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DreamLine DL-6438L-01CL Installation Guide
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1. 6 7 1 ima 8 5 J g gt X R 20 ii A 12 Q i 19 13 K lt 4 14 it M U 16 3 i 17 18 Parts List 01 Stationary glass A 1pc 11 Stopper block 1pc 02 Glass door 1pc 12 Wall bracket 2pcs 03 Guide rail 1pc 13 Single side strip 1pc 04 Handle 1pc 14 Bumper strip 1pc 05 Support bar 1pc 15 Seal gasket 1pc 06 Wall anchor 6pcs 16 Countersunk screw ST4 2 x40 1pc 07 Round head screw ST4 2x55 6pcs 17 Shelf bracket without nut 4pcs 08 Guide rail connector lpair 18 Shelf bracket with nut 2pcs 09 Sliding bracket assembly 1pc 19 Glass shelf 2pcs 10 Roller assembly 2pcs 20 Stationary glass B 1pc NOTE Unpack your unit carefully and inspect it Lay it out and identify all parts using parts diagram and part list in your manual as a reference Before discarding the carton check for small hardware bags that tend to fall to the bottom of the box If any parts are damaged or missing please contact DreamLine for replacement NOTE Retain these installation instructions for future reference MIRAGE 60 Rev 2 Ver 5 07 2013 3 Sliding Bracket Assembly Sl A Face Plate 1pc F Head screw M4x10 2pcs B Back Plate 1pc G Head screw M6x16 2pcs C Slider 1pc H Head screw M6x8 1pc D 1 16 PVC gasket 2pcs I 1 8 wool strip Apcs E 1 16 PVC wa
2. BREAMLINE ream in style MIRAGE SHOWER DOOR amp TUB DOOR INSTALLATION INSTRUCTIONS IMPORTANT DreamLine reserves the rights to alter modify or redesign products at any time without prior notice For the latest up to date technical drawings manuals or any other details please refer to the support BathAuthority com web page f oe S Please read these instructions carefully before installing If you have any questions regarding installation please call our technical support specialists Monday through Friday 9 00 AM 5 00 PM EST at Phone 1 866 731 2244 Fax 1 866 227 1533 or e mail our technical support group at support BathAuthority com For more information on DreamLine Shower Doors and Tub Doors please visit www BathAuthority com Preparation 1 After opening all boxes and packages read this introduction carefully Check that all of the needed parts are included in the package by marking all the components on the Detailed Diagram of Shower Door Components Examine boxes and packages for shipping damage If the unit has been damaged has a finishing defect or is missing parts please contact our customer support department within 5 business days of the delivery date Please note that DreamLine will not replace any damaged products or missing parts free of charge after 5 business days or if the
3. Bring the Glass door 02 inside the shower Remove nuts from the Roller assembly 10 bolts and spread the rollers against the installation holes on the Glass door Fasten the Roller assembly to the Glass door through the predrilled holes NOTE Steps 15 and Steps 16 require 1 second person to hold Glass door The Glass door will not stay by itself until you finish the Step 16 See Fig 17 for details NOTE Please refer to Sliding bracket assembly 09 diagram on age 4 f Place the Slider C over the top edge of the Glass door 02 and put the Sliding bracket assembly together using Head screw M4 X10 F NOTE Sliding bracket assembly 09 can be installed for either left or right hand configurations These directions are written for right hand configuration See Page 17 for left hand configuration See Fig 18 and Fig 19 for details MIRAGE 60 Rev 2 Ver 5 07 2013 17 Press the Magnetic strip 14 on the vertical edge of the Glass door 02 and Stationary glass B 20 Push the Seal gasket 15 into the channel of the Guide rail 03 See Fig 20 for details Fig 19 1 3 2 4 Fig 20 MIRAGE 60 Rev 2 Ver 5 07 2013 18 Install the Handle 04 onto the Glass door 02
