Illumine CLI-ONF160ORB Installation Guide
Contents
1. clevis pin must go through the holes in the motor coupling and the holes in the downrod Be sure to push the straight leg of the hairpin clip through the hole near the end of the clevis pin until the curved portion of the hairpin clip snaps around the clevis pin The hairpin clip must be properly installed to prevent the clevis pin from working loose Pull on the hanger ball to make sure the clevis pin is properly installed A WARNING It is critical that the clevis pin in the motor coupling is properly installed and the setscrews securely tightened Failure to verify that the pin and setscrews are properly installed could result in the fan falling While pulling up on the hanger ball securely tighten the two setscrews in the motor coupling Figure 2 NOTE The setscrews must be properly installed as described above or fan wobble could result 5 The fan comes with blue black and white leads that are 42 jong Measure up approximately 6 to 9 inches above top of hanger ball downrod assembly Cut off excess leads and strip back insulation 1 2 inch from end of leads HANGER BALL DOWNROD DECORATIVE GAP ASSEMBLY HAIRPIN CLIP N CEILING COVER SETSCREW CLEVIS PIN Figure 2 Installing The Ceiling Cover On The Fan Motor Housing For Close to the Ceiling Mounting A WARNING The outlet box and joist must be securely mounted and capable of supporting at least 50 Ibs Use only a U L outlet box lis2. at least 50 pounds Use only U L outlet boxes listed as Acceptable for Fan Support and use the mounting screws provided with the outlet box Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced Consult a qualified electrician If in doubt 4 The downrod furnished with the fan provides the minimum recommended floor to fan blade clearance for an 8 foot ceiling 5 The fan must be mounted with the fan blades at least 7 feet from the floor to prevent accidental contact with the fan blades 6 Follow the recommended instructlons for the proper method of wiring your ceiling fan If you do not know enough about electrical wiring have your fan installed by a licensed electrician NOTE This fan is suitable for use with solid state speed controls WARNING This product is designed to use only those parts supplied with this product and or any accessories designated specifically for use with this product by Emerson Electric Co Substitution of parts or accessories not designated for use with this product by Emerson Electric Co could result in personal Injury or property damage WARNING To reduce the risk of personal Injury do not bend the blade flange when installing the blade flanges balancing the blades or cleaning the fan Do not insert foreign objects in between rotating fan blades WARNING To reduce the risk of electrical shock this fan must be Installed with an
3. order for the ceiling cover to install properly If necessary use leveling washers not supplied between the outlet box 4 The fan comes with blue black and white leads and the hanger bracket that are 42 long Measure up approximately 6 to C 2 Slide the hanger bracket onto the outlet box Figure 4 9 inches above the motor coupling Cut off excess screws Center the bracket over the outlet box and leads and strip back insulation 1 2 inch from ends then securely tighten the screws Figure 7 of leads A WARNING Hanger bracket must seat firmly against outiet box If the outlet box is recessed use leveling washers between the hanger bracket and the outlet box until the bracket is flush with the ceiling If bracket and or outlet box are not securely attached the fan could wobble or fall Installing The Hanger Bracket The fan must be hung with at least 7 of clearance from floor to blades Figure 5 7 MIN SECURELY TIGHTEN SCREWS HOOK HANGER BRACKET O IAPS SSP oog OP PII SO Figure 7 Figure 5 PLOUR 5 q Hanging The Ceiling Fan Standard Method Using Hanger Bali Downrod C 1 Carefully lift the fan assembly and seat the hanger ball in the hanger bracket Figure 8 The tab on the hanger bracket must seat in the groove in the hanger bail A WARNING Failure to seat tab in groove could cause damage to electrical wlres and possible shock or fire hazard WARNING To av
4. switch chain using couplings provided NOTE It is advisable to periodically check the tightness of the finial eel OUTER BOWL CAP mi L L LIGHT SWITCH CHAIN Figure 16 Using Your Ceiling Fan Restore electrical power to the outlet box by turning the electricity on at the main fuse box Check the operation of the light by gently pulling on the light switch pull chain Check the operation of the fan by gently pulling on the speed control switch pull chain The operation sequence is as follows tst pull High 2nd pull Medium 3rd pull Low 4th pull OFF Your fan is shipped from the factory with the reversing switch positioned to circulate air downward If airflow is desired in opposite direction turn the fan off and wait for the blades to stop turning then slide the reversing switch to the opposite position and turn the fan on again The fan blades will turn in the opposite direction and reverse the airflow REVERSING SWITCH oe Ny SPEED CONTROL LIGHT PULL U PULL CHAIN SWITCH CHAIN SWITCH
