Proxxon 37088 Instructions / Assembly
Contents
1. 37088 62 37088 63 37088 64 37088 65 37088 66 37088 67 37088 70 37088 71 37088 72 37088 73 37088 97 37088 99 Designation Guide rod clamp screw Allen key Coil spring Plunger Bearing bushing Saw bow Saw bow fastening screws Ball bearing Rubber adapter for vacuum cleaner connection Toothed belt Fixing bolt Board Control knob Coil spring Lock Pin Strain relief Strain relief screw Slide gate piece Air hose Air bellows Upper clamping ring complete with air bellows holder Clamping bolt for saw blade Packaging Operating Instructions incl safety information2. suitable for the task prior to setting up the job 18 Fasten tools securely 19 Clean the unit thoroughly following all work 20 Disconnect the plug from the power supply when the unit is not in use before performing maintenance tool replacement or repair work 21 Only plug the unit in when the unit is switched off 22 Always wear protective goggles danger of tool breakage 23 If necessary wear a protective dust mask 24 Only use appropriate working clothes no loose sleeves ties jewellery 25 Wear a hair net if you have long hair 26 Only use accessories and spare parts recommended by PROXXON 27 Observe the max permitted rotational speed 28 If necessary use dust extracting equipment 29 Do not use the tool when you are tired or under the influence of alcohol 30 Keep fingers away from rotating or fast moving tools saws etc 31 Keep the operation instructions in a safe place This machine is for indoor use only Do not expose to rain or use in damp locations Use only accessories recommended for this scroll saw Follow the instructions that accompany accessories Use of improper accessories may cause hazards Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alternation or modification is misuse and could result in hazardous condition leading to possible serious injury To avoid injury from unexpected starting or electrical shock
3. 0 V 50 ft 100 ft 200 ft 300 ft More Not More AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended Additional safety instructions IMPORTANT 1 Ensure the workplace is tidy 2 Check the unit for damage before use 3 connection cable protective devices etc have defective parts replaced by qualified personnel 4 This unit corresponds to the pertinent safety regulations Repairs e g replacement of the power supply lead may only be performed by a qualified electrician 5 Never work without the safety equipment fitted 6 Do not use electrical power tools in the rain in damp surroundings or in the vicinity of flammable liquids or gases 7 Only use the tool when the handle is dry and free from grease 8 Avoid contact with earthed components e g pipes radiators ovens and refrigerators 9 Protect the connection lead from heat and sharp edges and route it so it cannot be damaged 10 Do not remove the plug from the socket by pulling on the cable 11 Do not pick up the unit by the cable 12 Keep children and third parties away from the workplace 13 Keep tools in childsafe locations when not in use 14 Do not overload the tool 15 Do not use the tool to perform operations for which it is not suitable 16 Replace blunt tools in good time 17 Visually inspect application tools to ensure they are in good working order and
4. 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like 16 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in 17 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons 18 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 21 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Table 1 Minimum gage for cord Ampere Rating Volts Total length of cord in feet 120 V 25 ft 50 ft 100 ft 150 ft 24
5. ce risk of kickback Do not perform any operation freehand NO 0 W Never reach around or over saw blade Note Keep this instruction manual in an easily accessible place Only operate this machine if you are qualified to do so and follow the guidelines in this instruction manual PROXXON does not accept responsibility for the safe functioning of the machine e if it is handled in a manner which constitutes improper use e if it is used for other purposes which are not specified in the instruction manual e if the safety regulations are not observed Warranty claims are invalid if 1 the machine is incorrectly operated 2 the machine has not been sufficiently maintained In the interests of your safety please always observe the safety regulations Only use genuine PROXXON spare parts We reserve the right to make further alterations for the purpose of technical progress We wish you every success with your machine Description of the machine The DS 115 E cuts soft wood up to max 40 mm hard wood up to 10 mm boards and non ferrous metals up to 2 mm Electronic speed regulation enables adaptation of the stroke rate to suit the material to be sawed Thanks to the vertical adjustment saw blades of different lengths can be used 60 to 140 mm The integrated blowing device reliably ensures a clear view of the sawing line The basic equipment includes e Five saw blades with different teeth e Longitudinal stop
