Best Barns belmont_1216 Instructions / Assembly
Contents
1. Piso Step 19 Install Roof Sheathing 1 Install 4x8 roof sheathing starting at the lower back corners The bottom edge of the sheathing should extend past the end of the trusses and rest on the 1x6 fascia Make sure the trusses and gables are plumb and the roof sheathing meets the center of the trusses 2 Install roof sheathing per layout below The top row of sheathing is supplied in our component kit There will be a gap at the top to allow ventilation if ridge vent is applied Insert 2 two ply clips into the roof sheathing between each truss at the top row see drawing on next page Secure sheathing with 7d sinkers nails Space nails 12 apart 72 72 36 48 36 48 x 48 48 x 96 48 x 48 48 x 96 48 x 96 Supplied in our component kit Optional ridge vent provides ideal ventilation Step 19 Install Roof Sheathing Continued 3 Install 1x6 trim on the rear gable flush with the top of the 2x4s Use 8d galv nails spaced 12 48 x 96 1x6 Gable Trim 48 x 96 Back Wall Step 20 nstall Front Gable Trim and Door Trim 1 Install 1x6 trim boards over the 2x4 boards flush with the top of the 2x4s 1x6 Gable Trim Ww 3 7 8 Wide Jamb Material 1x4 Door Trim IEY Complete the steps below if you are installing wood pocket doors 1 Install 3 7 8 x 72 white pine wide jamb material on the top of the door opening Install 3 7 8 x 79 1 4 white pine wide jamb mate2. _ Framing Square amp Level _ Measuring Tape _ Hand or Circular Saw 2 8 Step Ladders amp Ladder Jacks Always wear safety glasses when cutting or nailing Constructing Details for Deluxe Floor System Deluxe floors include 4x4 runners standard floors do not Shown below is a typical wood floor Depending on your area the construction may have to be changed to meet local codes When using a concrete slab for a floor use the same overall foundation measurements Install foam sill sealer as a moisture barrier between the concrete and the wall plates Foam sill sealer is available in rolls 3 1 2 or wider 1 Cut 2 two 2x4 joist headers to 15 9 Layout for 16 on center joist spacing X marks where floor joist will be placed IX IX X a 15 1 4 j e 16 je 16 gt 2 Cut 2x4 12 floor joist to 11 9 Treated lumber may be thicker than 1 1 2 Take this into account when cutting the length of floor joists Shorten joist measurements if necessary to obtain 12 O building width 2x4 Joist Header 2x4 Floor Joist spaced 16 o c It is important that the floor be level and square Square the floor as follows before nailing the flooring measure the floor diagonally corner to corner Then measure the opposite corners These measurements will be the same if the floor is square Material Description 12 x 16 shed 2x4 Joist Headers 2 pcs 16 2x4 Floor Joist 13 pes 12 4x4 Treated Runners
3. 4pcs 16 Flooring 5 8 or 3 4 6 pcs 4x8 Screw Floor Nails 2 lb 8d Nail 2x4 joist headers and Galv Box Nails 21b 16d piper i i Step 1 Assemble Roof Trusses l 2 gt Locate a 2x4 12 board with angle cuts on both ends to be used for the truss bottom Position 105 3 4 long pre cut 2x4 rafters on the 12 board Temporarily tack 2x4 blocks packed in kit around the truss members This will insure fra that the trusses are built exactly the same he Position a 2x4 17 1 2 block at the ridge Position a 16 3 4 long 2x4 gable stud L at each end of the truss 2x4 Blocks LA 5 Important To insure the proper overhang insert a 11 1 4 long 2x3 gauge block GB on each end Butt the 2x4 truss bottom against the block Mark this end of the trusses with an X mark When you install the trusses later install all the trusses with this end on a gagi the same side of the building M 11 1 4 Gauge Block 2x4 12 0 angled ends Wood Gussets Install wood gussets to secure truss parts in place Apply wood glue be tween gussets and 2x4s Secure top gussets with 12 twelve 6d common nails Secure the lower gussets with 16 sixteen 6d common nails Turn truss over and apply wood gussets to the opposite side of the trusses Repeat process to assemble 6 six more trusses Do Not remove the 2x4 blocks around the perimeter of the truss until the gables are assembled in the next step Step 2 Assemb