5. Isolating wall control switch DATE CODE The date code of this fan may be found on the box stamped in ink on a white label You should record this data above and keep itin a safe place for future use This Manual Is Designed to Make it as Easy as Possible for You to Assemble Install Operate and Maintain Your Ceiling Fan Tools Needed for Assembly One Phillips head screwdriver One stepladder One 1 4 blade screwdriver One wire siripper Three wire connectors supplied MATERIALS Wiring outlet box and box connectors must be of type required by the loca code The minimum wire would be a 3 conductor 2 wire with ground of the following size L Wire Size A W G Up to 50 ft 14 50 100 ft 12 4 WARNING Before assembling your ceiling fan refer to section on proper method of wiring your fan page 8 If you feel you do not have enough wiring knowledge or experience have your fan installed by a Ilcensed electrician Unpacking Instructions For your convenience check off boxes are provided next to each step As each step is completed place a check mark in the box This will insure that all steps have been completed and will be helpful in finding your place should you be interrupted 4 WARNING Do not install or use fan if any part is damaged or missing A WARNING This product is designed to use only those parts supplied with this product and or any accessories de
6. READ AND SAVE THESE INSTRUCTIONS Owner s Manual A WARNING WARNING To avoid fire shock and serious personal injury follow these instructions Safety Instructions 1 Read your owner s manual carefully and keep it for future reference 2 Before servicing or cleaning unit switch power off at service panel and lock service panel disconnecting means to prevent power from belng switched on accidentally When the service disconnecting means cannot be locked securely fasten a warning device such as a tag to the service panel 3 Be careful of the fan and blades when cleaning painting or working near the fan Always turn off the power to the ceiling fan before servicing 4 Do not put anything Into the fan blades while they are turning 5 Do not operate reversing switch until fan blades have come to a complete stop Additional Safety Instructions for Installation 1 To avold possible shock be sure electricity is turned off at the fuse box before wiring and do not operate fan without blades 2 The installation is to be in accordance with the National Electrical Code ANSI NFPA 70 2008 and Local Electrical Codes Use the National Electrical Code if Local Codes do not exist The celling fan must be grounded as a precaution against possible electrical shock Electrical installation should be made or approved by a licensed electrician 3 The outlet box and joist must be securely mounted and capable of reliably supporting
7. f the electricity before replacing the bulbs SWITCH HOUSING COVER REMOVE AND RETAIN THE TWO WIRE CONNECTORS Figure 14 PLUG SCREW 2 Remove and retain the lockwasher and nut from the light fitter Insert the black and white wires from the light fitter through the center hole in the switch housing cover Thread the switch housing cover onto the light fitter Reinstall the lockwasher and nut and tighten securely Figure 15 i 3 Connect the white wire from the ceiling fan to the white wire of the light fitter Figure 15 Connect the blue wire from the ceiling fan to the black wire of the light fitter Use wire connectors previously removed to make connections E 4 Carefully tuck all wires and splices into the switch housing 44 WARNING To avold possible fire hazard do not exceed wattage indicated on the fitter 60 WATT CANDELABRA BASE BULBS 3 BOWL CAP os THREADED NIPPLE E N GLASS BOWL FANIAL NUT PENDANTS 2 E 9 Position the glass bowl over the threaded nipple and seat bowl on bowl cap Figure 16 Pass the fan pull chain through the bushing in the outer bowl cap and install the cap on the threaded nipple Install nut finial finger tight CAUTION Be sure that the fan switch chain does not make contact with the light bulbs If necessary reposition the light fitter to avoid the fan switch chain from touching the light bulbs C 10 Install pendants onto light fixture chain and fan
8. g cover with light fitter to mating the alignment post Figure 12 of the flange the switch housing using the three previously with one of the alignment slots in the motor hub removed screws Figure 13 Then tighten the two captive screws in the flange to secure the flange to the motor hub A WARNING To avoid fire or electrical shock be careful not to Repeat this procedure for the other four blade assemblies Make sure all screws are tightened pinch wires between the switch housing assembly and the cover J MOTOR HUB BK SCREW 3 o BLUE WIRE WIRE 4 aa CaL CONNECTOR AS CONNECTOR Cm WHITE WIRE E a SS rman SS LOCKWASHER SWITCH CAPTIVE ALIGNMENT oe SCREW 2 SLOT pale Figure 13 Installing The Light Fitter And Glass Figure 15 LIGHT FITTER 1 Remove and retain the three screws securing the 6 Install three 60 watt maximum candelabra base switch housing cover to the switch housing liaht bulb lied into the liant fitt kat Figure 14 Remove and retain the two wire Fi Te supplied IRE eT SOCOS connectors Remove plug screw gure 16 C 7 Remove the finial nut and outer bowl cap from the ee SCREW 3 light fitter Figure 16 e C 8 Pass the fan switch chain through the bushing in SWITCH the bowl cap Figure 16 HOUSING A WARNING Over lamping the fan will result in the lamps being automatically shut off Use only 60 watt maximum candelabra base bulbs Turn of
