Champion 66526 Instructions / Assembly
Contents
1. POWER EQUIPMENT OWNER S MANUAL amp OPERATING INSTRUCTIONS 2 INCH CHEMICAL PUMP mg HD Mars SYN MODEL NUMBER 66926 Ex SS Lope 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS santa Fe Springs CA 90670 Important Safety Instructions MADE IN CHINA USA 1 877 338 0999 are included in this manual REV 66526 20130930 www championpowerequipment com AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product Is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage it should be brought back within this range before operation In any event the product must always be operated outdoors in a well ventilated area and away from doors windows and other vents Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more Info e Product Info amp Updates e Tech Bulletins e Frequently Asked Questions Product Registration Call our Customer Care Team Toll Free at 1 877 338 0999 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproduct2. om wrxeo L3 Cus 24070002 rise Reversa vane 1 Cus 2409100002 ArrClesner assemby 3 1o 2416100000 wufterssemy 3 Cua 2206100000 secet Assembly f 1a 220701000 reerrankcae 3 uas 107030100 reri fo i24 157850525 Fianze bot iexzs fo Cus onoo rer L3 Cas 111 070300 01 fruarme m 3 Gerfrons orme 1 ize 2407040000 fr 3 us 240700101 eve re LL3 azo 207001000 EECHER aaa 510106053 frameusmr 3 i32 2207000100 Fuel vate knob fo Cus resona Joue L3 Bre fre Re Fe fF Ogre Fre gre gr gr gr ge f efi ee ee ee ee ee ee ee Iel I ee ee ee ee REV 66526 20130930 20 WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1 2006 Replaces all undated warranties and all warranties dated before September 1 2006 Warranty Qualifications Champion Power Equipment CPE will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE s retail locations as proof of purchase Please submit your warranty registration and your proof of purchase within ten 10 days of the date of purchase Repair Rep
3. Place the chemical pump on a flat level surface 2 Remove oil fill cap dipstick to add oil 3 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level daily and add as needed Degrees Fahrenheit Outside 526 20130930 ENGLISH 66526 CAUTION The engine is equipped with a low oil shut off sensor and will stop when the oil level in the crankcase falls below the threshold level C NOTE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume DO NOT mix oil with fuel Clean the area around the fuel cap Remove the fuel cap Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after filling A minimum of 4 in 0 64 cm of space left in the tank is required for fuel expansion more than in 0 64 cm is oR amp D recommended Fuel can be forced out of the tank as a result of expansion if it is overfilled and can affect the stable running condition of the product When filling the tank it is recommended to leave enough space for the fuel to expand 6 Screw on the fuel cap and wipe away any spilled fuel AP WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling
4. a damaged or defective chemical pump A WARNING Improper maintenance will void your warranty C NOTE Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establishment or individual Complete all scheduled maintenance in a timely manner Correct any issue before operating the chemical pump C NOTE For service or parts assistance contact our help line at 1 877 338 0999 Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil Specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility C NOTE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking MAXIMUM FILLY MINIMUM FILL DRAIN PLUG Spark Plugs Remove the spark plug cable from the spark plug Use the spark plug tool that shipped with your chemical pum
5. head The time required to draw water or chemicals from the source to the pump self priming time can be decreased by minimizing the suction head N WARNING DO NOT run the pump dry Running the pump dry can destroy the pump seals and will void the warranty If the pump was running while dry stop the engine and allow it to cool thoroughly before filling the chamber with water ENGLISH 66526 Pumping A WARNING ONLY liquid materials chemicals and pesticides are for use with this pump Dry solid or aerosolized materials chemicals and pesticides are not to be used with this pump Fumigants of any kind are not to be used with this pump AN WARNING Once certain materials chemicals or pesticides are used with the pump it is recommended that the pump is not used to water plants trees crops live Stock or any other living creatures as certain material chemicals and pesticides residue may remain in pump and be pumped through with any water or other liquid This may cause serious harm to or even kill any plant life crops livestock or other living creatures C NOTE Flush the pump after every use Flushing the pump pipes and hose kits with water will only help to reduce the residue build up of materials chemicals and pesticide used and may not flush out the pump pipes and hose kits completely Liquids Only This pump may be used to transfer and pump a variety of chemicals and certain other substanc
