Longevity 880365 Instructions / Assembly
Contents
1. 1 877 566 4462 Website www longevity inc com Sales sales longevity inc com Customer Service help longevity inc com Dealers dealers longevity inc com Complaints complaints longevity inc com Please join our welding forums to share welding tips and tricks to receive useful information from customers who also use our products and to be a part of the Longevity welding community at www freeweldingforum com ONGEVI Check out LONGEVITY Racing at www longevity racing com ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder Warranty LONGEVITY Plasma Cutters Welders and Multi Purpose Welders are covered for specific Parts and Labor warranty at our facility For detailed information regarding your specific LONGEVITY welder or cutter please view our Terms and Policies page on our website at the following website link http www longevity inc com terms Shipping Damage Your machine is insured against damage during shipping Keep all packing materials and containers in case machine must be returned We will initiate a claim with the shipping company to cover damage or loss If there 1s shipping damage upon opening your package our customer service team will work with you to get the matter resolved ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder In Warranty Service Customers who own machines that are in warranty and require service should contact our Warranty Department by email at help longevity inc com2. DS Downslope time Unit Seconds Setting range 0 10 Factory setting 0 AC Arc current only with 4T Unit Seconds Setting range 5 10096 of main current WC DC 10 100 of main current WC AC Factory setting 5 PF Gas post flow time Unit Seconds Setting range 0 1 10 Factory setting 3 AC frequency only with TIG AC Unit Hz Setting range 50 250 WC 50A 50 200 50A ZWC 100A 50 150 100A lt lt 150 50 100 150A ZWC 200A Balance only with TIG AC Balance adjustment is mainly used to set the adjustment of eliminating metal oxide such as Aluminium Magnesium and its alloy while in AC output mode Unit Setting range 15 50 Factory setting 15 9 Rod electrode Stick welding key Parameter Setting range Arc force 0 10 Hot start 0 10 Arc length 0 10 eo db s ONGEVI 200EX 200amp AC DC TIG Welder 10 Power Alarm indicator Power Indicator Light Indicates if the welder reaches its duty cycle or if the machine senses over voltage or over current At the same time Err 001 will display on the LCD Display 6o ONGEVI 200EX 200amp AC DC TIG Welder LONGEVITY Global Inc thanks you for your purchase and the opportunity to be able to serve you If after reviewing this manual you have any problems in setting up or operating your machine contact us at help longevity inc com LONGEVITY Global Inc Toll Free 1 877 LO
3. ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder ONGEVI Y TM Operating Manual For TigWeld 200 200 AC DC Pulse TIG Welder and AC DC Stick Welder ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder Table of Contents PG 3 Thank you From LONGEVITY PG 4 6 Warranty Shipping Damage Order Information PG 7 9 Warning and Safety Information PG 10 Specifications and Ratings PG 11 Specifications and Ratings PG 12 Connecting your Welder PG 13 16 Front Panel Overview PG 17 Enjoy your new welding machine from LONGEVITY PG 18 Electronic Schematics ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder THANK YOU We at LONGEVITY want to thank you for purchasing our product You are almost ready to experience Longevity Welding first hand Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared manual that will assist you in understand your new plasma cutter welder If you have any questions during or after reading this manual please feel to contact us Please take a moment to register your product on our website at www longevity inc com www lweld com Once again thank you for choosing Longevity as your main welding supplier ONGEVI 200EX 200amp AC DC TIG Welder Longevity Global Inc 23591 Foley St Hayward CA 94545 Toll Free Customer Support 1 877 LONG INC
4. and secured 2 8 pin Control Socket Is used to connect either to the trigger switch on the TIG torch or to the foot pedal 3 Negative Welding Terminal Negative polarity output It is important that the plug be inserted and secured 4 Shielding gas connector Is connected to the gas input pipe of torch 5 Power source switch Switch to the welder is turned on while switch to OFF the welder is turned off Power source input To connect to a 220v power source 7 Shield gas input joint Gas inlet for shielding gas 8 Fan used for cooling the components and parts inside the welder a D ONGEVI 200EX 200amp AC DC TIG Welder ONGEVI Y 727 The power to last gt 888 Bee 10 DID WEL WELD CURRENT CURRENT DOWN PULSE ARC WIDTH BASE tt h n CURRENT id d ay 4 SPIT ARS SE POST FLOW PREFLOW PUL FREQUENCY n AC FREQUENCY AC BALANCE 24 j PREVIOUS 4 200 AMP AC DC DIGITAL SYNERGISTIC TIG STICK PULSE WELDER Overview 1 AC DC Selection Button AC welding DC welding 2T Mode 4T Mode 3 Gas test Button Lights up when Gas test key is selected after that gas will flow out for 15 seconds Press the button again to stop the gas flow before the 15 seconds are up 4 HF high frequency ignition Button Lights up when High frequency key is pressed HF high frequency ignition has been sele
5. NG INC 1 877 566 4462 Website www longevity inc com Sales sales longevity inc com Customer Service help longevity inc com Dealers dealers longevity inc com Please join our welding forums to share welding tips and tricks to receive useful information from customers who also use our products and to be a part of the LONGEVITY QG welding community at www freeweldingforum com For the coolest LONGEVITY sponsored race teams plus a complete racing forum that covers everything from Drag Racing to RC Car Racing please check out www longevity racing com Enjoy your new welding machine from LONGEVITY Thanks again EVE NGEVITY TigWeld 200EX 200amp AC DC TIG Welder TM ueg Jauojsued jddns 2 1 46 osny jndjno jndjinooAnisod X Aouonbojg yzy ULJON puI TA cg d N d ca 1 ISV epour 180 IS IAUIOJSULI 19401 eon Aporoo o 11828 1105 Jamod TL LL 14 TL 23 IO LS a jexo os peer oc JOYOOS peor 0z Ww MT N 9459 0 AOCC T mou