4. See fig 21 for details 19 Locate the Support bar 05 and temporarily fasten it to the Sliding bracket assembly 09 with the Head screw M6 x8 H Adjust the bar to a proper position and level it horizontally Hold it firmly and outline the wall bracket of the Support bar to mark wall with position Remove the Support bar and detach its wall bracket Place the wall bracket of the Support bar against its outlined position on the wall and mark the hole for drilling Drill the hole using 5 16 drill bit insert the Wall anchor 06 and fasten the Support bar s wall bracket to the wall with the Countersunk screw ST4 2x40 16 Attach the Support bar back to its wall bracket and Sliding Bracket assembly and tighten the screws to secure the glass See Fig 22 for details Fig 21 4 J 5 16 2 5 is 3 6 i a Fig 22 MIRAGE 60 Rev 2 Ver 5 07 2013 20 Apply the sealant along the connection of Stationary glasses A and B with the wall inside the shower as well as between the Guide rail 03 and the threshold outside the shower See Fig 23 and Fig 24 for details caulk Fig 23 lt caulk Fig 24 MIRAGE 60 Rev 2 Ver 5 07 2013 NOTICE The above installation steps are given for the r
5. Warminster PA 18974 F 1 866 857 3638 T 1 866 731 2244 Warranty bathauthority com TEL 866 731 2244 FAX 866 227 1533 WWW BATHAUTHORITY COM For more information on DreamLine Shower Doors and Tub Doors please visit www BathAuthority com
6. A holes using 5 16 drill bit and insert the Wall anchor 06 J Apply a layer of waterproof silicone to the 5 16 i Za bottom side of the Guide rail Place the Guide rail back on base or threshold and secure it with the Round head screw ee y ST4 2x55 07 a aa Bia See Fig 3 for details Fig 3 4 View of the installed Guide rail 03 with the Guide rail connectors 08 See Fig 4 for details aN Fig 4 MIRAGE 60 Rev 2 Ver 5 07 2013 6 5 Mount the Wall bracket 12 to Stationary glass A 01 Slide the glass into the channel of the Guide rail 03 See Fig 5 for details 6 Butt up Stationary glass A 01 against the wall and level it vertically See Fig 6 for details hy E amp E Fig 5 Fig 6 MIRAGE 60 Rev 2 Ver 5 07 2013 7 Outline the position of the Wall bracket 12 on the wall Set Stationary glass A 01 aside Remove the Wall bracket from Stationary glass A and by l replacing it to the outlined position mark the hole fol on the wall Drill the hole using 5 16 drill bit insert the Wall anchor 06 and fasten the Wall bracket to the wall with the Round head screw ST4 2x55 07 2 5 Put Stationary glass A back into position and tight f it up to t
7. AND OTHER EXCLUSIONS This warranty excludes all industrial commercial and business usage whose purchasers are hereby extended a one 1 year limited warranty from the date of purchase for shower and tub doors a three 3 month limited warranty from the date of purchase for vanities and sinks with all other terms of this warranty applying except the duration of the warranty DREAMLINE JETTED AND STEAM SHOWER CABINS DREAMLINE SHOWER COLUMNS AND DREAMLINE SHOWER SEATS ARE NOT INTENDED FOR COMMERCIAL USE AND THERE IS NO WARRANTY EXTENDED FOR THESE PRODUCTS FOR COMMERCIAL USE DreamLine hereby disclaims all warranties for products sold as dealer or store displays DreamLine hereby disclaims all warranties for products used outside of the United States or Canada whether expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose WARRANTY TERMS DreamLine will at its election repair or replace the product found by DreamLine in its sole judgment to be defective within the warranty period under normal residential use and maintenance The replacement of a product is limited to supplying a replacement product or part same as existing or if not available comparable product DreamLine warranty obligation shall be discharged upon tender of parts replacement or repair of the product Purchaser s refusal to accept the tender terminates all warranty obligations and VOIDS THE WARRANTY Cost of
8. freight for returning products to DreamLine for repairs or replacement under this limited warranty are the responsibility of the customer Cost of freight associated with shipping of replacement product or parts to the customer may be charged to customer Any product replaced or repaired during the warranty period will be covered only for the remaining period of the original warranty In no event will DreamLine be liable for costs of repair or replacement of any installation material including but not limited to tiles marble etc DREAMLINE IS NOT RESPONSIBLE FOR INSTALLATION REMOVAL OR REINSTALLATION COSTS OF ANY PRODUCT REQUIRING WARRANTY SERVICES Any modification or alteration of any DreamLine products will void the warranty