Swan TW-32-018 Installation Guide
Contents
1. H 800 325 7008 New Construction Wallboard Installation Note If the high gloss wall panel kit is to be installed over an existing wall surface proceed to the next section 1 Measure and cut out openings for the faucet s bathtub spout and or shower head Install 1 2 inch moisture resistant CEMENT BOARD or greenboard over back 1 front 2 and rear 3 wall surfaces of the rough opening 800 325 7008 11 Installation Procedure IMPORTANT NOTICE To prevent possible water wicking affect damage to the wall install the wall board with a 1 2 inch gap above the bathtub or shower floor side lip the front edge of the bathtub or shower floor and the room floor me 1 2 2 Apply a coat of water or oil based primer sealer to all the surfaces of the CEMENT BOARD or greenboard follow the manufacturer s instructions Allow the primer to dry thoroughly before applying any silicone adhesive The Swan Corporation Installation Procedure High Gloss Wall Kits IMPORTANT NOTICE Before beginning refer to the General Information section for important information on how to prepare the existing bathtub or shower walls for installation Swan Corporation high gloss wall kits feature several d2. Note Any gaps between the bottom of the panels and the tub ledge will be filled in with caulking in a later step 800 325 7008 Extension Panel Model SW 7060 IMPORTANT NOTICE This kit has an extension panel to fit back wall measurements from 36 to 60 inches wide The extension panel is the same size as the side panels but it has two overlapping edges and is clearly marked on the back Note For the SW 7060 Wall Kit measure the distance between the back wall edges of the two installed corner panels If the back wall measurement is 29 to 47 inches refer to Step 1 If the back wall measurement is 47 to 51 inches refer to Step 3 Installation Procedure 1 Measure the distance between the back wall edges of the two installed corner panels Subtract 23 inches from this measurement to determine the minimum required width of the extension panel Example 36 in width between back wall corner panels 23 in minimum coverage width with 1 inch overlaps 13 in width of cut extension panel minimum Note If the back wall measurement is 29 inches or less cut the extension panel to a 6 inch width DO NOT CUT THE EXTENSION PANEL TO A WIDTH LESS THAN 6 inches wide E A 4 H
3. IMPORTANT NOTICE Follow the manufacturer s instructions on the tube for proper application Allow at least 24 hours for caulk to set before using the bathtub enclosure The installation is now complete DO NOT discard these installation instructions PLEASE LEAVE THEM WITH THE HOMEOWNER 800 325 7008 Cleaning and Maintenance Care and Cleaning Swan Corporation high gloss products are stain and abrasion resistant however the finish requires reasonable care IMPORTANT NOTICE Because cleaning products change over time always check the manufacturer s instructions to make sure it is compatible with fiberglass reinforced polyester DO NOT use a cleaner if the label indicates it should not be used on fiberglass reinforced polyester DO NOT use spray on cleaners that require daily use without immediately rinsing with water to stop the chemical cleaning reaction because damage will result and void the warranty Day To Day Cleanup Wash regularly with warm water Use a soft cloth with a mild detergent such as Handy Andy Mr Clean or Lestoil Always rinse off cleaners within five minutes of application Scratch free pads made of nylon saran or polyethylene may be used Protect the finish with any fiberglass wax or automotive paste wax labeled as safe for clear coat finishes IMPORTANT NOTICE NEVER use abrasive scouring powders cleansers or scouring pads
4. 800 325 7008 27 Installation Procedure 4 Insert wedge blocks or cross braces between the front to rear panel braces and the back panel braces These blocks or braces must apply pressure to the back panel to hold it in place me asl a SJ ee AIRS ll m LJ 5 Remove the braces after 24 hours cay The Swan Corporation Installation Procedure Caulking Note Install any optional accessories and or optional window trim kit before caulking edges and seams 1 Apply a bead of color coordinated silicone caulk to the joint where the bottom of the wall panels meet the shower or bathtub ledge 2 Apply a bead of color coordinated silicone caulk to the top edge of the entire unit 3 Apply a continuous bead of color coordinated silicone caulk along all vertical and horizontal seams at side back and optional accessories and or window trim kit joints if installed
5. 800 325 7008 2 Extension panel A should be installed at the opposite end of the shower away from showerhead C This allows installation of back panel B with the soap dish and shampoo shelf closer to the showerhead C C i The Swan Corporation Installation Procedure 3 If the back wall measurement is 47 to 51 inches cut the extension panel in half and install one half of the panel overlapping each corner panel The back panel will be installed between the two panel halves 4 Trial fit the cut extension panels and back panel Make sure there is at least 1 inch of panel overlap at each edge 5 Refer back to Step 1 through Step 4 of the Back Panel section for instructions on applying silicone adhesive and installing extension panels and back panel IMPORTANT NOTICE Refer to the Temporary Bracing section for information on bracing to hold the panels in place until the silicone adhesive is completely set usually 24 hours This will allow proper curing of the silicone adhesive 6 Install temporary bracing to hold the wall panels in place until the silicone adhesive cures 7 After the temporary bracing is removed refer to the Caulking section for information on applying color coordinated caulk to joints and seams The Swan Corporation 20 Wall Kits With Corner Side Panels