9. hod the hanger ball downrod assembly will suspend the fan several Inches below the ceiling cover Using the close to the ceiling method the ceiling cover installs directly on the fan motor housing thus mounting the fan 3 1 2 inches closer to the ceiling than the standard method In no case should the fan blades be lower than seven feet above the floor Depending on your desired mounting method proceed to INSTALLING HANGER BALL DOWNROD ASSEMBLY for standard mounting or to INSTALLING CEILING COVER ON FAN MOTOR HOUSING for close to the ceiling mounting Removal Of The Hanger Bracket Loosen the two screws in the keyholes slots of the ceiling cover Remove and retain the other two screws and lockwashers Figure 1 Turn the ceiling cover and remove the hanger bracket 1 2 HANGER BRACKET REMOVE AND RETAIN TWO SCREWS AND LOCKWASHERS LOOSEN THE TWO SCREWS EN THE KEYHOLE SLOTS Figure 1 4 Installing The Hanger Ball Downrod Assembly For Standard Mounting 1 Pass the 42 motor leads through the opening in the ceiling cover Be sure the cover is oriented correctly Separate untwist and unkink the three motor leads Route the motor leads through the hanger ball downrod assembly Loosen the two setscrews in the motor coupling Align the clevis pin holes in the downred with the holes in the motor coupling Install the clevis pin and secure with the hairpin clip Figure 2 The
10. in the bracket and turn the cover counterclockwise Figure 11 Be sure that the lockwashers are between the screw heads and the ceiling cover 2 Reinstall the other two screws and lockwashers tighten all screws securely REINSTALL SCREW AND LOCKWASHER TIGHTEN SCREW CEILING COVER To avoid possible fire or shock make sure that the electrical wires are completely inside the outlet box and not pinched between the ceiling cover and the celling 3 Cut the speed control switch pull chain and the light switch pull chain to the desired lengths Connect the wood pendants supplied to the pull chains by sliding the pendants small hole first onto the pull chains Then attach the chain couplings supplied to the end of the chains and allow the pendants to fall down over the couplings Installing The Fan Blades To reduce the risk of personal injury do not bend the blade flanges when installing the flanges balancing the blades or cleaning the fan Do not insert foreign objects between rotating fan blades C 1 Make sure the three rubber grommets are firmly seated on each of the blade flanges Then mount the blade flanges to the fan blades using three M5 x 6 washer head blade screws per blade Figure 12 Mis x 6 WASHER HEAD BLADE SCREW 3 FAN BLADE amp a D ALIGNMENT POSF BLADE FLANGE Figure 12 2 Mount one blade assembly to the motor hub by E 5 Attach the switch housin
11. old fire or shock do not pinch wires between the hanger ball downrod assembly and hanger bracket NOTE CEILING COVER SUPPLY l WIRES AND FAN WIRES OMITTED FOR CLARITY B2 K HANGER HOOK BRACKET HANGER GROOVE Figure 8 Hanging The Ceiling Fan Close to the Ceiling Method with Ceiling Cover Installed on the Motor Housing 1 Carefully lift the fan assembly up to the hanger bracket Pass the hook on the hanger bracket Figure 8 through one of the screw holes not the slots in the ceiling cover Figure 9 The hook must pass from the inside of the ceiling cover to the outside The hook will hold the fan assembly while connecting the wiring n WARNING The hook must pass through the screw hole in the ceiling cover from the inside to the outside Any other hanging method may cause the hook to break and the fan to fall HOOK ON HANGER BRACKET MUST PASS THROUGH SCREW HOLE IN CEILING COVER INSIDE OF BRACKET YO OUTSIDE OF BRACKET CEILING COVER Figure 9 Electrical Requirements Your new ceiling fan will require a grounded electrical supply line of 120 volts AC 60 Hz 15 amp circuit The outlet box must be securely anchored and capable of withstanding a load of at least 50 pounds 4 WARNING To reduce the risk of fire electrical shock or personal injury mount fan to outlet box marked Acceptable for Fan Support and use screws supplied with outlet box Most outlet boxes commonly used for s