DreamLine product installations and repairs must be performed by either a DreamLine authorized agent or a licensed insured and experienced professional contractor installation or repairs performed by any other party shall void the warranty This warranty shall not apply to breakage or damages caused by normal wear and tear fault carelessness abuse misuse misapplication improper maintenance alteration or modification of the unit as well as chemical or natural corrosion accident fire flood act of God or any other casualty Improper care and cleaning will void the warranty Use of cleaners containing abrasive cleansers ammonia bleach acids waxes alcohol solvents or other products not recommended for chrome or similar f
9. product has been installed Feel free to contact DreamLine if you have any questions 2 Please note that you should consult your local building codes with questions on installation compliance standards Building and plumbing codes may vary by location and DreamLine is not responsible for code compliance standards for your project and will not accept any returns 3 If this unit is going to be installed in a new construction install all of the required plumbing and drainage before installing the shower Use a competent and licensed if required by local code plumber for all plumbing installation 4 Prior to installation ensure that the installation surface is leveled and solid and will be able to support the total weight of the unit Also make sure the walls are at right angles Irregular installation surface level or improper angle of side walls will result in serious problems for your installation Please note that some adjustments and drilling might be necessary during the installation process 5 This unit must be installed against finished walls and floor 6 Please NOTE This door does not have out of plumb adjustment Make sure your walls are vertical and your shower base or threshold is leveled Tools Required Tape l Phillips Drill bit Caulk 9 Level Gun Se Hammer Wrench MIRAGE 60 Rev 2 Ver 5 07 2013 2 Detailed Diagram of Shower Tub Door Components
10. ATS DreamLine warrants shower seats to be free from defects in workmanship and materials under normal residential use for a period of one 1 year from the initial date of purchase by the owner end user contractor or builder from an authorized dealer Warranty shall be VOID if the shower seat is not professionally installed on a properly reinforced wall VANITIES AND VESSEL SINKS DreamLine warrants bathroom vanities and vessel sinks to be free from defects in workmanship and materials under normal residential use for a period of one 1 year from the initial date of purchase by the owner end user contractor or builder from an authorized dealer STATE LAWS AND THIS WARRANTY Some states provinces do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of special incidental or consequential damages so these limitations and exclusions may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state province to state province WARRANTY SERVICE The following information will be required for you to file a Warranty claim 1 Your name address and telephone number 2 Product model number 3 Brief description of problem please note that additional information such a photos may be required to fully process your warranty claim 4 Proof of purchase You may submit this information by e mail mail or fax to DreamLine Warranty Service Center 75 Hawk Road
11. e measurements in Fig 12 1 mark drill holes for the shelf brackets Drill the holes using 5 16 drill bit and insert the Wall anchors 06 Attach the Shelf brackets without nut 17 to the wall with Countersunk screw ST4 2x40 05 16 16 and attach Shelf brackets with nut 18 Rad ee to Stationary glass B 7 Insert the Glass shelf into the Shelf brackets oN and tighten the screws at the bottom of the brackets 5 Start installation with top Glass shelf and 3 x 6 repeat this step to install the bottom Glass g s shelf See Fig 12 and Fig 13 for details L Fig 12 MIRAGE 60 Rev 2 Ver 5 07 2013 NOTE Please refer to Sliding bracket assembly 09 diagram on Page 4 13 Disassemble the Sliding bracket assembly Mount the Face Plate A and Back Plate B on the top of Stationary glass A 01 with the Head screw M6 X 16 G Use PVC gasket D and PVC washer E in between glass and metal parts NOTE Use only hand tools Do not over tighten the screws See Fig 14 and Fig 15 for details Fig 13 Fig 14 MIRAGE 60 Rev 2 Ver 5 07 2013 14 Install the Stopper block 11 on the bottom of the Glass door 02 Fig 15 See fig 16 for details 1 Fig 16 MIRAGE 60 Rev 2 Ver 5 07 2013 15 16