6. Any cutout should have rounded corners sharp corners can promote stress cracks 5 Cut clearance holes using a router saber saw or hole saw Drill or cut holes 1 2 inch larger than the diameter of the plumbing outlets from the finished side of the panel For best results when drilling place a scrap of wood beneath the hole to ensure a clean cut Rs Ss 800 325 7008 Installation Procedure 6 Trial fit the panel and make any necessary adjustments Note The corner side panel should not extend all the way to the front edge of the bathtub A WARNING Fumes Hazard A The fumes from the silicone and AA solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment The Swan Corporation Installation Procedure 7 Clean the back of the panel with denatured alcohol Denatured Alcohol IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 8 Apply the silicone in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note a
7. One left side panel One right side panel Three tubes of silicone adhesive One tube of color coordinated caulk Designed for shower enclosures up to 60 inches wide and 30 to 36 inches deep Wall panels are 70 inches high HA 58 Bathtub Wall Kit One back panel One left corner side panel One right corner side panel Three tubes of silicone adhesive One tube of color coordinated caulk Designed for bathtub enclosures up to 62 inches wide and 29 to 30 inches deep Wall panels are 58 inches high RM 58 Bathtub Wall Kit One back panel One left corner side panel One right corner side panel Three tubes of silicone adhesive One tube of color coordinated caulk Designed for shower enclosures up to 60 inches wide and 29 to 30 inches deep Wall panels are 58 inches high 800 325 7008 General Information SW 7032 Shower Wall Kit One back panel with soap dish One left corner side panel One right corner side panel Three tubes of silicone adhesive One tube of color coordinated caulk Designed for shower enclosures 32 inches wide and 32 inches deep or less Wall panels are 70 inches high SW NEO DTF Corner Shower Wall Kit One corner panel One left side panel One right side panel Three tubes of silicone adhesive One tube of color coordinated caulk Designed for corner shower enclosures with 36 to 38 inch deep side walls Wall panels are 70 inches high WTK 1 Window Trim Kit One sill panel One left vertical jam
8. adjacent panels Use even hand pressure from top to bottom and side to side to ensure solid wall contact aF 9 Repeat Step 5 through Step 8 to install the remaining side panel Apron Strips Apron strips are included in some wall kits to give a finished appearance to side panels that project beyond the front edge of the bathtub or shower floor Trial fit apron strips with side panels before final installation IMPORTANT NOTICE TW 32 Bathtub Wall Kit If the distance from the back wall to the front edge of an apron strip is more than 31 1 2 inches the apron strips will not line up with the front edge of the side wall panels In this case the apron strips can be discarded The Swan Corporation 1 If the wall kit includes apron strips trial fit strips to the wall with the pointed tip towards the bathtub or shower floor as shown Apron strips should be trimmed to fit tightly against the side of the bathtub shower floor even with the top edge A WARNING Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 2 Clean the back of the apron
9. Be aware of the inherent dangers in the use of power tools when installing this product Read and understand all Warnings Cautions and Important Notices in this manual Work Safely DO NOT proceed if any doubt arises about the correct or safe method of performing anything found in this or other Swan Corporation manuals The installation of this product can require using power tools Do not use power tools without adequate training If necessary hire or consult a trained professional for expert assistance before continuing D Use Proper Tools Always use proper tools which are in good working condition during the installation of the Swan Corporation products Using tools other than those listed could adversely affect the integrity of floors pipes walls or this product and could result in water damage or other damage to floors pipes walls or other portions of your building or home D Do Not Use Nails The panels mount to walls with clear silicone only Only use the supplied or recommended clear silicone to mount this product Never use hammers nails or screws Hammers nails and screws could adversely affect the integrity of this product Nails and screws could puncture the Swan Corporation Wall Systems and Panels resulting in water or other damage to floors pipes walls or other portions of your building or home eS Inspect Before Cutting Make sure no electrical wiring or plumbing is g present bef
10. and help protect the window from moisture damage Gaps between the bathtub or shower floor ledge and the bottom edge of the wall panels must be caulked after the temporary bracing is removed The Swan Corporation Wall Kits With Separate Corner Panels TW 32 WW 6000 SW 7036 and SW 7060 SW 7060 SW 7036 L_J f TW 32 WW 6000 Corner Panels Many corner panels are oriented to be installed a certain way Check for identification tags on the back of panels Molded in shelves must be installed with the flat surface facing up Corner panels without tags or molded in features may be interchangeable 1 Select either a left or right corner panel Trial fit the corner panel and make any necessary adjustments Note Corner shower wall kits only have one corner panel Install it with the flat surface of the molded shelf facing up N 800 325 7008 IMPORTANT NOTICE Model SW 7036 and SW 7060 Shower Wall Kits The sides of the corner panels are different widths One side is 6 inches wide and the other is 8 inches wide The orientation of the corner panel will affect the allowable width of the wall dimensions Refer to the illustration for proper orientation BACK WALL t 7 6 34 Lu or less Q O BACK WALL 6 i z 8 a Over 34 _ Fumes Hazard The fumes from the silicone adhesive AA Je and solve
