POWERNAIL 2000KIT Use and Care Manual
Contents
1. POWERNAIL Model 2000 Pneumatic Powernailer OPERATION AND MAINTENANCE MANUAL MANUAL DE OPERACION Y DE MANTENIMIENTO MANUEL D INSTRUCTIONS ET D ENTRETIEN WARNING Read this manual before you use this Powernailer Follow all safety warnings and instructions If you are uncertain about the operation of the nailer call us directly at 1 800 323 1653 for assistance or contact the closest Powernail Dealer for help Please retain this information for future reference REV 13 04 25 INTRODUCTION The Model 2000 trigger pull nailer is designed to bring Powernail quality and flooring expertise to a pneumatic nailer The Model 2000 is designed for use with 1 and 1 1 4 20 gauge L Cleat Powernails The Model 2000 nails from 5 16 to 9 16 flooring through the use of a FLEX adjustable foot assembly that can be adjusted to fit different flooring profiles INDEX als gt Coenen 2 Troubleshooting 9 2 Schematic Parts List 10 11 Operating the 00 4 6 Nail Depth 12 Air SUD DIY 5 Phone 12 Safety Web 12 Powernail Company Info 12 Clearing 8 LIMITED WARRANTY2. POWERNAIL Company Inc warrants to its customer and to the first end use purchaser of POWERNAIL Model 2000 POWERNAILER purchased from an authorized POWERNAIL distributor that each serialized manufactured Model 2000 POWERNAILER by POWERNAIL for a period of 12 months from the date of purchase shall be free of defects in materials and workmanship and will meet POWERNAIL S specifications in effect at the time of product shipment POWERNAIL will repair or replace at its option any Model 2000 POWERNAILER that does not conform to this warranty Claims must be made no later than fifteen 15 days after the end of the warranty period POWERNAIL will perform all repair or replacements itself or through its authorized contractors POWERNAIL is not responsible for shipping labor or other direct or indirect costs Damage caused by abuse misuse unusual or excessive wear is excluded Repair or modification of the Products by unauthorized parties will void this warranty The customer is responsible for returning Products to POWERNAIL for verification of nonconformance Warranties for Products not manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the manufacturer of such product that are assignable to customer THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS EXPRESS OR IMPLIED THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED IN NO EVENT SHALL POWERNAIL S LIABILITY FOR A WARRANTY CLAI
3. arm 75 to the side 6 Lift the gate plate 72 off to clear the jam and inspect the drive blade 27 and its path Reassembly 1 Make sure the drive blade 27 is centered and re install the gate plate 72 2 Slide the safety arm 75 back on top of the gate plate 72 3 Install foot 71 on top of safety arm 75 and gate plate 72 4 Install three M4 screws 78 and tighten 5 Install support shoe 73 foot rest 74 cap screws 77 and adjusting knobs 76 Figure 5 80 DO NOT REMOVE THE TWO TOP BODY SCREWS TROUBLE SHOOTING CHART Here are some common issues that may occur during use If the nailer is not working as it should stop using the tool immediately and resolve the issue before continuing PROBLEM k O7 Ole SOLUTION 1 O ring 31 in trigger valve is damaged 1 Check and replace O ring 2 Trigger valve head 30 is damaged 2 Check and replace trigger valve head 3 Trigger valve stem 29 seal or O ring 31 is 3 Check and replace trigger valve stem damaged seal or O ring Damaged bumper 22 Check and replace bumper Air leaking at Trigger area Air leaking between body and drive guider 1 Screw loose 5 1 Tighten screws Air leaking between 2 Damaged gasket 8 2 Check and replace gasket body and cylinder cap Blade driving 1 Worn bumper 22 1 Replace bumper fastener 2 Air pressure is too high 2 Adjust the air pressure too Insufficient
4. oil 1 Lubricate as instructed Runs slowly or Insufficient air supply 2 Check air supply has loss of power Broken spring in cylinder cap 8a 3 Replace spring Exhaust port 3 in cylinder cap is blocked 4 Replace damaged internal parts Worn bumper 22 or damaged spring 8a Replace bumper or pusher spring Dirt in gate 50 Clean drive channel of front plate Tool skips fastener Inadequate airflow to tool Check hose and compressor fittings Worn or dry O ring 17 on piston Replace O ring or lubricate Cylinder cap seal leaking 8 Replace seal Joint guider is worn 24 Replace joint guider Fasteners are Fasteners are wrong size or damaged Use the recommended and jammed undamaged fasteners see page 8 Magazine or front plate screws are loose 78 3 Tighten screws Blade 27 in piston assembly is damaged 4 Replace piston assembly Worn blade in piston assembly 1 Replace piston assembly Lack of power 2 Adjust to adequate air pressure Tool will not drive Slow cycling and loss of power 3 Check cylinder cap spring for down tight broken coils or reduced length Check if exhaust port of cylinder cap Is restricted MODEL 2000 PARTS LIST screwnaxiomm na freeen gt fose m Screw we xterm w at wasn Oe w 6 serne wasrers w 8 GASKET ss KET EJ 09 20FN