12. he Wall Bracket Re See Fig 7 for details i g Ya 5 16 I Fig 7 4 8 Mount the Wall Bracket 12 on Stationary glass B 20 I Slide the glass into the channel on the other side of eA A the Guide rail 03 ie See Fig 8 for details 2 E Fig 8 MIRAGE 60 Rev 2 Ver 5 07 2013 9 Butt up Stationary glass B 20 against the wall and level it vertically See fig 9 for details 10 Outline the position of the Wall bracket 12 on the wall Set Stationary glass B 20 aside Remove the Wall bracket from Stationary glass B and by replacing it to the outlined position mark the hole on the wall Drill the hole using 5 16 drill bit insert the Wall anchor 06 and fasten the Wall bracket to the wall with the Round head screw ST4 2x55 07 Put Stationary glass B back into position and tight it up to the Wall Bracket See Fig 10 for details Fig 9 4 5 A Ji eS 6 AN o N 5 16 Fig 10 MIRAGE 60 Rev 2 Ver 5 07 2013 11 Push the Single side strip 13 between the groove of the 1 Guide rail 03 and both Stationary glasses A amp B using wooden shims or other piece of wood See fig 11 for details 12 Glass shelves 19 are installed to Stationary N glass B 20 ot Mark the Glass shelf position on the wall 2 According to th
13. ight hand configuration Stationary glass A and B and attach the Sliding For left hand configuration door please reverse bracket assembly 12 to Stationary glass A See Fig 25 for details Fig 25 Product Maintenance To ensure long lasting life for your acrylic back walls wipe them off after each use with a soft cloth To clean the acrylic back walls use non abrasive sprays or cream based cleaners Never use abrasive cleansers metal brushes or scrapers that could scratch or dull the surface To ensure long lasting life for your glass shower products wipe them off after each use with a soft cloth Rinse and wipe off the glass using either soft cloth or squeegee to prevent soap buildup Never use abrasive cleaners and cleaning products that contain scouring agents as this may scratch the surface Never use bristle brushes or abrasive sponges To ensure a long lasting hardware finish wipe off the metal parts after each use with a soft cloth Do not use abrasive cleaners or cleaning products containing ammonia bleach or acid If accidentally used rinse the surface as soon as possible to prevent finish peeling or corrosion After cleaning the shiny finishes rinse thoroughly and wipe dry with soft cloth Clean stainless steel surfaces at least once a week When applying stainless steel cleaner or polish work with not against across the grain Never use an abrasive sponge or cloth steel w
14. inish glass or acrylic will void the warranty For additional product maintenance instructions please refer to product installation manual DreamLine is not responsible for any issues arising in connection with errors or omissions in information provided on DreamLine s websites The warranty does not extend to any non DreamLine plumbing or components installed by installers end users or by any party other than DreamLine THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE BATH AUTHORITY LLC DREAMLINE AND OR SELLER DISCLAIMS ALL LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES DREAMLINE IS NOT LIABLE FOR PERSONAL INJURIES OR DEATH TO ANY PERSON OR FOR ANY DIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGE LOSS OF USE LOSS OF TIME LOSS OF PROFITS INCONVENIENCE INCIDENTAL EXPENSES LABOR OR MATERIAL CHARGES OR ANY OTHER COSTS RESULTING FROM THE USE OF ITS PRODUCTS OR PERTAINING TO THE APPLICATION OF THE PRESENT WARRANTY OR RESULTING FROM THE REMOVAL OR REPLACEMENT OF ANY PRODUCT OR ELEMENT OR PART COVERED BY THIS WARRANTY PRODUCT WARRANTY PERIODS DreamLine is not responsible for product code compliance or for verifying building code restrictions on installation or use and any such compliance is excluded from this warranty DreamLine reserves the right to modify this warranty at any time such