6. or items that could become caught DANGER The chemical pump develops powerful force DO NOT move the chemical pump when it Is in use DO NOT use hoses or connectors that are worn damaged or frayed DO NOT allow children or unqualified persons to operate or service the chemical pump DO NOT open top plug or drain plug when in use N WARNING Sparks can result in fire or electrical shock When servicing the chemical pump Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers Z WARNING DO NOT immerse this unit in water A WARNING Do not pump any materials chemical hazardous or otherwise in the direction of any water supply This may cause contamination and or unsafe water conditions Z WARNING Do not pump any materials chemical hazardous or otherwise in the direction of any person animal or plant life as this may cause serious damage injury or death A WARNING All local and federal laws must be followed at all times when handling prepping pumping and flushing any and all chemicals pesticides and any potentially hazardous materials ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration When adding or r
7. to pull through pass or pump any solids Please make sure material that is pumped is liquid only Solids debris and trash may cause damage to the pump CAUTION Lay sturdy planking along each side of the hose or pipe when the hose or pipe runs across any type of roadway Make sure that the planking length will run the length of the roadway This will ensure some protection of the hose or pipe from any passing vehicles CONTROLS AND FEATURES ENGLISH 66526 Read this owner s manual before operating your chemical pump Familiarize yourself with the location and function of the controls and features Save this manual for future reference Chemical Pump 1 2 3 4 5 6 7 au a IK v d Da D i A F3 gt d SS x Ire em WX LA 1 NON K WS K D D N G gt Se Y SS C gt MT AN Q M Sx Fuel Tank 0 9 gallon 3 4 L capacity fuel tank Air Filter Protects the engine by filtering dust and debris from the air intake Muffler Prime Plug Used to prime the pump 2 in 5 cm Outlet 2 In 5 cm NPT outlet connector Low Oil Sensor Senses the level of oil in the crankcase and shuts the engine down if the level falls too low Oil Filler Cap Check and fill engine oil level d REV 66526 20130930 8 9 10 11 12 13 14 TS gt LEUR ai D a RD MN LZ CA MK AP RZ S D Za D N
8. under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet e The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective provided that such diagnostic work is performed at a CPE Authorized Service Outlet f CPE shall pay for covered emissions warranty repairs at non authorized service outlets under the following circumstances i The service is required in a population center with a population over 100 000 according to U S Census 2000 without a CPE Authorized Service Outlet AND ii The service is required more than 100 miles from a CPE Authorized Service Outlet The 100 mile limitation does not apply in the following states Alaska Arizona Colorado Hawaii Idaho Montana Nebraska Nevada New Mexico Oregon Texas Utah and Wyoming g CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty h Throughout the ECS Warranty Period CPE shall maintain a supply of warranted emission related parts sufficient to meet the expected demand for such emission related parts i Any CPE Authorized and approved emission related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner Such use shall not redu
9. 0005 01 21 110003 00 1 6177 06 203 0211 21 110001 00 22 123000 01 1 5789 0625 23 110006 00 23 110007 00 2 08 040 21 110008 00 24 111008 01 24 111000 01 25 040013 00 2 04 001 26 041000 01 2 14 012 26 050005 00 23 050003 00 2 09 001 26 050303 00 26 050302 00 26 050301 00 26 030009 00 2 04 003 23 040002 00 23 040006 00 26 080400 00 2 15 00 2C FORTC Oo Spring Ratchet Starter Ratchet Iron Spring Ratchet Guide Ratchet Guide Screw Ratchet Guide Flange Bolt M6x12 Fan Cover Clamp 9 5x5 Handle soft Nut M14x1 5 Pulley Starter 7 10 11 12 13 14 15 16 17 8 9 Cooling Fan Flywheel EPA Oil Seal 025x 41 3x6 Washer 6 2x 15x0 5 Gear Governor 21 Shaft Governor Gear 23 Clip Governor Gear Bushing Governor Gear Air Guide Right Bolt Drain M10x1 25x25 Washer Drain Bolt 010x 16x1 5 Crankcase 27 Diode Assembly Standard Main Jet Altitude Main Jet Oil Level Sensor 31 32 33 34 35 36 37 38 9 Connecting Rod Crankshaft Q Bearing 6205 Gasket Crankcase Cover No Asbestos Oil Dipstick Assembly Cover Crankcase Flange Bolt M8x32 Oil Filler Cap Spring Throttle Return LA LA o 41 Arm Governor Nut M6 Washer 6 4x 13x1 Shaft Governor Arm Ignition Coil Shield Flange Bolt M6x25 Rod Governor 43 47 Spring Governor Bolt Governor Arm M6x21 Pin Shaft 51 Grip Sheath Speed Governor Control Assembl
