adjusting the chuck guard height Adjusting the depth sto Table swing adjustment Pivoting the table model 75185 amp 75166 ont Adjusting table height Table tit adjustment Dril speed adjustment Guidelines for selecting speeds based on bit and bit materiai Operating Instructions Checklist before startin Drilling step by step Maintenance Belt replacement Lubrication Recommended optional accessories Parts list amp diagram Contact information RULES FOR SAFE OPERATION help ensure safe operation please take a moment to learn the machine s applications and limitations well as potential hazards General International disclaims any real or implied warranty and hold Itself harmless for any Injury that may result from the improper use of I s equipment 1 Do not operate the pross when tired distract ed under the effects of
18. drugs alcohol or any medication that impairs rofexes alertness 2 The work area should be weli it clean and tree of debris 3 Keep children and vistors atasate distance when he dril press in operation do not permit them to operate the drili press 4 Childproot and tamper proot your shop and all machinery with locks master electrical switches and switch keys to prevent unauthorized unsu pervisod use 5 Stay alt Give your work your undivided atten tion Even momentary distraction can lead to serious Injury 6 Fine patticulate dust is a carcinogen that can hazardous to health Work In a wel ventlated area and whenever possible use a dust collector and wear eye ear and respiratory protection de vices 7 Do not wear loose clothing gloves bracelets necklaces or other jewelry while the dril pressis in operation 8 Be suro that adjusting wrenches tools drinks and oiher clutter are removed from the machine and or the table surface before operating 9 hands well away from the bit and moving parts Use hold down or clamp to se the stock and use brush not hands to clear away chips and dust 10 sure that the dill bit Is securely Installed in the chuck betore operation 1 sure the bit has gained full operating speed before beginning dril Always uso clean properly sharpened Dirly or dull bits are unsafe and can lead
19. hange sence speed while he machine isin op This system is considered more efficient and conve nient than models that require a complete shut down and then more complicated change of belts on a multipulley system change speeds the user simply turns on the ma chine and then turns the speed control lever in the ap propriate direction unti the desired speed appears on the digital speed display NOTE AVOID DAMAGE THE OEARBOX SPEED CHANOIS SHOULD ONLY BE MADE WHE THE MACHINE IS RUNNING TOOL STEEL DRILL BIT DIAMETER SPEED rpm DIT 4775 6110 1220 1278 1835 1910 2445 2545 3086 3186 6110 6365 765 815 1146 1220 1530 1620 1910 2035 3820 4075 65MM 610 915 965 1220 1275 1830 1590 3055 3180 5 16 MM 480 490 716 738 955 980 1195 1220 2390 2445 10MM 380 405 570 610 765 815 955 1020 1910 2035 360 520 525 700 870 1740 1745 uz 13 300 308 440 460 590 610 785 766 1470 1530 5 8 16MM 240 245 360 365 480 490 1600 610 1200 1220 19MM 190 206 285 305 380 405 480 510 955 1200 OPERATING INSTRUCTIONS CHECKLIST BEFORE STARTING Make sue th pulley cover is closed Check that the chuck is installed properly Make sure the chuck guard is securely installed and closed property When tuming the machine ON be aware tha the
20. hield at the desired height hen e tighten the wing T Loosen the wing nuts D ADJUSTING THE DEPTH STOP This dril is equipped with an adjustable depth stop to allow repetitive to set depth To set the depth stop 1 Loosen knob counterclockwise as shown 2 Tum the depth stop fo the desired driling dopih F then retighten the knob T Loosen the column lock handle as shown IVOTING THE TABLE MODEL 75 155 amp 75 165 ONLY Swing the table arm bracket and the Table To the desired position then retighten the column lock handle Note When working with taller work pleces swing the ta ble T80 of he way and use the base as fable Y the pivot lock handle os shown ADJUSTING TABLE HEIGHT Tum the lable fo the desired postion and then te tighten the pivot lock handie 1 Loosen the column lock handle as shown Z Turm the crank handle as shown unli Ihe Table sat the desired height then retighton the column lock handle SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGOED FROM THE POWER SOURG INO ANY MAINTENANCE OR ADJUSTMENTS Y Loosen nut A 2 Tithe table to the desired angle and then relight enthe nut A DRILL SPEED ADJUSTMENT This machine is equipped with mechanical vari able speed drive pulley system that allows the user to c