4. 4x8 siding panel on the left side of the wall panel Before you install the siding cut and remove the siding that extends into the door opening Install a siding panel leftover from Step 3 above the door opening Install another 4x8 siding panel on the right side of the wall panel Cut and remove the siding that extends into the door opening Cut Siding Flush With Door Opening Step 10 Set Wall Panels 1 Set the back wall panel between the sidewalls Secure wall panels together at the corners Use 4 four 10d coated nails per corner Nail wall panels to the floor Nail through the bottom plate Space 10d sinkers 24 apart 2 Nail along the siding edge where the sidewall panels overlap 3 Install the front wall frame between the sidewalls 4 Use pre cut wall studs at each side of the door opening to hold the front wall straight 5 Install a pre cut wall stud to brace the side walls where the wall panels meet 89 1 2 Long Wall Panel 92 1 2 Lon i a Wall Pane LL 92 1 2 Long Wall Panel ae 2x4 Wall Nail Alon Siding Edge Brace Front Wall Frame 89 1 2 Long Wall Panel 6 Cut and remove the bottom 2x4 in the door opening Step 11 Install 2x4 Tie Plates l Cut a 2x4 8 board to 4 and install on the side wall at the back corner of the building as shown below Use 10d sinkers Install a 2x4 8 in the center of the sidewall Install another 4 long 2x4 at the front corner Repeat to instal
5. 72 Sheathing Gable Studs 2x4 50 7 16 9 3 4 x 48 Sheathing Gable Studs 2x4 38 3 4 3 8 Soffit Boards 4 x 10 5 8 Gable Studs 2x4 16 3 4 3 8 Soffit Boards 6 x 10 5 8 Pre built Door Header 2x4 37 1 2 3 8 Filler Boards 4 x 1 1 4 Truss Blocks 2x4 17 1 2 7 16 Soffit Gauge Blocks 3 x8 White Pine Trim 1x4 72 3 8 lbs 10d Sinkers White Pine Wall Trim 1x4 48 lbs 8d Galv Nails White Pine Wall Trim 1x4 144 Ibs 7d Sinkers White Pine Corner Trim 1x4 g5 lbs 6d Galv Nails White Pine Corner Trim 1x4 96 3 4 lbs 6d Common lbs 1 1 2 Hanger Nails White Pine Fascia 1x6 121 1 2 2 1 2 Wood Screws White Pine Fascia 1x6 96 H11z Truss Hangers Truss Gauge Blocks 2x3 10 5 8 Plyclips for Roof Sheathing Truss Jig Blocks 2x4 10 1x4 Drive on Metal Plates 16 oz Bottles Wood Glue wlolwin jw l AI A L BR wy KR O e oo Material Supplied Optional Roof Covering by Local Supplier 12 bdl Roof Shingles 2x4 Pre cut Wall Studs 8 pcs Roof drip Edge 10 2x4 8 Wall amp Tie Plates Exterior Siding OSB Sheathing OSB Loft Floor
6. corners These measurements will be the same if the wall is square 5 Install the first siding panel with the LAP edge flush with the end of the wall and extending 3 4 below the bottom plate Tip use a 1x4 trim board as a gauge Nail siding with 8d galv nails spaced 12 apart 6 Install 2 two more siding panels Cut the last panel flush with the end of the frame Siding Extends 3 4 Below Plate Step6 Assemble 92 1 2 Long Sidewalls 92 1 2 Wall Plates 1 Cut 2 two 2x4 8 to a length of 92 1 2 Position the boards together and indicate with X marks where C X X K3 the wall studs will be located e 19 374 24 54 Install pre cut wall studs between the top amp bottom plates Nail studs to wall plates with 10d sinkers 2 two nails on each end 92 1 2 Wall Plate 3 Repeat to assemble another 92 1 2 long wall frame IS If you are installing the optional walk in door see the instructions at the back of the book S Sang TAENSA ie Siding Extends 3 4 Below Plate Beyond 2x4 Frame 4 Repeat to apply siding to the other sidewall frame Step 7 Assemble 89 1 2 Long Sidewalls 1 Cut 2 two 2x4 8 to a length of 89 1 2 Wall Plates 89 1 2 Position the boards together and indicate with X marks where the wall studs will be located 23 1 4 TN FN fN 2 Install pre cut wall studs between the top amp bottom plates Butt wall frames together Do Not nai