10. 20 REV 66576 20130930 14 ENGLISH 66526 SPECIFICATIONS Engine Specifications Spark Plugs Model YF168F 2 000 OEM spark plug NHSP FoRTC Displacement 196cc Replacement spark plug NGK BPR6ES or equivalent Type 4 Stroke OHV Make certain the spark plug gap is 0 7 0 8 mm or Start Type Recoil 0 028 0 031 in Chemical Pump Specifications Maintenance Valve Clearance Model 66526 Intake 0 13 0 17 mm 0 005 0 007 in Inlet Diameter 2 in 5 cm NPT Exhaust 0 18 0 22 mm 0 007 0 009 in Outlet Diameter 2 in 5 cm NPT Note Tech bulletin regarding the valve adjustment Fuel Capacity 0 9 gallons 3 4 L procedure is on www championpowerequipment com Total Head 115 11 25 m Suction Head 25 ft 7 5m An Important Message About Temperature Max Delivery Volume 154 gal min 583 L min Your Champion Power Equipment product is designed Gross Weight 61 Ibs 27 7 kg and rated for continuous operation at ambient Net Weight 93 4 Ibs 24 2 kg temperatures up to 40 C 104 F When your product is Height 17 7 in 44 9 cm needed your product may be operated at temperatures Width 16 1 in 41 cm ranging from 15 C 5 F to 50 C 122 F for short Length 20 9 in 53 2 cm periods If the product is exposed to temperatures outside this range during storage it should be brought Fuel back within this range before operation In any event Fuel capacity
11. 20130930 66926 ENGLISH Part Number Description ejay Fa fears fu o Fa 222 251203 01 7 foserim 1 s 208 089 Betsnezeao 4 Fs 2222503000 weers ER Efron from ER Ls 222 251202 01 Seaifristion Pace 1 DER ESC CCS EE Go zz2snosor fine 1 Par 208 058 fous 1 Pa 222 251202 01 oweumeee ER Pia 845 845 fsumsusus ER Pas 222 25110501 vane ER Pas 222 251111 01 Seatase Pun ER Pa 222 251101 01 form ER Pas 222 251403 01 serue ER ao i701 0660 fosse io a2 2222514030 serre ER EREECHEN Fas 203 20140001 Rubber Mount 47 armoe fume 4 ar 157890835 Fange normes 4 fae asno fume Sid ENGLISH 66526 SPECIFICATIONS Engine Parts Diagram ee FA N MR 19 REV 66526 20130930 66926 ENGLISH Part Number Description Qty 1 5789 0608 Flange Bolt M6x8 2 22 061100 00 2 Recoil Starter Cover 3 21 061005 00 Recoil Starter Spring 2 10 003 Rope 5x1550 21 061001 01 Recoil Starter Reel 45 060003 00 45 060002 00 45 060009 00 45 060007 00 45 060008 00 1 5789 0612 24 080100 01 48 2 05 002 21 061300 00 2 02 006 21 060001 01 23 080001 00 24 120100 02 217 001 2 03 020 1 21 110100 00 21 110013 00 21 110011 00 21 110012 01 23 080600 00 2 08 037 2 03 016 26 030100 00 21 120400 01 26 131017 00 26 131017 00 01 21 127000 01 23 050200 00 25 050100 03 1 275 6205 24 030008 00 22 031000 00 24 030007 00 1 5789 0832 0 8 22 031000 01 23 11
12. ASSEMBLY Connecting Hose or Pipes Hoses or pipes can be connected to the pump using D CAUTION 2 in 5 cm NPT pipe fittings Teflon tape is required to ensure a liquid tight seal Do not connect rigid pipe directly to the pump as this can cause excess stress that can damage the pump Always use at least 12 in 30 5 cm of flexible hose between the pump and any rigid piping Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 1 4 in 0 64 cm below the top of the tank to allow for fuel expansion DO NOT pump gas directly into the chemical pump at the gas station Use an approved container to transfer the fuel to the chemical pump DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank C NOTE Our engines work well with 10 or less ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels An
13. S C VA WP 9 RY Drain Plug 2 in 5 cm Inlet 2 in 5 cm NPT inlet connector Adjustable Governor Used to adjust engine Speed Choke lever Used to start the engine Recoil Starter Used to start the engine Fuel Valve Used to turn fuel supply on and off to engine Engine Switch Used to start the engine 66926 ENGLISH CONTROLS AND FEATURES Parts Included Your Model 66526 Gasoline Powered chemical pump Ships with the following parts Other Spark Plug Socket 1 Oil Funnel 1 REV 66526 20130930 6 ASSEMBLY Your chemical pump requires some assembly This unit ships from our factory without oil It must be properly serviced with fuel and oil before operation If you have any questions regarding the assembly of your chemical pump call our help line at 1 877 338 0999 Please have your serial number and model number available Remove the Chemical Pump from the Shipping Carton 1 Set the shipping carton on a solid flat surface 2 Remove everything from the carton except the chemical pump 3 Carefully cut each corner of the box from top to bottom Add Engine Oil D CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the chemical pump as a result of failure to follow these instructions will void your warranty C NOTE The recommended oil type is 10W 30 automotive oll 1