21. ions keep this manual handy for future reference DISCLAIMER The Information and specifications this manual pertain to the unit as was supplied with which it was supplied However special orders after factory modifications may render some from the factory at the time of printing Because we are commited to making constant improvements Generale Intemational reserves the right to make changes to components or features of this unit as deemed necessary without prior notice and without obligation to Install any such changes on previously delivered units Reasonable care is taken the factory ensure that the specifications and Information In ths manual corresponds with that of the all Information in this manual inapplicable to your machine Further as several generations of this model Of cil press and several versions of this manual may be in circulation it you own an eater or iater version of this unit this manual may not depict your unt exactly you have any doubts or questions contact your retailer Or our support line with the model and serial number of Your unt for clorifcotion GENERAL INTERNATIONAL WARRANTY All component paris of General International and Excalibur by General Internationat products are carefully inspected during stages of production and each unit is thoroughly inspected upon completion of assembly Limited Lifetime Warranty
22. loosen and remove the arbor and chuck Note it may be necessary to rotate the qut in order to be able to gef the ool he way through D 2 Secure the dril bit in he chuck by tuming the key clockwise BASIC ADJUSTMENTS amp CONTROLS REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLU RE PLACE DAMAGED CORD OR IMMEDIATE TO AVOID UNEXPECTED OR UNINTENTIONAL STARTUR MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE CONNECTING TO A POWER SOURCE Once the assembly stops have been completed plug the power cord into an appropriato outlet Refer back to the section ented Electrical Require and make sure requirements and grounding instructions are followed When operations have been completed unplug the machine power source ON OFF POWER SWITCH This dil equipped with a forced opening line infemupter switch located the front which requires machine restart in caso of power falluro or interruption To start the machine pull up the switch cover and press the start button A To stop the machine press directly on the switch cover To tum on the laser pointer set the swiich C inthe T position To fum of the laser pointer set the switch In the O m e POWER ON POWER OFF LASER POINTER SWITCH ADJUSTING THE CHUCK GUARD HEIGHT 2 Postion the s
23. nstali he column on the base corresponding holes in ho base 3 Tighten the four bolts by hand few tums INSTALLING THE HEAD STOCK THE COLUMN Y head stock and place ils opening above the column INSTALLING THE TABLE 75 155 165 ONLY 4 Secure the head stock 10 the column by Tighten Ing screws A amp B using a 5 mm Allen key Wake sure thal arbor C isto the and he fable bracket centered on the column Turn the brack et needed as shown 2 Hold the arm against the bracket aligning the mounting holes as shown 3 Tighten bol D hand ight for now 4 Tum the arm counterclockwise until the zero point Of the table bracket and the arm are aligned as shown E INSTALLING THE TABLE 7555 1 Tighten the arm s mounting using 24 mm wrench 8 the fable info the arm mount as shown 7 Lock the table in place by tuming lever A clock wise Tighten the sol screw E using 4 mm Allen key N Lock the fable In postion lightening the lever F as shown NO ANY MAINTENANCE OR ADJUSTMENTS INSTALLING THE TABLE 75510 OMY Tnserihe threaded ceniering pin into the smal 2 Algnihe smallest mounting Role In he table wih