11. back panel must be cut to fit around the jam opening Note The optional WTK 1 Window Trim Kit can be used to finish out the installation and help protect the window from moisture damage The Swan Corporation Installation Procedure IA fe Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 2 Clean the back of the panel with denatured alcohol amp Alcohol IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 3 Apply the silicone in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions The Swan Corporation 4 Install the back panel Carefully center the overlapping panel and press firmly to the wall Keep the top edge of the panels aligned when installing adjacent panels Use even hand pressure from top to bottom and side to side to ensure solid wall contact
12. ledge H H The Swan Corporation Side Panels Most side panels are designed to fit a certain way Check for identification tags on the back of panels and or bullnose edges which align with the front edge of the bathtub shower floor or apron strips if installed 1 Measure the openings for faucet s bathtub spout and or shower head Measure the height up from the ledge of the bathtub or shower floor ledge Measure in from a straight line drawn up from the front edge of the bathtub shower floor or apron strip trial fit apron strips when taking measurements 2 Use the measurements to make a cardboard template in order to check for proper fit around plumbing outlets Trial fit the cardboard template and adjust as necessary 3 Transfer the template measurements to the side panel to be installed over the plumbing outlets A WARNING Dust Hazard When cutting or drilling the Swan Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products 800 325 7008 IMPORTANT NOTICE Any cutout should have rounded corners sharp corners can promote stress cracks 4 Cut cl
13. to clean the shower or bathtub enclosure They will scratch and dull the finish Dry cleaning agents and solvents will damage the surface Burning cigarettes will damage and discolor the finish Caulking Joints Inspect caulking joints monthly for damage or any signs of separation from the mating surface Cracks in the caulking will allow water to leak into the surrounding surfaces Reapply silicone caulking to any joint showing signs of wear or cracking Failure to inspect and repair caulking joints will void the warranty The Swan Corporation LIMITED WARRANTY FOR RESIDENTIAL APPLICATIONS If a Swan Corporation product covered by this warranty is found to be defective in materials or workmanship after inspection by an authorized Swan Corporation representative we will repair or at our option exchange the product for a similar model This warranty extends for a designated period of time so long as it remains in use in its original place of installation This warranty covers products installed in accordance with the Swan Corporation s installation instructions used as recommended and not damaged due to misuse abuse or improper installation It does not apply to any seams or changes made to the product by professional tradesmen or fabricators The warranty applies only to the original purchaser and installation of these products in residential applications It does not apply to commercial applications The Swan Corporatio
14. High Gloss a Swan Bathtub and Shower Wall Kits TW 32 Bathtub Wall Kit CORPORATION WwW 6000 Bathtub Wall Kit RM 58 Bathtub Wall Kit HA 58 Bathtub Wall Kit SW NEO DTF Corner Shower Wall Kit O Product Warnings SW 7032 Shower Wall Kit O Safety Guidelines SW 7036 Shower Wall Kit i SW 7060 Shower Wall Kit O Required Tools O Kit Contents O Preparation Tips O Installation Procedure O Cleaning amp Maintenance O Warranty Information fi ii aT I T l F L i P i SW 7036 g SUENEUETIF SW 7032 SW 7060 ig HA 58 RM 58 Form 195 02 10 Register your warranty at www theswancorp com 800 325 7008 The Swan Corporation Assurance if our product is properly installed and maintained as stated in these instructions it will not leak Remember Safety First IMPORTANT NOTICE The Swan Corporation the makers of the Swan Corporation Wall Systems and Panels cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product s The warnings and instructions in this installation guide are therefore not all inclusive If a tool installation procedure or work method that is not specifically recommended by The Swan Corporation is used you must sati
15. RM 58 HA 58 SW 7032 and SW NEO DTF j ee HA 58 RM 58 Dis ji E lt SW NEO DTF SW 7032 Corner Side Panels Many corner side panels are designed to fit a certain way Check for identification tags on the back of the panels Molded in shelves must be installed with the flat surface facing up Corner side panels without tags or molded in features may be interchangeable 1 Select the corner side panel that will be cut for the plumbing fixture outlets 2 Measure the openings for faucet s bathtub spout and or shower head Measure the height up from the ledge of the bathtub or shower floor ledge Measure out from the back wall 800 325 7008 3 Use the measurements to make a cardboard template in order to check for proper fit around the plumbing outlets Trial fit the cardboard template and adjust as necessary 4 Transfer the template measurements to the corner side panel A WARNING Dust Hazard When cutting or drilling the Swan Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products IMPORTANT NOTICE