6. cted 5 Pulse Button Lights up when Pulse key is pressed Pulse has been selected 6 and 7 Parameter selection keys If 2T 4T mode has been selected it is possible to change welding parameters by means of the parameter selection keys 6 and 7 while the welding operation is in progress mdi 79 ONGEVI 200Ex 200amp AC DC TIG Welder 8 Adjusting dial If the parameter indicator lights up then the selected parameter can be altered on adjusting dial AC frequency Balance Available parameters where 2T and 4T mode have been selected PF Gas pre flow time Unit Seconds Setting range 0 1 1 Factory setting 0 3 SA Starting current only with 4T Unit Amps Setting range 5 10096 of main current WC DC 10 100 of main current WC A C Factory setting 5 UPS Upslope time Unit Seconds Setting range 0 10 Factory setting 0 WC Welding current Unit Amps 5 200 TIG DC 10 200 TIG AC 5 170 Stick DC 10 170 Stick AC BC Base current Unit Amps 5 200 DC 10 200 AC Important Only selectable when pulse key has been pressed PW Pulse Width Unit Setting range 5 100 Factory setting 5 Important Only selectable when pulse key has been pressed 14 ONGEVI 200EX 200amp AC DC TIG Welder PF Pulse frequency Unit Hz Setting range 0 5 200 Factory setting 0 5 Important Only selectable when pulse key has been pressed
7. re safe operation of your welding cutting equipment e Ensure that this welding equipment 15 installed in an area free of corrosive chemical gases flammable gases or materials and explosive chemicals e The area should contain little dust and have a humidity of no more than 80 e Operate the welding equipment in an area sheltered from direct sunlight and precipitation Work area temperature should be maintained at 100C to 4001C e because of an overload the machine suddenly stops and it is necessary to restart it leave the internal fan operating to lower the inside temperature e Always wear protective clothing and welding mask to protect your skin e Wear safety goggles designed to darken the arc generated by your machine Wear suitable noise protection to protect your hearing e Ensure that machine is grounded through the power cord or on the machine case e Never operate the machine in bare feet or on a wet floor e Never switch the machine off while it s in use Doing so will damage the internal circuitry e Ensure that your circuit breaker is rated to handle the current requirements of your machine e Use a UL approved receptacles and plugs with your machine Never hard wire the machine to main power Work in a well ventilated area to avoid smoke Keep your head out of the smoke Ensure that air is flowing away from you to avoid inhaling smoke e Ensure proper ventilation th
8. rom the equipment A circuit breaker is required to prevent electrical overload of the equipment Only high quality welding tools should be used Electric Shock can be fatal Ensure that ground cable is connected in accordance with applicable safety codes Never touch electrodes wires or circuit components with bare hands Wear dry welding gloves when welding The operator must be insulated from the work piece Smoke and gas can be harmful to health Ensure that the working area is well ventilated Avoid breathing smoke and gas generated during the welding process Cutting and welding can cause cancer because of the smoke that comes from the welds and cuts Arc light emission can be harmful to eyes and skin Always wear a welding helmet anti radiation glass and work clothes while welding ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder Ensure that people in or near the working area are protected Welding splash is a fire hazard Keep flammable material away from the work place Keep a fire extinguisher nearby and have all personnel trained in its use Surface noise generated while welding or cutting can be harmful to hearing In the event of a machine fault Refer to this instruction manual If the fault cannot be determined contact your local dealer or supplier for assistance ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder Safety Tips Consider the following tips to ensu
9. rough the machine s louvers Maintain a distance of at least 12 inches between this cutting equipment and any other objects in the Work area e Use a screen or curtain designed to keep passer byes from viewing the arc e The arc spray and metal spray from machine use may cause nearby fires Use caution ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder e If after reviewing this manual you have any problems in setting up or operating your machine contact us at help longevity inc com mes ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder Specifications Parameters Rated input current 35 4 39 5 STICK Rated input power KW 5 2 TIG 6 4 STICK Max no load voltage V Adjustment range of start current A 10 welding 5 welding current current Adjustment range 10 200 5 200 10 170 5 170 welding current A of Adjustment range 0 10 downslope time S Pre gas time S Adjustment range post gas time S Clearance effect 96 Efficiency Duty cycle 40 10 minutes Protection class Dimensions of Machine 470 X 250 X 400 LxWxH mm 25 200A 25 200A 60 90A 60 110A 100 70A 100 90A 11 ONGEVI 200EX 200amp AC DC TIG Welder Operation Layout for the panel 1 Positive Welding Terminal Positive polarity output It is important that the plug be inserted
10. to obtain a return authorization code In addition to the warranty we offer we would like for you to register your product on our website at www longevity inc com resources Remember warranty starts from the date of purchase For your convenience write your order information below so you can track your order in case you need warranty Work Order No Date of Purchase Warranty Period Out of Warranty Service Customers who own machines that are out of warranty and require service should contact us for an estimate Longevity offers an exchange program on out of warranty units We also help non LONGEVITY customers with repairs replacement and service If your unit is not manufactured by Longevity and you cannot receive service from your manufacturer or seller Longevity will lend out hand Our warranty policy 1s also available for all plasma cutters and welders For more information please email us at help longevity inc com ONGEVI Y TigWeld 200EX 200amp AC DC TIG Welder Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders if the equipment is not operated properly Welding or cutting must be performed in accordance with all relevant safety regulations Carefully read and understand this instruction manual before installing and operating this equipment Changing function modes during welding may damage equipment Before welding disconnect the electrode holder cable f
Download Pdf Manuals
Related Search