6. do not plug the power cord into a power source receptacle during unpacking and assembly This cord must remain unplugged whenever you are working on the scroll saw If any part is missing or damaged do not plug the scroll saw in until the missing or damaged part is replaced and assembly is complete To avoid electrical shock use only identical replacement parts when servicing grounded tools For your safety never connect the plug to the power source receptacle until the assembly and adjustment steps are completed and you have read and understood the safety and operating instructions To avoid injury from accidental start make sure the switch is in the OFF position and the plug is not connected to the power source receptacle before changing any parts or tools i e saw blade To avoid injury from accidental start make sure the switch is in the OFF position and the plug is not connected to the power source receptacle before making any adjustments For your own safety do not plug the tool into the power source receptacle or insert the switch key until the parts are correctly installed and adjustments have been made For your own safety use only saw blades sized and recommended for this scroll saw Follow the instructions that accompany the saw blades To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the scroll saw Do not allow brake flui
7. ds gasoline or penetrating oils to come in contact with the plastic parts They contain chemicals that can damage or destroy plastics Only qualified service technicians should do all electrical or mechanical repairs When servicing use only PROXXON replacement parts Use of any other parts may create a hazard or cause product damage Any attempt to repair or replace electrical parts on this scroll saw may create a hazard unless repair is done by a qualified service technician Repair service is available at your PROXXON service center You find the address at the back of this manual Safety instructions for all double insulated tools 1 Replacement Parts When servicing use only identical replacement parts 2 Polarized Plugs To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Additional safety instructions for table saws WARNING For Your Own Safety Read Instruction Manual Before Operating Saw 1 Wear eye protection 2 Use sawblade guard and spreader for every operation for which it can be used including all through sawing Keep hands out of the line of saw blade Use a pushstick when required Know how to redu
8. e Angle stop e Two fixing bolts e Rubber adapter for the vacuum cleaner connection e A hexagon key We recommend original PROXXON replacement saw blades General view Fig 1 1 Saw blade 2 Upper locking ring 3 Tightening screw for saw blade 4 Air hose 5 Vertical adjustment 6 Clamping screw for guide bar 7 Saw bow 8 Angle stop 9 Clamping screw 10 Hexagon key 11 Sliding door with plug 12 Longitudinal stop 13 Clamping screw 14 Scale for longitudinal stop 15 On off switch 16 Speed regulation 17 Saw blade guide and air duct 18 Storage box for saw blades 19 Pipe union for vacuum cleaner 20 Holes for attachment 21 Rubber adapter for vacuum cleaner connection Technical data No of strokes 150 2500 min Vertical lift 7mm Generated noise lt 70dB A Weight 2 8 kg Dimensions Bearing surface 160x160 mm Reach 300 mm Motor Revolutions 8 000 min Voltage 115 V 60Hz Performance 85 watt Double insulated tool O For indoor use only el Operation Before start up Mounting the machine The scroll saw must be fastened onto a sturdy wooden board using the enclosed fixing bolts 1 Fig 2 The board can then be fixed onto a sturdy table using two fastening clamps Fastening the saw bow Fasten the saw bow with the two screws included onto the rear side of the machine Vertical adjustment The DS 115 E has vertical adjustment so saw blades of different lengt
9. he transmission case 13 Grease piston 3 with the eccentric cam fasten guide plate 2 14 Tighten the threaded pin of the toothed washer 6 15 Re screw the transmission to the work top attach the lower part of the housing and fasten the work top to the housing Notes 10 Notes 11 Spare parts list Please order spare parts in writing from PROXXON Central Service Address on back of instruction manual Scroll saw DS 115 E Article No 37 088 Part No 37088 01 37088 02 37088 03 37088 04 37088 05 37088 06 37088 07 37088 08 37088 09 37088 10 37088 11 37088 12 37088 13 37088 14 37088 16 37088 32 37088 33 37088 34 37088 35 37088 36 37088 37 37088 39 37088 40 37088 41 37088 42 37088 44 37088 45 37088 47 12 Designation Housing upper part Housing lower part Sliding door Gear unit housing Bearing bushing Motor with fastening plate and pinion Motor fastening bolt Gear unit fastening bolt Switch Power lead with plug Work platform Angular stop complete Bolt Bolt Longitudinal stop complete Slide gate housing part 1 Slide gate housing part 2 Shaft Pin Plunger Pulley with set screw Clamping bush Clamping bush screw Tensioning screw Fixing bolts Guide rod Hold down device complete with jet and roller Vertical adjustment Part No 37088 48 37088 49 37088 51 37088 52 37088 53 37088 54 37088 55 37088 56 37088 57 37088 58 37088 59 37088 60 37088 61