16. e Temporary Bracing section for information on bracing to hold the panels in place until the silicone adhesive is completely set usually 24 hours This will allow proper curing of the silicone 5 Install temporary bracing to hold the wall panels in place until the silicone adhesive cures 6 After the temporary bracing is removed refer to the Caulking section for information on applying color coordinated caulk to joints and seams The Swan Corporation 24 800 325 7008 Installation Procedure 2 Measure mark and cut the sill panel to window sill 4 Apply silicone adhesive to the underside of the sill depth measurement B Trial fit the sill panel panel as shown Install the sill panel centered in Sand the cut edge with medium grit sandpaper the window opening 3 4 inches from each side wall Note Press the front lip of the sill panel tightly against the existing tub or shower wall panel e 3 Measure mark and cut the left and right vertical panels to window jam depth measurement B Trial fit all three panels If necessary trim height C of the vertical panels to line up with the top edge of the tub or shower wall panels Sand the cut edges with 5 Apply silicone adhesive A to a vertical panel as medium grit sandpaper shown Apply a bead of color coordinated caulk B to the edge that fits against the sill panel as shown Install the vertical panel and pres
17. e installed at temperatures not less than 65 F Panels should not be installed in areas where the temperature may drop below freezing 32 F Failure to follow this recommendation could adversely affect the silicone sealants which holds the panels to the wall If the panels are not correctly adhered to the walls they may fall off causing possible injury to someone in or around the shower or bathtub enclosure Grab Bars We recommend that shower compartments be equipped with support grab bars that comply with the most recent edition of ANSI A117 1 requirements Grab bars must be anchored to structural support wall studs behind the panels Do not rely on the panels only for grab bar support 800 325 7008 Safety Guidelines A WARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Eye Protection Be sure to use all personal protective equipment to ensure your own safety To avoid eye injury always wear protective glasses with side shields when using power tools Also make sure no one else can be injured by flying particles when using power tools Fire Hazard SQ SO Personal injury or death can result from a fire caused by flammable liquids or silicone sealants Cleaners or solvents can be highly explosive resulting in personal injury or even death when not used properly Clean up any flammable substance immediately Sparks or open flames can cau
18. earance holes using a router saber saw or hole saw Drill or cut holes 1 2 inch larger than the diameter of the plumbing outlets from the finished side of the panel For best results place a scrap of wood beneath the hole to ensure a clean cut RCs SSP 5 Trial fit the panel and make any necessary adjustments 800 325 7008 Installation Procedure A WARNING Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 6 Clean the back of the panel with denatured alcohol Alcohol IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 7 Apply the silicone in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions The Swan Corporation Installation Procedure 8 Install the side panel Carefully position the overlapping panel and press firmly to the wall Keep the top edge of the panels aligned when installing
19. ery careful not to disturb caulk joints 800 325 7008 Swan Corporation panels can be installed over a variety of products If you intend to apply the panels to any surface other than those described consult with a professional contractor Use the following sections when installing this product over O SHEETROCK GREENBOARD CEMENT BOARD WOOD O PLASTER O CEMENT CONCRETE O OLD TILE O WALLPAPER O MASONITE Sheetrock Greenboard CEMENT BOARD or Wood O Surface must be dry smooth and free of any dust soap scum or any other contaminants O To ensure proper adhesion of the Swan Corporation product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Plaster Depending on the condition of the existing wall surface additional silicone may be required to ensure contact between the substrate and the wall panel O Sand textured or swirled finishes smooth O Clean the wall surface with a damp cloth to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper adhesion of the Swan Corporation product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Cement Concrete Depending on the condition f
20. facturer Do not use power tools in an unsafe manner Power tools should only be connected to a circuit protected by a ground fault circuit interrupter GFI Shock Hazard QC Never use electric power tools around 9 Nee condensation or other liquids Electric shock can cause severe burns significant injuries and even death If an extension cord is required always use an OSHA approved extension cord Power cords should only be connected to a circuit protected by a ground fault circuit interrupter GFI Electrical Shock Hazard OMA contac live electrical wiring with power tools or hand tools can cause serious injury or death Make sure all related circuit breakers are turned OFF Test for live circuits or wiring inside any wall where installation of the Swan Corporation product requires cutting into a wall Electrocution Hazard NA Water and other liquids conduct electric current and can create a short circuit resulting in injury or death Keep all liquids away from electrical cords and power tools DO NOT create a short circuit between a source of electricity and a liquid by being in contact with both simultaneously The Swan Corporation General Information General Information Required Tools O Saber saw straight up and down travel with bi metal blade 14 teeth per inch O Drill with 3 8 inch drill bit O Hole saw for faucet s bathtub spout and or shower head O Tape measure O Masking tape 2 inch wide work
21. for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product 5 Year Limited Warranty Swan Corporation High Gloss Wall Panels The Swan Corporation Notes The Swan Corporation 30 800 325 7008 Save these Installation Instructions for future reference They provide important information on cleaning and maintenance of Swan Corporation products Swan CORPORATION www theswancorp com Form 195 02 10