14. anty gives you certain legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Rd santa Fe Springs CA 90670 www championpowerequipment com Customer Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 info championpowerequipment com Fax no 1 562 236 9429 Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 24 7 Tech Support 1 562 204 1188 Champion Power Equipment Inc CPE United States Environment Protection Agency U S EPA Emission Control System Warranty Your Champion Power Equipment CPE engine complies with U S EPA emission regulations YOUR WARRANTY RIGHTS AND OBLIGATIONS The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2013 small off road engine and engine powered equipment New engines and equipment must be designed built and equipped at the time of sale to meet U S EPA regulations for small non road engines CPE warrants the emission control system on your small off road engine and equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment Your emission control system may include
15. ards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death Or Serious injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Z WARNING C NOTE If you have questions regarding your chemical pump WARNING indicates a potentially hazardous y d Ed pump help PI help line at 1 877 338 0999 Situation which if not avoided could result in Wee death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury SAFETY RULES Z WARNING Read this manual thoroughly before operating your chemical pump Failure to follow instructions could result in serious injury or death DANGER DO NOT pump gasoline and fuel oil mixtures detergents acids beverages fertilizers or any other flammable liquid or corrosive Pumping volatile liquids may result in an explosion or fire These liquids will corrode the pump and void your warranty N WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm A DANGER Engine exhaust contains carbon monoxide a colorless o
16. ase pump output slide the adjustable govenor to the right To increase it slide the adjustable govenor to the left Stopping the Engine 1 Turn the Fuel Valve to the OFF position 2 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes 3 Press the engine switch to the OFF position Important Always ensure that the Fuel Valve and the Engine Switch are in the OFF position when the engine Is not in use AN WARNING DO NOT remove either prime top or drain bottom plugs while the chemical pump is on and running Loss of pressure and suction will occur Property damage and injury may also occur C NOTE If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage 11 OPERATION Operation at High Altitude The density of air at high altitude is lower than at sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 342 for every 1000 feet of elevation above sea level This is a natural trend and cannot be changed by adjusting the engine At high altitudes increased exhaust emissions can also result due to the Increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues othe
17. ce CPE s warranty obligation j Unapproved add on or modified parts may not be used to modify or repair a CPE engine Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add on or modified part EMISSION RELATED PARTS INCLUDE THE FOLLOWING using those portions of the list applicable to the engine Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator Carburetor and internal parts Air Induction System Air cleaner Intake manifold Ignition System Spark plug and parts Magneto ignition system Exhaust System Exhaust manifold catalytic converter Miscellaneous Parts Tubing Fittings Seals Gaskets and Clamps associated with these listed systems Evaporative Emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment deal
18. dorless poison gas Breathing carbon monoxide will Cause nausea dizziness fainting or death If you start to feel dizzy or weak get to fresh air immediately Operate chemical pump outdoors only in a well ventilated area DO NOT operate the chemical pump inside any building enclosure or compartment DO NOT allow exhaust fumes to enter a confined area through windows doors vents or other openings N DANGER Do not eat drink smoke or touch your eyes face or any part of your skin while pumping any materials chemicals or pesticides It is recommended that gloves safety glasses and other proper safety gear be worn at all times when handling any and all materials chemicals pesticides or prepping pumping and flushing chemicals Always follow the proper warnings and instructions when handling prepping pumping and flushing any and all materials chemicals and pesticides A WARNING Clean up any spills of chemicals pesticides and any potentially hazardous materials IMMEDIATELY Chemicals pesticides and any potentially hazardous materials can contaminate if not properly cleaned up quickly ENGLISH DANGER Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings
19. emoving fuel Turn the engine off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the engine at the gas station Use an approved container to transfer the fuel to the engine DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes When starting the engine DO NOT attempt to start a damaged engine Make certain that the gas cap air filter spark plug fuel lines and exhaust system are properly in place Allow spilled fuel to evaporate fully before attempting to start the engine Make certain that the chemical pump is resting firmly on level ground When operating the chemical pump DO NOT move or tip the chemical pump during operation DO NOT tip the chemical pump or allow fuel or oil to spill from the engine Block the wheels to prevent unintended movement When transporting or servicing the chemical pump Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the chemical pump Store away from sparks open flames pilot lights heat and other sources of ignition N WARNING Water pumped through this unit shall not be used as drinking water N WARNING DO NOT
20. er who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alternate service locations defined in Section 3 f above must be approved by CPE prior to service Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you have any questions regarding your warranty rights and responsibilities or to obtain warranty service please write or call Customer Service at Champion Power Equipment Inc Champion Power Equipment Inc 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 1 877 338 0999 Attn Customer Service tech championpowerequipment com
21. es including water but they all must be liquid form only This pump is not meant to have any solids debris or trash pass through or pumped through it This will damage the pump Please only pump liquid materials A strainer or filter is always recommended for use when pumping as this may help catch any solids that may otherwise pass through and damage the pump Chemicals This pump may be used to pump certain chemicals but must follow any warnings cautions and directions for that specific chemical s Certain chemical can be and are hazardous They must be handled with care and caution at all times Follow all local and federal laws for any and all chemicals DO NOT mix chemicals Flushing the pump with water after using chemicals is recommended 66926 ENGLISH Pesticides This pump may be used to pump certain pesticides but must follow any warnings cautions and directions for that specific pesticide s Pesticides are hazardous chemicals that must be handled with care and caution at all times Pesticides are regulated by the United States Environmental Protection Agency EPA and should follow any and all EPA guidelines for proper and safe use It is recommended that both the Specific pesticide guidelines and the United States EPA guidelines be followed at all times Pesticides may leave residue in the pump and any pipes or hose kits attached to the pump so after each pesticide use flushing the pump with water is recommended I
22. f this pump is used to pump spray any other non flammable liquids and or chemicals please keep in mind residue from pesticides may also be pumped too Priming the Pump 1 Remove the Pump Priming Plug 21 2 Completely fill the pump with the liquid to be pumped 3 Replace the Pump Priming Plug Starting the Engine 1 Make certain the chemical pump is on a flat level Surface 2 Flip engine switch A to ON position OPERATION 3 Rotate the fuel valve B to the ON position 4 Move the choke lever C to the Choke position 5 Pull the starter cord slowly until resistance Is felt and then pull rapidly 6 As engine warms up move the choke lever C to Run 7 Move the adjustable govenor lever D to the Fast position C NOTE If the engine starts but does not run make certain that the chemical pump is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold C NOTE Keep choke lever in Choke position for 2 pulls of the recoil starter After 2 pulls move choke lever to the Run position for up to the next 3 pulls of the recoil starter Too much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engine not to start Pump performance can be adjusted using the adjustable govenor To decre
23. gs Ca as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 1 877 338 0999 tech championpowerequipment com EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System ECS Warranty Coverage 1 APPLICABILITY This warranty shall apply to 1997 and later model year small off road engines The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original end use purchaser and shall continue for 24 consecutive months thereafter 2 GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original end use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off road engines is a Designed built and equipped so as to conform to U S EPA emissions standards for spark ignited engines at or below 19 kilowatts b Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years 3 THE WARRANTY ON EMISSION RELATED PARTS WILL BE INTERPRETED AS FOLLOWS a Any warranted