7. or email to help barnkits com The siding roof sheathing long framing material and optional floor if ordered will be delivered by a local supplier The breakdown of this material is listed on the back page Check to see if you received the correct amount of material before the driver leaves and note any shortage The 12 material was shipped in 3 three cardboard packages The shorter lumber is shipped on a small pallet Stacking the boards according to size will make them easier to find when needed Do Not discard any material no matter how small until your building is complete Paint the bottom edges of the siding around the perimeter of the building Keep dirt grass mulch snow and similar substances away from the lower part of the siding The siding manufacturers generally recommend 8 or more of clear space Before you begin construction study this assembly manual Also obtain a building permit and check all pertinent building code regulations Thank you for your purchase Bill amp Linda Rinella owners Exterior Siding The siding is made in 4x8 sheets with grooves LAP Edge cut into the face the long edge is beveled so that the siding overlays where they butt To identify which edge we want you to use we will refer to the edge as either the LAP Edge or the Tongue Edge Nail siding with 8d galv nails spaced 12 apart Tongue Edge Tool List _ Hammer amp Phillips Screwdriver Power Drill Screwdriver
8. the x on the correct side of the lines to keep the trusses parallel J R al 24 lt 24 gt lt 22 3 8 Step 14 Set Rear Gable 1 Install gable on the back wall Secure bottom of gable by nailing gable blocks to wall plate 2 Nail the bottom edge of the siding into the 1x4 trim Use 8d galv nails Important Bottom edge of gable siding extends over 1x4 trim Step 15 Set Trusses 1 Install 4 four trusses with the wood gusset on the line and the truss bottom over the X marks 2 Secure trusses with the metal hangers and 1 1 2 long hanger nails p IMPORTANT 4 Secure the trusses to the sidewall that has the wall bracing first Make sure the opposite sidewall is straight before securing trusses The building width should be 12 O measuring outside of 2x4 tie plate to outside of 2x4 tie plate Step 16 Install Loft Flooring 1 Install 2 two 4x8 sheets of loft flooring on trusses Notch floor around studs in the rear gable Make sure the walls are straight before nailing flooring Nail floor to bottom 2x4 of gable and trusses with 7d coated nails Zi aN lt 2 If necessary cut flooring to the center of the 2x4 3 Install the remaining trusses and the front gable panel 4 Install 4x8 sheets of loft flooring on trusses at the front and center of the building Step 17 I nstall Sidewall Trim amp Soffit It will be easier to install the soff
9. SSSA A A S UAC ROS KA R ROR ROR RR RRRS ROKS KR ROR ROR S ROR RKS A RRR ROR R RRR RKA RRR R RR RKA RRK KRR R KR RR Z A Best Barns USA Assembly Book Revised July 1 2014 G M g Building Size the Belmont R IG Manufactured by Reynolds Building Systems Inc 205 Arlington Drive Greenville PA 16125 724 646 3775 This manual is copyrighted Under the copyright laws this manual may not be copied in whole or in part without consent from Reynolds Building Systems Inc Copyright 2013 SADDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD DD DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDUN SEBAS AKERE EEEE EEEE EE EEEE ddd dd ddd ddd dad ddd EEEE dad ddd da ddd dad dad da EEEE EE EOE EE EE EOR EOE EOE ECEE EEEE EEEE EE EIEEE EOE EOR EOE EOE ECES ECES EEEE EEEE A IMPORTANT INFORMATION ABOUT YOUR SHED KIT This manual will show the assembly for the Belmont building kit See back page for the breakdown of this material If you received duplicate books use the one with the latest revision date The foundation is 12 0 x 15 9 Do Not make the foundation larger Read the instructions before starting the assembly of the building If you have any questions about assembling the kit call 800 245 1577 Business hours 8 00 5 00 ET Monday thru Friday After business hours call 724 866 HELP 4357