22. hesion of the Swan Corporation product the complete wall surface must be sealed with two coats of water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Masonite O Clean the wall surface to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper adhesion of the Swan Corporation product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual The Swan Corporation Installation Procedure Followed carefully these installation instructions will result in an easy trouble free installation of your Swan Corporation product Any deviations additions and or deletions from the prescribed installation without prior written approval will void the warranty covering this product Not following the directions could also result in personal injuries water damage and other damage to floors pipes walls and other portions of your building or home Disclaimer O The information contained in this Installation Manual is given free of charge It is based upon technical data which we believe to be reliable and is intended for use by persons having knowledge of this technical area at their own discretion and risk Swan Corporation assumes no responsibility for res
23. istinct designs depending on kit style and the size of the bathtub or shower enclosure The wall kits are divided into different styles those with separate corner panels and those with combined corner side panels The different installation procedures are covered in the following sections Refer to the Installation section that matches the Swan Corporation product being installed Installation IMPORTANT NOTICE Before starting the installation refer to the Kit Contents section to verify the contents of the carton are correct Also read understand and follow any NOTES listed for your model Swan Corporation wall kit DO NOT nail wall panels to sub walls This will damage the wall panels could result in water damage or other damage to floors walls or other portions of your building or home and will void the warranty Wall panels with a bullnose curved edge should be installed with the bullnose edge toward the front edge of the bathtub or shower floor For a professional looking installation align the top edges of the adjacent panels and line up any grout lines If the bathtub or shower floor has settled or is out of plumb it may be necessary to file or sand the bottom edge of the panels to achieve a good fit across the top Trial fit all panels before final installation If the existing bathtub or shower enclosure has a window the optional WTK 1 Window Trim Kit can be used to finish out the installation
24. lated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 800 325 7008 IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 3 Apply the silicone in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions The Swan Corporation Installation Procedure 4 Install the back panel Carefully center the Window Trim Kit WTK I1 overlapping panel and press firmly to the wall Keep the top edge of the panels aligned when installing the adjacent panels Use even hand pressure from top to bottom and side to side to ensure solid wall contact 1 Measure width A and depth B of the window AA opening Cut the sill panel 1 1 2 inches less than the width of the window opening cut off the end with the factory holes they are not used Note Any gaps between the bottom of the panels and the tub ledge will be filled in with caulking in a later step IMPORTANT NOTICE Refer to th
25. latness of the existing wall surface additional silicone may be required to ensure contact between the substrate and the wall panel O To ensure proper adhesion of the Swan Corporation product the complete area must be sealed with two coats of water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual 800 325 7008 General Information Old Tile Depending on the condition of the existing wall surface additional silicone may be required to ensure contact between the substrate and the wall panel IMPORTANT NOTICE Old ceramic tiles if solidly adhered do not need to be removed All plastic tiles must be removed O Remove or reattach any loose ceramic tiles Old tiles and front edge ceramic tiles should be reset for appearance only O Remove any tile accessories attached to the walls O Remove the bottom row of tile and cut a ventilation gap in the substrate O Surface must be dry smooth and free of any dust soap scum or any other contaminants O Complete the installation following the instructions in this manual Note If using a trim kit old tiles may need to be removed to allow a proper fit Wallpaper O All wallpaper must be removed from the area being covered Clean the wall surface to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper ad
26. ll ventilation and installation precautions The Swan Corporation 22 9 Carefully position the corner side panel tight against the corner and firmly press the surface of the panel against the walls The corner side panel should not extend all the way to the front edge of the bathtub 10 Apply hand pressure up and down and side to side making sure all areas are in firm contact with the wall It is important to apply hand pressure to the entire surface of the panel to bond it to the wall surface 11 Repeat Step 6 through Step 9 to install the remaining corner side panel Note Make sure the top edge of both the corner side panels are at the same height measured from the tub ledge 800 325 7008 Back Panel 1 Trial fit the back panel s and make any necessary adjustments If the existing bathtub or shower enclosure back wall has a window the back panel must be cut to fit around the jam opening Note The optional WTK 1 Window Trim Kit can be used to finish out the installation and help protect the window from moisture damage Installation Procedure 2 Clean the back of the panel with denatured alcohol w Alcohol A WARNING Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventi
27. n s option to repair or exchange the products under this warranty does not cover any labor or other costs of removal or installation nor shall The Swan Corporation be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product Limited Lifetime Warranty Swan Corporation High Gloss Wall Panels 800 325 7008 29 Warranty LIMITED WARRANTY FOR COMMERCIAL APPLICATIONS If a Swan Corporation product covered by this warranty is found to be defective in materials or workmanship after inspection by an authorized Swan Corporation representative we will repair or at our option exchange the product for a similar model This warranty extends for a designated period of time so long as it remains in use in its original place of installation This warranty covers only products installed in accordance with the Swan Corporation s installation instructions used as recommended and not damaged due to misuse abuse or improper installation It does not apply to any seams or changes made to the product by professional tradesmen or fabricators The warranty applies only to the original purchaser and installation of these products in commercial applications The Swan Corporation s option to repair or exchange the products under this warranty does not cover any labor or other costs of removal or installation nor shall The Swan Corporation be responsible
28. ng mounted to the wall i e towel bars soap dishes etc O Always measure the location of the plumbing cutouts as stated in the instructions for each specific Swan Corporation tub wall kit Make a cardboard template to trial fit all plumbing cutouts before cutting panels O Ensure all plumbing or electrical work inside the walls is finished prior to installation of the wall panels O Prepare the area with 1 2 inch 13 mm moisture resistant drywall marine grade plywood or concrete board Never install our products directly on any structure that is or may become wet or damp O Trial fit the side panels before you begin Swan Corporation panels have a finished side and a unfinished backer side The unfinished backer side should be placed against the sub wall O Walls must be solid plumb and square within 1 8 inch of true Shim or trim the opening as required This kit has been designed with some adjustability for minor alignment problems O The mounting surface must be free of dirt film waxes or any other residues O If you are installing a recessed accessory cut the hole after the panel is installed and fully supported by the wall Remember to position the accessory between the wall studs Caulking Tips O Follow the instructions on the caulking tube O When job is complete inspect all caulked areas for gaps and fill as needed O Clean up any excess silicone using denatured alcohol and a clean cloth O Be v
29. nstruction is correctly sized plumb and square O Save the large cardboard box for protection of the shower floor or bathtub during the installation process and to use as a template for cutting the wall panels O Allow sufficient time for the parts in this kit to adjust to room temperature We do not recommend installation of this product at temperatures below 65 degrees O Sawhorses with 2 x 4 cross members or a worktable are helpful during the installation process O Always transport the panels vertically Use care when laying the panels flat to prevent flexing especially when panels have a cutout in them O Store unused materials away from the work area to prevent accidental damage O If the shower or bathtub is placed over a garage or on an outside wall care must be taken to ensure that the shower or bathtub is properly insulated from cold temperatures The Swan Corporation Preparation Tips O Measure the width of the back wall with green board installed This measurement cannot exceed the width of the Swan Corporation back panel s If the wall opening is too small or too large other methods will be required to cover the wall O Measure the height above the bathtub or shower base If this measurement is less than the height of the Swan Corporation back and side panels then the panels must be cut to fit O Turn off the hot and cold water supply O Remove faucet handles escutcheons filler spouts and or anythi
30. nts used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 800 325 7008 Installation Procedure 2 Clean the back of the panel with denatured alcohol gt w Alcohol IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 3 Apply the silicone in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions The Swan Corporation Installation Procedure 4 Carefully position the corner panel and firmly press the surface of the corner panel against the walls Apply hand pressure up and down and side to side making sure all areas are in firm contact with the wall It is important to apply hand pressure to the entire surface of the panel to bond it to the wall surface 5 Except for corner shower wall kits repeat Step 1 through Step 4 to install the remaining corner panel Note Make sure the top edge of both corner panels are at the same height measured from the top of the bathtub or shower floor
31. ore cutting into a wall to install any accessories Wall Conditions Inspect the walls before installing the Swan G Corporation panels Never install panels over damp walls or an existing mold condition The Swan Corporation A CAUTION CAUTION Indicates a potentially hazardous situation which if not avoided may result in injury It may also be used to alert against unsafe practices Use Proper Installation Methods Follow all instructions related to wall surface preparation Failure to follow such instructions could cause the panels to detach from the wall surface after installation resulting in personal injury Failure to follow these instructions could result in water damage Lifting Hazard 6 According to the National Institute for Occupational Safety and Health the recommended maximum safe lifting weight is 51 pounds with all lifting conditions perfect minimal forward reach steady load close to the body straight back load between knees and shoulders and good grips To avoid personal injury always use these proper lifting techniques and use two people to move cartons weighing more than 51 Ibs The boxes containing the Swan Corporation kits can weigh in excess of 80 pounds Use the appropriate lifting devices to move the load Always use two people when lifting heavy or bulky cartons DO NOT attempt to lift objects that are too heavy WHEN CARRYING A HEAVY LOAD GET HELP Slipping Hazard Do not install thi