10. hs can be used 60 to 140 mm Higher stability of the blade is achieved by using shorter saw blades the blade does not deflect to the rear under pressure This is particularly important when sawing boards or non ferrous metals In such cases we recommend shortening the saw blade with pliers to a length of 60 mm danger of injury wear safety goggles and fixing the vertical adjustment on the lower position 1 Release screws 1 Fig 3 2 Bring the vertical adjustment 2 into the required position 3 Re tighten the screws 1 Fitting the saw blade 1 Open the sliding door 11 Fig 1 2 Attach the device to the mains and briefly switch on Switch off the device in such a way that the lower locking ring 1 Fig 4 remains in the top position Several attempts may be necessary here 3 Pull out the mains plugs 4 Unscrew the screw with the Allen key 3 at the lower locking ring by max 2 revolutions 5 Insert the saw blade with teeth facing downward so far into the lower locking ring until the first teeth are below the upper edge of the work surface 6 Align the saw blade perpendicularly at the saw blade guide 2 and tighten the screw at the locking ring 7 Unscrew the screw at the upper locking ring 1 Fig 5 by max 2 revolutions 8 Insert the saw blade into the upper locking ring 9 Push down the tightening screw for the saw blade 3 so far that the saw blade is positioned approx 10 mm deep in the locking ri
11. mping screw 1 Fig 7 adjust the angles according to the scale and retighten the clamping screw Then press the work piece lightly against the stop and slide the stop along the groove 2 Note please remember that with a scroll saw the saw blade fundamentally tries to follow the grain of the wood For frequent even cuts a circular saw is therefore always preferable to a scroll saw Maintenance Important Pull out the mains plug prior to commencing all maintenance and repair work Warning Turn switch OFF and always remove plug from power source before making any adjustments or repairs If any part is missing or damaged do not plug the tool in until the missing or damaged part is replaced and assembly is complete To avoid electrical shock use only identical replacement parts when servicing double insulated tools Warning To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the circular saw Do not allow brake fluids gasoline or penetrating oils to come in contact with the plastic parts They contain chemicals that can damage or destroy plastics All electrical or mechanical repairs expect the changing of the belt should be done only by qualified service technicians When servicing use only PROXXON replacement parts Use of any other parts may create a hazard or cause product damage Any attempt to repair or replace electrical parts
12. ng 10 Tighten the screw at the locking ring 11 Check that the saw blade guide 2 Fig 5 is positioned correctly against the saw blade 12 Tension the saw blade using the tightening screw 3 The necessary voltage is dependent on the thickness and type of material to be processed It is best to find the correct voltage by trial and error 13 Close the sliding door 11 Fig 1 14 Insert the mains plugs Connecting the vacuum cleaner For longer periods of operation we recommend connecting the saw to a vacuum cleaner To this end connect the vacuum cleaner at the connection tube 19 Fig 1 using the attached rubber adapter Working with the scroll saw 1 Set the stroke rate with the speed regulation 16 Fig 1 High stroke rate for wood aluminum brass and boards Low stroke rates for plastics particularly thin materials and for extremely fine work 2 Adjust the saw blade guide For this release screw 6 Fig 1 set the saw blade guide 17 Fig 1 as deeply as possible and re tighten the screw 3 When sawing press the work piece firmly onto the work surface in order to avoid vibrations Then saw the work piece with feeling and with little feed Thus high pressure against the work top little pressure against the saw blade 4 When sawing with the longitudinal stop release the clamping screw 1 Fig 6 set the stop and retighten the clamping screw 5 When sawing with the angle stop release the cla
13. on this tool may create a hazard unless repair is done by a qualified service technician Repair service is available at your PROXXON service center You find the address at address at the back of this manual Replacing the toothed belt Important Pull out the mains plug prior to commencing all maintenance and repair work If the toothed belts becomes worn it is possible to change it yourself You can order replacement belts from the PROXXON central service team address on the rear side of these instructions Remove mains plug Remove the saw blade Unscrew screws 2 Fig 8 in the work top Unscrew screws 4 in the lower part of the housing 3 5 Unscrew screws 3 Fig 9 and remove the work top 2 from the transmission 1 6 Unscrew screws 1 Fig 10 and remove the guide plate 2 with pistons 3 7 Unscrew the motor attachment screws 4 inside the transmission case 8 and pull out the motor 5 with pinion 8 Unscrew the motor threaded pins of the toothed washer 6 using an Allen key and pull out the shaft with eccentric cam POom 9 Remove toothed washer 6 and insert new toothed belts 10 Position the toothed washer 6 with toothed belts in the transmission case in such a way that the shaft with eccentric cam can be re inserted 11 Insert the motor 5 back in the transmission case and put the toothed belts on the motor pinion this requires sensitive fingers and patience 12 Re bolt the motor with t
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