24. idelines C NOTE Engine switch should be in the OFF position while pulling the recoil cord and performing storage maintenance steps Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the Maintenance section 3 To extend the fuel storage life add a properly formulated fuel stabilizer to the tank 4 Ensure the fuel valve is in the OFF position Engine Stored for Over 30 Days 1 Add a properly formulated fuel stabilizer to the tank 2 Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor 3 Turn the fuel valve to the Off position 4 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes 5 he engine needs to cool completely before cleaning and storage 6 Clean the engine according to the maintenance section Change the oll 8 Remove the spark plug and pour about 1 2 ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 9 Reattach the spark plug MAINTENANCE AND STORAGE Chemical Pump Storage 1 Allow the chemical pump to cool completely before Storage 2 Turn off the fuel supply at the fuel valve Drain the pump chamber thoroughly 4 Clean the chemical pump according to the instructions in the Maintenance section 5 Store in a clean dry place out of direct sunlight em Winter St
25. is 0 9 gallons 3 4 L Use regular the product must always be operated outdoors in a unleaded gasoline with a minimum octane rating of 85 well ventilated area and away from doors windows and and an ethanol content of no more than 10 by volume other vents gil Use LOW 30 automotive oil Oil capacity is 0 63 qt qt 0 6 L DO NOT OVERFILL Please reference the following chart for recommended oil types for use in the chemical pump Degrees Fahrenheit Outside 15 REV 66526 20130930 66926 ENGLISH TROUBLESHOOTING Problem Cause Solution ih ms ees pump starts but runs roughly chemical pump on a flat level surface Spark plug wire loose Attach wire to spark plug Chemical pump shuts down during Out of fuel Fill fuel tank operation Low oil level Fill crankcase to the proper level place chemical pump on a flat level surface Chemical pump overheating or performing Strainer or hose clogged Remove debris from strainer or hose poorly Pump not primed Re prime pump Suction hose out of water Place suction hose under the surface of the water Head limit exceeded Relocate pump so suction head Is less than discharge head maximum 98 feet Air leak Tighten connectors and clamps or replace seal packing For further technical support Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com ENGLISH 66526 SPECIFICATIONS Parts Diagram 17 REV 66526
26. ive harm We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover ira SM gt Ss Bee Sol BE PX R PN N A P eh Ir XA LAS Ne EX amp OI A IX f Z A S Eh a i CHEMICAL PUMP TABLE OF CONTENTS Introduction 1 Maintenance Schedule 19 Introduction 1 Flushing the Pump 13 Chemical Pump 1 Drain Plug 13 This Booklet l Storage Lo Manual Conventions 2 Engine Storage Ls Safety Rules 3 Chemical Pump Storage 13 Controls and Features 5 Winter Storage 14 Chemical Pump 9 Specifications 15 Parts Included 6 Engine Specifications I5 Other 6 Chemical Pump Specifications 15 Assembly 7 Fuel 15 Remove the Chemical Pump Oil 15 from the Shipping Carton Spark Plugs 15 Add Engine Oil Maintenance Valve Clearance 15 Add Fuel 7 An Important Message About Temperature 15 Connecting Hose or Pipes 8 Troubleshooting 16 Operation 9 Parts Diagram 17 Chemical Pump Location 9 Parts List 18 Pumping 9 Engine Parts Diagram 19 Liquids Only 9 Engine Parts List 20 Chemicals d Warranty 21 Pesticides 10 Warranty Qualifications 21 Priming the Pump 10 Repair Replacement Warranty 21 Starting the Engine 10 Do Not Return The Unit To The Place Of Purchase 21 Stopping the Engine 10 Warranty Exclusions 21 Operation at High Altitude 11 Normal Wear 21 Maintenance and Storage 12 Installation Use and Maintenance 21 Engine Maintenance 12 Other Exc
27. lacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one 1 year from the original date of purchase 90 days for commercial amp industrial use Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser This warranty applies only to the original purchaser and is not transferable Do Not Return The Unit To The Place Of Purchase Contact CPE s Technical Service and CPE will troubleshoot any issue via phone or e mail If the problem is not corrected by this method CPE will at its option authorize evaluation repair or replacement of the defective part or component at a CPE Service Center CPE will provide you with a case number for warranty service Please keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Chemical pumps need periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this chemical pump is deemed to have been misused neglected invo