5. 2008 __ 09 20FN2046 M4 0 7 x 14mm B H C S 47 PUSHER STOP 09 20FN2047 10 O RING 15 7x2 09 20FN2010 LOCK PLATE 20FN204 49 4 0 7 x 5mm Site 09 20FN2049 WAVE 20 2 M4 0 7 x 16mm F H C S 09 20FN2051 56 NAIL PUSHER 09 20FN2056 Ta storpecowasneR a SPRING 09 20FN2057 s COLLAR O RING 50 5 x 2 5 09 20FN2016 LOCK PIN 09 20FN2058 LOCKING WASHER 09 20FN2059 O RING 28 3 x 3 09 20FN2017 PISTON ASSM w DRIVE BLD 09 20FN2018 60 TORSION SPRING 09 20FN2060 LOCK 09 20FN2061 fenno Tne pes reu _st ce 202066 e ee dT m faser f 25 _ serno enar m apa TRIGGERVALVEHEAD m o forns m _ a2 reiccervawe cube mw fornessxis m _ afso _ ms 08x 20mm SCS 5 0020Fs5080 _ 90 2000 Seal Kit 09 20FN2090SK Tas fere frriccerasseany ma KEY S Sold Separately n a Not available separately KIT Sold as part of a Kit 10 MODEL 2000 SCHEMATIC 11 POWERCLEATS LENGTH DETERMINATION CHART This chart will assist you in determining the proper length of Powercleats to use for various thicknesses of flooring Approximate vertical penetration of the Powercleat under the hardwood floor is shown for each application This is onl
6. M EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING PRODUCT REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION SAFETY INSTRUCTIONS When operating this Nailer the operator and others in the work area should ALWAYS wear approved SAFETY GLASSES with front and side eye protection Eye protection will help guard against flying nails and debris which could cause severe eye injury EAR PROTECTION should be used to prevent hearing damage when there are high noise levels in the work area ALWAYS use ear plugs with a noise reduction rated at 29 db or higher at a construction site Nailer noise ratings are at LPA 1sd 90 6 LWA 1sd 99 3 and LPA 1s 1m 86 3 Nailer vibration rating m s2 3 05 Always DISCONNECT THE AIR SUPPLY before making any adjustments repairing clearing jams or when the Nailer is not in use Do not use on scaffolding or ladders and disconnect nailer from air supply when transporting between installation areas Never attach the female end of a quick disconnect to the Nailer This will trap air inside the Nailer and permit it to be discharged Only the unrestricted male connection should be attached to the Nailer Nailer requires an air source that can continuously deliver 70 to 110 psi at 3 1 2 cubic feet of air per minute for operation Normal air pressure should not exceed 110 psi or damage to the Nailer and seals may occur Excess air pressure can cause the Nailer to explode To prevent fire
7. djusted between 70 110 psi based on fastener and wood being used 4 Connect the tool to the air supply figure 2 OPERATION continued LOADING THE FASTENERS 1 Depress the LOCK 61 to release the MOVABLE CHANNEL GUIDE 44 and slide the channel guide out fully as shown in Figure 3 2 Place a full stick of 1 or 1 1 4 20 gage Powercleats into the FIXED CHANNEL 43 Lay the stick of nails with the L shape facing inward towards the center of the channel See Figure 4 3 Slide the MOVABLE CHANNEL GUIDE 44 forward until it is locked Figure 4 f f J S Ve i FLEX f Adjustable Foot Lay the stick of nails into the fixed channel with the L shape facing inward towards the center of the channel MAINTENANCE REGULAR MAINTENANCE 1 Frequent but not excessive lubrication is required for best performance Oil added through the airline connection will lubricate internal parts An automatic airline oilier is recommended but oil may be added manually before every operation or after about 1 hour of continuous use Only a few drops of oil at a time are necessary Too much oil will collect inside the tool and be blown out during the exhaust cycle ONLY USE PNEUMATIC TOOL OIL Do not use detergent oil or additives as these lubricants will cause accelerated wear to the seals in the tool 2 Use a small amount of oil on all moving surfaces and pivots 3 Dirt and water in t
8. he air supply are major causes of pneumatic tool wear Use a filter oiler for better performance and longer life The filter must have adequate flow capacity for the specific application Consult the manufacturer s instructions for proper maintenance of your filter 4 Keep tools clean for better and safer performance Use nonflammable cleaning solutions only if necessary CAUTION Soaking the tool may damage O rings and other tool parts NAILER SAFETY LABELS Operating Pressure WARNING 70 110 psi 1 Read and understand operating manual before using 2 Operator and all the by standers must wear ANSI approved safety glasses ear and head protections 3 Never use oxygen or other flammable gases Only choose clean dry regulated compressed air below 110 PSI pressure 4 Remove finger from trigger while not operating 5 Never trip over the hose Make sure all connections are tight 6 Disconnect the tool from air supply before clearing jams serviceing adjusting or during non operation 7 Don t point tool at people or animals while operating MODEL USE 20 GAUGE POWERCLEATS 2000 1 1 1 4 25mm 32mm Length CLEARING A JAM Disassembly See Figure 5 1 NOTE Do not remove the two 5 screws 80 2 Remove the two adjusting knobs 76 and cap screws 77 3 Remove the support shoe 73 and foot rest 74 4 Remove three M4 screws 78 with a 3mm allen wrench and lift off foot 71 5 Slide the safety