10. it panel if the corner and sidewall trim are installed first This enables the soffit panels to rest on the trim where it meets the building See lower detail l gt Install a 96 3 4 long 1x4 trim board flush with the corner trim on the back of the building This trim board 7Z has blue paint on one end Locate a 7 16 x 3 x 8 gauge block packed in the hardware bag Place this gauge block under the truss overhang and butt the corner trim against it Install 4 long 1x4 trim along the top f of the sidewall Use the gauge block to set where the trim will be installed A lt Install 1x4 12 trim along the top of the side wall and cut another 4 long board to finish 96 3 4 Long Corner Trim 7 16 Gauge Block Install 10 5 8 soffit panels under the truss overhangs Use 5d galv nails Install the soffit with the beveled edge toward the ends of the trusses Cut a 4 long panel to the center of the truss J gt La Install 2 two 6 long soffit panels l Vi Step 18 Install 1x6 Fascia on Sidewalls 1 Install a 121 1 2 long 1x6 trim board at the rear of the building flush with the face of the 2x4 Install the 1x6 board so the face of the board is aligned with the top of the trusses Use a straight edge as shown below Use 8d galv nails 2 Cut 1x6 8 boar flush with the 2x4 on the front gable Straight Edge 1x6 Fascia Board
11. l 2x4s on the opposite side walls Cut a 6 long 2x4 in half and install 3 long 2x4s at the rear corners Cut and install a 6 long 2x4 between the 3 long 2x4s ee 8 Tie Plate Cut 2x4 6 to Fit TT 2x4 4 Tie Plate 2x4 8 Tie Plate Step 12 Install Corner Trim IMPORTANT Lower Trim Must Be Installed Before Installing Roof Gables i 2 Tack 1 1 2 x 48 filler strips on top of the siding on the back wall Install 2 two 72 3 8 long 1x4 white pine trim boards flush with the siding on the sidewalls and flush with the top of the 2x4 tie plate Use 8d galv nails to install all trim Filler Tie Plate ae 1x4 Trim Boards ________ Install 95 long 1x4 white pine trim boards as corner trim to the rear walls Install trim flush with the Side siding on the sidewalls Back Wall Repeat to install trim boards to the Wall a front wall panel ew 1x4 Corner Trim e Step 13 Layout Roof Trusses 1x4 Trim 1 Draw a line where the trusses will be positioned Mark an X to the side of this line Back of Building 2 From the first line draw more lines X Measure from outside of 1x4 Trim 24 apart and put an X to the side of these lines This will place the trusses 24 on center 3 When installing trusses position the wood gusset on the line Important When installing trusses gt lt place the gusset on the line When marking the wall plates place
12. l these frames together so they can be separated later 4 Install a siding panel but do not nail along the long edge that overlaps the other wall frame You can nail this edge after the wall panels are installed This will enable you to separate the wall panels making them easier to handle 5 Cut the last siding panel to a width of 45 The last panel will extend 3 1 2 past the frame Do Not Nail This Edge 89 1 2 Wall Frame 92 1 2 Wall Panel 6 Separate wall panels and repeat procedure to assemble the other sidewall Step 8 Assemble Door Header 1 Cut 2 two 2x4 8 boards to a length of 75 2 Cut 6 six 2x4 11 blocks from another 8 long 2x4 3 Assemble the door header using 2x4 75 Board 10d sinkers Step 9 Assemble 12 Door Wall l Gather the material listed below to assemble the door wall Pre cut Wall Studs 2x4 6 Boards Door Header from Step 8 2x4 Block Door Header Install 6 six pre cut wall studs between the 2x4 6 boards Cut pre cut studs and install where shown Temporarily under door header secure the bottom 2x4 6 boards lt on both sides __ gt together with a 2x4 block Install Stud in Cent nstall Stud in Center SN EKA block with 3 Install the door header at the wood screws top of the door opening Cut and install 2 two pre 2x4 6 cut wall studs under door header 33 to Stud 72 Finished Door Opening 33 to Stud Install a