28. lusions 21 Oil 12 Limits of Implied Warranty and Consequential Spark Plugs 12 Damage 21 Air Filter 12 Contact Information 21 Cleaning 13 Address 21 Adjustments 13 Customer Service 21 Technical Service 21 INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment chemical pump CPE designs and builds chemical pumps to strict specifications With proper use and maintenance this chemical pump will bring years of Satisfying service Chemical Pump This unit is a gasoline engine driven impeller based chemical pump It is designed to pump liquids only ENGLISH 66 This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time without prior notice Record the model and serial numbers as well as date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty Inquiries Champion Power Equipment Support 1 877 338 0999 Model Number serial Number Date of Purchase Purchase Location For Oil Type see Add Engine Oil section For Fuel Type see Add Fuel section 66926 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information The safety symbol is used with a key word to alert you to potential haz
29. lved in an accident abused loaded beyond the chemical pump s limits modified installed improperly or connected incorrectly to any electrical component 21 REV 66526 20130930 ENGLISH 66526 Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warranty Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures to due acts of God and other force majeure events beyond the manufacturer s control Problems caused by parts that are not original Champion Power Equipment parts This warranty does not apply to chemical pumps used for prime power in place of a utility Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential claim by anyone from using this chemical pump THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit This warr
30. orage Protect your chemical pump parts from freezing 1 Apply all storage instructions from previous sections 2 Make sure chemical pump hose is free of all water before storing for winter DANGER Engine exhaust contains odorless and colourless carbon monoxide gas To avoid accidental or unintended ignition of the product during periods of storage the following precautions should be followed When storing the chemical pump for short or long periods of time make sure that the Engine Switch and the Fuel Valve are set in the OFF position C NOTE Our engines work well with 1076 or less ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels Any damages or hazards caused by using improper fuel improperly stored fuel and or improperly formulated stabilizers are not covered by manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days REV GGROR 201200
31. p to remove the plug Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in 0 7 0 8 mm 0 028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug Carefully thread the plug into the engine 6 7 8 Use the spark plug tool to firmly install the plug Attach the spark plug wire to the plug Air Filter L 2 2 Unscrew wing nuts to remove the air filter cover Remove the foam element Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth Saturate in clean engine oll Squeeze in a clean absorbent cloth to remove all excess oil Reassemble the element Reattach the air filter cover and tighten wing nuts Dr RPREOR 0nt159nn 5n R EV 0 0 526 2 l oU 9 3 0 1 2 MAINTENANCE AND STORAGE Cleaning CAUTION DO NOT spray engine with water Water can contaminate the fuel system Use a damp cloth to clean exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Adjustments The air fuel mixture is not adjustable Tampering with the governor can damage your chemical pump and your electrical devices and will void your warranty CPE recommends that you contact our service line at 1 877 338 0999 for all o
32. part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by CPE according to Subsection d below Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period b Any warranted emissions related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part d Repair or replacement of any warranted emissions related part
33. parts such as the carburetor fuel injection system the ignition system catalytic converter and fuel lines Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine at no cost to you including diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipts covering maintenance on your small off road engine but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should however be aware that CPE may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to an Authorized CPE service outlet or alternate service outlet as described in 3 f below CPE dealer or CPE Santa Fe Sprin
34. r than the natural power loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Customer Support Installation instructions are also available in the Technical Bulletin area of the Champion Power Equipment internet site The part number and recommended minimum altitude for the application of the high altitude carburetor main jet Is listed in the table below In order to select the correct high altitude main jet It is necessary to identify the carburetor model For this purpose a code is stamped on the side of the carburetor Select the correct main jet part number corresponding to the carburetor code found on your particular carburetor Carburetor e Code Main Jet Part Number Altitude 26 131017 00 R P19 1 R 26 131017 00 01 R 3500 Feet 26 131017 00 Z 1067 Meters P19 1 Z 26 131017 00 01 Z A WARNING Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine For operation at lower elevations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance DT CEEOL NNTINNIAN REV 66926 20130930 ENGLISH 66526 MAINTENANCE AND STORAGE The owner operator is responsible for all periodic maintenance A WARNING Never operate
