Defiant R432K5 Instructions / Assembly
Contents
1. 17 3 Turn key 45 90 4 Insert plug follower to push plug out of cylinder housing Note 2 slots on follower should always be kept horizontal before you insert the follower Cylinder Plug Follower Housing Caution Do not pull the plug follower from cylinder housing Maintain contact between plug and follower until the plug is removed otherwise top pins and springs will fall out 18 5 Pull out key and remove bottom pins out of pin holes Pin Pin Holes Key number is stamped on key bow 6 Insert new key Read the number stamped on key bow for example 32533 Ist 2nd 3rd 4th 5th 7 Pick a bottom pin 3 from hole hole hole hole hole keying kit box and load it into Ist hole next to key head load a bottom pin 2 into 2nd hole bottom pin 5 into 3rd hole bottom pin 3 into 4th hole and bottom pin 3 into 5th hole 19 8 Make sure all pins are flush with surface of the keyway with the key inserted The flat part of the pins will be on top 9 Turn key 45 90 insert plug back into cylinder housing Slots on follower end should always be kept horizontal to avoid pins from being trapped Plug Plug Follower A 10 Push plug follower out using the plug only Maintain contact between plug and follower at all times 20 Try new key to see if plug rotates smoothly without interference 21 R32 10K017 11 10 00 DEFIANT Help Line Toll Free 1 877 663 L2. REKEYING INSTRUCTION KNOB SET LEVER SET DEADBOLT important Before rekeying any lock please read this manual carefully to observe instructions and retain the manual for future reference TABLE OF CONTENTS 1 Rekeying kit P 2 2 Lockset Components 2 1 Tubular Lockset ag ROSE P 3 2 122 CNRS a eee P 4 2 2 Deadbolt 2 2 1 Single Cylinder Deadbolt P 5 2 2 2 Double Cylinder Deadbolt P 6 3 Lockset Disassembly Rekeying Assembly 3 1 Tubular Lockset P 7 16 32 Deadbolt neusten nee P 17 22 1 REKEYING KIT This Rekeying Kit contains assorted pins springs C clip and tools needed for servicing tubular lockset deadbolt cylindrical lockset and handleset Pin Tumbler Plug Spanner Catch Tool Key Gauge Follower Tool 2 LOCKSET COMPONENTS 2 1 Tubular lockset 2 1 1 knobset 1 Key 2 Outside Knob 3 Plug 4 Bottom Pin 5 Cylinder Housing 6 C clip 7 Outside Knob Rear Cap 8 Knob Shaft 9 Outside Rose Unit 10 Spindle 11 Latch 12 Wood Screw 13 Inside Rose 14 Inside Knob 15 Mounting Screw 2 LOCKSET COMPONENTS 2 1 Tubular lockset 2 1 2 Leverset 1 Key 2 Outside Lever 3 Plug 4 Bottom Pin 5 Cylinder Housing 6 C clip 7 Lever Shaft 8 Outside Rose unit 9 Spindle 10 Latch
3. 11 Wood Screw 12 Inside Rose 13 Inside Lever 14 Mounting Screw 2 2 Deadbolt 2 2 1 Single Cylinder Deadbolt A 9 SI 10 P k ge 10 1 6 Outside Cylinder Guard 2 Plug 7 Deadbolt Latch 3 Bottom Pin 8 Wood Screw 4 Cylinder Housing 9 Inside Trim 5 C clip 10 Mounting Screw 2 2 2 Double Cylinder Deadbolt 1 Key 2 Plug 3 Bottom Pin 4 Outside Cylinder Housing 5 C clip 6 Outside Cylinder Guard 7 Deadbolt Latch 8 Wood Screw 9 Inside Cylinder Guard 10 Inside Cylinder Housing 11 Plug 12 Bottom Pin 15 Mounting Screw 3 LOCKSET DISASSEMBLY REKEYING ASSEMBLY 3 1 Tubular Lockset 1 Insert key Turn key to unlock 2 Turn key to unlock and pull 2 Turn key to unlock and pull out the key out the key outside knob knob catch hole outside lever lever catch hole 3 Use knob catch tool to 3 Use lever catch tool to depress knob catch in order depress lever catch in order to pop the knob off the shaft to pop the lever off the shaft lever catch hole 4 Pull the knob lever from the shaft Summary Turn Pop and Pull removes the knob lever 5 Use spanner tool or needle nose pliers to remove the outside knob rear cap from the knob Only for knobset 6 Pull out the key and then remove cylinder plug assembly with needle nose pliers Note Do not pull the key before pressing the plug with forefinger t
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5. nto cylinder housing Slots on follower end 24 should always be kept horizontal to avoid pins from being trapped Plug Cylinder Housing 17 Push plug follower out using the plug only Maintain contact between E plug and follower at all times 18 Snap C clip back on the plug Secure C clip firmly in place by using needle nose pliers 19 Operate key to check if plug rotates smoothly against cylinder housing without interference 13 20 Pull out key 21 Push cylinder assembly into outside knob Cylinder Assembly Knob Cylinder Assembly 22 Push outside knob rear cap to fit onto knob shank Outside Knob Rear Cap Slot of Knob Shank 14 23 Align the slot of the knob lever with slot in the shaft before reattaching knob lever the shaft Then push the outside knob lever over the shaft all the way until the knob lever is held in place by the knob lever catch the rollback of knob the rollback of lever Slot of Knob Shank slot of lever shank 15 While depressing the catch push knob further onto shaft and remove catch tool to secure knob 24 Turn knob to check if lock functions properly I I I I 0 I I 25 Insert the key again to check if key functions properly 16 3 2 Deadbolt 1 Disassemble deadbolt remove cylinder from cylinder guard insert the key Cylinder Housing 2 Remove the C clip with the spanner tool
6. o avoid dropping the plug cylinder assembly cylinder assembly 7 Insert the key again into the plug 8 Use end of spanner tool to push off the C clip Spanner Tool 9 Remove C clip with prong of spanner 10 Turn key 45 90 left or right 10 11 Insert plug follower to push cylinder Plug plug out of cylinder housing Housing Plug lower Note 2 slots on plug follower head should always be kept horizontal before j you insert the follower Keep slots on follower head horizontal Caution 7 Do not pull the plug follower from cylinder housing Maintain contact between plug and follower until the plug is removed otherwise top pins and springs will fall out Cylinder Housing 12 Pull out key from plug and remove bottom pins out of pin holes Key Bottom Pin Pin Hole 11 13 Insert new key Read the number stamped on key bow for example 32533 Pick a bottom pin 3 from keying kit box and load it Ist 2nd 3rd 4th 5th into 1st hole next to key hole hole hole hole hole head load a bottom pin 2 3 2 5 5 3 into 2nd hole bottom pin 5 NY 794 into 3rd hole bottom pin 3 a r into 4th hole and bottom pin 3 into 5th hole 15 Make sure all pins are flush with surface of plug with key inserted Rotate plug with the help of the key so that the top of the pins conforms to the contour of the plug 12 16 Turn key 45 90 and insert plug back i
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