32. panel One right vertical jam panel One tube of silicone adhesive One tube of color coordinated caulk Designed for trimming out window openings to 36 inches wide and 8 inches deep or less Vertical jam panels are 30 inches high The Swan Corporation General Information Unpack Carton O Use care when opening the box so that you do not damage the panels O This product is shipped to you or your retail center after careful inspection After purchasing the kit carefully unpack and inspect the product for any shipping damage that may have occurred If damage is found report it immediately to the store of purchase After inspection and during installation protect the products from construction damage by moving them to another room or area until ready to install O Store panels in a flat area to avoid warpage until the time of installation Do not store the panels outside of the original packaging in a vertical position O Please use the model number located on the side of the box or the front of this manual when contacting us with questions concerning the installation of this unit O Make sure the walls are the correct size and are in good condition Installation of damaged product will void the warranty Helpful Hints O Read these instructions carefully and familiarize yourself with the various parts of the kit O The variety of installations possible for this kit may require procedures other than those shown Ensure co
33. s best O Level O Caulking gun O Medium grit sandpaper O Course file O Clean paper towels or shop towels O Lumber as required for bracing see Bracing Instructions O Denatured alcohol High Gloss Wall Kit Contents Confirm that all parts of the kit have been included before beginning installation WW 6000 Bathtub Wall Kit One back panel with soap dish One left corner panel One right corner panel One left side panel One right side panel Three tubes of silicone adhesive One tube of color coordinated caulk Designed for bathtub enclosures 58 to 72 inches wide and 29 to 48 inches deep Wall panels are 58 inches high TW 32 Bathtub Wall Kit One back panel with soap dish One left corner panel with shampoo shelf One right corner panel with shampoo shelf One left side panel One right side panel One left side apron strip One right side apron strip Three tubes of silicone adhesive One tube of color coordinated caulk Designed for bathtub enclosures 57 to 62 inches wide and 29 to 32 inches deep Wall panels are 58 inches high 800 325 7008 SW 7036 Shower Wall Kit One back panel Two corner panels Two side panels Three tubes of silicone adhesive One tube of color coordinated caulk Designed for shower enclosures 36 inches wide or less and 36 inches deep or less Wall panels are 70 inches high SW 7060 Shower Wall Kit One back panel One extension panel One left corner panel One right corner panel
34. s into place so the ai ps silicone adhesive makes good contact _ 270 e a N 800 325 7008 25 The Swan Corporation Installation Procedure 6 Repeat Step 5 to install the remaining vertical panel IMPORTANT NOTICE Refer to the Temporary Bracing section for information on bracing to hold the panels in place until the silicone adhesive is completely set usually 24 hours This will allow proper curing of the silicone 7 After the temporary bracing is removed refer to the Caulking section for information on applying color coordinated caulk to joints and seams LL sy ZA Temporary Bracing Install the temporary bracing to hold the wall panels in place until the silicone adhesive is completely set usually 24 hours This will allow proper curing of the silicone IMPORTANT NOTICE To ensure contact between the panels and walls until the silicone adhesive sets install the temporary bracing after completing installation The bracing should be constructed from 1 x 2 inch 1 x 3 inch and 2 x 2 inch lumber Cut the boards to length so that the braces wedge against the wall panels and or each other when installed Failure to brace in the manner described could keep the panels from properly adhering resulting in personal injury as well as
35. s product in the presence of water Installing this product without drying all surfaces or in the presence of water could cause you to slip and fall due to wet floors or spilled fluids Personal injury can result from slips or falls Before installation dry all surfaces including the floor with a cloth or paper towel Clean up all water or spilled fluids immediately Tripping Hazard Personal injury can result from tripping over power cords tools or other items DO NOT leave items laying around the work area Personal Protection Be sure to use all personal protective equipment such as sturdy work boots preferably with steel toes gloves and hard hat if necessary to ensure your own safety To prevent possible damage to your hearing always wear ear protection such as earmuffs or earplugs when working around power tools 800 325 7008 Cutting Hazard The installation of the Swan Corporation product may require using power tools Keep hands away from the cutting edge of any tool used in the installation of our product Placing fingers in or around the cutting blades could result in serious personal injury Sharp Edge Hazard After cutting the edge of a Swan Corporation panel it can be sharp Wear protective gloves to prevent personal injury Room Temperature Allow the Swan Corporation panels and silicone sealants to adjust to room temperature for at least six hours before installation The panels should b