24. other purposes GENERALE INTERNATIONAL disclaims any real Im Plled warranty and holds itself harmiess for any Injury which may result trom that use ELECTRICAL REQUIREMENTS BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR LD NAMEPLATE A POWER SOURCE OREATER VOLTAGE THAN NEEDED RESULT IN SERIOUS INJURY THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING THE POWER ts FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS GROUNDING INSTRUCTIONS Inthe event of electrical mattunction or shor circuli grounding reduces the risk of electric shock The motor Gf this machine wired for 120 V single phase opera on and is equipped with 3 conduclor cord and sprong grounding plug A lo grounded type receptacio Do nol remove the 3rd prong ground ing pin fo moke it ft into old 2holo wall socket or extension cord It an adaptor plug used it must be tached to the metal screw of the receplaci Note The use of an adaptor plug Is ilegal in some ar Check your local codes you have any doubts or If the supplied plug does not correspond fo your electrical outlet consult a qualified electrician be fore proceeding ercu CAPACITY Make sure thatthe
25. ther details call our service department at 1 888 949 1161 or your local distributor for assistance when fing your claim Along with the return of the product being claimed for warranty a copy of the original proof of purchase and a letter of claim must be included a warranty claim form can also be used and can be obtained upon request from General International or an authorized distributor clearly stating the model and serial number of the unit applicable and including an explanation of the complaint or presumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is not required but documented proof of purchase i e a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided at the time of claim Warranty does not include failures breakage or defects deemed after inspection by General Intemational to have been directly or indirectly caused by or resulting from improper use Or lack of or improper maintenance misuse or abuse negligence accidents damage in handling transport or normal wear and tear of any generally considered consumable parts components Repairs made without the written consent of General International will vold warranty TABLE OF CONTENTS Rules for safe operation Electrical requirements Identifi
26. wies In your circuit are capable of handling Ihe amperage draw from your machine as well any other machines that could be operating on the samo f you are unsure consult qualified electr clan the circuli breaker trips the fuso blows regularly your machine may be operating on a circuli that is Close to its amperage draw capacity However I an unusual amperage draw does not exist and a power falluro occurs contact a qualified technician or our service department EXTENSION CORDS It you find necessary to uso an extension cord with your machine uso only wire extension cords that have Sprong grounding plug and a matching 3 polo receptacle that accepts he too s plug Repair or replace dam aged extension cord or plug Immediately Make sure the cord rating is suitable for the amperage listed on the motor LD plate An undersized cord will cause drop In Ine voltage resulting in loss of power and overheating The accompanying chart shows correct sto extension cord to be used based on cord length and motor LD plate amp rating f in doubt use he next heavier gauge The smaller ho number ho heavier the gauge TABLE MINIMUM GAUGE FOR CORD AMPE 50 feet 200 toot foot POI 16 16 7 EIN 16 16 16 E IDENTIFICATION OF MAIN PARTS AND COMPONENTS D n L
27. wih 9 16 widerymounting holes 220 95140 47 1 98150 198180 e Tor 96140 96 150 95160 DRILL PRESS VISES Hold down siots along sides High tensile casing constuction or maximum durabilly One piece castron leave and movable jaws Fast action type screw threads DIAGRAM 15 155 PARTS LIST 15 155 IMPORTANT When ordering replacement the model number serial number of the machine ond port number Abc a brat desorption of each Gnd quani desea Pante REFERENCE DESCRIPTION SPECIFICATIONS 751552 16101002 XIPPPORT COLUMN T 15501 ET SCRE 15501 ET SCRE 1 18605 eoms COLUMN 15507 ET SCRE mxw 7518607 18107007 T 1551 ET SCRE mxw 1551 HANDLE BRACKET T 1551 HEX HEAD mex Teo IOCKHANDIE 15521 20704011 KNOE 15522 16104001 HANDLE BRACKET I mer moos Dep toe scm wo 16103365 NYLOCK NUT TE Tet0a0o WEIENIONRNG T 15532 BEARING E T 15553 ULL CASKET mea wooo omes 00001 15536 BEARING E T 8837 eor T 75155 81610887 ARBOR T 18108002 HUCK GUARD 2 raam TASER POINTER 15543 ET SCRE eo
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