35. remove either prime top or drain bottom plugs while the chemical pump is on and running Loss of pressure and suction will occur Property damage and injury may also occur SAFETY RULES N WARNING DO NOT pump salt sludge sewer sea or any other type of water containing solid material AP WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback CAUTION Exceeding the chemical pump s specification for maximum head can damage the chemical pump and or hose kits connected to It DO NOT modify the chemical pump in any way DO NOT attempt to exceed the rated flow Attempting to increase the rated flow may damage the unit and or shorten its life CAUTION Improper treatment or use of the chemical pump can damage it shorten its life and void your warranty Use the chemical pump only for intended uses Operate only on level surfaces DO NOT expose chemical pump to excessive moisture dust or dirt DO NOT allow any material to block the cooling slots DO NOT use the chemical pump if Equipment sparks smokes or emits flames Equipment vibrates excessively CAUTION The pump is not meant
36. ther service and or adjustment needs Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule service your chemical pump more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your chemical pump or engine maintenance needs Every 8 hours or daily mE Check oil level Clean around air intake and muffler Change oil Every 50 hours or every season Clean air filter environments meweteie To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers 13 REV 66526 20130930 ENGLISH 66526 Flushing the Pump Flush the pump with clean water after each used is advised This will help to extend the life of the pump as some materials pumped may leave residue that could corrode parts build up over time or cause harm to any plants animals or humans Flushing the pump will help to reduce any damage and dangers caused by pumping chemicals and pesticides Drain Plug Make sure to unscrew and use the drain plug after each use By draining the pump this will help to ensure little to no water is left in the pump and will help prevent damage to the pump if water residue freezes DO NOT use the Drain Plug during pump operation as this may cause injury or death Storage For short and long term storage please follow these gu
37. y Lifter Valve Dowel Pin 99x14 Camshaft Woodruff Key 4x7 5x19 Piston Wrist Pin Circlip 918x 1 Ring Oil Ring Second Piston 53 57 61 Ring First Piston Gasket Cylinder Head Dowel Pin 10x14 Valve Intake 63 lt Di lt D m x 3 Di c un c gt E Cp E a D o z TT 67 H Spark Plug F6RTC Part Number Description Qty 6o nsveooss lee Bon mexss a lz uanwe Se Cao feras fu e2 2201001000 sot rosera 2 Pea 2202000500 runs f gt Las 2102000201 taste cvinder Head Cover Or 1 Las 2102100600 eyinder neea Cover cre 1 Css oroo sus sot qvexa gt Ls 260000100 fermes 1 Pea reso ua 2 Coa 2210120200 wutter Protector 3 Los 461030005 mutter LL3 Css reso fous Los 2110100000 uurterassem 3 Css 1ssos fous 5 Dos 2213000200 ose insulator ino Asbestos 1 Dos 2312000100 insulator Carouretor 1 oz 2213000300 Gasket Carburetor no Asbestos 1 Cis 2613100000 carburetor fo aos 115000400 asser arc 1 Paro 21 130100 00 formene f Daum use ar cear Cua 157850520 Fange sott woxzo Cus 2200100302 ttement ar Gleaner S Cua 200120002 owerarcemr 3 Cue zizo EECHER Cur 2 06008
38. y damages or hazards caused by using improper fuel improperly stored fuel and or improperly formulated stabilizers are not covered by manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days REV 66526 20130930 8 OPERATION Chemical Pump Location Place the chemical pump in a well ventilated area DO NOT place the chemical pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning chemical pump This chemical pump must have at least 5 ft 1 5 m of clearance from combustible material Leave at least 3 ft 0 91 m of clearance on all sides of the chemical pump to allow for adequate cooling maintenance and Servicing Place the pump on a level surface free from any obstructions or potential hazards The pump should be placed close to the water or chemical level to ensure maximum pump performance DISCHARGE Pump output will be affected by the type length and size of the suction and discharge hoses The pumping height also known as the total head is the distance from the water level to the point of discharge As this distance increases pump output decreases The discharge capacity is greater than the suction capacity Therefore it is important that the suction head is less than the discharge
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