36. se flammable substances to ignite DO NOT smoke while working on or near any flammable substance Solvents Hazard Follow all manufacturer s safety instructions for silicone sealants and denatured alcohol Alcohol vapors are both flammable and hazardous to breathe Silicone vapors may irritate eyes and nose Personal injury can result from improperly handling or use of products such as denatured alcohol Always follow the manufacturer s recommendations for the safe use of these products Ventilate any work area before beginning to apply silicone sealants cleaning agents or solvents Fumes Hazard The fumes from the silicone and Jr solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment Dust Hazard When cutting or drilling the Swan ae Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products The Swan Corporation Safety Guidelines AWARNING WARNING Continued Power Tool Hazard Ai To prevent personal injury or possible death always follow the electrical safety recommendations of the power tool s manu
37. sfy yourself that it is safe You should also make sure that the Swan Corporation product s will not be damaged by the methods you choose The Swan Corporation will not be held responsible for water damage of any kind in connection with the installation of one of our Swan Corporation bath shower panel kits A WARNING To avoid product damage personal injury or even possible death carefully read understand and follow all the instructions in this installation guide before installing this product s Do not use cleaning fluids or operate power tools unless you read and understand the instructions and warnings in this and all other applicable labels or manuals Proper use of tools and the products described in this guide is your responsibility WARRANTY This product is covered by a Limited Lifetime Warranty Refer to the Warranty section in this manual for complete details Save this manual for future reference This manual is to be left with the warranty holder and owner Important information on cleaning maintenance and repair is contained within The Swan Corporation Safety Guidelines IMPORTANT NOTICE IMPORTANT NOTICE Indicates that equipment or property damage can result if instructions are not followed Read and Understand the Manual It is the responsibility of any individual who installs or maintains this product to fully understand and follow proper installation and maintenance procedures
38. strip with denatured alcohol w Alcohol 800 325 7008 IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 3 Apply several dots of silicone over the back surface of the apron strip Follow the silicone manufacturer s instructions and note all ventilation and installation precautions 4 Carefully position the apron strip and firmly press the surface against the wall Apply hand pressure up and down and side to side making sure all areas are in firm contact with the wall 5 Repeat Step 1 through Step 4 to install the remaining apron strip Note Make sure the top edge of both apron strips are at the same height as the top of the bathtub shower floor 800 325 7008 Installation Procedure Back Panel Note Corner wall units do not have back panels If installing a corner shower wall unit skip to the Temporary Bracing section IMPORTANT NOTICE Model SW 7060 Wall Kits This kit has an extension panel to fit back wall measurements from 36 to 60 inches wide If the back wall measurement is over 36 inches refer to the Extension Panel section BEFORE installing the back panel 1 Trial fit the back panel s and make any necessary adjustments If the existing bathtub or shower enclosure back wall has a window the
39. ults obtained or damage incurred from the use of this material either in whole or in part by the buyer O This manual will give you basic instructions for the installation of the product in a step by step sequence that will work in most types of installations If you have an installation application that is not covered in this manual please call your local Swan Corporation distributor or contact The Swan Corporation directly for additional information about your application O Follow all installation instructions Failure to follow these instructions could result in personal injuries water damage or other damage to floors pipes walls or other portions of your building or home The Swan Corporation Filler Boards If an existing wall covering i e tile does not extend to a height equal to the height of the panel it will be necessary to install a filler board to that height The filler board must equal the thickness of the existing wall covering tile Usually 1 4 inch masonite or similar material is adequate If desired the filler board can extend from the top edge of the tile to the ceiling Failure to use a filler board to properly install the panels could result in water damage or other damage to floors walls or other portions of your building or home r
40. water damage or other damage to floors walls or other portions of your building or home The Swan Corporation 26 1 Place two or more braces against the back wall Place two braces on the panels that are 48 inches or less and three or four braces on the panels used on back walls greater than 48 inches wide a Note If a WTK 1 Window Trim Kit was installed follow the temporary bracing guidelines to position the bracing inside the window opening to secure the sill and vertical panels in place until the silicone adhesive cures _ ZZ 800 325 7008 IMPORTANT NOTICE To prevent scratches or other damage make sure there are no nails or other foreign objects in the surface of the bracing that is placed against the panel Also to prevent possible damage to the walls do not apply excessive pressure to the braces Do not hammer pound braces in place or nail the braces together 2 Place two braces against each left and right wall H 3 Install wedge horizontal braces against the left and right wall braces foe
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