12. signated specifically for use with this product by Emerson Electric Company Substitution of parts or accessories not designated for use with this product by Emerson Electric Company could result in personal injury or property damage 1 Check to see that you have received the following parts NOTE If you are uncertain of part description refer to exploded view illustration Fan motor assembly Five fan blades One ceiling cover with hanger bracket Five blade flanges One hanger ball downrod assembly Light fitter Glass bowl Three 60 Watt max candelabra base bulbs One loose parts bag containing 1 Sixteen M5 x 6 washer head blade screws 2 One rubber gasket Two wood pendants Two couplings Three wire connectors One clevis pin One hairpin clip One Phillips round head flange screw with lockwasher yoroqoadoay ON ON oO NOTE Place the parts from the loose parts bags In a small container to keep them from being lost If any parts are missing contact your local retailer or catalog outlet for replacement before proceeding 2 Remove the fan housing assembly from the protective plastic bag Turn the upper styrofoam pad over and carefully place the fan motor assembly into the recess in the pad with the top of the motor facing up IMPORTANT Your ceiling fan is designed to be Installed either in the standard manner or in the close to the celling manner Using the standard met
13. ted as Acceptable for Fan Support Unscrew but do not remove the two mounting screws in the outlet box Figure 6 Position the 1 Remove and retain three screws from the top of 1 the motor housing Figure 3A 2 Position the rubber gasket supplied in parts bag hanger bracket on the outlet box so that the T slots on the motor housing small holes in gasket in the hanger bracket are aligned with the outlet centered over the screw holes in the housing box screws Figure 3B T _ a re Re EN 1 gt prs OUTLET BOX vl y LOOSEN TWO 2 SCREWS SUPPLIED Z WITH OUTLET BOX SLIDE THE HANGER BRACKET ONTO THE OUTLET BOX SCREWS THROUGH THE T SLOT HANGER BRACKET REMOVE SCREWS 3 INSTALL GASKET Figure 3A Figure 3B w 3 Gently pry the decorative cap Figure 2 from the ceiling cover Align the holes in the ceiling cover with the holes in the motor housing and secure using the three screws Figure 4 Figure 6 A WARNING To reduce the risk of fire electrical shock or personal injury mount fan to outlet box marked Acceptable for Fan Support and use screws supplied with outlet box Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced Consult a qualified electrician if in doubt RUBBER GASKET SCREW 3 NOTE The hanger bracket must be mounted flush with the ceiling in
14. upplied NOTE When wiring the ceiling fan for close to the ceiling mounting there will be no green grounding lead from the hanger ball 2 Securely connect the fan motor white wire to the supply white neutral wire using wire connector supplied Figure 10 Securely connect the fan motor black wire and blue wire to the supply black hot wire using wire connector supplied Figure 10 After connections have been made turn leads upward and carefully push leads into the outlet box with the white and green leads on one side of the outlet box and the black and blue leads on the other side of the outlet box m m e m ag WIRE CONNECTOR 2 BLACK SUPPLY HOT j SUPPLY GROUND WIRE GREEN GROUND WIRE FROM HANGER U FAN WIRE BRACKET BLACK W 1 GREEN GROUND FAN WIRE WHY WIRE FROM HANGER L WHITE SUPPLY NEUTRAL WHITE FAN WIRE Figure 10 4 WARNING Check to see that all connections are tight including ground and that no bare wire Is visible at the wire connectors except for the ground wire Do not operate fan until blades are in place Noise and fan damage could result Installing The Ceiling Cover NOTE When installing the ceiling fan using the close to the ceiling method carefully lift the fan assembly from the hook on the hanger bracket and proceed as follows 1 Lift the ceiling cover up to the hanger bracket Engage the slots in the ceiling cover with the loosened screws
15. upport of light fixtures are noi acceptable for fan support and may need to be replaced Consult a qualified electrician if in doubt If your fan is to replace an existing ceiling light fixture turn electricity off at the main fuse box at this time and remove the existing light fixture 4 WARNING Turning off wall switch is not sufficient To avoid possible electrical shock be sure electricity Is turned off at the main fuse box before wiring All wiring must be in accordance with National and Local Codes and the ceiling fan must be properly grounded as a precaution against possibile electrical shock WARNING To avold possible fire or shock do not pinch wires between the hanger ball downrod assembly and hanger bracket Wiring The Ceiling Fan if you feel that you do not have enough electrical wiring knowledge or experience have your fan installed by a licensed electrician 4 WARNING To avoid possible electrical shock be sure electricity is turned off at the main fuse box before wiring NOTE If you are not sure if the outlet box is grounded contact a licensed electriclan for advice as It must be grounded for safe operation iy 1 Connect the green grounding lead from the hanger ball and the green grounding lead from the hanger bracket to the grounding conductor of supply this may be a bare wire or wire with green colored insulation Figure 10 Securely connect wires using wire connectors s
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