13. le Roof Gables 1 Select another 12 long 2x4 with angle cuts on both ends Install pre cut rafters and bottom gussets as in previous step Install the bottom gussets on one side only 2 Install 38 3 4 and 50 long 2x4 gable studs Secure gable studs with 1 x 4 metal drive on plates 3 Install the upper wood gusset y 2x2 Board If installing the optional gable window install a 2x2 board packed with window between 3 ee a e PE 1g Sanaa gt Aae the 53 long gable studs Cut to fit 1x4 Drive on Plate Nag 50 Gable Stud IL NNS SST N SS SIS Gi 38 3 4 Gable Stud CSS ae 1x4 Drive on Plate 4 Loo 4 Repeat steps to assemble another roof gable 5 Lay gable on flat surface with gussets facing down 6 Remove 2x4 blocks used to hold truss parts in place Secure 3 three blocks evenly spaced to the bottom 2x4 using 2 1 2 long wood screws SS z Ce Cy T 2x4 Block S Gusset Facing Down Step 3 Install Siding on Gables 1 Cuta4x8 siding panel in half creating 2 two 48 siding panels Install one of the pieces with the LAP edge flush with the end of the bottom 2x4 board and extending 3 4 below the bottom 2x4 Cut siding flush with the top of the gable frame Secure with 6d galv nails 2 Cuta 4x8 siding panel to a length of 66 1 2 Save the cutoff Install the siding in the center Cut siding flush with the top of the gable frame 3 Install the remaining 48 siding
14. panel on the end of the gable IS Cut the window opening if you are installing the optional gable window Use the cardboard template for the sunburst top Cut a 18 1 8 x 22 3 4 opening for the lower window 48 Long Siding Panel Cut Siding Flush with Frame LAP Edge flush Siding to extend 3 4 below 2x4 Bottom 2x4 4 Cut siding and install on the ends of the gable The siding should extend 1 2 below the 2x4 to receive the soffit when installed later 5 Repeat to install siding on the rear gable Step 4 Install Gable Overhang 1 Install 2 two 105 3 4 long 2x4 rafters on the front gable Install 2x4s extending 3 1 2 above the top of the gable frame to receive the roof sheathing when applied in a later step 2 Repeat to install 2x4s on the rear gable Step5 Assemble 12 Back Wall 1 Position 4 four 2x4 72 boards together and indicate with X marks where the wall studs will be located 72 Top Wall Plate 72 Bottom Wall Plate X X xX Kc CKO X 23 1 4 P 24 gt 23 1 4 24 2x4 72 Wall Plate Pre cut Wall Studs 42 Bottom plate Install pre cut wall studs between the top amp bottom plates Pre cut wall studs will be 92 5 8 or 92 1 4 in length Nail studs to wall plates with 10d sinkers 2 two nails on each end 3 Nail both wall frames together Use 10d sinkers 4 Square wall frame Measure the wall diagonally corner to corner Then measure the opposite
15. rial on the sides of the door opening Install 80 3 4 long 1x4 trim boards on each side of the door opening Install an 82 long 1x4 trim board this board has angle cuts on both ends across the top of the door opening E a Step 21 I nstall Pocket Doors Refer to the instruction manual packed with the door kit Note The instructions shows the door track being fastened to a door header For this model you will be installing the tract to the 2x4 studs in the door header Supplement Details 1 If you purchased the optional entry door locate where you want the opening to be and install the 37 1 2 door header between two wall studs 2 Secure the header by nailing through the top plate and wall studs with 10d sinkers 3 Cut 2 two header supports from pre cut wall studs and install under the door header Pre built Header 2x4 Header Support Install Roofing Not Supplied in Kit 1 Install metal roof edging along the end walls and the front edge of the roof sheathing Metal Roof Edge Roof Sheathing 2x4 Overhang 2 Install shingles according to the instructions on the wrapper If you need more detailed instructions on installing shingles there are good publications at book stores or newsstands Material Packaged Material Packaged In Component Kit In Component Kit Truss Bottom 2x4 144 7 16 24 x 11 Truss Gussets Truss Rafters 2x4 105 3 4 7 16 24 x 24 Truss Gussets Wall Plates 2x4 72 7 16 9 3 4 x
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