9. of sample flooring 76 Adjusting Knobs 2 to be installed yo Adjust the foot rest 74 so it lays flat the finished surface of the flooring Figure 1 Lightly snug both adjusting knobs 76 Push down on the support shoe 73 so it lays flat on the sub floor Tighten both adjusting knobs 76 Test the adjustment by nailing down FLEX a sample piece of flooring Re adjust the foot if necessary so that the nail insertion point enters the center of the flooring nail pocket Figure 4 Adjust the toot to sampie ot your wood Adjustable Foot 73 Support Shoe 74 Foot Rest Quick Nailer Connector CONNECTING THE TOOL TO AN AIR SUPPLY Your air tool is fully assembled when you recei it Before using it attach the air line and desire air system accessories Be sure the air hose is depressurized when installing or removing adapters to the air line To prevent misfire do r connect air to a loaded nailer Ape 1 An automatic airline oilier is recommended but oil may be added manually before every operation or after about 1 hour of continuous use 2 Place two 2 drops of air tool oil in the air plug as shown Figure 3 If you are using an automatic in line oiler check and add oil if necessary 3 Turn your compressor on and set the compressors pressure regulator to the proper pressure for the size and type of fastener being used Normal operating pressure should be a
10. or explosion use only regulated compressed air do not use bottled gases of any kind no oxygen or combustible gasses to power this Nailer Nailer is intended for use installing wood flooring and is not to be used for purposes not specified in the operations manual Do not use any nails other than Powernail Powercleats which are 20 gage L cleat nails specifically designed for use in any 20 gage Powernailer Powercleat nails are available in lengths of 1 and 1 1 4 Contact your Powernail Dealer for the correct Powercleats for the Model 2000 Use only Powernail replacement parts in the repair or maintenance of this nailer Parts or repair services are available from the manufacturer or from agents authorized by the manufacturer Repairs should be carried out only by trained service personel in the field of fastener driving tools who will observe proper safety controls while performing maintenance Service personel should be qualified to assess the safe working condition of fastener driving tools Always make sure Nailer is empty of nails before connecting air hose so as to prevent any accidental discharge from occurring ONLY CONNECT AIR TO AN UNLOADED NAILER Do not depress the trigger when loading If the fasteners are jammed disconnect the tool from the air supply before you remove the jammed nails Never place any part of the body in the discharge path of the Nailer when air is connected to the ff Nailer Never point the tool at you
11. rself or others even if the tool is not loaded For safety keep out of reach of children Never leave the Nailer unattended while it is connected to an air supply Do not fire into hard materials or attempt to use on hard or brittle material such as concrete steel or tile Before using this tool carefully check that all parts are working correctly Do not use the tool if it is not operating correctly check for causes and adjust as necessary for proper operation When not in use the tool should be cleaned fully assembled and then stored in a dry location This will extend the life of the tool and reduce any oxidation OPERATION The Model 2000 nails down flooring from 5 16 to 9 16 using the Powernail FLEX The Model 2000 adjustable foot assembly that can be adjusted to installs tongue and fit different flooring profiles groove flooring To use the Model 2000 simply snug up the from flooring pull the trigger and let the nailer drive and 5 16 to 9 16 set the nail at the correct 45 degree angle The unique body design allows for different grip angles and has an adjustable exhaust port to redirect nailer exhaust Adjustable Exhaust AN E Adjustable FLEX Foot gt Assembly Floor activated safety mechanism prevents accidental tool activation OPERATION continued FOOT ADJUSTMENT NAIL LOCATION Figure 1 Loosen both adjusting knobs 76 See Figure 1 Hold nailer on a piece
12. y a guide Results should be tested in the field before proceeding Nail Penetration for 3 4 Subflooring 1 1 4 20 GAGE POWERCLEATS 1 2 FLOORING 9 16 FLOORING 5 16 FLOORING N 3 8 FLOORING eed Sees N WE UNDERL AYMENT Powernail Company 2013 POWERNAIL COMPANY INC 1300 Rose Road Lake Zurich IL 60047 US Phone 1 800 323 1653 or 847 847 3000 www powernail com 12
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