15. ool or wired brushes MIRAGE 60 Rev 2 Ver 5 07 2013 17 DREAMLINE EXCLUSIVE LIMITED WARRANTY AS OF MAY 6 2013 This warranty extends only to the original owner end user for household use only and is not transferable to a subsequent owner This warranty extends for a designated period of time so long as it remains in use in its original place of installation This warranty applies only to DreamLine products purchased from an authorized dealer in United States or Canada Proof of purchase original sales receipt from the original consumer purchase must be provided with all warranty claims IN NO EVENT SHALL THE LIABILITY OF DREAMLINE EXCEED THE PURCHASE PRICE OF THE UNIT DreamLine products must be installed by a fully insured and licensed professional Installation of DreamLine product by anyone other than fully insured licensed professionals shall VOID THE WARRANTY DreamLine recommends that such licensed professionals have experience in the installation of bathroom products Installation of certain products including without limitation glass products i e shower and tub doors by an inexperienced installer may result in glass breakage and consequently cause personal injury or death PARTS ONLY WARRANTY This warranty is extensive in that it covers replacement of all defects LABOR CHARGES AND OR DAMAGE INCURRED IN INSTALLATION REPAIR OR REPLACEMENT AS WELL AS ANY OTHER KIND OF LOSS OR DAMAGE ARE EXCLUDED COMMERCIAL USE
16. sher 2pcs J Plastic bulkhead 8pcs MIRAGE 60 Rev 2 Ver 5 07 2013 Shower Tub Door Installation NOTE The installation of this door requires two installers NOTE The door can be installed on the shower base tub or custom threshold Measure the distance between two walls This distance is marked as W See Fig 1 for details Your Guide rail 03 has been precut for your Shower model opening width 60 If W width of your wall to wall opening is equal to 60 it is unnecessary to cut the Guide rail and you can continue to Step 3 If W width of your wall to wall opening is less than 60 you will need to cut the Guide rail from one side The length to cut off will be D D Subtract W from 60 FOR EXAMPLE If your wall opening W 59 Your shower model is 60 D 60 59 1 You have to cut 1 off from the rail See Fig 2 for details Fig 2 MIRAGE 60 Rev 2 Ver 5 07 2013 3 Fasten the Guide rail connector 08 to one j 4 of the sides of the Guide rail 03 Slide in two Roller assemblies 10 from the K gt D other end of the Guide rail Fasten another TN a Se Guide rail connector to the other side of YS the Guide rail Position the Guide rail on base or threshold and trace through predrilled holes of Guide 2 5 rail connector flange to mark wall Drill the ae Fy
17. warranty modifications will not alter the warranty applicable at the time of sale of the products in question The warranty terms for specific products for consumer non industrial non commercial non business use only are SHOWER BACKWALL SHOWER CABINS JETTED amp STEAM DreamLine warrants shower backwalls and shower cabins to be free from defects in workmanship for a period of one 1 year from initial date of purchase by the owner end user contractor or builder from an authorized dealer SHOWER amp TUB DOORS SHOWER ENCLOSURES DreamLine warrants shower doors tub doors and shower enclosures to be free from defects in workmanship and materials under normal residential use for a period of five 5 years from the initial date of purchase by the owner end user contractor or builder from an authorized dealer Warranty for plastic strips shall be limited to one 1 year Warranty for any part in Oil Rubbed Bronze finish shall be limited to one 1 year SHOWER BASES DreamLine warrants shower bases to be free from defects in workmanship and materials under normal residential use for as long as the original consumer purchaser owns their home in which their product is installed SHOWER COLUMNS DreamLine warrants shower columns to be free from defects in workmanship and materials under normal residential use for a period of one 1 year from the initial date of purchase by the owner end user contractor or builder from an authorized dealer SHOWER SE
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